Petrochemical device lining spraying device capable of achieving high-altitude spraying
By designing a multi-stage lifting and horizontal telescopic petrochemical device lining spraying device, combined with switching and spraying mechanism, the height limitation and concentration adjustment problem of existing high-altitude spraying devices on the top of the petrochemical device stationary tower is solved, and efficient and automated Spraying effect meets the needs of high temperature and corrosion resistance.
Patent Information
- Application Number
- CN202411427316.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-20
AI Technical Summary
The existing high-altitude spraying devices have height limitations, operational risks, and the inability to spray concentrations in different areas when spraying on the top of the stationary tower of petrochemical devices, and it is difficult to meet the needs of high temperature and corrosion resistance.
A petrochemical device lining spraying device including a base device, an extension device and an extension device is designed. It adopts a multi-stage lifting and horizontal telescopic mechanism, combined with a switching mechanism and a spraying mechanism, which can automatically spray high-concentration and low-concentration high-temperature resistance. Anti-corrosion raw materials.
It realizes efficient spraying on the top and inside of the stationary tower of the petrochemical device, with high degree of automation, meeting the needs of high temperature and corrosion resistance in different areas, and has a small footprint and stable lifting.
Smart Images

Figure CN119158739A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of high-altitude spraying equipment, and in particular relates to a petrochemical device lining spraying device capable of realizing high-altitude spraying. Background Art
[0002] In industrial production or daily maintenance, high-altitude operations are often encountered. At present, the commonly used means of high-altitude operations are Spider-Man, scaffolding, hanging baskets, etc., but high-altitude operations are characterized by high risk, low efficiency, high cost and low quality. For petrochemical industry equipment, regular maintenance is required, especially for static tower equipment, especially at the top outlet of the tower. After long-term high-temperature fumigation and the ravages of wind and rain, its lining needs to be sprayed with high-temperature and corrosion-resistant raw materials, and jacked up for re-spraying; the high-altitude spraying device of the petrochemical device in the prior art usually needs to move the spraying pipeline to the top of the static tower for spraying by a crane, hanging basket, etc. The moving height is large, and the operator is at risk to a certain extent. The rising height is limited, and it is impossible to spray raw materials of different concentrations on the top and inside of the static tower respectively. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a petrochemical device lining spraying device capable of realizing high-altitude spraying. The technical solution adopted to solve the above-mentioned technical problem is: comprising a base device, the base device comprising a main seat, the base device being provided with an extension device, the base device being used to drive the extension device to be lifted and lowered, the extension device comprising a lifting frame, the extension device being provided with an insertion device, the insertion device comprising an extension frame, and the insertion device being used to enter the petrochemical device and perform spraying.
[0004] Furthermore, the base device includes a base fixedly installed on the main seat, an external fixed cylinder fixedly installed on the main seat, a slide groove is arranged in the external fixed cylinder, a bottom motor is fixedly installed on the base, a motor wheel is fixedly installed on the motor shaft of the bottom motor, an internal threaded column is rotatably installed on the main seat, a bottom transmission wheel is fixedly installed on the internal threaded column, and a bottom transmission belt is wrapped around the bottom transmission wheel and the motor wheel.
[0005] Furthermore, a straightening mechanism is provided on the base, and the straightening mechanism includes four wheel frames fixedly mounted on the base, a tensioning wheel is rotatably mounted on the wheel frame, a torsion spring is provided between the tensioning wheel and the wheel frame, a tensioning rope is wound around the tensioning wheel, and the pulling end of the tensioning rope is fixedly mounted on the lifting frame.
[0006] Furthermore, a lifting mechanism is arranged in the outer fixed cylinder, and the lifting mechanism comprises an outer slide cylinder slidably installed in the outer fixed cylinder through a slide groove, the inner wall of the outer slide cylinder is provided with an internal thread, a middle slide cylinder is slidably installed in the outer slide cylinder through the slide groove, the inner wall of the middle slide cylinder is provided with an internal thread, an inner slide cylinder is fixedly installed under the lifting frame, the inner wall of the inner slide cylinder is provided with an internal thread, a middle-layer threaded cylinder is slidably installed on the inner thread column through the slide groove, an outer-layer threaded cylinder is slidably installed on the middle-layer threaded cylinder through the slide groove, the outer walls of the middle-layer threaded cylinder, the inner thread column and the outer-layer threaded cylinder are all provided with external threads, the inner thread column and the outer slide cylinder form a threaded transmission, the middle-layer threaded cylinder and the middle slide cylinder form a threaded transmission, and the outer-layer threaded cylinder and the inner slide cylinder form a threaded transmission.
[0007] The rotation of the bottom motor drives the motor wheel to rotate, which drives the bottom transmission wheel and the inner threaded column to rotate through the bottom transmission belt. The rotation of the inner threaded column drives the outer slide cylinder to rise along the outer fixed cylinder. At the same time, the inner threaded column drives the middle threaded cylinder to rotate. The rotation of the middle threaded cylinder drives the middle slide cylinder to rise. The middle threaded cylinder also drives the outer threaded cylinder to rotate. The outer threaded cylinder drives the inner slide cylinder to rise, thereby realizing the simultaneous rise of the outer slide cylinder, the middle slide cylinder and the inner slide cylinder, thereby realizing the multi-stage rise of the lifting frame. The four tensioning ropes are straightened by the torsion spring between the tensioning wheel and the wheel frame to keep the balance of the lifting frame.
[0008] Furthermore, the extending device includes a rotating motor fixedly mounted on the base, a motor gear is fixedly mounted on the motor shaft of the rotating motor, a controller is fixedly mounted on the base, a control line is fixedly mounted on the controller, the bottom motor is connected to the control line, the rotating motor is connected to the control line, a rotating column is rotatably mounted on the main seat, the rotating column is an internal hollow structure, the control line passes through the rotating column, an upper bevel gear and a lower docking gear are fixedly mounted on the rotating column, and the lower docking gear is meshed with the motor gear.
[0009] Furthermore, a side bevel gear is rotatably installed on the lifting frame, a plurality of inner idling rods are fixedly installed on the side bevel gear, an inner wall of the lifting frame is provided with an internal thread, a middle threaded tube is rotatably installed in the lifting frame, a circle of external thread is provided at the tail of the middle threaded tube, an internal thread is provided on the inner wall of the middle threaded tube, the middle threaded tube forms a threaded transmission with the internal thread of the lifting frame through a circle of external thread, an internal threaded tube is rotatably installed in the middle threaded tube, a circle of external thread is provided on the internal threaded tube, the internal threaded tube forms a threaded transmission with the internal thread of the middle threaded tube through a circle of external thread, a plurality of inner sliding rods are fixedly installed on the internal threaded tube, a plurality of inner idling rods are fixedly installed on the side bevel gear, the inner sliding rods are slidably installed with the inner idling rods, an inner spring is provided between the inner sliding rod and the inner idling rod, the inner idling rod is slidably installed with the inner threaded tube, a telescopic tube is rotatably installed in the internal threaded tube, a counterweight is fixedly installed below the telescopic tube, and the telescopic tube is fixedly installed with the extension frame.
[0010] The controller controls the rotating motor to rotate, thereby driving the motor gear to rotate, thereby driving the lower docking gear, the rotating column and the upper bevel gear to rotate, thereby driving the side bevel gear and the inner idler rod to rotate, and through the inner idler rod and the inner sliding rod, the internal threaded tube and the middle threaded tube are driven to rotate together, and through the thread transmission between the middle threaded tube and the inner wall of the lifting frame, the middle threaded tube is driven to slide outward, and at the same time, through the thread transmission between the internal threaded tube and the inner wall of the middle threaded tube, the internal threaded tube is driven to slide outward at the same time, thereby driving the telescopic tube and the extension frame to extend, and the telescopic tube is kept horizontal by the counterweight block, when the internal threaded tube moves outward.
[0011] Furthermore, the insertion device includes an insertion motor fixedly mounted on the extension frame, an upper motor gear is fixedly mounted on the motor shaft of the insertion motor, a gear column is rotatably mounted on the extension frame, the gear column is meshed with the upper motor gear, an internal thread seat is fixedly mounted on the extension frame, an internal thread is provided on the inner wall of the internal thread seat, a control line is connected to the insertion motor, an external thread barrel is rotatably mounted in the internal thread seat, a threaded transmission is formed between the internal thread seat and the external thread barrel, an external thread is provided on the external thread barrel, a descending gear is fixedly mounted on the external thread barrel, the descending gear is meshed with the gear column, an internal thread is provided on the inner wall of the external thread barrel, a threaded inner barrel is rotatably mounted in the external thread barrel, an external thread is provided on the outer wall of the threaded inner barrel, and a threaded inner barrel and the external thread barrel form a threaded transmission.
[0012] Furthermore, a switching mechanism is provided in the externally threaded barrel, and the switching mechanism includes an actuating electric cylinder fixedly installed in the externally threaded barrel, a slide groove is provided on the threaded inner barrel, a slider is fixedly installed on the top of the actuating electric cylinder, the slider slides in the slide groove, a switch is fixedly installed on the internally threaded seat, a gear rack is fixedly installed on the externally threaded barrel, a fixed gear block is fixedly installed on the gear rack, a gear shaft is rotatably installed on the threaded inner barrel, and a lower gear and an upper gear are fixedly installed on the gear shaft.
[0013] Furthermore, a spraying mechanism is provided on the threaded inner cylinder, and the spraying mechanism includes a spray gun seat fixedly mounted on the threaded inner cylinder, the spray gun seat is connected to the control line, two transmission wheels are rotatably mounted on the spray gun seat, a transmission belt is wrapped around the lower gear and the two transmission wheels, a switch plate is fixedly mounted on the transmission wheel, two spray guns are provided on the spray gun seat, and the spraying of the spray guns is controlled by a controller, and two raw material barrels are provided on the spray gun seat, one for each spray gun, and the two raw material barrels are respectively filled with raw materials of different concentrations.
[0014] When the external threaded barrel reaches the top of the petrochemical device, the motor is inserted into the barrel to rotate, driving the upper motor gear to rotate, thereby driving the gear column to rotate, thereby driving the descending gear and the external threaded barrel to rotate. Under the cooperation of the internal thread seat and the thread of the external threaded barrel, the external threaded barrel and the descending gear begin to spirally rotate downward. In the initial state, the spray gun corresponding to the raw material barrel containing high-concentration high-temperature resistant and anti-corrosion raw materials is in the open state, that is, the switch plate in the spray gun is in the open state, and the spray gun corresponding to the other raw material barrel containing low-concentration high-temperature resistant and anti-corrosion raw materials is in the closed state, that is, the switch plate in the spray gun is in the closed state. The rotation of the external threaded barrel drives the threaded inner barrel to spirally rotate downward together, thereby spraying high-concentration raw materials to the outlet part of the petrochemical device through the spray gun. When the descending gear contacts the switch, the external threaded barrel drops to the lowest position. At this time, the switch controls the action cylinder to begin to extend, thereby passing through the slider and the slide groove. The threaded inner cylinder is driven to spirally descend. When the threaded inner cylinder spirally descends, the gear shaft and the upper gear are driven to spirally descend. Under the action of the fixed tooth block, the upper gear, the gear shaft and the lower gear are driven to rotate, and the two transmission wheels and the switch plate are driven to rotate through the transmission belt. When the upper gear descends below the fixed tooth block, the transmission wheel and the switch plate rotate ninety degrees. At this time, the spray gun corresponding to the raw material barrel containing high-concentration high-temperature resistant and anti-corrosion raw materials is in a closed state, that is, the switch plate in the spray gun is in a closed state, and the spray gun corresponding to the other raw material barrel containing low-concentration high-temperature resistant and anti-corrosion raw materials is in an open state, that is, the switch plate in the spray gun is in an open state, and the threaded inner cylinder spirally rotates downward, and the low-concentration raw materials are sprayed to the downward part of the petrochemical device outlet through the spray gun. Since the corrosion resistance and high temperature requirements at the petrochemical device outlet are higher, the inner lining at the petrochemical device outlet has higher requirements for high temperature resistance and corrosion resistance.
[0015] The advantages of the present invention compared with the prior art are: (1) The present invention adopts a multi-stage lifting and multi-stage horizontal telescopic method to adjust the position of the insertion device, and can move the insertion device to the top of the static tower of the petrochemical device to facilitate the spraying operation.
[0016] (2) The insertion device provided in the present invention can be inserted from the top of the static tower of the petrochemical device to spray the inner lining of the static tower of the petrochemical device. By providing a switching mechanism and a spraying mechanism, the No. 1 spray gun can be used to spray high-concentration raw materials on the outlet part of the petrochemical device, and the No. 2 spray gun can be used to spray low-concentration raw materials on the downward part of the outlet of the petrochemical device. The automation degree is high and the spraying effect is good.
[0017] (3) The lifting mechanism provided in the present invention can smoothly drive the extending device to rise and fall, and at the same time, due to the use of a multi-stage lifting method, the occupied area is small. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.
[0019] Figure 2 The structure of the base device of the present invention is shown in FIG. Figure 1 .
[0020] Figure 3 The structure of the base device of the present invention is shown in FIG. Figure 2 .
[0021] Figure 4 The structure of the base device of the present invention is shown in FIG. Figure 3 .
[0022] Figure 5 The structure of the base device of the present invention is shown in FIG. Figure 4 .
[0023] Figure 6 It is a structural schematic diagram of the lifting mechanism of the present invention.
[0024] Figure 7 The present invention Figure 6 Schematic diagram of the local structure at point A.
[0025] Figure 8 The structure of the extension device of the present invention is shown in FIG. Figure 1 .
[0026] Fig. 9 The structure of the extension device of the present invention is shown in FIG. Figure 2 .
[0027] Fig.10 The structure of the extension device of the present invention is shown in FIG. Figure 3 .
[0028] Fig.11 The structure of the insertion device of the present invention is shown in FIG. Figure 1 .
[0029] Fig.12 The structure of the insertion device of the present invention is shown in FIG. Figure 2 .
[0030] Fig.13 The present invention Fig.12 Schematic diagram of the local structure at point B.
[0031] Fig.14 The present invention Fig.12 Schematic diagram of the local structure at point C in the middle.
[0032] Fig.15 The present invention Fig.12 Schematic diagram of the local structure at point D in the middle.
[0033] Fig.16 It is a structural schematic diagram of the spraying mechanism of the present invention.
[0034] Figure numerals: 101-main seat; 102-base; 103-external fixed cylinder; 104-bottom motor; 105-motor wheel; 106-bottom transmission belt; 107-tension wheel; 108-wheel frame; 109-tension rope; 110-bottom transmission wheel; 111-outer slide cylinder; 112-middle slide cylinder; 113-inner slide cylinder; 114-outer thread cylinder; 115-middle thread cylinder; 116-inner thread column; 201-lifting frame; 202-rotating motor; 203-controller; 204-control line; 205-rotating column; 206-motor gear; 207-lower docking gear; 208-upper bevel gear; 209-side bevel gear; 210-inner slide rod; 211-middle thread Tube; 212-inner idler rod; 213-inner spring; 214-telescopic tube; 215-counterweight; 216-inner threaded tube; 301-extending frame; 302-extending motor; 303-upper motor gear; 304-tooth column; 305-external threaded barrel; 306-descending gear; 307-inner threaded seat; 308-switch; 309-acting electric cylinder; 310-threaded inner barrel; 311-tooth rack; 312-slider; 313-slide; 314-fixed tooth block; 315-upper gear; 316-gear shaft; 317-lower gear; 318-spray gun seat; 319-transmission wheel; 320-transmission belt; 321-switch plate; 322-raw material barrel; 323-spray gun. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0036] like Figure 1-Figure 16 As shown, a petrochemical device lining spraying device capable of high-altitude spraying in this embodiment is composed of a base device, an extension device and an insertion device. The base device includes a main seat 101, and the base device is provided with an extension device, and the base device is used to drive the extension device to lift, and the extension device includes a lifting frame 201, and the extension device is provided with an insertion device, and the insertion device includes an extension frame 301, and the insertion device is used to enter the petrochemical device and spray.
[0037] like Figure 2-Figure 7 As shown, the base device includes a base 102 fixedly mounted on a main seat 101, an outer fixed cylinder 103 fixedly mounted on the main seat 101, a slide groove is arranged inside the outer fixed cylinder 103, a bottom motor 104 is fixedly mounted on the base 102, a motor wheel 105 is fixedly mounted on the motor shaft of the bottom motor 104, an internal threaded column 116 is rotatably mounted on the main seat 101, a bottom transmission wheel 110 is fixedly mounted on the internal threaded column 116, and a bottom transmission belt 106 is wound around the bottom transmission wheel 110 and the motor wheel 105.
[0038] like Figure 2-Figure 7 As shown, a straightening mechanism is provided on the base 102, and the straightening mechanism includes four wheel frames 108 fixedly mounted on the base 102, a tensioning wheel 107 is rotatably mounted on the wheel frame 108, a torsion spring is provided between the tensioning wheel 107 and the wheel frame 108, a tensioning rope 109 is wound around the tensioning wheel 107, and the pulling end of the tensioning rope 109 is fixedly mounted on the lifting frame 201.
[0039] like Figure 2-Figure 7 As shown, a lifting mechanism is provided in the outer fixed cylinder 103, and the lifting mechanism includes an outer slide cylinder 111 slidably installed in the outer fixed cylinder 103 through a slide groove, the inner wall of the outer slide cylinder 111 is provided with an internal thread, a middle slide cylinder 112 is slidably installed in the outer slide cylinder 111 through the slide groove, and the inner wall of the middle slide cylinder 112 is provided with an internal thread, an inner slide cylinder 113 is fixedly installed below the lifting frame 201, and the inner wall of the inner slide cylinder 113 is provided with an internal thread, a middle-layer threaded cylinder 115 is slidably installed on the inner thread column 116 through the slide groove, and an outer-layer threaded cylinder 114 is slidably installed on the middle-layer threaded cylinder 115 through the slide groove, and the outer walls of the middle-layer threaded cylinder 115, the inner thread column 116 and the outer-layer threaded cylinder 114 are all provided with external threads, the inner thread column 116 forms a threaded transmission with the outer slide cylinder 111, the middle-layer threaded cylinder 115 forms a threaded transmission with the middle slide cylinder 112, and the outer-layer threaded cylinder 114 forms a threaded transmission with the inner slide cylinder 113.
[0040] The rotation of the bottom motor 104 drives the motor wheel 105 to rotate, and drives the bottom transmission wheel 110 and the internal threaded column 116 to rotate through the bottom transmission belt 106. The rotation of the internal threaded column 116 drives the outer slide cylinder 111 to rise along the outer fixed cylinder 103. At the same time, the internal threaded column 116 drives the middle threaded cylinder 115 to rotate. The rotation of the middle threaded cylinder 115 drives the middle slide cylinder 112 to rise. The middle threaded cylinder 115 also drives the outer threaded cylinder 114 to rotate. The outer threaded cylinder 114 drives the inner slide cylinder 113 to rise, thereby realizing the simultaneous rise of the outer slide cylinder 111, the middle slide cylinder 112 and the inner slide cylinder 113, thereby realizing the multi-stage rise of the lifting frame 201, and the four tensioning ropes 109 are straightened by the torsion spring between the tension wheel 107 and the wheel frame 108 to keep the balance of the lifting frame 201.
[0041] like Figure 8-Figure 10As shown, the extending device includes a rotating motor 202 fixedly mounted on the base 102, a motor gear 206 is fixedly mounted on the motor shaft of the rotating motor 202, a controller 203 is fixedly mounted on the base 102, a control line 204 is fixedly mounted on the controller 203, the bottom motor 104 is connected to the control line 204, the rotating motor 202 is connected to the control line 204, a rotating column 205 is rotatably mounted on the main seat 101, the rotating column 205 is an inner hollow structure, the control line 204 passes through the rotating column 205, an upper bevel gear 208 and a lower docking gear 207 are fixedly mounted on the rotating column 205, and the lower docking gear 207 is meshed with the motor gear 206.
[0042] like Figure 8-Figure 10 As shown, a side bevel gear 209 is rotatably mounted on the lifting frame 201, and a plurality of inner idler rods 212 are fixedly mounted on the side bevel gear 209. An inner wall of the lifting frame 201 is provided with an inner thread. A middle threaded tube 211 is rotatably mounted in the lifting frame 201. A circle of outer threads is provided at the tail of the middle threaded tube 211. An inner wall of the middle threaded tube 211 is provided with an inner thread. The middle threaded tube 211 forms a threaded transmission with the inner thread of the lifting frame 201 through a circle of outer threads. An inner threaded tube 216 is rotatably mounted in the middle threaded tube 211. The inner threaded tube 216 is provided with a circle of outer threads. The inner threaded tube 216 passes through the inner threaded tube 216. After one circle of external thread and the internal thread of the middle threaded tube 211, a threaded transmission is formed. A plurality of inner slide rods 210 are fixedly installed on the internal threaded tube 216. A plurality of inner idler rods 212 are fixedly installed on the side bevel gear 209. The inner slide rods 210 and the inner idler rods 212 are slidably installed. An inner spring 213 is provided between the inner slide rods 210 and the inner idler rods 212. The inner idler rods 212 and the internal threaded tube 216 are slidably installed. A telescopic tube 214 is rotatably installed in the internal threaded tube 216. A counterweight block 215 is fixedly installed below the telescopic tube 214. The telescopic tube 214 is fixedly installed on the extension frame 301.
[0043] The controller 203 controls the rotating motor 202 to rotate, thereby driving the motor gear 206 to rotate, thereby driving the lower docking gear 207, the rotating column 205 and the upper bevel gear 208 to rotate, thereby driving the side bevel gear 209 and the inner idler rod 212 to rotate, and through the inner idler rod 212 and the inner sliding rod 210, the internal threaded tube 216 and the middle threaded tube 211 are driven to rotate together, and through the thread transmission between the middle threaded tube 211 and the inner wall of the lifting frame 201, the middle threaded tube 211 is driven to slide outward, and at the same time, through the thread transmission between the internal threaded tube 216 and the inner wall of the middle threaded tube 211, the internal threaded tube 216 is driven to slide outward at the same time, thereby driving the telescopic tube 214 and the extension frame 301 to extend, and the telescopic tube 214 is kept horizontal by the counterweight block 215, when the internal threaded tube 216 moves outward.
[0044] like Figure 11-Figure 16As shown, the insertion device includes an insertion motor 302 fixedly mounted on the extension frame 301, an upper motor gear 303 is fixedly mounted on the motor shaft of the insertion motor 302, a tooth column 304 is rotatably mounted on the extension frame 301, the tooth column 304 is meshed with the upper motor gear 303, an internal thread seat 307 is fixedly mounted on the extension frame 301, and an internal thread is arranged on the inner wall of the internal thread seat 307, a control line 204 is connected to the insertion motor 302, and a gear is rotatably mounted in the internal thread seat 307 The external threaded barrel 305, the internal threaded seat 307 and the external threaded barrel 305 form a threaded transmission, the external threaded barrel 305 is provided with an external thread, a descending gear 306 is fixedly installed on the external threaded barrel 305, the descending gear 306 is meshed with the gear column 304, the inner wall of the external threaded barrel 305 is provided with an internal thread, a threaded inner barrel 310 is rotatably installed in the external threaded barrel 305, the outer wall of the threaded inner barrel 310 is provided with an external thread, and the threaded inner barrel 310 and the external threaded barrel 305 form a threaded transmission.
[0045] like Figure 11-Figure 16 As shown, a switching mechanism is provided in the external threaded barrel 305, and the switching mechanism includes an actuating electric cylinder 309 fixedly installed in the external threaded barrel 305, a slide groove 313 is provided on the threaded inner barrel 310, a slider 312 is fixedly installed on the top of the actuating electric cylinder 309, the slider 312 slides in the slide groove 313, a switch 308 is fixedly installed on the internal threaded seat 307, a gear rack 311 is fixedly installed on the external threaded barrel 305, a fixed gear block 314 is fixedly installed on the gear rack 311, a gear shaft 316 is rotatably installed on the threaded inner barrel 310, and a lower gear 317 and an upper gear 315 are fixedly installed on the gear shaft 316.
[0046] like Figure 11-Figure 16 As shown, a spray mechanism is provided on the threaded inner cylinder 310, and the spray mechanism includes a spray gun seat 318 fixedly mounted on the threaded inner cylinder 310, the spray gun seat 318 is connected to the control line 204, two transmission wheels 319 are rotatably mounted on the spray gun seat 318, a transmission belt 320 is wound around the lower gear 317 and the two transmission wheels 319, a switch plate 321 is fixedly mounted on the transmission wheel 319, two spray guns 323 are provided on the spray gun seat 318, and the spraying of the spray gun 323 is controlled by the controller 203, and two raw material barrels 322 are provided on the spray gun seat 318, which are used by the two spray guns 323 respectively, and the two raw material barrels 322 are respectively filled with raw materials of different concentrations.
[0047] When the external thread barrel 305 reaches the top of the petrochemical device, the motor 302 is inserted into the rotation to drive the upper motor gear 303 to rotate, thereby driving the tooth column 304 to rotate, thereby driving the descending gear 306 and the external thread barrel 305 to rotate. Under the cooperation of the internal thread seat 307 and the thread of the external thread barrel 305, the external thread barrel 305 and the descending gear 306 begin to spirally rotate downward. In the initial state, the spray gun 323 corresponding to the raw material barrel 322 containing a high concentration of high temperature resistant and corrosion-resistant raw materials is in an open state, that is, the switch plate 321 in the spray gun 323 is in an open state. , the spray gun 323 corresponding to the other raw material barrel 322 containing a low-concentration high-temperature resistant and corrosion-resistant raw material is in a closed state, that is, the switch plate 321 in the spray gun 323 is in a closed state, and the external threaded barrel 305 rotates with the threaded inner barrel 310 to rotate downward, so that the high-concentration raw material is sprayed to the outlet of the petrochemical device through the spray gun 323. When the descending gear 306 contacts the switch 308, the external threaded barrel 305 descends to the lowest position. At this time, the switch 308 controls the actuating electric cylinder 309 to start extending, thereby passing the slider 312 and the slider 310 to rotate downward. The groove 313 drives the threaded inner cylinder 310 to spirally descend. When the threaded inner cylinder 310 spirally descends, the gear shaft 316 and the upper gear 315 are driven to spirally descend. Under the action of the fixed tooth block 314, the upper gear 315, the gear shaft 316 and the lower gear 317 are driven to rotate. The two transmission wheels 319 and the switch plate 321 are driven to rotate through the transmission belt 320. When the upper gear 315 descends to the bottom of the fixed tooth block 314, the transmission wheel 319 and the switch plate 321 rotate 90 degrees. At this time, the raw material barrel 322 filled with high-concentration high-temperature resistant and corrosion-resistant raw materials is facing The corresponding spray gun 323 is in a closed state, that is, the switch plate 321 in the spray gun 323 is in a closed state, and the spray gun 323 corresponding to the other raw material barrel 322 filled with low-concentration high-temperature resistant and corrosion-resistant raw materials is in an open state, that is, the switch plate 321 in the spray gun 323 is in an open state, and the threaded inner cylinder 310 spirally rotates downward, and the low-concentration raw materials are sprayed to the downward part of the petrochemical device outlet through the spray gun 323. Since the corrosion resistance and high temperature requirements at the petrochemical device outlet are higher, the inner lining at the petrochemical device outlet has higher requirements for high temperature resistance and corrosion resistance.
[0048] The working principle of this embodiment is as follows: the rotation of the bottom motor 104 drives the motor wheel 105 to rotate, and the bottom transmission belt 106 drives the bottom transmission wheel 110 and the internal threaded column 116 to rotate, and the rotation of the internal threaded column 116 drives the outer slide cylinder 111 to rise along the outer fixed cylinder 103, and at the same time the internal threaded column 116 drives the middle threaded cylinder 115 to rotate, and the rotation of the middle threaded cylinder 115 drives the middle slide cylinder 112 to rise, and the middle threaded cylinder 115 simultaneously drives the outer threaded cylinder 114 to rotate, and the outer threaded cylinder 114 drives the inner slide cylinder 113 to rise, thereby realizing the simultaneous rise of the outer slide cylinder 111, the middle slide cylinder 112 and the inner slide cylinder 113, thereby realizing the multi-stage rise of the lifting frame 201, and the four tensioning ropes 109 are straightened by the torsion spring between the tension wheel 107 and the wheel frame 108 to keep the balance of the lifting frame 201. The controller 203 controls the rotating motor 202 to rotate, thereby driving the motor gear 206 to rotate, thereby driving the lower docking gear 207, the rotating column 205 and the upper bevel gear 208 to rotate, thereby driving the side bevel gear 209 and the inner idler rod 212 to rotate, and through the inner idler rod 212 and the inner sliding rod 210, the internal threaded tube 216 and the middle threaded tube 211 are driven to rotate together, and through the thread transmission between the middle threaded tube 211 and the inner wall of the lifting frame 201, the middle threaded tube 211 is driven to slide outward, and at the same time, through the thread transmission between the internal threaded tube 216 and the inner wall of the middle threaded tube 211, the internal threaded tube 216 is driven to slide outward at the same time, thereby driving the telescopic tube 214 and the extension frame 301 to extend, and the telescopic tube 214 is kept horizontal by the counterweight block 215, when the internal threaded tube 216 moves outward.When the external thread barrel 305 reaches the top of the petrochemical device, the motor 302 is inserted into the rotation to drive the upper motor gear 303 to rotate, thereby driving the tooth column 304 to rotate, thereby driving the descending gear 306 and the external thread barrel 305 to rotate. Under the cooperation of the internal thread seat 307 and the thread of the external thread barrel 305, the external thread barrel 305 and the descending gear 306 begin to spirally rotate downward. In the initial state, the spray gun 323 corresponding to the raw material barrel 322 containing a high concentration of high temperature resistant and corrosion-resistant raw materials is in an open state, that is, the switch plate 321 in the spray gun 323 is in an open state. , the spray gun 323 corresponding to the other raw material barrel 322 containing a low-concentration high-temperature resistant and corrosion-resistant raw material is in a closed state, that is, the switch plate 321 in the spray gun 323 is in a closed state, and the external threaded barrel 305 rotates with the threaded inner barrel 310 to rotate downward, so that the high-concentration raw material is sprayed to the outlet of the petrochemical device through the spray gun 323. When the descending gear 306 contacts the switch 308, the external threaded barrel 305 descends to the lowest position. At this time, the switch 308 controls the actuating electric cylinder 309 to start extending, thereby passing the slider 312 and the slider 310 to rotate downward. The groove 313 drives the threaded inner cylinder 310 to spirally descend. When the threaded inner cylinder 310 spirally descends, the gear shaft 316 and the upper gear 315 are driven to spirally descend. Under the action of the fixed tooth block 314, the upper gear 315, the gear shaft 316 and the lower gear 317 are driven to rotate. The two transmission wheels 319 and the switch plate 321 are driven to rotate through the transmission belt 320. When the upper gear 315 descends to the bottom of the fixed tooth block 314, the transmission wheel 319 and the switch plate 321 rotate 90 degrees. At this time, the raw material barrel 322 filled with high-concentration high-temperature resistant and corrosion-resistant raw materials is facing The corresponding spray gun 323 is in a closed state, that is, the switch plate 321 in the spray gun 323 is in a closed state, and the spray gun 323 corresponding to the other raw material barrel 322 filled with low-concentration high-temperature resistant and corrosion-resistant raw materials is in an open state, that is, the switch plate 321 in the spray gun 323 is in an open state, and the threaded inner cylinder 310 spirally rotates downward, and the low-concentration raw materials are sprayed to the downward part of the petrochemical device outlet through the spray gun 323. Since the corrosion resistance and high temperature requirements at the petrochemical device outlet are higher, the inner lining at the petrochemical device outlet has higher requirements for high temperature resistance and corrosion resistance.
[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A petrochemical plant lining spraying device capable of high-altitude spraying, comprising a base device, characterized in that: The base device comprises a main seat (101), on which a protruding device is arranged, and the base device is used to drive the protruding device to be lifted and lowered, and the protruding device comprises a lifting frame (201), and on which a reaching device is arranged, and the reaching device comprises a protruding frame (301), and the reaching device is used to enter a petrochemical device and perform spraying.
2. A petrochemical plant lining spraying device capable of high-altitude spraying according to claim 1, characterized in that: The base device comprises a base (102) fixedly mounted on a main base (101); an external fixed tube (103) fixedly mounted on the main base (101); a slide groove is arranged inside the external fixed tube (103); a bottom motor (104) fixedly mounted on the base (102); a motor wheel (105) fixedly mounted on the motor shaft of the bottom motor (104); an internal threaded column (116) rotatably mounted on the main base (101); a bottom transmission wheel (110) fixedly mounted on the internal threaded column (116); and a bottom transmission belt (106) is wound around the bottom transmission wheel (110) and the motor wheel (105).
3. A petrochemical plant lining spraying device capable of high-altitude spraying according to claim 2, characterized in that: The base (102) is provided with a straightening mechanism, and the straightening mechanism comprises four wheel frames (108) fixedly mounted on the base (102), a tensioning wheel (107) is rotatably mounted on the wheel frame (108), a torsion spring is provided between the tensioning wheel (107) and the wheel frame (108), a tensioning rope (109) is wound around the tensioning wheel (107), and the pulling end of the tensioning rope (109) is fixedly mounted on the lifting frame (201).
4. The petrochemical plant lining spraying device capable of high-altitude spraying according to claim 2 is characterized in that: The outer fixed cylinder (103) is provided with a lifting mechanism, and the lifting mechanism includes an outer slide cylinder (111) slidably installed in the outer fixed cylinder (103) through a slide groove, the inner wall of the outer slide cylinder (111) is provided with an internal thread, a middle slide cylinder (112) is slidably installed in the outer slide cylinder (111) through the slide groove, the inner wall of the middle slide cylinder (112) is provided with an internal thread, an inner slide cylinder (113) is fixedly installed below the lifting frame (201), the inner wall of the inner slide cylinder (113) is provided with an internal thread, and an internal thread column (116) A middle-layer threaded cylinder (115) is slidably mounted on the middle-layer threaded cylinder (115) through a slide groove, and an outer-layer threaded cylinder (114) is slidably mounted on the middle-layer threaded cylinder (115) through a slide groove. The outer walls of the middle-layer threaded cylinder (115), the inner-threaded column (116) and the outer-layer threaded cylinder (114) are all provided with outer threads. The inner-threaded column (116) and the outer slide cylinder (111) form a threaded transmission, the middle-layer threaded cylinder (115) and the middle slide cylinder (112) form a threaded transmission, and the outer-layer threaded cylinder (114) and the inner slide cylinder (113) form a threaded transmission.
5. The petrochemical plant lining spraying device capable of high-altitude spraying according to claim 2 is characterized in that: The extending device comprises a rotating motor (202) fixedly mounted on a base (102), a motor gear (206) fixedly mounted on a motor shaft of the rotating motor (202), a controller (203) fixedly mounted on the base (102), a control line (204) fixedly mounted on the controller (203), the bottom motor (104) is connected to the control line (204), the rotating motor (202) is connected to the control line (204), a rotating column (205) is rotatably mounted on the main seat (101), the rotating column (205) is an inner hollow structure, the control line (204) passes through the rotating column (205), an upper bevel gear (208) and a lower docking gear (207) are fixedly mounted on the rotating column (205), and the lower docking gear (207) is meshed with the motor gear (206).
6. A petrochemical plant lining spraying device capable of high-altitude spraying according to claim 5, characterized in that: The lifting frame (201) is rotatably mounted with a side bevel gear (209), and a plurality of inner idler rods (212) are fixedly mounted on the side bevel gear (209). The inner wall of the lifting frame (201) is provided with an inner thread. A middle threaded tube (211) is rotatably mounted in the lifting frame (201). A circle of outer threads is provided at the tail of the middle threaded tube (211). An inner thread is provided on the inner wall of the middle threaded tube (211). The middle threaded tube (211) forms a threaded transmission with the inner thread of the lifting frame (201) through a circle of outer threads. An inner threaded tube (216) is rotatably mounted in the middle threaded tube (211). A circle of outer threads is provided on the inner threaded tube (216). The inner threaded tube (216) forms a threaded transmission with the inner thread of the lifting frame (201) through a circle of outer threads. The external thread and the internal thread of the middle threaded tube (211) form a threaded transmission, a plurality of inner slide bars (210) are fixedly mounted on the inner threaded tube (216), a plurality of inner idler bars (212) are fixedly mounted on the side bevel gear (209), the inner slide bars (210) and the inner idler bars (212) are slidably mounted, an inner spring (213) is arranged between the inner slide bars (210) and the inner idler bars (212), the inner idler bars (212) and the inner threaded tube (216) are slidably mounted, a telescopic tube (214) is rotatably mounted in the inner threaded tube (216), a counterweight block (215) is fixedly mounted below the telescopic tube (214), and the telescopic tube (214) and the extension frame (301) are fixedly mounted.
7. The petrochemical plant lining spraying device capable of high-altitude spraying according to claim 5 is characterized in that: The insertion device comprises an insertion motor (302) fixedly mounted on the extension frame (301), an upper motor gear (303) fixedly mounted on the motor shaft of the insertion motor (302), a tooth column (304) rotatably mounted on the extension frame (301), the tooth column (304) meshing with the upper motor gear (303), an internal thread seat (307) fixedly mounted on the extension frame (301), an inner wall of the internal thread seat (307) being provided with an internal thread, a control line (204) connected to the insertion motor (302), a gear column (304) rotatably mounted in the internal thread seat (307) The external threaded barrel (305), the internal threaded seat (307) and the external threaded barrel (305) form a threaded transmission, the external threaded barrel (305) is provided with an external thread, a descending gear (306) is fixedly installed on the external threaded barrel (305), the descending gear (306) is meshed with the tooth column (304), the inner wall of the external threaded barrel (305) is provided with an internal thread, a threaded inner barrel (310) is rotatably installed in the external threaded barrel (305), the outer wall of the threaded inner barrel (310) is provided with an external thread, and the threaded inner barrel (310) and the external threaded barrel (305) form a threaded transmission.
8. The petrochemical plant lining spraying device capable of high-altitude spraying according to claim 7 is characterized in that: A switching mechanism is arranged in the external threaded barrel (305), and the switching mechanism comprises an actuating electric cylinder (309) fixedly mounted in the external threaded barrel (305); a slide groove (313) is arranged on the threaded inner barrel (310); a slider (312) is fixedly mounted on the top of the actuating electric cylinder (309); the slider (312) slides in the slide groove (313); a switch (308) is fixedly mounted on the internal threaded seat (307); a gear rack (311) is fixedly mounted on the external threaded barrel (305); a fixed gear block (314) is fixedly mounted on the gear rack (311); a gear shaft (316) is rotatably mounted on the threaded inner barrel (310); a lower gear (317) and an upper gear (315) are fixedly mounted on the gear shaft (316).
9. A petrochemical plant lining spraying device capable of high-altitude spraying according to claim 8, characterized in that: The threaded inner cylinder (310) is provided with a spraying mechanism, and the spraying mechanism includes a spray gun seat (318) fixedly mounted on the threaded inner cylinder (310), the spray gun seat (318) is connected to the control line (204), two transmission wheels (319) are rotatably mounted on the spray gun seat (318), a transmission belt (320) is wound around the lower gear (317) and the two transmission wheels (319), a switch plate (321) is fixedly mounted on the transmission wheel (319), two spray guns (323) are arranged on the spray gun seat (318), and the spraying of the spray gun (323) is controlled by the controller (203), and two raw material barrels (322) are arranged on the spray gun seat (318), which are used by the two spray guns (323) respectively, and the two raw material barrels (322) are respectively filled with raw materials of different concentrations.
