Hot punching forging equipment for pipe fittings

By introducing a temperature-sensitive hot forging mechanism and an auxiliary material transfer mechanism in the red punch forging equipment, the heating temperature of metal blanks is monitored and controlled in real time, the problem that existing equipment cannot effectively control the temperature is solved, and the forging quality and efficiency are improved .

CN119159027AInactive Publication Date: 2024-12-20WENLING HONSON BRASSWARE CO LTD
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Patent Information

Application Number
CN202411658403.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing red punch forging equipment cannot effectively control the heating temperature of metal blanks, resulting in unstable forging quality and cannot meet the use needs of red punch forging equipment.

Method used

A pipe fitting red punch forging equipment is designed, using a temperature-sensitive hot forging mechanism and an auxiliary material transfer mechanism to monitor the heating temperature of the metal blank in real time through a temperature sensor, and combine it with a water cooling mechanism to ensure that the temperature is within a suitable range, including the rotary drive mechanism , heating mechanism, temperature guide mechanism, limit mechanism and direct drive mechanism, as well as feeding and cutting mechanism, realize real-time temperature control of each group of metal blanks.

Benefits of technology

It ensures the quality of forged pipe fittings, improves forging efficiency, avoids the problem of excessive or low temperature, ensures that the heating temperature of the metal blank is within the appropriate range, and ensures the strength and toughness of the forgings.

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Patent Text Reader

Abstract

The invention belongs to the technical field of pipe fitting hot punching forging, and particularly relates to pipe fitting hot punching forging equipment which comprises a base, supports, temperature sensing type hot forging mechanisms and auxiliary type material moving mechanisms, the supports are symmetrically arranged on the upper wall of the base, the temperature sensing type hot forging mechanisms are arranged on the supports, and the auxiliary type material moving mechanisms are arranged at the two ends of the supports. The temperature sensing type hot forging mechanism comprises a rotary driving mechanism, a heating mechanism, a temperature guide mechanism, a limiting mechanism and a direct driving mechanism, the rotary driving mechanism is arranged on the side wall of the support, the heating mechanism is arranged on the rotary driving mechanism, the temperature guide mechanism is arranged on the upper wall of the support, the limiting mechanism is arranged on the side wall of the temperature guide mechanism, and the direct driving mechanism is arranged on the inner wall of the support. According to the hot punching forging equipment for the pipe fittings, the heating temperature of each group of metal blanks entering the forging furnace can be monitored in real time, and the quality of forged and formed workpieces is guaranteed.
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Description

Technical Field

[0001] The invention belongs to the technical field of hot punching and forging of pipe fittings, and in particular relates to hot punching and forging equipment for pipe fittings. Background Art

[0002] Hot stamping forging of pipe fittings is a process method that heats the metal blank to a high temperature and then uses a die to extrude it on a press to form it into the required pipe fittings. This process improves the mechanical properties of the metal material by changing the processing method of the metal material, making it have better strength and toughness.

[0003] The existing red punching forging equipment has the following problems: The existing hot stamping forging equipment cannot control the heating temperature of each group of metal billets when performing forging heating operations on metal billets, resulting in the phenomenon that the temperature of the metal billets is too high or too low after being heated in the forging furnace, affecting the quality of the forging of the metal billets. Therefore, it cannot meet the existing use requirements of hot stamping forging equipment. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a pipe hot stamping forging equipment which can monitor the heating temperature of each group of metal billets entering the forging furnace in real time to ensure the quality of the workpiece after forging.

[0005] The technical scheme adopted in this scheme is as follows: A kind of pipe hot stamping forging equipment proposed in this scheme includes a base, a bracket, a temperature-sensitive hot forging mechanism and an auxiliary material-moving mechanism. The bracket is symmetrically arranged on the upper wall of the base, the temperature-sensitive hot forging mechanism is arranged on the bracket, and the auxiliary material-moving mechanism is arranged at both ends of the bracket. The temperature-sensitive hot forging mechanism includes a rotation drive mechanism, a heating mechanism, a temperature conduction mechanism, a limit mechanism and a direct drive mechanism. The rotation drive mechanism is arranged on the side wall of the bracket, the heating mechanism is arranged on the rotation drive mechanism, the temperature conduction mechanism is arranged on the upper wall of the bracket, the limit mechanism is arranged on the side wall of the temperature conduction mechanism, and the direct drive mechanism is arranged on the inner wall of the bracket. The auxiliary material-moving mechanism includes a feeding mechanism, a unloading mechanism and a water cooling mechanism. The feeding mechanism is arranged at one end of the bracket, the unloading mechanism is arranged at the end of the bracket away from the feeding mechanism, and the water cooling mechanism is arranged on the upper wall of the base close to the feeding mechanism.

[0006] As a further preferred embodiment of the present invention, the rotation drive mechanism includes a rotating shaft, a driving motor and a driving slider. The rotating shaft is rotatably arranged on the inner wall of the bracket, the driving motor is arranged on one side of the bracket, the power end of the driving motor passes through the bracket and is connected to the rotating shaft, and the driving slider is slidably arranged on the outside of the rotating shaft; the heating mechanism includes a clamping sleeve, an extension frame, a telescopic spring, a clamping mesh cylinder, a clamping fillet block, a clamping spring, a forging furnace and a clamping groove. The clamping sleeve is arranged on the side of the driving slider away from the rotating shaft, and the extension frame is slidably arranged on the clamping sleeve The cylinder is away from one end of the driving slider, the telescopic spring is arranged between the extension frame and the clamping sleeve, the clamping net cylinder is hinged between the extension frames, the clamping groove is symmetrically arranged on the inner walls of both sides of the clamping net cylinder, the clamping groove is opened at one end, the clamping fillet block is slidably arranged inside the clamping groove, the clamping spring is arranged between the inner wall of the clamping groove and the clamping fillet block, the clamping spring is extended, and the forging furnace is arranged on the upper wall of the base; the temperature conducting mechanism includes a temperature conducting frame, a copper plate, an arc-shaped copper plate, a temperature conducting copper rod, a heat preservation box, a temperature measuring copper rod and a resistant The high-temperature temperature sensor, the temperature conducting frame is slidably arranged on the upper wall of the bracket, the copper disk is penetrated and arranged on the inner wall of the middle part of the temperature conducting frame, the arc-shaped copper plate is arranged on the upper inner wall of the clamping net cylinder, the temperature conducting copper rod penetrates the copper disk and the clamping net cylinder and is connected with the arc-shaped copper plate, the heat preservation box is symmetrically arranged on the inner walls of both ends of the temperature conducting frame, the temperature measuring copper rod penetrates the temperature conducting frame and is arranged between the inside of the heat preservation box and the copper disk, the high-temperature resistant temperature sensor is arranged on the upper wall of the heat preservation box, and the detection end of the high-temperature resistant temperature sensor is penetrated and arranged inside the heat preservation box; the limit mechanism includes a limit frame and a limiting ring, the limiting frame is arranged on the side wall of the driving slider outside the rotating shaft, the limiting frame is rotatably connected to the driving slider, the limiting frame is slidably connected to the rotating shaft, the limiting ring is arranged through the inner wall of the middle part of the limiting frame, the limiting ring is arranged through, and the limiting ring is arranged coaxially and horizontally with the clamping net cylinder; the direct drive mechanism includes a fixed electromagnet and a sliding electromagnet, the fixed electromagnet is arranged on the inner wall of the bracket outside the rotating shaft, the sliding electromagnet is arranged on the side wall of the limiting frame outside the rotating shaft, and the fixed electromagnet and the sliding electromagnet are arranged opposite to each other.

[0007] When in use, the fixed electromagnet and the sliding electromagnet are energized to generate magnetism, the fixed electromagnet and the sliding electromagnet are set with the same poles, the fixed electromagnet is fixed to the inner wall of the bracket, and pushes the sliding electromagnet through repulsion, the sliding electromagnet drives the driving slider to slide along the outside of the rotating shaft through the limit frame, the driving slider drives the extension frame to move through the clamping sleeve, and the extension frame drives the clamping net cylinder to reach the top of the forging furnace. In the initial state, the clamping sleeve, the extension frame and the clamping net cylinder are set horizontally, the telescopic spring is set to be shortened, and the clamping spring is set to be extended. The extension frame extends into the clamping sleeve, and the clamping fillet block protrudes from the clamping groove, and the aluminum metal billet of the pipe fitting is inserted into the clamping net cylinder. The aluminum metal billet of the pipe fitting contacts the fillet of the clamping fillet block, and the clamping fillet block retracts due to the deformation of the clamping spring. Inside the clamping groove, the aluminum metal billet of the pipe fitting enters the clamping mesh cylinder and is clamped between the clamping fillet blocks. One side of the aluminum metal billet of the pipe fitting is against the limiting ring, and the upper wall of the aluminum metal billet of the pipe fitting is in contact with the arc-shaped copper plate. At this time, the driving motor drives the rotating shaft to rotate through the power end, and the rotating shaft drives the driving slider to tilt to one side of the forging furnace. Since the limiting frame is rotatably connected with the driving slider, the driving slider will not drive the limiting frame to rotate, and the driving slider drives the clamping mesh cylinder to move through the extension frame. The clamping mesh cylinder descends under the elastic elongation of the telescopic spring through the hinge with the extension frame, and the extension frame extends out of the clamping sleeve. The clamping mesh cylinder drives the heat-conducting copper rod to slide and descend along the inner wall of the copper disk through the arc-shaped copper plate, and the clamping mesh cylinder drives the aluminum metal billet of the pipe fitting to fall into the forging furnace in a V shape. The forging furnace is The aluminum metal billet and the arc-shaped copper plate inside the clamping mesh tube are heated. When the forging furnace does not heat the aluminum metal billet for the pipe fittings enough, the stress distribution inside the aluminum metal billet for the pipe fittings is uneven, and cracks are easily generated, affecting the quality of the aluminum metal billet forgings of the pipe fittings. When the heating temperature of the aluminum metal billet for the pipe fittings is too high, the growth process of the grains inside the metal will be accelerated, resulting in a decrease in the mechanical properties and impact toughness of the forgings. After the grains grow, the metal is more likely to undergo plastic deformation when subjected to stress, thereby reducing its strength and hardness. Therefore, it is necessary to monitor the heating temperature of the aluminum metal billet for the pipe fittings in real time. The heating temperature of the aluminum metal billet for the pipe fittings can be forged at a temperature of 200 to 500 degrees Celsius, while the heating temperature of the arc-shaped copper plate is much higher than the heating temperature of the aluminum metal billet for the pipe fittings. Therefore, when the arc-shaped copper plate is heated to a temperature of 100 to 250 degrees Celsius, the aluminum metal billet for the pipe fittings can be forged. After the copper plate enters the forging furnace together with the aluminum metal billet of the pipe fitting, the temperature of the arc-shaped copper plate increases, and the arc-shaped copper plate conducts the temperature into the insulation box through the heat-conducting copper rod, copper plate and temperature-measuring copper rod. The high-temperature resistant temperature sensor detects the temperature of the heat conducted from the forging furnace through the detection end. After the temperature inside the insulation box detected by the high-temperature resistant temperature sensor meets the forging temperature of the aluminum metal billet of the pipe fitting required by the user, the driving motor drives the rotating shaft to reverse through the power end, and the rotating shaft drives the clamping sleeve and the extension frame to reset to a horizontal state through the driving slider using the elasticity of the telescopic spring. The extension frame drives the aluminum metal billet of the pipe fitting out of the forging furnace through the clamping mesh tube, completing the heating operation of the aluminum metal billet of the pipe fitting before forging, thereby ensuring the quality of the aluminum metal billet forged into pipe fittings.

[0008] Preferably, the feeding mechanism comprises a feeding rack, a storage barrel, a guide block, a U-shaped rod, a pushing magnet, a heat-resistant electromagnet, a pull-back spring, a pull-back plate and a discharge trough, the feeding rack is arranged at one end of the bracket away from the fixed electromagnet, the storage barrel is arranged between the feeding racks, the storage barrel is arranged through, the guide block is arranged on the upper wall of the storage barrel, the U-shaped rod is slidably arranged at one end of the guide block away from the storage barrel, the end of the U-shaped rod away from the guide block is arranged inside the storage barrel, the pushing magnet is arranged on a side of the U-shaped rod close to the temperature conducting rack, the temperature-resistant electromagnet is arranged on a side of the temperature conducting rack close to the pushing magnet, and the pull-back plate is arranged on the outer side of the U-shaped rod on one side of the guide block. The pull-back spring is arranged between the pull-back plate and the guide block on the outside of the U-shaped rod, the discharge trough is arranged at the end of the storage barrel away from the pull-back plate, and the discharge trough is opened on three sides; the unloading mechanism includes a unloading rack, a pounding rod and a forging groove, the unloading rack is arranged on the side of the bracket away from the feeding rack, the pounding rod is arranged on the side of the unloading rack close to the limit rack, the forging groove is arranged on the upper wall of the base close to the unloading rack, and the forging groove is opened at the upper end; the water cooling mechanism includes a cold water cylinder and a cold water valve, the cold water cylinder is arranged on the upper wall of the base below one end of the storage barrel close to the temperature conducting rack, the cold water cylinder is opened at the upper end, and the cold water valve is connected to the side wall of the cold water cylinder.

[0009] When in use, the magnetic pole of the fixed electromagnet changes, and the fixed electromagnet and the sliding electromagnet are set with opposite poles. The fixed electromagnet attracts the sliding electromagnet through magnetic force, and the sliding electromagnet drives the driving slider to move along the rotating shaft to one end of the unloading rack through the limit frame. The ramming rod penetrates the limit ring and contacts the aluminum metal billet of the pipe fitting, and the aluminum metal billet of the pipe fitting is rammed into the forging groove and placed. The operator takes the aluminum metal billet of the pipe fitting that has been heated in the forging groove to the forging equipment for forging processing, and the magnetic pole of the fixed electromagnet changes again, and the fixed electromagnet pushes the sliding electromagnet through repulsion, and the sliding electromagnet drives the driving slider to slide along the rotating shaft to one end of the base close to the storage barrel through the limit frame. The end moves, the clamping net cylinder reaches the top of the cold water cylinder, and the heated arc copper plate is cooled. The driving motor drives the shaft to rotate through the power end, and the shaft drives the extension frame to rotate and descend through the driving slider. The extension frame uses the hinged connection with the clamping net cylinder to drive it to fall into the cold water cylinder under the guidance of the temperature-conducting copper rod. The cold water valve is connected to the external water cooler. The cold water inside the cold water cylinder cools the temperature-conducting copper rod, copper plate and temperature measuring copper rod through the arc copper plate. The high-temperature resistant temperature sensor detects the internal temperature of the insulation box through the detection end. When the internal temperature of the insulation box returns to normal temperature, the driving motor drives the shaft to reverse through the power end, and the shaft passes through the The driving slider drives the clamping sleeve, the extension frame and the clamping net cylinder to reset to a horizontal state, the current flowing into the fixed electromagnet increases, the magnetic field strength between the fixed electromagnet and the sliding electromagnet increases, the fixed electromagnet pushes the sliding electromagnet through the repulsive force, and the sliding electromagnet drives the driving slider to move toward the end of the bracket where the feed rack is provided through the limit frame, and the clamping net cylinder fits the side wall of the storage barrel. At this time, the distance between the pushing magnet and the heat-resistant electromagnet is shortened. In the initial state, the pull-back spring is extended, and the end of the U-shaped rod away from the pushing magnet is located on the side of the storage barrel close to the discharge trough, and the aluminum metal billet of the pipe fittings is filled into the storage barrel through the discharge trough. The total length of the blank filling is consistent with the length of the storage barrel, the temperature-resistant electromagnet is energized to generate magnetism, the temperature-resistant electromagnet and the pushing magnet are set with different poles, the temperature-resistant electromagnet is fixed on the side wall of the temperature-conducting frame and pushes the U-shaped rod through magnetic force, the magnetic field strength between the fixed electromagnet and the sliding electromagnet is greater than the magnetic field strength between the pushing magnet and the temperature-resistant electromagnet, the U-shaped rod utilizes the deformation of the pull-back spring to slide along the guide block close to the temperature-conducting frame, the side of the U-shaped rod away from the pushing magnet extends into the storage barrel to push the aluminum metal blank of the pipe fitting, the aluminum metal blank of the pipe fitting squeezes the clamping fillet block and then enters the clamping net cylinder and resists the direct drive mechanism, completing the feeding operation of the aluminum metal blank of the pipe fitting.

[0010] Specifically, a controller is provided on the side wall of the unloading rack.

[0011] Wherein, the controller is electrically connected to the driving motor, the high temperature resistant temperature sensor, the fixed electromagnet, the sliding electromagnet and the temperature resistant electromagnet respectively.

[0012] Preferably, the model of the controller is SYC89C52RC-401.

[0013] Furthermore, the model of the high temperature resistant temperature sensor is MF53-103F-3950.

[0014] The beneficial effects achieved by adopting the above structure are as follows: Compared with the prior art, this solution adopts a combination of a temperature sensing mechanism and a water-cooled feeding structure. Through the temperature-sensing hot forging mechanism and the auxiliary feeding material moving mechanism, the real-time temperature of each group of aluminum metal billets for pipe fittings entering the forging furnace for heating can be monitored under the coordinated use of the rotating drive mechanism, the heating mechanism, the temperature conducting mechanism, the limiting mechanism, the direct drive mechanism, the feeding mechanism, the unloading mechanism and the water-cooling mechanism, to ensure that the heating temperature of the aluminum metal billets for pipe fittings will not be too high or too low, to ensure the quality of the forged pipe fittings, to improve the forging efficiency of the aluminum metal billets for pipe fittings to a certain extent, and the fixed electromagnet pushes the aluminum metal billets for pipe fittings through repulsion. The sliding electromagnet drives the driving slider to slide along the rotating shaft through the limit frame to move toward the end of the base close to the storage barrel, and the clamping net cylinder reaches the top of the cold water cylinder to cool the heated arc copper plate. The driving motor drives the rotating shaft to rotate through the power end, and the rotating shaft drives the extension frame to rotate and descend through the driving slider. The extension frame uses the hinged connection with the clamping net cylinder to drive it to fall into the cold water cylinder under the guidance of the temperature-conducting copper rod. The cold water valve is connected to the external water cooler. The cold water inside the cold water cylinder cools the temperature-conducting copper rod, copper plate and temperature measuring copper rod through the arc copper plate. The high-temperature resistant temperature sensor detects the internal temperature of the insulation box through the detection end. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of this scheme; Figure 2 This is the main stereogram of the scheme; Figure 3 This is a bottom-up stereogram of the scheme; Figure 4 This is a schematic diagram of the combined structure of the base and the bracket of this solution; Figure 5 This is a schematic diagram of the structure of the temperature-sensitive hot forging mechanism of this scheme; Figure 6 This is a schematic diagram of the structure of the feeding mechanism of this scheme; Figure 7 This is the main view of this scheme; Figure 8 This is the left view of this scheme; Fig. 9 This is the right view of this scheme; Fig.10 This is a top view of the scheme; Fig.11 for Fig.10 AA section view of the part; Fig.12 for Fig.10 A cross-sectional view of the BB portion; Fig.13 for Figure 5 A magnified structural view of part I; Fig.14 for Figure 2 A magnified structural view of Part II.

[0016] Among them, 1. base, 2. bracket, 3. temperature-sensitive hot forging mechanism, 4. drive mechanism, 5. rotating shaft, 6. driving motor, 7. driving slider, 8. heating mechanism, 9. clamping sleeve, 10. extension frame, 11. telescopic spring, 12. clamping net tube, 13. clamping fillet block, 14. clamping spring, 15. forging furnace, 16. temperature conduction mechanism, 17. temperature conduction frame, 18. copper plate, 19. arc copper plate, 20. temperature conduction copper rod, 21. insulation box, 22. temperature measuring copper rod, 23. high temperature resistant temperature sensor, 24. limit mechanism, 25. limit Rack, 26. Limiting ring, 27. Direct drive mechanism, 28. Fixed electromagnet, 29. Sliding electromagnet, 30. Auxiliary feeding type material shifting mechanism, 31. Feeding mechanism, 32. Feeding rack, 33. Storage barrel, 34. Guide block, 35. U-shaped rod, 36. Pushing magnet, 37. Heat-resistant electromagnet, 38. Unloading mechanism, 39. Unloading rack, 40. Ramming rod, 41. Forging groove, 42. Controller, 43. Pull back spring, 44. Clamping groove, 45. Pull back plate, 46. Water cooling mechanism, 47. Cold water cylinder, 48. Cold water valve, 49. Discharge trough.

[0017] The accompanying drawings are used to provide further understanding of the present scheme and constitute a part of the specification. Together with the embodiments of the present scheme, they are used to explain the present scheme and do not constitute a limitation on the present scheme. DETAILED DESCRIPTION

[0018] The technical scheme in the embodiments of the present scheme will be clearly and completely described below in conjunction with the drawings in the embodiments of the present scheme. Obviously, the described embodiments are only part of the embodiments of the present scheme, not all of the embodiments; based on the embodiments in the present scheme, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present scheme.

[0019] In the description of this scheme, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this scheme and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on this scheme.

[0020] like Figure 1-Figure 14 As shown, a hot punching forging device for pipe fittings proposed in this scheme includes a base 1, a bracket 2, a temperature-sensitive hot forging mechanism 3 and an auxiliary material-moving mechanism 30, wherein the bracket 2 is symmetrically arranged on the upper wall of the base 1, the temperature-sensitive hot forging mechanism 3 is arranged on the bracket 2, the auxiliary material-moving mechanism 30 is arranged at both ends of the bracket 2, the temperature-sensitive hot forging mechanism 3 includes a rotating drive mechanism 4, a heating mechanism 8, a temperature conducting mechanism 16, a limiting mechanism 24 and a direct drive mechanism 27, the rotating drive mechanism 4 is arranged on the side wall of the bracket 2, the heating mechanism 16 is arranged on the side wall of the bracket 2, and the auxiliary material-moving mechanism 30 is arranged on the two ends of the bracket 2. The structure 8 is arranged on the rotating drive mechanism 4, the heat conduction mechanism 16 is arranged on the upper wall of the bracket 2, the limiting mechanism 24 is arranged on the side wall of the heat conduction mechanism 16, the direct drive mechanism 27 is arranged on the inner wall of the bracket 2, and the auxiliary material moving mechanism 30 includes a feeding mechanism 31, a unloading mechanism 38 and a water cooling mechanism 46, the feeding mechanism 31 is arranged at one end of the bracket 2, the unloading mechanism 38 is arranged at the end of the bracket 2 away from the feeding mechanism 31, and the water cooling mechanism 46 is arranged on the upper wall of the base 1 at one end close to the feeding mechanism 31.

[0021] The rotating drive mechanism 4 includes a rotating shaft 5, a driving motor 6 and a driving slider 7. The rotating shaft 5 is rotatably arranged on the inner wall of the bracket 2, the driving motor 6 is arranged on one side of the bracket 2, the power end of the driving motor 6 passes through the bracket 2 and is connected to the rotating shaft 5, and the driving slider 7 is slidably arranged on the outside of the rotating shaft 5; the heating mechanism 8 includes a clamping sleeve 9, an extension frame 10, a telescopic spring 11, a clamping mesh cylinder 12, a clamping fillet block 13, a clamping spring 14, a forging furnace 15 and a clamping groove 44, the clamping sleeve 9 is arranged on the side of the driving slider 7 away from the rotating shaft 5, the extension frame 10 is slidably arranged on the end of the clamping sleeve 9 away from the driving slider 7, the telescopic spring 11 is arranged on the side of the driving slider 7 away from the rotating shaft 5, and the telescopic spring 11 is arranged on the side of the driving slider 7 away from the rotating shaft 5. The spring 11 is arranged between the extension frame 10 and the clamping sleeve 9, the clamping net tube 12 is hingedly arranged between the extension frame 10, the clamping groove 44 is symmetrically arranged on the inner walls of the clamping net tube 12 on both sides, and the clamping groove 44 is opened at one end. The clamping fillet block 13 is slidably arranged inside the clamping groove 44, and the clamping spring 14 is arranged between the inner wall of the clamping groove 44 and the clamping fillet block 13, and the clamping spring 14 is extended. The forging furnace 15 is arranged on the upper wall of the base 1; the temperature conduction mechanism 16 includes a temperature conduction frame 17, a copper plate 18, an arc copper plate 19, a temperature conduction copper rod 20, an insulation box 21, a temperature measuring copper rod 22 and a high temperature resistant temperature sensor 23, The temperature conducting frame 17 is slidably arranged on the upper wall of the bracket 2, the copper disk 18 is penetrated and arranged on the inner wall of the middle part of the temperature conducting frame 17, the arc-shaped copper plate 19 is arranged on the upper inner wall of the clamping net tube 12, the temperature conducting copper rod 20 penetrates the copper disk 18 and the clamping net tube 12 and is connected with the arc-shaped copper plate 19, the heat preservation box 21 is symmetrically arranged on the inner walls at both ends of the temperature conducting frame 17, the temperature measuring copper rod 22 penetrates the temperature conducting frame 17 and is arranged between the inside of the heat preservation box 21 and the copper disk 18, the high temperature resistant temperature sensor 23 is arranged on the upper wall of the heat preservation box 21, and the detection end of the high temperature resistant temperature sensor 23 is penetrated and arranged inside the heat preservation box 21; the limiting mechanism 24 includes a limiting frame 25 and a limiting The ring 26, the limit frame 25 is arranged on the side wall of the driving slider 7 outside the rotating shaft 5, the limit frame 25 is rotatably connected with the driving slider 7, the limit frame 25 is slidably connected with the rotating shaft 5, the limit ring 26 is arranged through the inner wall of the middle part of the limit frame 25, the limit ring 26 is arranged through, and the limit ring 26 is coaxially and horizontally arranged with the clamping net cylinder 12; the direct drive mechanism 27 includes a fixed electromagnet 28 and a sliding electromagnet 29, the fixed electromagnet 28 is arranged on the inner wall of the bracket 2 outside the rotating shaft 5, the sliding electromagnet 29 is arranged on the side wall of the limit frame 25 outside the rotating shaft 5, and the fixed electromagnet 28 and the sliding electromagnet 29 are arranged opposite to each other.

[0022] The feeding mechanism 31 includes a feeding rack 32, a storage barrel 33, a guide block 34, a U-shaped rod 35, a pushing magnet 36, a heat-resistant electromagnet 37, a pull-back spring 43, a pull-back plate 45 and a discharge trough 49. The feeding rack 32 is arranged at the end of the bracket 2 away from the fixed electromagnet 28, the storage barrel 33 is arranged between the feeding racks 32, the storage barrel 33 is arranged through, the guide block 34 is arranged on the upper wall of the storage barrel 33, the U-shaped rod 35 is slidably arranged at the end of the guide block 34 away from the storage barrel 33, and the end of the U-shaped rod 35 away from the guide block 34 is arranged inside the storage barrel 33, the pushing magnet 36 is arranged on the side of the U-shaped rod 35 close to the temperature conducting rack 17, the heat-resistant electromagnet 37 is arranged on the side of the temperature conducting rack 17 close to the pushing magnet 36, and the pull-back plate 45 is arranged on the outer side of the U-shaped rod 35 on one side of the guide block 34. The pull-back spring 43 is arranged between the pull-back plate 45 and the guide block 34 on the outside of the U-shaped rod 35, and the discharge trough 49 is arranged at the end of the storage barrel 33 away from the pull-back plate 45, and the discharge trough 49 is opened on three sides; the unloading mechanism 38 includes a unloading rack 39, a pounding rod 40 and a forging groove 41, the unloading rack 39 is arranged on the side of the bracket 2 away from the feed rack 32, the pounding rod 40 is arranged on the side of the unloading rack 39 close to the limit rack 25, the forging groove 41 is arranged on the upper wall of the end of the base 1 close to the unloading rack 39, and the forging groove 41 is opened at the upper end; the water cooling mechanism 46 includes a cold water cylinder 47 and a cold water valve 48, the cold water cylinder 47 is arranged on the upper wall of the base 1 below the end of the storage barrel 33 close to the temperature conducting rack 17, the cold water cylinder 47 is opened at the upper end, and the cold water valve 48 is connected to the side wall of the cold water cylinder 47.

[0023] A controller 42 is disposed on the side wall of the unloading rack 39 .

[0024] The controller 42 is electrically connected to the driving motor 6 , the high temperature resistant temperature sensor 23 , the fixed electromagnet 28 , the sliding electromagnet 29 and the temperature resistant electromagnet 37 , respectively.

[0025] The model of the controller 42 is SYC89C52RC-401.

[0026] The model of the high temperature resistant temperature sensor 23 is MF53-103F-3950.

[0027] When in use, in the initial state, the clamping sleeve 9, the extension frame 10 and the clamping net tube 12 are arranged horizontally, the telescopic spring 11 is shortened, the clamping spring 14 is extended, the extension frame 10 extends into the clamping sleeve 9, and the clamping fillet block 13 protrudes from the clamping groove 44; The controller 42 controls the fixed electromagnet 28 to start, and the fixed electromagnet 28 and the sliding electromagnet 29 are energized to generate magnetism. The fixed electromagnet 28 and the sliding electromagnet 29 are arranged with the same poles. The fixed electromagnet 28 is fixed to the inner wall of the bracket 2 and pushes the sliding electromagnet 29 through repulsion. The fixed electromagnet 28 pushes the sliding electromagnet 29 through repulsion. The sliding electromagnet 29 drives the driving slider 7 to move toward the end of the bracket 2 where the feeding rack 32 is arranged through the limit frame 25, and the clamping net cylinder 12 is fitted with the side wall of the storage barrel 33. At this time, the distance between the pushing magnet 36 and the temperature-resistant electromagnet 37 is shortened. In the initial state, the pull-back spring 43 is extended, and the end of the U-shaped rod 35 away from the pushing magnet 36 is located on the side of the storage barrel 33 close to the discharge groove 49. The aluminum metal billet of the pipe fitting is filled into the storage barrel 33 through the discharge groove 49. The total length of the aluminum metal billet of the pipe fitting is consistent with the length of the storage barrel 33. The controller 42 controls the start of the temperature-resistant electromagnet 37. The temperature-resistant electromagnet 37 generates magnetism when it is energized. The temperature-resistant electromagnet 37 and the push magnet 36 are arranged with different poles. The temperature-resistant electromagnet 37 is fixed to the side wall of the temperature-conducting frame 17 to push the U-shaped rod 35 by magnetic force. The magnetic field strength between the fixed electromagnet 28 and the sliding electromagnet 29 is greater than the magnetic field strength between the push magnet 36 and the temperature-resistant electromagnet 37. The U-shaped rod 35 slides along the guide block 34 close to the temperature-conducting frame 17 by the deformation of the pull-back spring 43. The side of the U-shaped rod 35 away from the push magnet 36 extends into the storage barrel 33. The aluminum metal billet of the pipe fitting is pushed and inserted into the clamping mesh cylinder 12. The aluminum metal billet of the pipe fitting contacts the rounded corner of the clamping fillet block 13. The clamping fillet block 13 retracts into the clamping groove 44 by the deformation of the clamping spring 14. The aluminum metal billet of the pipe fitting enters the clamping mesh cylinder 12 and is clamped between the clamping fillet blocks 13. After the aluminum metal billet of the pipe fitting squeezes the clamping fillet blocks 13, it enters the clamping mesh cylinder 12 and abuts against the direct drive mechanism 27. The upper wall of the aluminum metal billet of the pipe fitting contacts the arc-shaped copper plate 19, and the feeding operation of the aluminum metal billet of the pipe fitting is completed. The controller 42 controls the magnetic pole change of the fixed electromagnet 28. The fixed electromagnet 28 and the sliding electromagnet 29 are arranged with different poles. The fixed electromagnet 28 attracts the sliding electromagnet 29 through magnetic force. The sliding electromagnet 29 drives the driving slider 7 to move along the rotating shaft 5 to one end of the lower material rack 39 through the limit frame 25. The sliding electromagnet 29 drives the driving slider 7 to slide along the outer side of the rotating shaft 5 through the limit frame 25. The driving slider 7 drives the extension frame 10 to move through the clamping sleeve 9. The extension frame 10 drives the clamping net cylinder 12 to the top of the forging furnace 15. At this time, the controller 42 controls the driving motor 6 to start, and the driving motor 6 drives the power end The rotating shaft 5 is driven to rotate, and the rotating shaft 5 drives the driving slide block 7 to tilt toward one side of the forging furnace 15. Since the limit frame 25 is rotatably connected to the driving slide block 7, the driving slide block 7 will not drive the limit frame 25 to rotate. The driving slide block 7 drives the clamping net cylinder 12 to move through the extension frame 10. The clamping net cylinder 12 is hinged with the extension frame 10 and descends under the elastic elongation of the telescopic spring 11. The extension frame 10 extends out of the clamping sleeve 9. The clamping net cylinder 12 drives the temperature-conducting copper rod 20 to slide and descend along the inner wall of the copper plate 18 through the arc-shaped copper plate 19. The clamping net cylinder 12 drives the aluminum metal billet of the pipe fitting to fall into the forging furnace 15 in a V shape. The forging furnace 15 heats the aluminum metal billet of the pipe and the arc-shaped copper plate 19 inside the clamping mesh tube 12. When the forging furnace 15 does not heat the aluminum metal billet of the pipe insufficiently, the stress distribution inside the aluminum metal billet of the pipe is uneven, and cracks are easily generated, affecting the quality of the aluminum metal billet forging of the pipe. When the heating temperature of the aluminum metal billet of the pipe is too high, the growth process of the grain inside the metal is accelerated, resulting in a decrease in the mechanical properties and impact toughness of the forging. After the grains grow, the metal is more likely to undergo plastic deformation when subjected to stress, thereby reducing its strength and hardness. Therefore, it is necessary to heat the aluminum metal billet of the pipe. The temperature is monitored in real time. The heating temperature of the aluminum metal billet of the pipe fitting can be forged when it is between 200 and 500 degrees Celsius, and the heating temperature of the arc copper plate 19 is much higher than that of the aluminum metal billet of the pipe fitting. Therefore, when the arc copper plate 19 enters the forging furnace 15 together with the aluminum metal billet of the pipe fitting, the temperature of the arc copper plate 19 rises, and the arc copper plate 19 conducts the temperature into the insulation box 21 through the heat-conducting copper rod 20, the copper plate 18 and the temperature-measuring copper rod 22. The high-temperature resistant temperature sensor 23 detects the temperature of the heat conducted from the forging furnace 15 through the detection end; The controller 42 controls the high temperature resistant temperature sensor 23 to start. After the temperature inside the heat preservation box 21 detected by the high temperature resistant temperature sensor 23 meets the forging temperature of the aluminum metal billet of the pipe required by the user, the controller 42 controls the driving motor 6 to drive the rotating shaft 5 to reverse through the power end. The rotating shaft 5 drives the clamping sleeve 9 and the extension frame 10 to reset to a horizontal state through the elasticity of the telescopic spring 11 through the driving slider 7. The extension frame 10 drives the aluminum metal billet of the pipe to be taken out from the forging furnace 15 through the clamping net tube 12, completing the heating operation of the aluminum metal billet of the pipe before forging, and ensuring the quality of the forged pipe from the aluminum metal billet; The controller 42 controls the current passing into the fixed electromagnet 28 to increase, and the magnetic field strength between the fixed electromagnet 28 and the sliding electromagnet 29 increases. The fixed electromagnet 28 attracts the sliding electromagnet 29 through magnetic force, and the sliding electromagnet 29 drives the clamping net tube 12 to approach the ramming rod 40 through the limit frame 25. The ramming rod 40 penetrates the limit ring 26 and contacts the aluminum metal billet of the pipe fitting. The aluminum metal billet of the pipe fitting is rammed into the forging groove 41 and placed. The operator takes the aluminum metal billet of the pipe fitting that has been heated in the forging groove 41 to the forging equipment for forging processing; The controller 42 controls the fixed electromagnet 28 to change its magnetic pole again. The fixed electromagnet 28 pushes the sliding electromagnet 29 through the repulsive force. The sliding electromagnet 29 drives the driving slider 7 to slide along the rotating shaft 5 toward the end of the base 1 close to the storage barrel 33 through the limit frame 25. The clamping net cylinder 12 reaches the top of the cold water cylinder 47 to cool the heated arc copper plate 19. The controller 42 controls the driving motor 6 to start. The driving motor 6 drives the rotating shaft 5 to rotate through the power end. The rotating shaft 5 drives the extension frame 10 to rotate and descend through the driving slider 7. The extension frame 10 uses the hinged connection with the clamping net cylinder 12 to drive it to fall into the cold water cylinder 47 under the guidance of the temperature-conducting copper rod 20. The cold water valve 48 is connected to the external water cooler. The cold water inside the cold water cylinder 47 passes through the arc copper plate 19 to the temperature-conducting copper rod 20, the copper plate 18 and the temperature measuring copper rod 22 are cooled, and the high temperature resistant temperature sensor 23 detects the internal temperature of the insulation box 21 through the detection end. When the internal temperature of the insulation box 21 returns to normal temperature, the controller 42 controls the driving motor 6 to drive the rotating shaft 5 to reverse through the power end, and the rotating shaft 5 drives the clamping sleeve 9, the extension frame 10 and the clamping net tube 12 to reset to a horizontal state through the driving slider 7. The current passing through the fixed electromagnet 28 increases, and the magnetic field strength between the fixed electromagnet 28 and the sliding electromagnet 29 is enhanced. The fixed electromagnet 28 pushes the sliding electromagnet 29 through the repulsive force, and the sliding electromagnet 29 drives the clamping net tube 12 to fit the side wall of the storage barrel 33 again for feeding operation, and continuously forges and heats the aluminum metal billet of the pipe fitting; repeat the above operation when it is used next time.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] The above is a description of the present solution and its implementation methods, which is not restrictive. The drawings show only one implementation method of the present solution, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creative design without departing from the creative purpose of the present solution, they should all fall within the protection scope of the present solution.

Claims

1. A hot stamping forging device for a pipe fitting, comprising a base (1) and a bracket (2), Features: The invention also comprises a temperature-sensitive hot forging mechanism (3) and an auxiliary material transfer mechanism (30), wherein the support (2) is symmetrically arranged on the upper wall of the base (1), the temperature-sensitive hot forging mechanism (3) is arranged on the support (2), and the auxiliary material transfer mechanism (30) is arranged at both ends of the support (2), and the temperature-sensitive hot forging mechanism (3) comprises a rotation drive mechanism (4), a heating mechanism (8), a temperature conducting mechanism (16), a limit mechanism (24) and a direct drive mechanism (27), wherein the rotation drive mechanism (4) is arranged on the side wall of the support (2), the heating mechanism (8) is arranged on the rotation drive mechanism (4), and the The heat conduction mechanism (16) is arranged on the upper wall of the bracket (2), the limit mechanism (24) is arranged on the side wall of the heat conduction mechanism (16), the direct drive mechanism (27) is arranged on the inner wall of the bracket (2), and the auxiliary material transfer mechanism (30) comprises a feeding mechanism (31), a unloading mechanism (38) and a water cooling mechanism (46), the feeding mechanism (31) is arranged on one end of the bracket (2), the unloading mechanism (38) is arranged on the end of the bracket (2) away from the feeding mechanism (31), and the water cooling mechanism (46) is arranged on the upper wall of one end of the base (1) close to the feeding mechanism (31).

2. A pipe hot stamping forging equipment according to claim 1, Features: The rotation drive mechanism (4) comprises a rotating shaft (5), a driving motor (6) and a driving slider (7); the rotating shaft (5) is rotatably arranged on the inner wall of the bracket (2); the driving motor (6) is arranged on one side of the bracket (2); a power end of the driving motor (6) passes through the bracket (2) and is connected to the rotating shaft (5); and the driving slider (7) is slidably arranged on the outer side of the rotating shaft (5).

3. A pipe hot stamping forging equipment according to claim 2, Features: The heating mechanism (8) comprises a clamping sleeve (9), an extension frame (10), a telescopic spring (11), a clamping net cylinder (12), a clamping fillet block (13), a clamping spring (14), a forging furnace (15) and a clamping groove (44); the clamping sleeve (9) is arranged on a side of the driving slider (7) away from the rotating shaft (5); the extension frame (10) is slidably arranged on an end of the clamping sleeve (9) away from the driving slider (7); the telescopic spring (11) is arranged between the extension frame (10) and the clamping sleeve (9); and the clamping net cylinder (12) is hingedly arranged between the extension frame (10).

4. A pipe hot stamping forging equipment according to claim 3, Features: The clamping groove (44) is symmetrically arranged on the inner walls of the clamping mesh cylinder (12) at both sides, and the clamping groove (44) is opened at one end. The clamping fillet block (13) is slidably arranged inside the clamping groove (44). The clamping spring (14) is arranged between the inner wall of the clamping groove (44) and the clamping fillet block (13), and the clamping spring (14) is extended. The forging furnace (15) is arranged on the upper wall of the base (1).

5. A pipe hot stamping forging device according to claim 4, Features: The temperature conducting mechanism (16) comprises a temperature conducting frame (17), a copper plate (18), an arc-shaped copper plate (19), a temperature conducting copper rod (20), a heat preservation box (21), a temperature measuring copper rod (22) and a high temperature resistant temperature sensor (23); the temperature conducting frame (17) is slidably arranged on the upper wall of the bracket (2); the copper plate (18) is penetrated through the inner wall of the middle part of the temperature conducting frame (17); and the arc-shaped copper plate (19) is arranged on the upper inner wall of the clamping net cylinder (12).

6. A pipe hot stamping forging device according to claim 5, Features: The heat-conducting copper rod (20) passes through the copper plate (18) and the clamping net tube (12) and is connected to the arc-shaped copper plate (19); the heat-insulating box (21) is symmetrically arranged on the inner walls at both ends of the heat-conducting frame (17); the temperature-measuring copper rod (22) passes through the heat-conducting frame (17) and is arranged inside the heat-insulating box (21) and between the copper plate (18); the high-temperature-resistant temperature sensor (23) is arranged on the upper wall of the heat-insulating box (21); and the detection end of the high-temperature-resistant temperature sensor (23) passes through the inside of the heat-insulating box (21).

7. A pipe hot stamping forging device according to claim 6, Features: The limiting mechanism (24) comprises a limiting frame (25) and a limiting ring (26). The limiting frame (25) is arranged on the side wall of the driving slider (7) outside the rotating shaft (5). The limiting frame (25) and the driving slider (7) are rotatably connected. The limiting frame (25) and the rotating shaft (5) are slidably connected. The limiting ring (26) is arranged through the inner wall of the middle part of the limiting frame (25). The limiting ring (26) is arranged through. The limiting ring (26) and the clamping net cylinder (12) are coaxially arranged horizontally.

8. A pipe hot stamping forging device according to claim 7, Features: The direct drive mechanism (27) comprises a fixed electromagnet (28) and a sliding electromagnet (29); the fixed electromagnet (28) is arranged on an inner wall of a bracket (2) outside the rotating shaft (5); and the sliding electromagnet (29) is arranged on a side wall of a limit frame (25) outside the rotating shaft (5); the fixed electromagnet (28) and the sliding electromagnet (29) are arranged opposite to each other.

9. A pipe hot stamping forging device according to claim 8, Features: The feeding mechanism (31) comprises a feeding frame (32), a storage barrel (33), a guide block (34), a U-shaped rod (35), a pushing magnet (36), a temperature-resistant electromagnet (37), a pull-back spring (43), a pull-back plate (45) and a discharge trough (49), wherein the feeding frame (32) is arranged at one end of the bracket (2) away from the fixed electromagnet (28), the storage barrel (33) is arranged between the feeding frames (32), the storage barrel (33) is arranged through, the guide block (34) is arranged on the upper wall of the storage barrel (33), the U-shaped rod (35) is slidably arranged at one end of the guide block (34) away from the storage barrel (33), and the U-shaped rod The end of the U-shaped rod (35) away from the guide block (34) is arranged inside the storage barrel (33), the pushing magnet (36) is arranged on the side of the U-shaped rod (35) close to the temperature conducting frame (17), the temperature-resistant electromagnet (37) is arranged on the side of the temperature conducting frame (17) close to the pushing magnet (36), the pull-back plate (45) is arranged on the outside of the U-shaped rod (35) on one side of the guide block (34), the pull-back spring (43) is arranged between the pull-back plate (45) on the outside of the U-shaped rod (35) and the guide block (34), and the discharge trough (49) is arranged at the end of the storage barrel (33) away from the pull-back plate (45), and the discharge trough (49) is opened on three sides.

10. A pipe hot stamping forging device according to claim 9, Features: The unloading mechanism (38) comprises an unloading frame (39), a ramming rod (40) and a forging groove (41), wherein the unloading frame (39) is arranged on a side of the bracket (2) away from the feeding frame (32), the ramming rod (40) is arranged on a side of the unloading frame (39) close to the limiting frame (25), and the forging groove (41) is arranged on an upper wall of the base (1) at one end close to the unloading frame (39), and the forging groove (41) is arranged with an upper opening; the water cooling mechanism (46) comprises a cold water cylinder (47) and a cold water valve (48), wherein the cold water cylinder (47) is arranged on an upper wall of the base (1) below one end of the storage cylinder (33) close to the temperature conducting frame (17), the cold water cylinder (47) is arranged with an upper opening, and the cold water valve (48) is arranged in communication with the side wall of the cold water cylinder (47).

Citation Information

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