An automatic laser wire stripping and twisting device

The automated laser wire stripping and twisting equipment enables highly efficient and automated processing of individual wire ends, overcoming the limitations of existing equipment and improving production efficiency and safety.

CN119154058BActive Publication Date: 2025-11-28AEROSPACE LONG MARCH LAUNCH VEHICLE TECH CO LTD +1
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Patent Information

Application Number
CN202411321308.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-11-28
Estimated Expiration
2044-09-23

AI Technical Summary

Technical Problem

Existing equipment cannot efficiently process individual wire ends, and manual operation is inefficient and harmful to health.

Method used

An automated laser wire stripping and twisting device is used, which combines a laser wire stripping device and a wire stripping and twisting device to achieve automated processing of individual wire ends, including laser cutting of the outer sheath and motor rotation twisting.

Benefits of technology

It improves production efficiency, ensures the accuracy and consistency of wire processing, avoids human injury, and reduces the occupation of repetitive labor.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides an automatic laser wire stripping and twisting device, which comprises a laser wire stripping device, a peeling and twisting device and a box mechanism, the laser wire stripping device comprises left and right laser generators and left and right galvanometer mirrors, the peeling and twisting device comprises a fixed wire guide mechanism, a rotating twisting mechanism, a peeling mechanism and a wire skin collecting device. The application solves the limitation that the existing automatic device can only process coiled wires, and the device has the end processing function of single wire. The automatic wire stripping is realized by using laser instead of an electric heating device, the automatic twisting and wire skin removing are realized by using a motor, the production efficiency is improved, the processing precision and consistency of the wire are ensured, the problem that a large amount of manpower is occupied by repetitive labor is solved, the production enthusiasm of the operators is improved, the automatic device avoids the problems of finger scalding and finger skin breaking, and the health of the workers is ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electrical components, in particular to an automatic laser wire stripping and twisting device. BACKGROUND

[0002] Cold stripping and hot stripping are two common wire stripping methods in wire processing technology. Cold stripping mainly cuts the insulating layer of the wire through wire strippers, blades and other tools, but this method is easy to damage the metal wire core. Hot stripping mainly melts the insulating layer of the wire through hot stripping, electric heating tweezers or laser, and has the advantage of not damaging the wire core. In the production of high-reliability and high-quality products, hot stripping process is mostly used in wire stripping.

[0003] The existing hot stripping processing equipment generally processes coiled wires, cuts the coiled wires into wire segments of the required length, and then uses a heating device to strip, twist and tin the two ends of the wire, but it cannot be used for single wires or wires connected to products.

[0004] In the production process of electronic products, a large number of wires are needed to connect various modules inside the product, so in the product electrical assembly process, there is generally an operation to process the end of the single wire. The existing process method generally uses hot stripping, electric heating tweezers and other manual operations to complete the stripping, twisting and tinning process, which not only has low efficiency, but also high-temperature operation may harm the health of workers.

[0005] Therefore, it is necessary to provide a wire stripping and twisting all-in-one machine with stable stripping quality and high efficiency based on the traditional wire stripping and twisting process. SUMMARY

[0006] The present application is to solve the problem of wire stripping and twisting process efficiency, and provides an automatic laser wire stripping and twisting device, which can automatically strip and twist the end of the single wire at the same time. The device not only ensures the stripping quality, but also integrates the stripping process and the twisting process on the same device, thereby improving the production efficiency.

[0007] The present application provides an automatic laser wire stripping and twisting device, which comprises a box structure, a laser stripping device and a peeling and twisting device connected to the upper part of the box structure. The laser stripping device melts part of the outer skin of the cable to be processed, and the peeling and twisting device rotates and twists the cable to be processed and simultaneously peels off the outer skin.

[0008] The laser stripping device comprises a left laser generator and a right laser generator connected to the upper part of the box structure and arranged oppositely, a left laser galvanometer connected to the output end of the left laser generator and deflecting the light beam, a right laser galvanometer connected to the output end of the right laser generator and deflecting the light beam, and the output ends of the left laser galvanometer and the right laser galvanometer are both directed towards the cable to be processed.

[0009] The stripping and twisting device comprises a rotating twisting mechanism for twisting the cable to be processed and a stripping mechanism connected to the bottom of the rotating twisting mechanism and driving the rotating twisting mechanism to retreat, and the cable to be processed is fixed to the front end of the rotating twisting mechanism;

[0010] The stripping mechanism drives the rotating twisting mechanism and the cable to be processed to reach a cutting position, the output laser of the left laser galvanometer mirror and the right laser galvanometer mirror forms a laser cutting line and melts the outer skin of the cable to be processed to obtain a cut cable, the rotating twisting mechanism drives the cut cable to rotate to twist the core wires together, and the stripping mechanism drives the rotating twisting mechanism to retreat to strip the cut cable to obtain a stripped and twisted cable.

[0011] The automatic laser stripping and twisting equipment comprises a laser generator control system, a galvanometer control system, a laser control card and a stripping and twisting control system arranged in the box structure, and an emergency stop switch electrically connected with the laser generator control system, the galvanometer control system, the laser control card and the stripping and twisting control system arranged on the surface of the box structure.

[0012] The cable to be processed is a shell cable or an assembly cable, and the diameter of the cable to be processed ranges from 0.1 mm to 3 mm, and the cable off-head length ranges from 5 mm to 18 mm.

[0013] The automatic laser stripping and twisting equipment comprises a laser generator fixing mechanism connected to the support bottom plate, a front and rear protective cover connected to the periphery and the top of the support bottom plate, a heat dissipation cover plate connected to the side of the front and rear protective cover, a smoke purifier connected between the left laser galvanometer mirror and the right laser galvanometer mirror, and the front and rear protective cover and the heat dissipation cover plate form an outer shell, and the left laser generator, the right laser generator, the left laser galvanometer mirror, the right laser galvanometer mirror, the laser generator fixing mechanism, the smoke purifier and the stripping and twisting device are located in the outer shell.

[0014] An opening is arranged on the front and rear protective cover at the front end of the rotating twisting mechanism for the cable to be processed to extend into, and the power of the left laser generator and the right laser generator is adjustable and ranges from 0 W to 30 W.

[0015] The automatic laser stripping and twisting equipment comprises a fixed cable mechanism for clamping the stripped part of the cable to be processed, and the fixed cable mechanism is connected to the front end of the rotating twisting mechanism.

[0016] The rotating and twisting mechanism comprises a cable clamp at the rear end of the fixed cable guiding mechanism, a cable clamp pushing plate connected in the middle of the two cable clamps, a cable clamp base connected at the rear end of the cable clamp and the cable clamp pushing plate, springs at the upper and lower ends of the cable clamp base, spring covers connected outside the cable clamp base and covering the outside of the springs, screws compressing the springs through the spring covers, a rotating rod horizontally connected at the rear end of the cable clamp pushing plate, a slide table cylinder connected at the end of the cable clamp pushing plate and a first driving mechanism connected with the rotating rod, and the bottom of the slide table cylinder is connected with the stripping mechanism;

[0017] The springs pass through the cable clamp base and extend into the grooves of the cable clamps, the cable clamps clamp the cables to be processed through the pressure of the springs, and the spring pressure is adjusted through the adjusting screw; the slide table cylinder extends forward to drive the cable clamp pushing plate to move forward to make the cable clamps open; the cable clamps move up and down in the guide rail of the cable clamp base to make clamping and loosening actions;

[0018] The photoelectric sensing system of the fixed cable guiding mechanism senses the cables to be processed and sends a signal to control the cable clamps to clamp the front end of the cables to be processed, the slide table cylinder retreats to drive the cable clamps and the cables to be processed to retreat to a specified distance, the laser stripping device cuts the cables through laser cutting and melts the outer skin of the cables to be processed to obtain the cut cables, and the first driving mechanism controls the motor to rotate to drive the cable clamps to rotate to twist the multiple core wires together.

[0019] The automatic laser stripping and twisting device comprises a first cable clamp and a second cable clamp which are symmetrically arranged, a flat surface is arranged on the opposite side of the front end of the first cable clamp and the second cable clamp, an inclined surface is arranged on the opposite side of the rear end of the first cable clamp and the second cable clamp, the front side of the cable clamp pushing plate is provided with inclined surfaces at the upper end and the lower end, and the rear end of the first cable clamp and the rear end of the second cable clamp are provided with grooves for mounting springs.

[0020] The rear end of the first cable clamp and the rear end of the second cable clamp are provided with grooves for mounting springs.

[0021] The rotating and twisting mechanism further comprises a spring plate pressed outside the spring.

[0022] The rear end of the cable clamp pushing plate is connected with a fixed structure arranged vertically, the bottom rear end of the fixed structure is connected with the slide table cylinder, the travel direction of the slide table cylinder is the same as that of the cable clamp pushing plate, the rotating rod extends into the rear end of the cable clamp pushing plate through the fixed structure, and the first driving mechanism comprises a motor and the rotating speed of the motor is adjustable.

[0023] After stripping, twisting and peeling, the slide table cylinder extends forward to drive the fixed structure and the cable clamp pushing plate to move forward and push open the cable clamps to loosen the cables to be processed.

[0024] The rotating twisting mechanism further comprises an inductor contact connected to the upper end of the rotating rod and a position sensor connected to the side of the rotating rod, which can determine the position of the feed.

[0025] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0026] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0027] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0028] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0029] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0030] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0031] The automatic laser stripping and twisting device further comprises a fixed wire guide mechanism, which is connected to the rotating twisting mechanism and the peeling mechanism, and is used for clamping the rear end of the cable to be processed.

[0032] The cable to be processed is extended from the opening of the front and rear protective cover of the laser wire stripping device into the cable guide block and passes through the wire clamp, the photoelectric sensing system senses and sends a signal to control the cable clamp of the rotating wire twisting mechanism to clamp the front end of the cable to be processed, then the cable clamp drives the cable to be processed to move a specified distance, the wire clamp clamps the rear end of the cable to be processed to prevent movement, and then laser cutting, wire stripping and wire twisting are performed;

[0033] The wire skin collecting device connected to one side of the fixed wire guide mechanism includes a wire skin blowing air nozzle connected to one side of the fixed wire guide mechanism and a wire skin collecting bag located below the wire skin blowing air nozzle.

[0034] The wire skin blowing air nozzle blows air to the cable to be processed, blows off the stripped wire skin and drops into the wire skin collecting bag.

[0035] As a preferred mode, the hollow cylindrical diameter is 0.5mm, and the length is 10mm.

[0036] The photoelectric sensing system is a light curtain sensor.

[0037] The smoke purifier is connected above the wire clamp.

[0038] The present application provides an automatic laser wire stripping and twisting device, mainly including a laser wire stripping device, a skin removing and wire twisting device and a box body mechanism. The laser wire stripping device includes left and right laser generating devices, a vacuum smoke extraction pipe, front and rear protective covers and a heat dissipation cover plate mechanism. The left and right laser generating devices include left and right laser generators, left and right galvanometer mirrors and a laser generator fixing mechanism. The front and rear protective covers and the heat dissipation cover plate mechanism wrap the left and right laser generating devices to prevent laser injury and effectively dissipate heat. The skin removing and wire twisting device includes a fixed wire guide mechanism, a rotating wire twisting mechanism, a skin removing mechanism and a wire skin collecting device. The fixed wire guide mechanism includes a photoelectric sensing system, a cable guide block and a wire clamp mechanism. The rotating wire twisting mechanism includes a cable clamp mechanism and a first driving mechanism and its fixing tool. The skin removing mechanism includes a second driving mechanism and its fixing tool. The wire skin collecting device includes a blowing mechanism and a wire skin waste collecting mechanism. The laser wire stripping device and the skin removing and wire twisting device are above the box body mechanism. The present application improves work efficiency and ensures the health of the operators.

[0039] The present application has the following advantages:

[0040] The present application solves the limitation that the existing automatic equipment can only process the lead wire in a roll, and the equipment has the end processing function of the single lead wire, the automatic stripping of the lead wire is realized by replacing the heat extractor with a laser, the automatic twisting and stripping of the lead wire are realized by the motor rotation, the operation process problems of melting the wire skin by the electric heating wire and twisting the lead core by the finger are solved, the production efficiency is improved, the processing precision and consistency of the lead wire are ensured, the problem of occupying a large amount of manpower by repetitive labor is solved, the production enthusiasm of the operating workers is improved, and the automatic equipment avoids the problems of scalding fingers and twisting broken finger skin, and ensures the health of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 It is an internal structure schematic diagram of an automatic laser stripping and twisting equipment;

[0042] Figure 2 It is an external structure schematic diagram of an automatic laser stripping and twisting equipment;

[0043] Figure 3 It is a top view of an automatic laser stripping and twisting equipment;

[0044] Figure 4 It is a front view of an automatic laser stripping and twisting equipment;

[0045] Figure 5 It is a schematic diagram of a laser stripping device of an automatic laser stripping and twisting equipment;

[0046] Figure 6 It is a structure schematic diagram of a stripping and twisting device of an automatic laser stripping and twisting equipment;

[0047] Figure 7 It is a structure schematic diagram of a rotating twisting mechanism of an automatic laser stripping and twisting equipment;

[0048] Figure 8 It is a sectional view of a rotating twisting mechanism of an automatic laser stripping and twisting equipment;

[0049] Figure 9 It is a structure schematic diagram of a stripping mechanism of an automatic laser stripping and twisting equipment;

[0050] Figure 10 It is a cable clamp and lead core sectional schematic diagram of an automatic laser stripping and twisting equipment;

[0051] Figure 11 It is a front structure schematic diagram of a fixed lead wire mechanism and wire skin collecting device of an automatic laser stripping and twisting equipment;

[0052] Figure 12 It is a back structure schematic diagram of a fixed lead wire mechanism and wire skin collecting device of an automatic laser stripping and twisting equipment.

[0053] Reference signs:

[0054] 1, box structure; 2, laser cable stripping device; 21, left laser generator; 22, right laser generator; 23, left laser galvanometer; 24, right laser galvanometer; 25, support bottom plate; 26, laser generator fixing mechanism; 27, front and rear protective cover; 28, heat dissipation cover plate; 29, smoke purifier; 3, stripping and twisting device; 31, rotating twisting mechanism; 311, cable clamp; 3111, first cable clamp; 3112, second cable clamp; 312, cable clamp push-open plate; 313, cable clamp base; 314, spring; 315, spring cover; 316, screw; 317, rotating rod; 318, slide table air cylinder; 319, first driving mechanism; 31a, spring plate; 31b, inductor contact; 31c, position sensor; 32, stripping mechanism; 321, second driving mechanism; 322, coupling; 323, ball screw; 324, ball screw nut seat; 325, straight line sliding rail; 326, front end position sensor; 327, rear end position sensor; 328, stripping mechanism inductor contact; 33, fixed wire mechanism; 331, cable guide block; 332, wire clamping mechanism; 3321, wire clamp; 3322, fixed clamp air cylinder; 333, photoelectric sensing system; 34, wire skin collecting device; 341, wire skin blowing air nozzle; 4, cable to be processed; 41, multi-strand core wire; 42, wire insulation skin; 43, laser cable stripping position; 5, emergency stop switch. DETAILED DESCRIPTION

[0055] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0056] Embodiment 1

[0057] As Figures 1-11As shown, an automatic laser wire stripping and twisting device includes a box mechanism 1, a laser wire stripping device 2, and a peeling and twisting device 3. The laser wire stripping device 2 includes left and right laser generating devices, a vacuum smoke extraction pipe 29, front and rear protective covers 27, and a heat dissipation cover plate mechanism 28. The left and right laser generating devices include left and right laser generators 21, 22, left and right galvanometer mirrors 23, 24, and a laser generator fixing mechanism 26. The front and rear protective covers 27 and the heat dissipation cover plate mechanism 28 wrap the left and right laser generating devices to prevent laser injuries and effectively dissipate heat. The peeling and twisting device 3 includes a rotating and twisting mechanism 31, a peeling mechanism 32, a fixed wire guide mechanism 33, and a wire skin collecting device 34. The rotating and twisting mechanism 31 includes a cable clamp mechanism, a first driving mechanism, and a fixing tool. The peeling mechanism 32 includes a second driving mechanism and a fixing tool. The fixed wire guide mechanism 33 includes a cable guide block 331, a wire clamping mechanism 332, and an optical sensor system 333. The wire skin collecting device 34 includes a blowing mechanism 341 and a wire skin waste collecting mechanism, which can collect wire skins and ensure a clean workbench and safe production. The laser wire stripping device 2 and the peeling and twisting device 3 are above the box mechanism 1.

[0058] The automatic laser wire stripping and twisting device can strip and twist a cable 4 with a shell and other components.

[0059] The box mechanism 1 includes a laser generator control system, a galvanometer control system, a laser control card, a rotating and twisting and peeling control system, and a fixing mechanism.

[0060] As shown in Figure 10 The cable to be processed 4 includes a plurality of core wires 41 and a wire insulation skin 42 connected to the outside of the plurality of core wires 41. A laser wire stripping position 43 is provided on the wire insulation skin 42.

[0061] As shown in Figures 1-5 The laser wire stripping device 2 includes left and right laser generating devices 21, 22, and a fixing mechanism. The power of the laser generating devices 21, 22 is adjustable and ranges from 5 W to 30 W. The working time of the embodiment is about 6 s per root. The cable diameter range is 0.1 mm to 3 mm. The cable off-head length range is adjustable and ranges from 5 mm to 18 mm.

[0062] The laser generators 21, 22 can emit laser beams. The laser beams are deflected by the laser galvanometer mirrors 23, 24 to form a laser cutting line. The thermal energy of the laser cutting line melts the laser skin.

[0063] The smoke purifier 29 of the laser wire stripping device 2 includes a vacuum smoke extraction pipe, which can suck up dust generated by laser wire stripping to avoid the accumulation of smoke dust, which affects product quality and damages equipment parts.

[0064] The protective devices required by the laser wire stripping device 2 include the front and rear protective covers 27 and the heat dissipation cover plate 28.

[0065] The rotating twisting mechanism 31 and the peeling mechanism 32 include motors with adjustable speed.

[0066] like Figure 6 As shown, the wire stripping and twisting device 3 includes a rotating twisting mechanism 31, a wire stripping mechanism 32, a wire fixing mechanism 33, and a wire sheath collecting device 34. The main function of the wire fixing mechanism 33 is that after the wire passes through the cable guide block, the cable clamp 311 holds the wire 4 for the required distance, and the wire holding mechanism 332 holds the wire 4 near the exit of the cable guide block 331 to prevent the wire 4 from moving again and affecting the accuracy of the laser stripping length calculation. When the wire 4 is held by the wire holding mechanism 332, the laser generators 21 and 22 cut the wire sheath on both sides of the wire 4, and the rotating motor 319 drives the cable clamp 311 to rotate. Using the clamping force and the friction of the wire sheath, the wire core 41 is tightened; this is the function of the rotating twisting mechanism. Simultaneously, the entire rotating mechanism 31 is moved backward, causing the wire clamp 3321 to both rotate to twist the wire core 41 and strip the wire sheath 42 backward; this is the function of the wire stripping mechanism. Air is blown through the pipe 341 in the wire sheath collection device 34 to blow off the stripped wire sheath into the wire sheath collection bag below.

[0067] like Figures 10-11 As shown, the wire fixing mechanism 33 includes a cable guide block 331, a wire clamping mechanism 332, and a photoelectric sensing system 333. When the cable 4 passes through the cable guide block mechanism 331, the through-beam light curtain sensor 333 at the end of the cable guide block mechanism 331 will sense it and send a signal to control the cable clamp 311 to clamp the cable 4. Then, the cable clamp 311 drives the wire 4 to move an appropriate distance, and the wire clamp 3321 clamps the wire 4 to prevent it from moving, and then the next control action begins, including laser stripping, rotating twisting, and stripping.

[0068] The left and right through-beam light curtain sensors required by the photoelectric sensing system 333 can sense the wires, send signals to close the cylinder, and control the cable clamp 311 to clamp the wire 4.

[0069] The cable guide block mechanism 331 includes a hollow cylinder with a diameter of approximately 0.5 mm and a length of 10 mm, which ensures that the cable passes horizontally through the cable guide block mechanism. The function of the cable guide block 331 is to guide cables of different diameters into the equipment through the cable guide hole, so that the length of the wire 4 detected by the through-beam light curtain sensor 333 is more accurate, and the large difference in cable cutting length caused by the bending of the wire 4 is reduced.

[0070] Wire clamping mechanism 332 includes wire clamp 3321 and fixed clamp air cylinder 3322, after receiving the signal given by sensor 333, control wire clamp 3321 to clamp wire 4 to prevent wire movement. Fixed clamp air cylinder 3322 is a pneumatic drive unit, under the control of the host computer system, drive electromagnetic valve to act, let the cylinder do open and close action, in this way to clamp and relax wire 4.

[0071] As shown in Figures 7-8 Rotary wire twisting mechanism 31 includes cable clamp 311, cable clamp push plate 312, cable clamp base 313, spring 314, spring plate, spring cover 315, screw 316, rotary rod 317, sliding table air cylinder 318, first drive mechanism 319, spring plate 31a, inductor contact 31b, position sensor 31c, and the fixed tool thereon.

[0072] Cable 311 is clamped by the pressure of spring 314, the pressure of spring 314 can be adjusted by adjusting screw 316. The upper and lower springs 314 are installed on the upper and lower sides of cable clamp 311, respectively located in the upper and lower groove holes of cable clamp base 313. Cable clamp 311 moves up and down in the guide rail of cable clamp base 313 to make clamping and loosening action.

[0073] Cable clamp 311 includes first cable clamp 3111 and second cable clamp 3112 arranged symmetrically up and down.

[0074] Cable clamp push plate 312 is used to open cable clamp 311, sliding table air cylinder 318 extends forward to drive cable clamp push plate 312 to move forward to open cable clamp 311.

[0075] First drive mechanism 319 includes a motor.

[0076] After cable clamp jaw 311 clamps cable 4, rotary wire twisting mechanism 31 controls motor 319 to rotate to drive clamp jaw 311 to rotate, the rotating speed is adjustable, so that multiple core wires 41 are twisted together.

[0077] As shown in Figure 9 Peeling mechanism 32 includes second drive mechanism 321, coupling 322, ball screw 323, ball screw nut seat 324, linear slide rail 325, front end position sensor 326, rear end position sensor 327, inductor contact 328, screw mechanism and the fixed tool thereon. Ball screw 323 and linear slide rail 325 constitute a linear motion unit, which can drive rotary wire twisting core mechanism 31 to move forward and backward, and can move the required stripping length after wire clamp 3321 clamps cable 4 to perform laser stripping. Position sensors 326 and 327 can be used to determine the position of feeding.

[0078] The whole structure of the rotating wire twisting mechanism 31 is installed on the ball screw nut base 324, and drives the structure 31 to move forward and backward.

[0079] The position sensors 326, 327 and the touch piece 328 are used to determine the position of the feed, and the rear end position sensor 327 is the original position, and the feed motor needs to return to the original position each time the device is started. The front end position sensor 326 is the limit position, which ensures that the movement unit does not exceed the front limit position.

[0080] The second driving mechanism 321 includes a motor. The motor is a common step motor, which makes corresponding step movement under the motion control system of the upper computer, and is connected with the ball screw 323 through the shaft coupling 322, drives the ball screw 323 to rotate, and then drives the rotating wire twisting mechanism 31 above to move.

[0081] The peeling mechanism 32 drives the rotating wire twisting mechanism 31 to retreat at the same time when the rotating wire twisting mechanism 31 operates, and the retreat speed and distance are adjustable. The rotating wire twisting mechanism 31 retreats, drives the clamp jaw 3321 to retreat, and drives the laser stripped wire skin to retreat, so that the wire skin falls off.

[0082] The wire skin collecting device 34 includes a wire skin blowing nozzle 34, which blows off the wire skin on the clamp jaw 3321, so as to avoid the influence of the residual wire skin on the clamp jaw 3321 on the next wire clamping.

[0083] The working principle of the technical solution is as follows: when the wire 4 passes through the cable guide block 331, the light curtain sensor 333 receives a signal, and then the cable clamp 311 clamps the wire 4. According to the set parameters, the peeling mechanism 32, i.e. the second driving mechanism 321, drives the clamped wire 4 to move the required distance, and then the wire clamp mechanism 332 clamps the wire 4 with the wire clamp 3321. The laser generator 21, 22 emits laser to cut the wire skin, and the smoke purifier 29 starts to work to absorb the smoke. After the laser peeling, the first driving mechanism 319 controls the clamp jaw 311 to rotate, thereby driving the wire 4 to rotate. At the same time, the second driving mechanism 321 drives the first driving mechanism 319 to retreat to the set distance, and completes the wire twisting and peeling of the wire 4. The cable clamp 311 is opened, the wire skin blowing nozzle 341 blows air, and the wire skin falls into the wire skin storage bag.

[0084] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An automatic laser wire-stripping and twisting device, characterized by: The utility model relates to a cable stripping and twisting device, which comprises a box structure (1) and a laser cable stripping device (2) and a skin-removing and twisting device (3) connected to the upper part of the box structure (1), the laser cable stripping device (2) melts part of the outer skin of a cable (4) to be processed, and the skin-removing and twisting device (3) rotates and twists the cable (4) to be processed and simultaneously removes the outer skin. The laser cable stripping device (2) comprises left and right laser generators (21 and 22) connected to the upper part of the box structure (1), a left laser galvanometer (23) optically connected to the output end of the left laser generator (21) and deflecting the light beam, and a right laser galvanometer (24) optically connected to the output end of the right laser generator (22) and deflecting the light beam, the output ends of the left and right laser galvanometers (23 and 24) are directed towards the cable (4) to be processed. The skin-removing and twisting device (3) comprises a rotating and twisting mechanism (31) for twisting the cable (4) to be processed and a skin-removing mechanism (32) connected to the bottom of the rotating and twisting mechanism (31) and driving the rotating and twisting mechanism (31) to retreat, the cable (4) to be processed is fixed to the front end of the rotating and twisting mechanism (31). The skin-removing mechanism (32) drives the rotating and twisting mechanism (31) and the cable (4) to be processed to reach a cutting position, the output laser beams of the left and right laser galvanometers (23 and 24) form a laser cutting line and melt the outer skin of the cable (4) to be processed to obtain a cut cable, the rotating and twisting mechanism (31) drives the cut cable to rotate to twist the multiple core wires together, and the skin-removing mechanism (32) drives the rotating and twisting mechanism (31) to retreat to remove the skin of the cut cable to obtain a stripped and twisted cable. The skin-removing and twisting device (3) further comprises a fixed guide mechanism (33) for clamping the part of the cable (4) to be processed, which is connected to the front end of the rotating and twisting mechanism (31). The rotating and twisting mechanism (31) comprises cable clamps (311) located at the rear end of the fixed guide mechanism (33), a cable clamp push-open plate (312) connected to the middle of the two cable clamps (311), a cable clamp base (313) connected to the rear end of the cable clamps (311) and the cable clamp push-open plate (312), springs (314) located at the upper and lower ends of the cable clamp base (313), spring covers (315) connected to the outer side of the cable clamp base (313) and covering the outside of the springs (314), screws (316) penetrating through the spring covers (315) to compress the springs (314), a rotating rod (317) horizontally connected to the rear end of the cable clamp push-open plate (312), a sliding table air cylinder (318) connected to the end of the cable clamp push-open plate (312), a first driving mechanism (319) connected to the rotating rod (317), and the bottom of the sliding table air cylinder (318) is connected to the skin-removing mechanism (32). The spring (314) extends through the cable clamp base (313) into the groove of the cable clamp (311), the cable clamp (311) clamps the cable to be processed (4) by the pressure of the spring (314), the pressure of the spring (314) is adjusted by adjusting the screw (316); the slide cylinder (318) extends forward to drive the cable clamp push plate (312) to move forward to make the cable clamp (311) open; the cable clamp (311) moves up and down in the guide rail of the cable clamp base (313) to make clamping and loosening actions; The photoelectric sensing system of the fixed guide mechanism (33) senses the cable to be processed (4) and sends a signal to control the cable clamp (311) to clamp the front end of the cable to be processed (4), the slide cylinder (318) retreats and drives the cable clamp and the cable to be processed (4) to retreat to a specified distance, the laser stripping device (2) cuts the wire by laser and melts the outer skin of the cable to be processed (4) to obtain the cut cable, and the first driving mechanism (319) controls the motor to rotate to drive the cable clamp (311) to rotate to twist multiple core wires together.

2. The automatic laser wire-stripping and twisting apparatus according to claim 1, characterized in that: The box structure (1) is internally provided with a laser generator control system, a galvanometer control system, a laser control card and a stripping and twisting control system, and the surface of the box structure (1) is provided with an emergency stop switch (5) which is electrically connected with the laser generator control system, the galvanometer control system, the laser control card and the stripping and twisting control system; The cable to be processed (4) is a shell lead or a component lead, and the diameter of the cable to be processed (4) ranges from 0.1 to 3 mm, and the cable off-head length ranges from 5 to 18 mm.

3. The automatic laser wire-stripping and twisting apparatus of claim 1, wherein: The laser stripping device (2) further comprises a supporting bottom plate (25) connected to the upper surface of the box structure (1), a laser generator fixing mechanism (26) connected to the supporting bottom plate (25), front and rear protective covers (27) connected to the periphery and top of the supporting bottom plate (25), a heat dissipation cover plate (28) connected to the side of the front and rear protective covers (27), and a smoke purifier (29) connected between the left laser galvanometer (23) and the right laser galvanometer (24), wherein the front and rear protective covers (27) and the heat dissipation cover plate (28) form an outer shell, and the left laser generator (21), the right laser generator (22), the left laser galvanometer (23), the right laser galvanometer (24), the laser generator fixing mechanism (26), the smoke purifier (29) and the stripping and twisting device (3) are located in the outer shell; The front and rear protective covers (27) located at the front end of the rotating twisting mechanism (31) are provided with openings for the cable to be processed (4) to extend into, and the power of the left laser generator (21) and the right laser generator (22) is 0-30W and can be adjusted.

4. The automatic laser wire-stripping and twisting apparatus of claim 1, wherein: The cable clamp (311) comprises a first cable clamp (3111) and a second cable clamp (3112) symmetrically arranged on the upper and lower sides, the opposite side of the front end of the first cable clamp (3111) and the second cable clamp (3112) is provided with a plane, and the opposite side of the rear end is provided with an inclined plane, the front side of the cable clamp push-open plate (312) is provided with an inclined plane corresponding to the rear end structure of the first cable clamp (3111) and the second cable clamp (3112) on the upper and lower ends; The rear end upper part of the first cable clamp (3111) and the rear end lower part of the second cable clamp (3112) are provided with grooves for mounting the spring (314), and the spring (314) passes through the cable clamp base (313) and enters the groove; The rotating wire twisting mechanism (31) further comprises a spring plate (31a) pressed outside the spring (314); The rear end of the cable clamp push-open plate (312) is connected with a vertically arranged fixed structure, the bottom rear end of the fixed structure is connected with the sliding table air cylinder (318), the sliding direction of the sliding table air cylinder (318) is the same as that of the cable clamp push-open plate (312), the rotating rod (317) penetrates through the fixed structure and extends into the rear end of the cable clamp push-open plate (312), and the first driving mechanism (319) comprises a motor and has adjustable rotating speed; After stripping, twisting and peeling, the sliding table air cylinder (318) extends forward to drive the fixed structure, the cable clamp push-open plate (312), the cable clamp (311) and the cable to be processed (4) to move forward and be pushed open. The rotating wire twisting mechanism (31) further comprises a sensor contact (31b) connected to the upper part of the end of the rotating rod (317) and a position sensor (31c) connected to the side of the rotating rod (317), and the sensor contact (31b) and the position sensor (31c) can determine the position of feeding.

5. The automatic laser wire-stripping and twisting apparatus of claim 1, wherein: The cable to be processed (4) extends from the opening on the front and rear protective cover (27) of the laser stripping device (2) to the front end of the fixed wire guiding mechanism (33) and extends into the rotating wire twisting mechanism (31), the rotating wire twisting mechanism (31) clamps the front end of the cable to be processed (4), the fixed wire guiding mechanism (33) clamps the rear end of the cable to be processed (4), and the part to be peeled is located between the left laser galvanometer (23) and the right laser galvanometer (24); after the left laser galvanometer (23) and the right laser galvanometer (24) deflect the laser to the part to be peeled and cut the wire skin on both sides, the rotating wire twisting mechanism (31) rotates, the wire core is twisted by the clamping force and the friction force of the wire skin, and the peeling mechanism (32) drives the rotating wire twisting mechanism (31) and the fixed wire guiding mechanism (33) to move backward, so that the rotating wire twisting mechanism (31) rotates to twist the wire core and drives the peeled wire to move backward to obtain the stripped and twisted cable.

6. The automatic laser wire-stripping and twisting apparatus of claim 1, wherein: The peeling mechanism (32) comprises a second driving mechanism (321), a coupling (322), a ball screw (323) connected in sequence from back to front, a ball screw nut seat (324) movable back and forth with the ball screw (323), a linear slide rail (325) connected at the bottom of the ball screw nut seat (324), and the bottom of the slide cylinder of the rotating wire twisting mechanism (31) and the bottom of the first driving mechanism are connected with the ball screw nut seat (324), the ball screw (323) and the linear slide rail (325) constitute a linear motion unit, and the linear motion unit drives the rotating wire twisting mechanism (31) to move back and forth.

7. An automatic laser wire stripping and twisting apparatus as claimed in claim 6, wherein: The second driving mechanism (321) comprises a motor; The peeling mechanism (32) further comprises a front end position sensor (326) and a rear end position sensor (327) located in front of and behind the linear motion unit respectively, and a peeling mechanism sensor contact (328) connected to the side of the linear motion unit; The rear end position sensor (327) is the original position, and the second driving mechanism (321) returns to the original position each time the equipment starts; the front end position sensor (326) is the limit position, which ensures that the linear motion unit does not exceed the front limit position.

8. The automatic laser wire-stripping and twisting apparatus of claim 1, wherein: The fixed wire guide mechanism (33) comprises a cable guide block (331) connected to the front end of the rotating wire twisting mechanism (31), a wire clamping mechanism (332), and a photoelectric sensing system (333) located at the rear end of the wire clamping mechanism (332); The cable guide block (331) comprises a hollow cylinder through which the cable to be processed (4) passes horizontally, the wire clamping mechanism (332) comprises a wire clamp (3321) and a fixed clamp air cylinder (3322) connected, the wire clamp (3321) is located at the rear end of the cable guide block (331), the photoelectric sensing system (333) is located at the rear end of the wire clamp (3321), and the fixed clamp air cylinder (3322) controls the opening and closing of the wire clamp (3321) to relax or clamp the cable to be processed (4); The cable to be processed (4) extends into the cable guide block (331) from the opening of the front and rear protective cover (27) of the laser stripping device (2) and passes through the wire clamp (3321), the photoelectric sensing system (333) senses and sends a signal to control the cable clamp of the rotating wire twisting mechanism (31) to clamp the front end of the cable to be processed (4), then the cable clamp drives the cable to be processed (4) to move a specified distance, the wire clamp (3321) clamps the rear end of the cable to be processed (4) to prevent movement, and then laser cutting, stripping and twisting are performed; It also comprises a wire skin collecting device (34) connected to one side of the fixed wire guide mechanism (33), and the wire skin collecting device (34) comprises a wire skin blowing air nozzle (341) connected to one side of the fixed wire guide mechanism (33) and a wire skin collecting bag located below the wire skin blowing air nozzle (341). The blowing wire skin air nozzle (341) blows air to the cable (4) to be processed, blows off the stripped wire skin and falls into the wire skin collecting bag.

9. An automatic laser wire stripping and twisting apparatus according to claim 8, wherein: The hollow cylinder has a diameter of 0.5 mm and a length of 10 mm; The photoelectric sensing system (333) is a light curtain sensor, and the smoke purifier (29) is connected above the wire clamp (3321).

Citation Information

Patent Citations

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