A heat treatment device and heat treatment process for preventing large butterfly plates from deforming
By adopting atomization cooling and quenching processes in the butterfly valve heat treatment device, combined with gentle cooling and rapid cooling, the problem of uneven cooling in the prior art causes deformation of the butterfly plate, and the stable quenching and strength improvement of the butterfly plate are achieved.
Patent Information
- Application Number
- CN202411335307.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-09-24
AI Technical Summary
The existing butterfly valve heat treatment device is not cooled uniformly during the cooling process, which can easily lead to the deformation of the butterfly plate.
A heat treatment device including a base plate, a column, a rotary column, a roof plate and a hoisting mechanism is designed to reduce the internal stress of the butterfly plate by combining atomization cooling and gentle cooling and rapid cooling during quenching.
Through uniform cooling and quenching processes, the probability of butterfly plate deformation is significantly reduced, making the butterfly plate quenching more stable, and improving the strength and stability of the butterfly plate.
Smart Images

Figure CN119144807B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to butterfly plate processing, in particular to a heat treatment device and a heat treatment process for preventing large butterfly plates from deforming. Background Art
[0002] A butterfly valve, also known as a flap valve, is a regulating valve with a simple structure. It can be used for the on-off control of low-pressure pipeline media. A butterfly valve refers to a valve whose closing member (valve disc or butterfly plate) is a disc that rotates around the valve axis to achieve opening and closing. During the use of a butterfly valve, a butterfly plate is required to control the fluid. Since the butterfly plate is subjected to a large pressure, high requirements are placed on the strength and precision of the butterfly plate. Therefore, the butterfly plate needs to be heat treated to increase its strength.
[0003] According to a Chinese patent with the announcement number "CN211005518U", a heat treatment device for butterfly valves is disclosed, including a barrel seat, a circular top seat is provided at the top of the barrel seat, a bottom plate is provided at the bottom of the barrel seat, a thermometer, a discharge port and a power supply seat are provided on the barrel seat, a sealing cover is provided on the discharge port, a heating tank is provided on the circular top seat, a leak hole is provided on the bottom surface of the tank body of the heating tank, and a closing cover is provided on the seat body of the circular top seat. This heat treatment device heats the butterfly valve through the heating tank, and the heating tank is heated in a targeted manner according to the size of the butterfly valve. Heat is not allowed to be lost, resulting in fast heating speed and high efficiency. Through the design of the exhaust port and the water injection port on the closing cover, after the butterfly valve is heated, water can be directly injected for cooling without taking out the butterfly valve, simplifying the connection process between heating and cooling. At the same time, the water vapor and excess cooling water generated during cooling will be uniformly collected and processed through the exhaust port and the discharge pipe, avoiding the problem of direct discharge to the outside and affecting the environment.
[0004] The above patent uses water injection for cooling during use, but the cooling is not uniform enough, which may easily lead to deformation of the butterfly plate. Therefore, a heat treatment device and a heat treatment process for preventing deformation of large butterfly plates are proposed to solve the above problems. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a heat treatment device and a heat treatment process for preventing large butterfly plates from deforming in view of the deficiencies in the above-mentioned prior art.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a heat treatment device for preventing deformation of a large butterfly plate, comprising a bottom plate, a column is fixedly connected to the top of the bottom plate, a rotating column is arranged on the top of the column, a top plate is fixedly connected to the top of the rotating column, and a hoisting mechanism is arranged on the top plate;
[0007] The hoisting mechanism includes a rope reel, a hoisting rope, a fixed block, a connecting rope, a hook, a clamping block, an electric push rod, a slot, an L-shaped rod, a spring, an upper baffle, a lower baffle, and a hemisphere. The rope reel is fixedly installed on the top of the top plate, one end of the hoisting rope passes through the bottom of the top plate and is fixedly connected to the rope reel, the fixed block is fixedly connected to the other end of the hoisting rope, one end of the connecting rope is fixedly connected to the bottom of the fixed block, and the hook is fixedly connected to the other end of the connecting rope;
[0008] The block is sleeved on the connecting rope, the electric push rod is fixedly installed on the bottom of the fixed block, and the movable end of the electric push rod passes through the top of the block, the slot is opened inside the block, the L-shaped rod is slidably connected to the inner wall of the slot, the two ends of the spring are respectively fixedly connected to the inner wall of the block and the L-shaped rod, the upper baffle is fixedly connected to the outer wall of the movable end of the electric push rod, the lower baffle is fixedly connected to the bottom of the movable end of the electric push rod, and the hemisphere is fixedly connected to the outer wall of the movable end of the electric push rod.
[0009] Preferably, a tank cover is sleeved on the lifting rope, and a support rod is fixedly connected to the bottom of the tank cover. The number of the support rods is ten, and the ten support rods are arranged around the bottom of the tank cover. A condensation plate is fixedly connected to the bottom of the tank cover.
[0010] Preferably, the number of the connecting ropes and hooks is two, and they are symmetrically arranged at the bottom of the fixed block, the hook is provided with a butterfly plate, the butterfly plate is provided with a lifting ear, and the inner wall of the lifting ear is movably connected to the hook.
[0011] Preferably, a quenching tank is fixedly connected to one side of the base plate, and an atomizing mechanism is arranged on the top of the quenching tank. The atomizing mechanism includes an atomizing tank, an inner frame, a water tank, an atomizer, and a connecting pipe. The atomizing tank is connected and arranged on the top of the quenching tank, the inner frame is fixedly connected to the inner wall of the atomizing tank, the water tank is fixedly installed on the top of the base plate, the atomizer is fixedly installed on the top of the base plate, and the input end of the atomizer is connected and arranged with the water tank, one end of the connecting pipe is connected and arranged with the output end of the atomizer, and the other end of the connecting pipe passes through the atomizing tank and is connected with the inner frame.
[0012] Preferably, the atomization mechanism also includes a slide groove, a rotating drum, a ball, a gear ring, a motor, a rotating rod, and a gear. The slide groove is opened at the bottom and top of the inner wall of the inner frame, the rotating drum is slidably connected to the inner wall of the inner frame, and an air outlet is opened on the rotating drum. The ball is arranged at the bottom and top of the rotating drum, and the ball is slidably connected to the inner wall of the slide groove. The gear ring is fixedly sleeved on the outer wall of the rotating drum, the motor is fixedly installed on the top of the inner frame, one end of the rotating rod is fixedly connected to the output end of the motor, and the other end of the rotating rod passes through the top of the inner frame, the gear is fixedly connected to the bottom of the rotating rod, and the gear is meshingly connected to the gear ring.
[0013] Preferably, the outer wall fixing sleeve of the atomizer tank is provided with an annular groove, and the annular groove is directly below the condensation plate, and the bottom of the annular groove is connected to a drain pipe, and the drain pipe is connected to the top of the water tank.
[0014] Preferably, a circulation mechanism is provided on the quenching tank, and the circulation mechanism includes a circulating water pump, a first water pipe, and a second water pipe. The circulating water pump is fixedly installed on the back of the quenching tank, one end of the first water pipe is connected to the input end of the circulating water pump, and the other end of the first water pipe passes through the back of the quenching tank, one end of the second water pipe is connected to the output end of the circulating water pump, and the other end of the second water pipe passes through the back of the quenching tank.
[0015] Preferably, a limiting rod is fixedly connected to the bottom of the inner wall of the quenching tank, a floating plate is movably sleeved on the outer wall of the limiting rod, and an observation window is arranged on the front of the quenching tank.
[0016] Preferably, a water outlet pipe is connected to one side of the quenching tank, and a control valve is provided on the water outlet pipe. The number of the water outlet pipes is two, and the two water outlet pipes are arranged on the quenching tank one above the other.
[0017] A heat treatment process for preventing large butterfly plates from deforming comprises the following steps:
[0018] Step 1: Place the heated butterfly plate on the hook and rotate the butterfly plate to the top of the quenching tank through the rotating column;
[0019] Step 2: The butterfly plate is driven to descend into the atomizing tank by the rope reel, and the butterfly plate is atomized and cooled by the atomizing mechanism, so that the butterfly plate is gently cooled, and the temperature of the butterfly plate is reduced to between 550°C and 650°C, thereby reducing the internal stress of the butterfly plate;
[0020] Step 3: Drive the butterfly plate to continue to descend through the rope reel so that the butterfly plate is inside the quenching tank. Water and mineral oil are injected into the quenching tank respectively. The mineral oil is suspended on the water. The butterfly plate is first gently cooled by the mineral oil and then enters the water body for rapid cooling, thereby realizing the quenching of the butterfly plate.
[0021] The present invention adopts the above technical solution to bring the following beneficial effects:
[0022] 1. A heat treatment device and a heat treatment process for preventing deformation of a large butterfly plate. An electric push rod, an upper baffle and a lower baffle are provided to drive the clamping block to move up and down, so that the connecting rope can be straightened, thereby making the butterfly plate more stable during hoisting. The connecting rope can be clamped by providing a slot, an L-shaped rod, a spring and a hemisphere, thereby further improving the hoisting stability of the butterfly plate, reducing the shaking of the butterfly plate during the quenching process, making the quenching of the butterfly plate more uniform, thereby reducing the probability of deformation of the butterfly plate during the quenching process, and making the quenching of the butterfly plate more stable.
[0023] 2. A heat treatment device and a heat treatment process for preventing large butterfly plates from deforming can perform atomization cooling on the butterfly plates by arranging a water tank, an atomizer, a connecting pipe, a rotating drum and an air outlet, thereby reducing the internal stress of the butterfly plates, thereby further reducing the probability of deformation of the butterfly plates and making the quenching of the butterfly plates more stable.
[0024] 3. A heat treatment device and a heat treatment process for preventing deformation of large butterfly plates can drive the rotating drum to rotate by setting a slide groove, a ball, a motor, a rotating rod, a gear and a gear ring, so that the mist generated by the atomizer can be sprayed more evenly onto the butterfly plate, making the cooling rate on the butterfly plate more uniform, avoiding temperature differences, thereby reducing the probability of deformation of the butterfly plate and making the quenching of the butterfly plate more stable.
[0025] 4. The heat treatment device and heat treatment process for preventing deformation of large butterfly plates can condense the steam generated during the quenching process by setting a tank cover, a condensation plate, an annular groove and a drain pipe, and discharge the condensed water into a water tank to achieve recycling and be more environmentally friendly.
[0026] 5. A heat treatment device and a heat treatment process for preventing large butterfly plates from deforming can be provided with a quenching tank and water and mineral oil are respectively injected into the tank, so that the butterfly plate can be first cooled gently and then cooled rapidly, thereby reducing the internal stress of the butterfly plate and improving the strength of the butterfly plate, thereby reducing the probability of deformation of the butterfly plate. A circulating water pump, a first water pipe and a second water pipe can be provided to circulate water, thereby improving the cooling rate of the butterfly plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the present invention;
[0028] Figure 2 It is a front schematic diagram of the present invention;
[0029] Figure 3 It is a schematic diagram of the back side of the present invention;
[0030] Figure 4 This is a schematic diagram of the interior of the quenching tank of the present invention;
[0031] Figure 5 It is a front cross-sectional view of the present invention;
[0032] Figure 6 This is an enlarged view of point A of the present invention;
[0033] Figure 7 This is an enlarged view of point B of the present invention;
[0034] Figure 8 It is a schematic diagram of the butterfly plate of the present invention.
[0035] In the figure: 1, bottom plate; 2, column; 3, rotating column; 4, top plate; 5, lifting mechanism; 51, rope reel; 52, lifting rope; 53, fixing block; 54, connecting rope; 55, hook; 56, clamping block; 57, electric push rod; 58, slot; 59, L-shaped rod; 510, spring; 511, upper baffle; 512, lower baffle; 513, hemisphere; 514, tank cover; 515, support rod; 516, condensation plate; 6, quenching tank; 7, fog atomizing mechanism; 71, atomizing tank; 72, inner frame; 73, slide groove; 74, rotating drum; 75, ball bearing; 76, gear ring; 77, motor; 78, rotating rod; 79, gear; 710, water tank; 711, atomizer; 712, connecting pipe; 713, annular groove; 714, drain pipe; 8, circulation mechanism; 81, circulating water pump; 82, first water pipe; 83, second water pipe; 84, limit rod; 85, floating plate; 86, observation window; 9, butterfly plate. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0040] See also Figure 1-8 One embodiment of the present invention is: a heat treatment device for preventing deformation of a large butterfly plate, comprising a bottom plate 1, a column 2 is fixedly connected to the top of the bottom plate 1, a rotating column 3 is arranged on the top of the column 2, a top plate 4 is fixedly connected to the top of the rotating column 3, and a hoisting mechanism 5 is arranged on the top plate 4;
[0041] The hoisting mechanism 5 includes a rope reel 51, a hoisting rope 52, a fixing block 53, a connecting rope 54, a hook 55, a clamping block 56, an electric push rod 57, a slot 58, an L-shaped rod 59, a spring 510, an upper baffle 511, a lower baffle 512, and a hemispherical body 513. The rope reel 51 is fixedly installed on the top of the top plate 4, one end of the hoisting rope 52 passes through the bottom of the top plate 4 and is fixedly connected to the rope reel 51, the fixing block 53 is fixedly connected to the other end of the hoisting rope 52, one end of the connecting rope 54 is fixedly connected to the bottom of the fixing block 53, and the hook 55 is fixedly connected to the other end of the connecting rope 54;
[0042] The block 56 is sleeved on the connecting rope 54, the electric push rod 57 is fixedly installed at the bottom of the fixed block 53, and the movable end of the electric push rod 57 passes through the top of the block 56, the slot 58 is opened inside the block 56, the L-shaped rod 59 is slidably connected to the inner wall of the slot 58, the two ends of the spring 510 are respectively fixedly connected to the inner wall of the block 56 and the L-shaped rod 59, the upper baffle 511 is fixedly connected to the outer wall of the movable end of the electric push rod 57, the lower baffle 512 is fixedly connected to the bottom of the movable end of the electric push rod 57, and the hemisphere 513 is fixedly connected to the outer wall of the movable end of the electric push rod 57.
[0043] Preferably, a tank cover 514 is sleeved on the lifting rope 52 , and a support rod 515 is fixedly connected to the bottom of the tank cover 514 . The number of the support rods 515 is ten, and the ten support rods 515 are arranged around the bottom of the tank cover 514 . A condensation plate 516 is fixedly connected to the bottom of the tank cover 514 .
[0044] Preferably, there are two connecting ropes 54 and hooks 55 symmetrically arranged at the bottom of the fixed block 53 , a butterfly plate 9 is arranged on the hook 55 , a lifting lug is arranged on the butterfly plate 9 , and the inner wall of the lifting lug is movably connected to the hook 55 .
[0045] Preferably, a quenching tank 6 is fixedly connected to one side of the base plate 1, and an atomizing mechanism 7 is arranged on the top of the quenching tank 6. The atomizing mechanism 7 includes an atomizing tank 71, an inner frame 72, a water tank 710, an atomizer 711, and a connecting pipe 712. The atomizing tank 71 is connected and arranged on the top of the quenching tank 6, the inner frame 72 is fixedly connected to the inner wall of the atomizing tank 71, the water tank 710 is fixedly installed on the top of the base plate 1, the atomizer 711 is fixedly installed on the top of the base plate 1, and the input end of the atomizer 711 is connected and arranged with the water tank 710, one end of the connecting pipe 712 is connected and arranged with the output end of the atomizer 711, and the other end of the connecting pipe 712 passes through the atomizing tank 71 and is connected and arranged with the inner frame 72.
[0046] Preferably, the atomization mechanism 7 also includes a slide groove 73, a rotating drum 74, a ball 75, a gear ring 76, a motor 77, a rotating rod 78, and a gear 79. The slide groove 73 is opened at the bottom and top of the inner wall of the inner frame 72, the rotating drum 74 is slidably connected to the inner wall of the inner frame 72, and an air outlet is opened on the rotating drum 74. The ball 75 is arranged at the bottom and top of the rotating drum 74, and the ball 75 is slidably connected to the inner wall of the slide groove 73. The gear ring 76 is fixedly sleeved on the outer wall of the rotating drum 74, the motor 77 is fixedly installed on the top of the inner frame 72, one end of the rotating rod 78 is fixedly connected to the output end of the motor 77, and the other end of the rotating rod 78 passes through the top of the inner frame 72, the gear 79 is fixedly connected to the bottom of the rotating rod 78, and the gear 79 is meshed with the gear ring 76.
[0047] Preferably, the outer wall fixed sleeve of the atomizer tank 71 is provided with an annular groove 713, and the annular groove 713 is directly below the condensation plate 516, and the bottom of the annular groove 713 is connected to a drain pipe 714, and the drain pipe 714 is connected to the top of the water tank 710.
[0048] Working principle: The butterfly plate 9 is lifted by the hook 55, and the upper baffle 511 is driven down by starting the electric push rod 57. After the upper baffle 511 drops to the top of the block 56, the block 56 is driven down together, thereby driving the two connecting ropes 54 to be tightened. After the two hooks 55 are straightened, the electric push rod 57 drives the hemisphere 513 to rise. The rise of the hemisphere 513 squeezes the spring 510, thereby moving the L-shaped rod 59 outward and clamping the connecting rope 54, so that the hook 55 hoisting the butterfly plate 9 is more stable, and then the rotating column 3 is driven The butterfly plate 9 rotates to the top of the atomizing tank 71, and the rope 52 is unwound by starting the rope reel 51, thereby driving the butterfly plate 9 to descend into the inside of the atomizing tank 71. At this time, the support rod 515 is in conflict with the top of the atomizing tank 71, and the tank cover 514 covers the top of the atomizing tank 71. By starting the atomizer 711, the water in the water tank 710 is atomized and discharged into the inside of the atomizing tank 71 through the connecting pipe 712, and sprayed onto the butterfly plate 9 through the air outlet on the rotating drum 74, so as to gently cool the butterfly plate 9, reduce the internal stress of the butterfly plate 9, and make the butterfly plate 9 The temperature of the butterfly plate 9 is reduced to between 550°C and 650°C, thereby reducing the internal stress of the butterfly plate 9 and preventing the butterfly plate 9 from deforming. The motor 77 is started to drive the rotating rod 78 to rotate, thereby driving the gear 79 to rotate. The rotation of the gear 79 will drive the rotating drum 74 to rotate through the gear ring 76, so that the mist can be sprayed on the butterfly plate 9 more evenly, and the butterfly plate 9 is atomized and cooled. The steam generated by the cooling will be condensed through the tank cover 514 and the condensation plate 516 and then drip into the annular groove 713, and then discharged into the water tank 710 through the drain pipe 714 for circulation. When the quenching of the butterfly plate 9 is completed, the butterfly plate 9 is driven to rise by the rope reel 51, and the tank cover 514 is driven to rise by the fixed block 53, so that the top of the atomizer tank 71 is opened, and the butterfly plate 9 is taken out, and the lower baffle 512 is driven to rise by the electric push rod 57. When the lower baffle 512 rises to contact the bottom of the block 56, the hemispherical body 513 rises and separates from the L-shaped rod 59, so that the L-shaped rod 59 is driven to move inward under the action of the spring 510, so that the L-shaped rod 59 is separated from the connecting rope 54, so that the butterfly plate 9 is conveniently removed from the hook 55.
[0049] See also Figure 1-8 On the basis of the above embodiment, in another embodiment of the present invention, preferably, a circulation mechanism 8 is provided on the quenching tank 6, and the circulation mechanism 8 includes a circulating water pump 81, a first water pipe 82, and a second water pipe 83. The circulating water pump 81 is fixedly installed on the back of the quenching tank 6, one end of the first water pipe 82 is connected to the input end of the circulating water pump 81, and the other end of the first water pipe 82 passes through the back of the quenching tank 6, one end of the second water pipe 83 is connected to the output end of the circulating water pump 81, and the other end of the second water pipe 83 passes through the back of the quenching tank 6.
[0050] Preferably, a limiting rod 84 is fixedly connected to the bottom of the inner wall of the quenching tank 6 , a floating plate 85 is movably sleeved on the outer wall of the limiting rod 84 , and an observation window 86 is provided on the front of the quenching tank 6 .
[0051] Preferably, a water outlet pipe is connected to one side of the quenching tank 6 , and a control valve is provided on the water outlet pipe. There are two water outlet pipes, and the two water outlet pipes are arranged on the quenching tank 6 one above the other.
[0052] Working principle: water is injected into the quenching tank 6 to make the float plate 85 rise to the middle part of the quenching tank 6, and the position of the float plate 85 is observed through the observation window 86. After the water injection is completed, mineral oil is injected into the quenching tank 6, and the butterfly plate 9 that has been atomized and cooled continues to move downward. The butterfly plate 9 will first enter the mineral oil for gentle cooling again, and then continue to descend into the water to quickly cool the butterfly plate 9, thereby completing the quenching of the butterfly plate 9, and start the circulating water pump 81 to circulate the water through the first water pipe 82 and the second water pipe 83, so that the water flows, improves the cooling effect on the butterfly plate 9, and speeds up the cooling rate of the butterfly plate 9. When it is necessary to replace the water and mineral oil, first open the upper control valve, discharge the mineral oil through the upper outlet pipe, and then open the lower control valve to discharge the water.
[0053] A heat treatment process for preventing large butterfly plates from deforming comprises the following steps:
[0054] Step 1: Place the heated butterfly plate 9 on the hook 55, and rotate the butterfly plate 9 to the top of the quenching tank 6 through the rotating column 3;
[0055] Step 2: The butterfly plate 9 is driven to descend to the inside of the atomizing tank 71 by the rope reel 51, and the butterfly plate 9 is atomized and cooled by the atomizing mechanism 7, so that the butterfly plate 9 is gently cooled, and the temperature of the butterfly plate 9 is reduced to between 550° C. and 650° C., thereby reducing the internal stress of the butterfly plate 9;
[0056] Step three, the butterfly plate 9 is driven to continue to descend by the rope reel 51, so that the butterfly plate 9 is inside the quenching tank 6, and water and mineral oil are respectively injected into the quenching tank 6. The mineral oil is suspended on the water. The butterfly plate 9 is first gently cooled by the mineral oil and then enters the water body for rapid cooling, thereby realizing the quenching of the butterfly plate 9.
[0057] The present invention provides a heat treatment device and a heat treatment process for preventing deformation of a large butterfly plate. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.
Claims
1. A heat treatment device for preventing deformation of a large butterfly plate, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a column (2), the top of the column (2) is provided with a rotating column (3), the top of the rotating column (3) is fixedly connected to a top plate (4), and a lifting mechanism (5) is provided on the top plate (4); the lifting mechanism (5) comprises a rope reel (51), a lifting rope (52), a fixing block (53), a connecting rope (54), a lifting hook (55), a clamping block (56), an electric push rod (57), a slot (58), an L-shaped rod (59), a spring (510), an upper baffle plate (511), a lower baffle plate (512), and a hemispherical body (513); The rope reel (51) is fixedly mounted on the top of the top plate (4); one end of the lifting rope (52) passes through the bottom of the top plate (4) and is fixedly connected to the rope reel (51); the fixing block (53) is fixedly connected to the other end of the lifting rope (52); one end of the connecting rope (54) is fixedly connected to the bottom of the fixing block (53); and the hook (55) is fixedly connected to the other end of the connecting rope (54); the clamping block (56) is sleeved on the connecting rope (54); the electric push rod (57) is fixedly mounted on the bottom of the fixing block (53); and the movable end of the electric push rod (57) passes through the clamping block (5 6), the slot (58) is opened inside the block (56), the L-shaped rod (59) is slidably connected to the inner wall of the slot (58), the two ends of the spring (510) are respectively fixedly connected to the inner wall of the block (56) and the L-shaped rod (59), the upper baffle (511) is fixedly connected to the outer wall of the movable end of the electric push rod (57), the lower baffle (512) is fixedly connected to the bottom of the movable end of the electric push rod (57), and the hemisphere (513) is fixedly connected to the outer wall of the movable end of the electric push rod (57); the number of the connecting rope (54) and the hook (55) is There are two of them, which are symmetrically arranged at the bottom of the fixed block (53); a butterfly plate (9) is arranged on the hook (55); and a lifting lug is arranged on the butterfly plate (9); the butterfly plate (9) is lifted by the hook (55); the upper baffle plate (511) is driven to descend by starting the electric push rod (57); after the upper baffle plate (511) descends to the top of the clamping block (56), the clamping block (56) is driven to descend together; the lower baffle plate (512) is driven to rise by the electric push rod (57); when the lower baffle plate (512) rises to contact the bottom of the clamping block (56), the hemispherical body (513) rises and separates from the L-shaped rod (59).
2. A heat treatment device for preventing large butterfly plates from deforming according to claim 1, characterized in that: A tank cover (514) is sleeved on the lifting rope (52), and a support rod (515) is fixedly connected to the bottom of the tank cover (514). The number of the support rods (515) is ten, and the ten support rods (515) are arranged around the bottom of the tank cover (514). A condensation plate (516) is fixedly connected to the bottom of the tank cover (514).
3. A heat treatment device for preventing large butterfly plates from deforming according to claim 2, characterized in that: The inner wall of the lifting ear is movably connected to the lifting hook (55).
4. A heat treatment device for preventing large butterfly plates from deforming according to claim 3, characterized in that: A quenching tank (6) is fixedly connected to one side of the bottom plate (1); an atomizing mechanism (7) is arranged on the top of the quenching tank (6); the atomizing mechanism (7) comprises an atomizing tank (71), an inner frame (72), a water tank (710), an atomizer (711), and a connecting pipe (712); the atomizing tank (71) is arranged in communication with the top of the quenching tank (6); the inner frame (72) is fixedly connected to the inner wall of the atomizing tank (71); the water tank (710) is fixedly mounted on the top of the bottom plate (1); the atomizer (711) is fixedly mounted on the top of the bottom plate (1); and the input end of the atomizer (711) is arranged in communication with the water tank (710); one end of the connecting pipe (712) is arranged in communication with the output end of the atomizer (711); and the other end of the connecting pipe (712) passes through the atomizing tank (71) and is arranged in communication with the inner frame (72).
5. A heat treatment device for preventing large butterfly plates from deforming according to claim 4, characterized in that: The atomizing mechanism (7) further comprises a slide groove (73), a rotating drum (74), a ball bearing (75), a gear ring (76), a motor (77), a rotating rod (78), and a gear (79), wherein the slide groove (73) is provided at the bottom and top of the inner wall of the inner frame (72), the rotating drum (74) is slidably connected to the inner wall of the inner frame (72), and an air outlet is provided on the rotating drum (74), and the ball bearing (75) is provided at the bottom and top of the rotating drum (74), and the ball bearing (76) is provided at the bottom and top of the rotating drum (74). 5) is slidably connected to the inner wall of the slide groove (73), the gear ring (76) is fixedly sleeved on the outer wall of the rotating drum (74), the motor (77) is fixedly installed on the top of the inner frame (72), one end of the rotating rod (78) is fixedly connected to the output end of the motor (77), and the other end of the rotating rod (78) passes through the top of the inner frame (72), the gear (79) is fixedly connected to the bottom of the rotating rod (78), and the gear (79) is meshingly connected with the gear ring (76).
6. A heat treatment device for preventing large butterfly plates from deforming according to claim 5, characterized in that: The outer wall fixed sleeve of the atomizing tank (71) is provided with an annular groove (713), and the annular groove (713) is located directly below the condensation plate (516). The bottom of the annular groove (713) is connected to a drain pipe (714), and the drain pipe (714) is connected to the top of the water tank (710).
7. A heat treatment device for preventing large butterfly plates from deforming according to claim 6, characterized in that: The quenching tank (6) is provided with a circulation mechanism (8), the circulation mechanism (8) comprising a circulation water pump (81), a first water pipe (82), and a second water pipe (83); the circulation water pump (81) is fixedly mounted on the back of the quenching tank (6); one end of the first water pipe (82) is connected to the input end of the circulation water pump (81), and the other end of the first water pipe (82) passes through the back of the quenching tank (6); one end of the second water pipe (83) is connected to the output end of the circulation water pump (81), and the other end of the second water pipe (83) passes through the back of the quenching tank (6).
8. A heat treatment device for preventing large butterfly plates from deforming according to claim 7, characterized in that: A limiting rod (84) is fixedly connected to the bottom of the inner wall of the quenching tank (6), a floating plate (85) is movably sleeved on the outer wall of the limiting rod (84), and an observation window (86) is provided on the front of the quenching tank (6).
9. A heat treatment device for preventing large butterfly plates from deforming according to claim 8, characterized in that: One side of the quenching tank (6) is connected to a water outlet pipe, and a control valve is provided on the water outlet pipe. There are two water outlet pipes, and the two water outlet pipes are arranged on the quenching tank (6) one above the other.
10. A heat treatment process for preventing deformation of a large butterfly plate, using a heat treatment device for preventing deformation of a large butterfly plate as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: placing the heated butterfly plate (9) on the hook (55), and rotating the butterfly plate (9) to the top of the quenching tank (6) by means of the rotating column (3); Step 2: driving the butterfly plate (9) to descend into the interior of the atomizing tank (71) by means of the rope reel (51), and atomizing and cooling the butterfly plate (9) by means of the atomizing mechanism (7), so that the butterfly plate (9) is gently cooled, and the temperature of the butterfly plate (9) is lowered to between 550° C. and 650° C., thereby reducing the internal stress of the butterfly plate (9); Step 3: The butterfly plate (9) is driven to continue to descend by the rope reel (51) so that the butterfly plate (9) is located inside the quenching tank (6). Water and mineral oil are respectively injected into the quenching tank (6). The mineral oil is suspended on the water. The butterfly plate (9) is first gently cooled by the mineral oil and then enters the water body for rapid cooling, thereby achieving quenching of the butterfly plate (9).
Citation Information
Patent Citations
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