A device and method for detecting damage to steel wire rope of garbage bin grab bucket
By designing a detection device including a load-bearing base, a fixing ring, a winch, a expansion link and a guide roller, the problem of poor wire rope detection in the harsh environment of the garbage bin is solved, and the stability and accuracy are improved.
Patent Information
- Application Number
- CN202411638737.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing wire rope detection device cannot effectively detect wire rope damage in the harsh environment of the garbage warehouse. It is mainly due to the contamination of the wire rope surface, causing a significant drop in friction, and the pulley set slippage is serious, so moving detection cannot be achieved.
A detection device including a load-bearing base, a fixing ring, a winch, a expansion link and a guide roller are designed to reduce the quality of the equipment through the load-bearing base of the hollow structure, and the limiting structure of the third guide roller and the fourth guide roller prevents the wire rope from being offset, and reduces wear through the roller rod structure.
The device can effectively detect wire rope damage in harsh environments. The limit structure and roller rod design improve the stability and accuracy of detection, avoid slipping of pulley sets, and realize effective movement detection of wire rope.
Smart Images

Figure CN119147724B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire rope detection, and in particular to a device and method for detecting damage to a wire rope of a garbage bin grab bucket. Background Art
[0002] The garbage grab is an auxiliary equipment of the garbage handling crane, which is the core equipment of the feeding system of the garbage incineration plant. It is responsible for feeding the garbage incinerator, and undertakes the operation of carrying and mixing the garbage in the storage pit. It makes full use of the capacity of the garbage storage pit to make the garbage in the pit fully fermented and uniform in composition. Its working environment is harsh, the workload is heavy, the maintenance is difficult, and it is prone to failure. Once the grab fails, it will affect the feeding of the garbage incinerator, which will cause the garbage incineration plant to stop operating, and may even cause chaos in the urban domestic garbage collection and transportation system. The wire rope of the garbage bin grab is its key control component, but the existing wire rope damage detection device has some shortcomings, such as:
[0003] A wire rope detector described in application number: CN202223280154.X, since the device uses a pulley block and a sensor to perform mobile detection on the wire rope, and in a garbage bin where the working environment is harsh, the surface of the wire rope is easily contaminated with oil or other pollutants, resulting in a significant decrease in the friction on the surface of the wire rope and slippage of the pulley block, making mobile detection impossible. Summary of the invention
[0004] The purpose of the present invention is to provide a device and method for detecting damage to the wire rope of a garbage bin grab, so as to solve the problem proposed in the above background technology that the equipment on the existing market performs mobile detection of the wire rope through a pulley block and a sensor. However, in a garbage bin where the working environment is harsh, the surface of the wire rope is easily contaminated with oil or other pollutants, resulting in a significant decrease in the friction on the surface of the wire rope and slippage of the pulley block, thereby making it impossible to achieve mobile detection.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a garbage bin grab wire rope damage detection device and detection method, comprising a bearing base, a fixing ring, a winch, a retracting and unfolding connecting rod and a fourth guide roller;
[0006] A fixing ring and a guide bracket are installed above the bearing base, a first guide roller and a second guide roller are arranged above the guide bracket, and an adjusting rack and a follower connecting rod are arranged on one side of the guide bracket, a first clamping bracket and a second clamping bracket are installed on both sides of the adjusting rack, a first guide wheel is arranged above the first clamping bracket, and a second guide wheel is arranged above the second clamping bracket, a first magnetic suction head and a second magnetic suction head are respectively installed at the bottom of the first clamping bracket and the second clamping bracket, a retraction and extension connecting rod is arranged at the midline position of the second clamping bracket, a first detection petal, a second detection petal and a third detection petal are installed on the inner side of the retraction and extension connecting rod, a driving gear, a motor and a driving gear ring are arranged on the inner side of the fixing ring, a capstan is arranged at the bottom of the bearing base, and a third guide roller and a fourth guide roller are arranged above the capstan.
[0007] As a preferred technical solution of the present invention, the bottom of the bearing base is a hollow structure, and the center position of the bearing base is fixedly connected to the concentric rings, the center position of the bearing base is rotatably connected to the third guide roller and the fourth guide roller, the third guide roller and the fourth guide roller are both two, and the third guide roller and the fourth guide roller are staggered in a quadrilateral structure, and the lower surface of the bearing base is fixedly connected to the capstan;
[0008] By adopting the above technical solution, the overall weight of the equipment can be reduced by making the bottom of the bearing base a hollow structure, and the third guide roller and the fourth guide roller are staggeredly distributed in a quadrilateral structure to limit the wire rope, and the wear on the inner wall of the bearing base is reduced by the roller rod structure.
[0009] As a preferred technical solution of the present invention, a fixing ring is fixedly connected to the top of the bearing base, L-shaped groove through holes are evenly arranged around the fixing ring, and the fixing ring is divided into two parts, a groove is arranged in the lower half of the fixing ring, and the lower part of the fixing ring is rotatably connected to the driving gear ring;
[0010] By adopting the above technical solution, the device can play a good limiting role on the driving gear ring and prevent the driving gear ring from shifting by opening a groove in the lower half of the fixed ring and rotatingly connecting the driving gear ring below the fixed ring.
[0011] As a preferred technical solution of the present invention, the inner side of the driving gear ring is meshed with the driving gear, there are four driving gears in total, and the bottom of the driving gear is fixedly connected to the motor output shaft, the upper and lower sides of the driving gear centerline are gear structures, and the upper side of the driving gear is meshed with the adjusting rack;
[0012] By adopting the above technical solution, the device can drive multiple adjustment racks to unfold synchronously through the set driving gear ring by setting a total of four driving gears, thereby effectively ensuring the synchronization and center of gravity stability of the equipment.
[0013] As a preferred technical solution of the present invention, a guide bracket is fixedly connected above the fixing ring, a hole is provided at the center of the guide bracket, and six inclined bracket structures are fixedly connected above the guide bracket, the bottom of the guide bracket is a circular ring, and the inner side of the circular ring at the top of the guide bracket is rotatably connected to the first guide roller and the second guide roller, and the first guide roller and the second guide roller are divided into two layers and distributed at right angles in four directions;
[0014] By adopting the above technical solution, the device can effectively prevent the wire rope from deviating through the first guide roller, the second guide roller, the third guide roller and the fourth guide roller to form a guiding channel structure, thereby improving the stability of the device during translation.
[0015] As a preferred technical solution of the present invention, the left side of the adjusting rack is an L-shaped structure that matches the through hole on the outside of the fixing ring, the adjusting rack is a T-shaped structure as a whole, and the left side of the adjusting rack is rotatably connected to the first clamping bracket, and the right side of the adjusting rack is rotatably connected to the second clamping bracket, the first clamping bracket and the second clamping bracket are both arched structures, and the inner sides of the first clamping bracket and the second clamping bracket are fixedly connected to the limiting ring;
[0016] By adopting the above technical solution, the device can reserve sufficient space for the installation of the inner device by making the first clamping bracket and the second clamping bracket both have bow-shaped structures, and the inner fixed connection limit rings of the first clamping bracket and the second clamping bracket can make the first clamping bracket and the second clamping bracket have sufficient structural strength during the rotation process.
[0017] As a preferred technical solution of the present invention, a fixing ring sleeve is fixedly connected to the inner side of the upper part of the first clamping bracket and the second clamping bracket, and the upper part of the fixing ring sleeve is rotatably connected to one end of the follower connecting rod, and the follower connecting rod is a Z-shaped right-angle structure, and the other end of the follower connecting rod is rotatably connected to the fixing ring;
[0018] By adopting the above technical solution, the device can ensure that the follower connecting rod is always in a vertical state by making the follower connecting rod into a Z-shaped right-angle structure, and ensure that the follower connecting rod provides sufficient thrust to the first guide wheel and the second guide wheel during operation.
[0019] As a preferred technical solution of the present invention, the outer side of the first clamping bracket is rotatably connected to the first guide wheel, and the outer side of the second clamping bracket is rotatably connected to the second guide wheel, there are four first guide wheels and four second guide wheels, and the first guide wheels and the second guide wheels are both driven by built-in motors, and the first magnetic suction head and the second magnetic suction head are respectively fixed to the outer sides of the bottom of the first clamping bracket and the second clamping bracket, and the first magnetic suction head and the second magnetic suction head are L-shaped structures that fit each other inside;
[0020] By adopting the above technical solution, the device drives the first guide wheel and the second guide wheel through the built-in motor, which can increase the power of the winch while providing the device with corrective force in different directions, further improving the stability of the device.
[0021] As a preferred technical solution of the present invention, the first clamping bracket and the second clamping bracket are rotatably connected to the retractable connecting rod at the midline position, and the second detection flap and the third detection flap are clamped between the retractable connecting rod, and the second detection flap and the third detection flap are rotatably connected to the two sides of the first detection flap respectively;
[0022] By adopting the above technical solution, the device rotatably connects the second detection flap and the third detection flap to the two sides of the first detection flap respectively through an open structure, which can improve the compatibility of the device and effectively improve the convenience of maintenance.
[0023] A garbage bin grab bucket wire rope damage detection device and detection method, comprising the following steps:
[0024] Step 1: Start the winch to release the rope, pass the rope through the bottom of the bearing base and out from the top of the guide bracket, and then fix the winch rope to the bracket part of the garbage bin grab;
[0025] Step 2: Start the motor remotely through the driving gear to drive the adjusting rack to move inward, and at the same time, drive the driving gear ring to move multiple adjusting racks synchronously. During the movement, the follower connecting rod is pushed outward synchronously to separate the first clamping bracket from the second clamping bracket, and the second detection petal and the third detection petal are spread outward by the retraction and expansion connecting rod. Then, the steel wire rope of the garbage bin grab bucket to be inspected is inserted between the second detection petal and the third detection petal, and then the motor is started to close the second detection petal and the third detection petal, and the steel wire rope is clamped between the first guide wheel and the second guide wheel;
[0026] Step 3: Start the winch through the remote control device, release the winch rope, lower the equipment by means of a sling, and test the wire ropes in the area step by step, or keep the winch locked and test by the self-movement of the garbage bin grab wire rope.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] The equipment can reduce the overall weight of the equipment by making the bottom of the bearing base into a hollow structure, and the third guide roller and the fourth guide roller are staggered and distributed in a quadrilateral structure to limit the wire rope, and the roller rod structure can reduce the wear on the inner wall of the bearing base;
[0029] The device has a groove in the lower part of the fixed ring, and the fixed ring is rotatably connected to the driving gear ring below, which can play a good limiting role on the driving gear ring and prevent the driving gear ring from deflecting.
[0030] The device is equipped with four driving gears, which can drive multiple adjustment racks to unfold synchronously through the set driving gear ring, effectively ensuring the synchronization and center of gravity stability of the equipment;
[0031] The device uses the first guide roller, the second guide roller, the third guide roller and the fourth guide roller to form a guiding channel structure, which can effectively prevent the wire rope from deviating and improve the stability of the device during translation.
[0032] The device can reserve enough space for the installation of the inner device by making the first clamping bracket and the second clamping bracket both have an arched structure, and the inner sides of the first clamping bracket and the second clamping bracket are fixedly connected with the limiting ring so that the first clamping bracket and the second clamping bracket have sufficient structural strength during the rotation process;
[0033] The device can ensure that the follower connecting rod is always in a vertical state by making the follower connecting rod into a Z-shaped right-angle structure, and ensure that the follower connecting rod provides sufficient thrust to the first guide wheel and the second guide wheel during operation;
[0034] The device drives the first guide wheel and the second guide wheel through the built-in motor, which can provide the device with corrective force in different directions while increasing the power of the winch, further improving the stability of the device;
[0035] The device uses an open structure to rotatably connect the second detection flap and the third detection flap to the two sides of the first detection flap respectively, which can improve the compatibility of the device and effectively improve the convenience of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a side view structural schematic diagram of the present invention;
[0037] Figure 2 This is a schematic diagram of the connection structure between the load-bearing base and the winch of the present invention;
[0038] Figure 3 This is a schematic diagram of the connection structure between the first guide roller and the second guide roller of the present invention;
[0039] Figure 4 This is a schematic diagram of the connection structure between the driving gear and the driving gear ring of the present invention;
[0040] Figure 5 It is a schematic diagram of the connection structure between the second guide wheel and the second clamping bracket of the present invention;
[0041] Figure 6 This is a schematic diagram of the connection structure between the adjusting rack and the first detection flap of the present invention;
[0042] Figure 7 It is a schematic diagram of the connection structure between the first clamping bracket and the limiting ring of the present invention;
[0043] Figure 8 This is a schematic diagram of the top view of the guide bracket of the present invention;
[0044] Fig. 9 It is a schematic diagram of the connection structure between the first magnetic suction head and the second magnetic suction head of the present invention;
[0045] Fig.10 It is a front structural schematic diagram of the present invention.
[0046] In the figure: 1. bearing base; 2. fixing ring; 3. capstan; 4. retracting and extending connecting rod; 5. adjusting rack; 6. follower connecting rod; 7. guide bracket; 8. first guide roller; 9. second guide roller; 10. first clamping bracket; 11. first guide wheel; 12. fixing ring sleeve; 13. second guide wheel; 14. second clamping bracket; 15. first detection petal; 16. second detection petal; 17. first magnetic head; 18. third detection petal; 19. second magnetic head; 20. motor; 21. limiting ring; 22. driving gear; 23. driving gear ring; 24. third guide roller; 25. fourth guide roller. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] See also Figure 1-10 , the technical solution of the present invention: a garbage bin grab wire rope damage detection device and detection method, including a bearing base 1, a fixing ring 2, a winch 3, a retracting and extending connecting rod 4, an adjusting rack 5, a follower connecting rod 6, a guide bracket 7, a first guide roller 8, a second guide roller 9, a first clamping bracket 10, a first guide wheel 11, a fixing ring sleeve 12, a second guide wheel 13, a second clamping bracket 14, a first detection flap 15, a second detection flap 16, a first magnetic suction head 17, a third detection flap 18, a second magnetic suction head 19, a motor 20, a limit ring 21, a driving gear 22, a driving gear ring 23, a third guide roller 24 and a fourth guide roller 25;
[0049] A fixing ring 2 and a guide bracket 7 are installed above the bearing base 1, a first guide roller 8 and a second guide roller 9 are arranged above the guide bracket 7, and an adjusting rack 5 and a follower connecting rod 6 are arranged on one side of the guide bracket 7, a first clamping bracket 10 and a second clamping bracket 14 are installed on both sides of the adjusting rack 5, a first guide wheel 11 is arranged above the first clamping bracket 10, and a second guide wheel 13 is arranged above the second clamping bracket 14, a first magnetic suction head 17 and a second magnetic suction head 19 are respectively installed at the bottom of the first clamping bracket 10 and the second clamping bracket 14, a retracting and unfolding connecting rod 4 is arranged at the midline position of the second clamping bracket 14, a first detection petal 15, a second detection petal 16 and a third detection petal 18 are installed on the inner side of the retracting and unfolding connecting rod 4, a driving gear 22, a motor 20 and a driving gear ring 23 are arranged on the inner side of the fixing ring 2, a capstan 3 is arranged at the bottom of the bearing base 1, and a third guide roller 24 and a fourth guide roller 25 are arranged above the capstan 3.
[0050] The bottom of the bearing base 1 is a hollow structure, and the center of the bearing base 1 is fixedly connected to the concentric rings, and the center of the bearing base 1 is rotatably connected to the third guide roller 24 and the fourth guide roller 25. There are two third guide rollers 24 and four guide rollers 25, and the third guide rollers 24 and four guide rollers 25 are staggered in a quadrilateral structure. The lower surface of the bearing base 1 is fixedly connected to the capstan 3;
[0051] The device can reduce the overall weight of the device by making the bottom of the bearing base 1 a hollow structure, and the third guide roller 24 and the fourth guide roller 25 are staggeredly distributed in a quadrilateral structure to limit the wire rope, and the roller rod structure can reduce the wear on the inner wall of the bearing base 1.
[0052] A fixing ring 2 is fixedly connected to the top of the bearing base 1, and L-shaped groove through holes are evenly arranged around the fixing ring 2. The fixing ring 2 is divided into two parts. A groove is arranged in the lower half of the fixing ring 2, and the lower part of the fixing ring 2 is rotatably connected to the driving gear ring 23;
[0053] The device has a groove in the lower half of the fixed ring 2, and the fixed ring 2 is rotatably connected to the driving gear ring 23 below, which can play a good limiting role on the driving gear ring 23 and prevent the driving gear ring 23 from deflecting.
[0054] The inner side of the driving gear ring 23 is meshed with the driving gear 22. There are four driving gears 22 in total. The bottom of the driving gear 22 is fixedly connected to the output shaft of the motor 20. The upper and lower sides of the midline of the driving gear 22 are gear structures, and the upper side of the driving gear 22 is meshed with the adjusting rack 5.
[0055] The device is provided with a total of four driving gears 22, which can drive multiple adjustment racks 5 to be deployed synchronously through the set driving gear ring 23, thereby effectively ensuring the synchronization and center of gravity stability of the device.
[0056] A guide bracket 7 is fixedly connected above the fixing ring 2, a hole is provided at the center of the guide bracket 7, and six inclined bracket structures are fixedly connected above the guide bracket 7, the bottom of the guide bracket 7 is a circular ring, and the inner side of the circular ring at the top of the guide bracket 7 is rotatably connected to the first guide roller 8 and the second guide roller 9, and the first guide roller 8 and the second guide roller 9 are divided into two layers and distributed at right angles in four directions;
[0057] The device forms a guiding channel structure through the first guide roller 8 and the second guide roller 9 together with the third guide roller 24 and the fourth guide roller 25, which can effectively prevent the wire rope from deviating and improve the stability of the device during translation.
[0058] The left side of the adjusting rack 5 is an L-shaped structure that matches the through hole on the outside of the fixing ring 2. The adjusting rack 5 is a T-shaped structure as a whole, and the left side of the adjusting rack 5 is rotatably connected to the first clamping bracket 10, and the right side of the adjusting rack 5 is rotatably connected to the second clamping bracket 14. The first clamping bracket 10 and the second clamping bracket 14 are both arched structures, and the inner sides of the first clamping bracket 10 and the second clamping bracket 14 are fixedly connected to the limiting ring 21;
[0059] The device can reserve enough space for the installation of the inner device by making the first clamping bracket 10 and the second clamping bracket 14 both have an arch-shaped structure, and the inner side fixed connection limit ring 21 of the first clamping bracket 10 and the second clamping bracket 14 can make the first clamping bracket 10 and the second clamping bracket 14 have sufficient structural strength during the rotation process.
[0060] The first clamping bracket 10 and the second clamping bracket 14 are fixedly connected to the fixing ring 12 on the inner side, and the fixing ring 12 is rotatably connected to one end of the follower link 6 on the upper side. The follower link 6 is a Z-shaped right-angle structure, and the other end of the follower link 6 is rotatably connected to the fixing ring 2;
[0061] The device ensures that the follower link 6 is always in a vertical state by making the follower link 6 a Z-shaped right-angle structure, and ensures that the follower link 6 provides sufficient thrust to the first guide wheel 11 and the second guide wheel 13 during operation.
[0062] The first clamping bracket 10 is rotatably connected to the first guide wheel 11 on the outside, and the second clamping bracket 14 is rotatably connected to the second guide wheel 13 on the outside. There are four first guide wheels 11 and four second guide wheels 13, and both the first guide wheels 11 and the second guide wheels 13 are driven by built-in motors. The first clamping bracket 10 and the second clamping bracket 14 are respectively fixed to the outside of the bottom with the first magnetic suction head 17 and the second magnetic suction head 19. The first magnetic suction head 17 and the second magnetic suction head 19 are L-shaped structures that fit each other on the inside.
[0063] The device drives the first guide wheel 11 and the second guide wheel 13 through a built-in motor, which can provide the device with corrective forces in different directions while increasing the power of the winch 3, thereby further improving the stability of the device.
[0064] The first clamping bracket 10 and the second clamping bracket 14 are rotatably connected to the retracting and extending connecting rod 4 at the midline position, and the second detection flap 16 and the third detection flap 18 are sandwiched between the retracting and extending connecting rod 4. The second detection flap 16 and the third detection flap 18 are rotatably connected to the two sides of the first detection flap 15 respectively;
[0065] The device uses an open structure to rotatably connect the second detection flap 16 and the third detection flap 18 to the two sides of the first detection flap 15 respectively, which can improve the compatibility of the device and effectively improve the convenience of maintenance.
[0066] A garbage bin grab bucket wire rope damage detection device and detection method, comprising the following steps:
[0067] Step 1: Start the winch 3 to release the rope, pass the rope through the bottom of the bearing base 1 and out from the top of the guide bracket 7, and then fix the rope of the winch 3 to the bracket part of the garbage bin grab;
[0068] Step 2: Start the motor 20 remotely through the driving gear 22 to drive the adjusting rack 5 to move inward, and at the same time, drive the driving gear ring 23 to move multiple adjusting racks 5 synchronously. During the movement, the follower connecting rod 6 is synchronously pushed outward to separate the first clamping bracket 10 from the second clamping bracket 14, and the second detection petal 16 and the third detection petal 18 are spread outward by the retracting and unfolding connecting rod 4, and then the garbage bin grab wire rope that needs to be inspected is inserted between the second detection petal 16 and the third detection petal 18, and then the motor 20 is started to close the second detection petal 16 and the third detection petal 18, and the wire rope is clamped between the first guide wheel 11 and the second guide wheel 13;
[0069] Step 3: Start the winch 3 through the remote control device, release the rope of the winch 3, lower the equipment by means of a sling, and test the wire ropes in the area step by step, or keep the winch 3 locked and test by the self-movement of the garbage bin grab wire rope.
[0070] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A garbage bin grab wire rope damage detection device, comprising a bearing base (1), a fixing ring (2), a winch (3), a retracting and unfolding connecting rod (4) and a fourth guide roller (25); Features: A fixing ring (2) and a guide bracket (7) are installed above the bearing base (1); a first guide roller (8) and a second guide roller (9) are arranged above the guide bracket (7); an adjustment rack (5) and a follower connecting rod (6) are arranged on one side of the guide bracket (7); a first clamping bracket (10) and a second clamping bracket (14) are installed on both sides of the adjustment rack (5); a first guide wheel (11) is arranged above the first clamping bracket (10); and a second guide wheel (13) is installed above the second clamping bracket (14); and first magnetic suction heads (11) are installed at the bottom of the first clamping bracket (10) and the bottom of the second clamping bracket (14). 7) and a second magnetic suction head (19), the first clamping bracket (10) and the second clamping bracket (14) are rotatably connected to a retracting and unfolding connecting rod (4) at a midline position, a second detection flap (16) and a third detection flap (18) are clamped between the retracting and unfolding connecting rod (4), the second detection flap (16) and the third detection flap (18) are rotatably connected to the two sides of the first detection flap (15) respectively, a driving gear (22), a motor (20) and a driving gear ring (23) are arranged on the inner side of the fixing ring (2), a capstan (3) is arranged at the bottom of the bearing base (1), and a third guide roller (24) and a fourth guide roller (25) are arranged above the capstan (3); The fixing ring (2) is rotatably connected to the driving gear ring (23) at the bottom, and the driving gear ring (23) is meshedly connected to the driving gear (22) at the inner side. There are four driving gears (22), and the bottom of the driving gear (22) is fixedly connected to the output shaft of the motor (20). The upper and lower parts of the center line of the driving gear (22) are gear structures, and the upper part of the driving gear (22) is meshedly connected to the adjusting rack (5); The left side of the adjusting rack (5) is an L-shaped structure that matches the through hole on the outer side of the fixing ring (2); the adjusting rack (5) is a T-shaped structure as a whole, and the left side of the adjusting rack (5) is rotatably connected to the first clamping bracket (10), and the right side of the adjusting rack (5) is rotatably connected to the second clamping bracket (14); the first clamping bracket (10) and the second clamping bracket (14) are both arched structures, and the inner sides of the first clamping bracket (10) and the second clamping bracket (14) are fixedly connected to the limiting ring (21); A fixing ring sleeve (12) is fixedly connected to the inner sides of the upper sides of the first clamping bracket (10) and the second clamping bracket (14); the upper side of the fixing ring sleeve (12) is rotatably connected to one end of a follower connecting rod (6); the follower connecting rod (6) is a Z-shaped right-angle structure, and the other end of the follower connecting rod (6) is rotatably connected to the fixing ring (2); The motor (20) is remotely started to drive the adjusting rack (5) to move inward through the driving gear (22), and the plurality of adjusting racks (5) are synchronously moved under the drive of the driving gear ring (23). During the movement, the follower connecting rod (6) is synchronously pushed outward to separate the first clamping bracket (10) from the second clamping bracket (14), and the second detection flap (16) and the third detection flap (18) are expanded outward by the drive of the retracting and unfolding connecting rod (4). Then, the steel wire rope of the garbage bin grab bucket to be inspected is passed between the second detection flap (16) and the third detection flap (18), and then the motor (20) is started to retract the second detection flap (16) and the third detection flap (18), and the steel wire rope is clamped between the first guide wheel (11) and the second guide wheel (13).
2. A garbage bin grab wire rope damage detection device according to claim 1, characterized in that: The bottom of the bearing base (1) is a hollow structure, and the center position of the bearing base (1) is fixedly connected to the concentric rings. The center position of the bearing base (1) is rotatably connected to the third guide roller (24) and the fourth guide roller (25). The third guide roller (24) and the fourth guide roller (25) are both two, and the third guide roller (24) and the fourth guide roller (25) are staggered and distributed in a quadrilateral structure. The lower surface of the bearing base (1) is fixedly connected to the capstan (3).
3. The device for detecting damage to steel wire rope of a garbage bin grab bucket according to claim 1, characterized in that: A fixing ring (2) is fixedly connected to the upper portion of the bearing base (1), and L-shaped groove through holes are evenly arranged around the fixing ring (2). The fixing ring (2) is divided into two parts, and the lower half of the fixing ring (2) is provided with a groove.
4. A garbage bin grab wire rope damage detection device according to claim 1, characterized in that: The top of the fixing ring (2) is fixedly connected to a guide bracket (7), a hole is provided at the center of the guide bracket (7), and six inclined bracket structures are fixedly connected to the top of the guide bracket (7), the bottom of the guide bracket (7) is a circular ring, and the inner side of the circular ring at the top of the guide bracket (7) is rotatably connected to a first guide roller (8) and a second guide roller (9), and the first guide roller (8) and the second guide roller (9) are divided into two layers and distributed at right angles in four directions.
5. The device for detecting damage to steel wire rope of a garbage bin grab bucket according to claim 1, characterized in that: The first clamping bracket (10) is rotatably connected to the first guide wheel (11) on the outside, and the second clamping bracket (14) is rotatably connected to the second guide wheel (13) on the outside. There are four first guide wheels (11) and four second guide wheels (13), and both the first guide wheels (11) and the second guide wheels (13) are driven by built-in motors. The first magnetic head (17) and the second magnetic head (19) are respectively fixed to the outside of the bottom of the first clamping bracket (10) and the second clamping bracket (14). The first magnetic head (17) and the second magnetic head (19) are L-shaped structures, and the inner sides of the first magnetic head (17) and the second magnetic head (19) fit each other.
6. A detection method based on the garbage bin grab wire rope damage detection device according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Start the winch (3) to release the rope, pass the rope through the bottom of the bearing base (1) and out from the top of the guide bracket (7), and then fix the rope of the winch (3) to the bracket part of the garbage bin grab; Step 2: remotely start the motor (20) to drive the adjusting rack (5) to move inward through the driving gear (22), and simultaneously drive the multiple adjusting racks (5) to move synchronously under the drive of the driving gear ring (23). During the movement, the follower connecting rod (6) is synchronously pushed outward to separate the first clamping bracket (10) from the second clamping bracket (14), and the second detection flap (16) and the third detection flap (18) are unfolded outward by the drive of the retracting and unfolding connecting rod (4), and then the garbage bin grabbing bucket wire rope to be inspected is inserted between the second detection flap (16) and the third detection flap (18), and then the motor (20) is started to retract the second detection flap (16) and the third detection flap (18), and the wire rope is clamped between the first guide wheel (11) and the second guide wheel (13); Step 3: Start the winch (3) through the remote control device, release the rope of the winch (3), lower the equipment by means of a sling, and test the steel wire rope in the area step by step, or keep the winch (3) locked and test by the self-movement of the steel wire rope of the garbage bin grab.
Citation Information
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