Fixed rail double-face type high-altitude anti-falling device of in-service iron tower
By installing double-sided rack rails and intelligent tracking anti-falling device on the tower, combined with the transmission rope and gravity sensor, the shortcomings of traditional high-altitude operations are solved, and a fast, efficient and safe high-altitude operation are achieved during the maintenance of the tower. Working reduces fall risk and improves safety.
Patent Information
- Application Number
- CN202411381805.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-20
AI Technical Summary
Traditional high-altitude operation anti-fall measures have defects such as inconvenient movement, uneven stress, and complex operation during the maintenance and maintenance of the tower, especially in complex structures and bad weather conditions, which are prone to safety accidents.
设计一种固定轨道双面式的高空防坠落装置，通过在铁塔上安装双面齿条轨道、智能跟踪防坠器和传送绳，提供稳定的移动路径，利用重力传感器和智能爬升跟踪模块控制电动驱动轮和棘爪轴，确保作业人员在轨道内的安全移动。
It greatly reduces the risk of falling, achieves fast, efficient and safe high-altitude operations, improves operating efficiency and safety, and provides reliable safety guarantees for high-altitude operations such as towers.
Smart Images
Figure CN119158210A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a high altitude anti-falling device, in particular to a high altitude anti-falling device for a fixed track double-sided in-service iron tower. Background Art
[0002] There are extremely high safety risks in working at heights, and fall arresters, as key safety equipment, play a vital role.
[0003] A fixed track double-sided high-altitude anti-fall device for in-service iron towers is designed mainly for the high-altitude safety of workers during the maintenance and inspection of in-service iron towers. Iron towers are widely used in the fields of power transmission, communications, etc. Due to their height and complex structure, maintenance personnel face a greater risk of falling when working at high altitudes. Traditional anti-fall measures usually use safety ropes, full-body safety belts, etc., but these measures have defects such as inconvenient movement, uneven force, and complex operation. Especially when the iron tower structure is complex, the space is small or in bad weather conditions, it is easy to cause safety accidents.
[0004] With the development of science and technology, the design of high-altitude fall protection devices pays more and more attention to the safety and comfort of users. The fixed track double-sided device provides a stable moving path by installing double-sided tracks on the tower structure. Combined with the transmission rope and fall protection system, it enables operators to move safely within the track, greatly reducing the risk of falling. The design of this device can effectively solve the shortcomings of traditional safety measures and achieve fast, efficient and safe high-altitude operations. It not only improves work efficiency, but also greatly improves the safety of maintenance work, providing reliable safety guarantees for high-altitude operations such as towers. Summary of the invention
[0005] The present invention provides a fixed track double-sided high-altitude anti-fall device for an in-service iron tower, which provides a stable moving path through the rack track, the intelligent tracking anti-fall device and the transmission rope, so that the operator can move safely in the track. To achieve the above purpose, the present invention provides the following technical solutions: A high-altitude anti-fall device for an in-service iron tower with a fixed track and double sides, the device comprises a top plate, a bottom plate, a rack track, an intelligent tracking anti-fall device, a safety rope and an anti-fall device transmission rope, the device is fixed to the iron tower through the top plate, a rack track is fixedly connected between the top plate and the bottom plate, the rack track is designed in a long strip shape, and inclined racks are evenly distributed vertically on the exposed surface, electric drive wheels are respectively installed on both sides of the top plate and the bottom plate, the electric drive wheels are controlled by a built-in self-locking motor, the anti-fall device transmission rope is installed on the upper and lower electric drive wheels on the same side, the anti-fall device transmission rope is parallel to the rack track, the intelligent tracking anti-fall device is fixedly connected to the anti-fall device transmission rope, one end of the safety rope is fixed on the intelligent tracking anti-fall device and the other end is sleeved with a staff member, the built-in self-locking motor is driven by remote control to rotate the electric drive wheel to rotate the anti-fall device transmission rope, and the intelligent tracking anti-fall device rises or falls accordingly; The intelligent tracking fall arrester includes a gravity sensor, a connecting piece, a lifting ear, a fixing plate 1 and a fixing plate 2, wherein the fixing plate 1 and the fixing plate 2 are symmetrically located on both sides of a rack track and fixedly connected by the connecting piece, the fixing plate 1 and the fixing plate 2 are parallel to the rack track, the fixing plate 2 is fixedly connected to the transmission rope of the fall arrester, the gravity sensor is installed on the fixing plate 1 and the fixing plate 2 respectively, the two ends of the fixing plate 1 are installed with lifting ears, the safety rope passes through the lifting ears and is connected to the staff, the fixing plate 2 is installed with an intelligent climbing tracking module, the intelligent climbing tracking module is connected with the gravity sensor signal, the built-in self-locking motor for controlling the electric drive wheel is connected with the intelligent climbing tracking module signal, when the gravity value received by the gravity sensor exceeds the threshold value set in the intelligent climbing tracking module, the self-locking motor receives the signal to lock the electric drive wheel so that the transmission rope of the fall arrester stops rotating, and the intelligent tracking fall arrester is then in a locked state.
[0006] Preferably, the gravity threshold set in the intelligent climbing tracking module is less than the weight of the worker.
[0007] Preferably, the intelligent tracking fall arrester also includes a ratchet shaft, a ratchet and an electric pallet, the electric pallet is installed on the second fixed plate, the ratchet shaft is installed on the electric pallet, the lower end of the ratchet shaft is connected to the ratchet, a built-in motor is installed in the electric pallet, the intelligent climbing tracking module is arranged in the electric pallet, the intelligent climbing tracking module is connected to the built-in motor signal, when the gravity value received by the gravity sensor exceeds the threshold set in the intelligent climbing tracking module, the intelligent climbing tracking module receives the signal to control the built-in motor so that the ratchet in the ratchet shaft on the electric pallet extends and engages with the rack track, so that the intelligent tracking fall arrester is in a locked state.
[0008] Preferably, the connecting piece is a retractable structure, so that the intelligent tracking fall arrester is suitable for rack rails of different thicknesses.
[0009] Preferably, the rack track is configured as a double-sided rack, and after a single-sided rack is damaged, the position of the intelligent tracking fall arrester is adjusted so that the pawl can engage with the rack on the other side of the rack track.
[0010] The beneficial effects of the present invention include: The present invention provides a stable moving path by installing a double-sided track on the iron tower structure, and combines the transmission rope and the anti-fall system to enable the operators to move safely within the track, greatly reducing the risk of falling, and can effectively solve the shortcomings of traditional safety measures to achieve fast, efficient and safe high-altitude operations. It not only improves the operating efficiency, but also greatly improves the safety of maintenance work, providing reliable safety guarantees for high-altitude operations such as iron towers.
[0011] The present invention adopts the unidirectional movement characteristics of the ratchet and pawl structure, designs the teeth on the circumference of the ratchet into a horizontal rack and installs it in the guide rail, and integrates the pawl used in conjunction with the ratchet into the intelligent tracking fall arrester that can move up and down in the guide rail. When an anti-fall accident occurs, the electrical signal on the intelligent tracking fall arrester is triggered to release, and the electric pallet is controlled to make the pawl in the pawl shaft extend and mesh with the rack on the track, so that the intelligent tracking fall arrester cannot go down, thereby ensuring the realization of the anti-fall function. A gravity sensor is installed in the intelligent tracking fall arrester, and the gravity value received by the intelligent tracking fall arrester is converted into an electrical signal, and is connected to the signal of the intelligent climbing tracking module in the device. By setting a threshold in the module, the gravity value received by the intelligent tracking fall arrester is within a reasonable range, thereby realizing intelligent tracking. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is the overall structural diagram of the device; Figure 2 This is a schematic diagram of the connection between the electric drive wheel of the device and the transmission rope of the fall arrester; Figure 3 This is a schematic diagram of the internal structure of the intelligent tracking fall arrester of this device.
[0013] Among them are: 1. Rack track; 2. Intelligent tracking fall arrester; 21. Pawl shaft; 22. Pawl; 23. Gravity sensor; 24. Connector; 25. Lifting ear; 26. Electric pallet; 27. Fixed plate 1; 28. Fixed plate 2; 3. Safety rope; 4. Fall arrester transmission rope. DETAILED DESCRIPTION
[0014] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0016] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0017] like Figure 1-3 As shown, a high-altitude fall prevention device for an in-service iron tower with a fixed track double-sided type comprises a top plate, a bottom plate, a rack track 1, an intelligent tracking fall arrester 2, a safety rope 3 and a fall arrester transmission rope 4. The device is fixed on the iron tower through the top plate, and a rack track 1 is fixedly connected between the top plate and the bottom plate. The length of the rack track 1 is determined according to the working height of the staff. The rack track 1 is designed in a long strip shape, and inclined racks are evenly distributed vertically on the exposed surface. Electric drive wheels are respectively installed on both sides of the top plate and the bottom plate, and the electric drive wheels are controlled by a built-in self-locking motor. The fall arrester transmission rope 4 is installed on the upper and lower electric drive wheels on the same side, and the fall arrester transmission rope 4 is parallel to the rack track 1. The intelligent tracking fall arrester 2 is fixedly connected to the fall arrester transmission rope 4. One end of the safety rope 3 is fixed on the intelligent tracking fall arrester 2 and the other end is connected to the staff. The built-in self-locking motor is driven by remote control to rotate the electric drive wheel to rotate the fall arrester transmission rope 4, and the intelligent tracking fall arrester 2 rises or falls accordingly.
[0018] Specifically, the intelligent tracking fall arrester 2 includes a gravity sensor 23, a connecting piece 24, a lifting ear 25, a fixing plate 1 27 and a fixing plate 2 28. The fixing plate 1 27 and the fixing plate 2 28 are symmetrically located on both sides of the rack track 1 and are fixedly connected by the connecting piece 24. The fixing plate 1 27 and the fixing plate 2 28 are parallel to the rack track 1. The fixing plate 2 28 is fixedly connected to the fall arrester transmission rope 4. The gravity sensor 23 is installed on the fixing plate 1 27 and the fixing plate 2 28 respectively. Lifting ears 25 are installed at both ends of the fixing plate 1 27. The safety rope 3 passes through the lifting ears 25 and is connected to the staff. The fixed plate 2 28 is installed with an intelligent climbing tracking module. The intelligent climbing tracking module is connected to the gravity sensor 23 signal, and the built-in self-locking motor that controls the electric drive wheel is connected to the intelligent climbing tracking module signal.
[0019] Specifically, when the gravity value received by the gravity sensor 23 exceeds the threshold set in the intelligent climbing tracking module, and this threshold is less than the weight of the worker, the self-locking motor receives a signal to lock the electric drive wheel so that the fall arrester transmission rope 4 stops rotating, and the intelligent tracking fall arrester 2 stops lifting and lowering to prevent falling.
[0020] Specifically, the intelligent tracking fall arrester 2 also includes a pawl shaft 21, a pawl 22 and an electric pallet 26. The electric pallet 26 is installed on the fixed plate 28. The pawl shaft 21 is installed on the electric pallet 26. The lower end of the pawl shaft 21 is connected to the pawl 22. A built-in motor is installed in the electric pallet 26. The intelligent climbing tracking module is arranged in the electric pallet 26. The intelligent climbing tracking module is connected to the built-in motor signal. When the gravity value received by the gravity sensor 23 exceeds the threshold value set in the intelligent climbing tracking module, the intelligent climbing tracking module receives the signal to control the built-in motor so that the pawl 22 in the pawl shaft 21 on the electric pallet 28 extends out and engages with the rack track 1, so that the intelligent tracking fall arrester 2 is in a locked state, wherein the pawl 22 is ensured to extend long enough to avoid the pawl 22 fixed on the fall arrester transmission rope 4 from contacting the rack track 1 due to the shaking of the fall arrester transmission rope 4 in strong winds or when the staff is working.
[0021] Specifically, the connecting piece 24 is a retractable structure, so that the intelligent tracking fall arrester 2 is suitable for rack rails 1 of different thicknesses. The connecting piece 24 is made of rigid material and has a strong ability to resist deformation. When subjected to pressure or tension, it can maintain the stability and integrity of the structure and is not prone to breakage. The rack rail 1 is configured as a double-sided rack. After a single-sided rack is damaged, the position of the intelligent tracking fall arrester 2 is adjusted so that the pawl 22 can engage with the rack on the other side of the rack rail 1.
[0022] Working principle: During use, the staff first puts the safety rope 3 on their body, and at the same time starts the remote control to make the electric drive wheel drive the anti-fall device transmission rope 4 to rotate, control the rise or fall of the intelligent tracking anti-fall device 2, and realize that the intelligent tracking anti-fall device 4 changes with the height of the personnel. During the ascent, the gravity sensor 23 detects the gravity changes between the intelligent tracking anti-fall device 2 and the staff in real time. Once the gravity value detected by the gravity sensor 23 exceeds the threshold set by the intelligent climbing tracking module in the intelligent tracking anti-fall device 2, the self-locking motor built into the electric drive wheel receives the signal from the intelligent climbing tracking module to self-lock, causing the electric drive wheel to stop rotating, and the anti-fall device transmission rope 4 also stops rotating. At the same time, the electric card plate 26 receives the signal from the intelligent climbing tracking module to cause the ratchet 22 in the ratchet shaft 21 to extend and engage with the rack track 1, thereby locking the intelligent tracking anti-fall device 2.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high altitude anti-fall device for a fixed track double-sided in-service iron tower. Features: The device comprises a top plate, a bottom plate, a rack track (1), an intelligent tracking fall arrester (2), a safety rope (3) and a fall arrester transmission rope (4). The device is fixed to an iron tower via the top plate. A rack track (1) is fixedly connected between the top plate and the bottom plate. The rack track (1) is designed in a long strip shape, and upwardly inclined racks are evenly distributed vertically on the exposed surface. Electric drive wheels are respectively installed on both sides of the top plate and the bottom plate. The electric drive wheels are controlled by a built-in self-locking motor. The fall arrester transmission rope (4) is installed on the upper and lower electric drive wheels on the same side. The fall arrester transmission rope (4) is parallel to the rack track (1). The intelligent tracking fall arrester (2) is fixedly connected to the fall arrester transmission rope (4). One end of the safety rope (3) is fixed to the intelligent tracking fall arrester (2) and the other end is connected to a staff member. The built-in self-locking motor is controlled by remote control to drive the electric drive wheel to rotate so that the fall arrester transmission rope (4) rotates, and the intelligent tracking fall arrester (2) rises or falls accordingly. The intelligent tracking fall arrester (2) comprises a gravity sensor (23), a connecting piece (24), a lifting lug (25), a fixing plate 1 (27) and a fixing plate 2 (28), wherein the fixing plate 1 (27) and the fixing plate 2 (28) are symmetrically located on both sides of a rack track (1) and are fixedly connected by the connecting piece (24), the fixing plate 1 (27) and the fixing plate 2 (28) are parallel to the rack surface on the rack track (1), the fixing plate 2 (28) is fixedly connected to the fall arrester transmission rope (4), the fixing plate 1 (27) and the fixing plate 2 (28) are respectively mounted with a gravity sensor (23), and the fixing plate 1 (27) and the fixing plate 2 (28) are fixedly connected to the transmission rope (4) of the fall arrester. A lifting lug (25) is installed at the end, and a safety rope (3) passes through the lifting lug (25) and is connected to a worker. An intelligent climbing tracking module is installed on the second fixing plate (28), and the intelligent climbing tracking module is connected to the gravity sensor (23) by signal. The built-in self-locking motor that controls the electric drive wheel is connected to the intelligent climbing tracking module by signal. When the gravity value received by the gravity sensor (23) exceeds a threshold value set in the intelligent climbing tracking module, the self-locking motor receives the signal to lock the electric drive wheel so that the fall arrester transmission rope (4) stops rotating, and the intelligent tracking fall arrester (2) stops rising and falling to prevent falling.
2. A high altitude fall prevention device for a fixed track double-sided in-service iron tower according to claim 1, Features: The gravity threshold set in the intelligent climbing tracking module is less than the weight of the staff.
3. A high altitude fall prevention device for a fixed track double-sided in-service iron tower according to claim 2, Features: The intelligent tracking fall arrester (2) further comprises a ratchet shaft (21), a ratchet (22) and an electric pallet (26); the electric pallet (26) is mounted on the second fixed plate (28); the ratchet shaft (21) is mounted on the electric pallet (26); the lower end of the ratchet shaft (21) is connected to the ratchet (22); a built-in motor is mounted in the electric pallet (26); the intelligent climbing tracking module is arranged in the electric pallet (26); the intelligent climbing tracking module is connected to the built-in motor signal; when the gravity value received by the gravity sensor (23) exceeds a threshold value set in the intelligent climbing tracking module, the intelligent climbing tracking module receives the signal and controls the built-in motor so that the ratchet (22) in the ratchet shaft (21) on the electric pallet (28) extends out and engages with the rack track (1), so that the intelligent tracking fall arrester (2) is in a locked state.
4. A high altitude fall prevention device for a fixed track double-sided in-service iron tower according to claim 1, Features: The connecting piece (24) is a retractable structure, so that the intelligent tracking fall arrester (2) is suitable for rack rails (1) of different thicknesses.
5. The high altitude fall prevention device for a fixed track double-sided in-service iron tower according to claim 3, Features: The rack track (1) is configured as a double-sided rack, and after a single-sided rack is damaged, the position of the intelligent tracking fall arrester (2) is adjusted so that the pawl (22) can mesh with the rack on the other side of the rack track (1).