A welding device and method applicable to the processing of a ship stern shaft sealing device

By designing a welding device with welding auxiliary mechanism, the swing of the thermal conductivity cavity and the side cavity can achieve uniform preheating and welding of the ship's stern shaft, the problems of uneven preheating temperature distribution and large thermal stress in the existing welding technology are solved, and the welding quality and safety are improved.

CN119159274BActive Publication Date: 2025-06-27TAIZHOU HUITONG MACHINERY ENG
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Patent Information

Application Number
CN202411612058.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-06-27
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

In the processing of ship stern shaft sealing devices, existing welding technology has problems such as uneven preheating temperature distribution, large thermal stress, increasing the risk of welding cracks, large energy consumption, the inability to swing the welding head during welding, resulting in temperature difference, and high-temperature exhaust gases in welding are harmful to the person and the environment.

Method used

A welding device including a welding mechanism and a welding auxiliary mechanism is designed. The second rotation shaft is driven by a dual-axis motor to rotate, so that the first bevel teeth and the fourth bevel teeth are driven to reciprocate, and the sliding rod drives the rotation roller to move. The rotation roller drives the upper cavity and the thermal conduction cavity to swing by the arc-shaped port, and drives the welding joint to perform swing welding, realizing the graded preheating and uniform welding of the ship's stern shaft.

Benefits of technology

The swing of the thermal cavity and side cavity can achieve uniform preheating of the ship's stern shaft, improve welding quality, reduce welding crack risks, reduce energy consumption, and treat high-temperature waste gas generated by welding through the filter layer to avoid harm to the person and the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a welding device and method suitable for the processing of a ship stern shaft sealing device, belonging to the technical field of welding. The following scheme is now proposed. It includes a welding mechanism, and a welding auxiliary mechanism is assembled on the welding mechanism. The welding mechanism includes welding equipment, a support assembly is arranged below the welding equipment, and a support assembly is also arranged on the welding equipment; in the present invention, the second rotating shaft is driven to rotate by a double-shaft motor, so that the first bevel gear and the fourth bevel gear can drive the movable strip to reciprocate through the adjusting column, the sliding rod drives the rotating roller to move, and the rotating roller can drive the upper cavity and the heat conduction cavity to swing by relying on the arc-shaped opening. The swinging of the heat conduction cavity can drive the welding head to perform swing welding, thereby increasing the welding area, improving the firmness of welding, and maintaining the uniformity of welding. Secondly, by the reciprocating swing of the heat conduction cavity, the preheating area can also be increased, and the preheating uniformity of the ship stern shaft can be improved.
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Description

Technical Field

[0001] The present invention relates to the field of welding technology, and particularly to a welding device and method suitable for processing a ship stern shaft sealing device. Background Art

[0002] The task of the stern tube is to support the stern shaft or propeller shaft and enable the supported stern shaft or propeller shaft to reliably pass out of the ship without allowing a large amount of water outside the ship to leak into the ship, and at the same time, not allowing the lubricating oil to leak out. The stern tube device generally consists of parts such as a stern tube, a stern bearing, a sealing device, and a lubrication and cooling system.

[0003] During the process of processing a ship stern shaft sealing device, a welding device is often required to perform welding treatment on the connection part. Since the thickness of the ship stern shaft sealing device is relatively high, preheating treatment is required. However, the preheating is generally carried out at a specified temperature, and the temperature distribution uniformity of sudden high-temperature preheating is poor. Moreover, due to the drastic temperature change, relatively large thermal stress may be generated, increasing the risk of welding cracks, and the energy consumption is relatively large. And when the weld seam is relatively wide, the welding head usually cannot reciprocate during welding, resulting in a temperature difference between the inner and outer sides of the weld seam, affecting the welding effect of the weld seam. And during the use of the welding equipment, welding generates high-temperature waste gas, which not only easily scalds the nearby personnel, but also the pollutants in the high-temperature waste gas will pollute the environment, and long-term inhalation will endanger personal safety.

[0004] In view of the above problems, the present invention document proposes a welding device and method suitable for processing a ship stern shaft sealing device. Summary of the Invention

[0005] The purpose of the present invention is to solve the disadvantages that the preheating is generally carried out at a specified temperature, the temperature distribution uniformity of sudden high-temperature preheating is poor, and due to the drastic temperature change, relatively large thermal stress may be generated, increasing the risk of welding cracks, and the energy consumption is relatively large. And when the weld seam is relatively wide, the welding head usually cannot reciprocate during welding, resulting in a temperature difference between the inner and outer sides of the weld seam, affecting the welding effect of the weld seam. And during the use of the welding equipment, welding generates high-temperature waste gas, which not only easily scalds the nearby personnel, but also the pollutants in the high-temperature waste gas will pollute the environment, and long-term inhalation will endanger personal safety, and a welding device and method suitable for processing a ship stern shaft sealing device are proposed.

[0006] In order to achieve the above purpose, the present invention adopts the following technical scheme:

[0007] A welding device suitable for processing a ship stern shaft sealing device includes a welding mechanism, and a welding auxiliary mechanism is assembled on the welding mechanism;

[0008] The welding mechanism includes a welding device, a support assembly is arranged below the welding device, and a welding head is also arranged on the welding device;

[0009] The welding auxiliary mechanism includes a heat utilization component. The welding head is arranged in the heat utilization component. A drainage component is arranged inside the heat utilization component. The drainage component is connected to a driving component. The upper part of the driving component is connected to an adjustable reciprocating motion component. The bottom end of the adjustable reciprocating motion component is arranged in an arc-shaped opening. The arc-shaped opening is formed in an arc-shaped strip. The arc-shaped strip is fixedly connected to a mounting seat. The mounting seat is mounted at one end of the welding device. The driving component drives the drainage component, so that the heat after welding is input into the heat utilization component and the ship's tail shaft is preheated in stages. And the driving component drives the adjustable reciprocating motion component, so that the heat utilization component drives the welding component to swing for uniform welding.

[0010] Preferably, the heat utilization component includes a heat conduction cavity. The welding head penetrates through the heat conduction cavity. A plurality of filter layers are arranged in the heat conduction cavity. An upper cavity is fixedly connected above the heat conduction cavity. One side of the upper cavity is communicated with a ventilation duct. The upper cavity is rotatably mounted on the mounting seat through a bearing.

[0011] Preferably, one end of the heat conduction cavity is communicated with a side cavity. A plurality of heat dissipation fins are mounted on the side cavity. The ventilation duct corresponds to the heat dissipation fins.

[0012] Preferably, the drainage component includes a first rotating shaft. The first rotating shaft is rotatably mounted on two fixing plates through two bearings. The two fixing plates are mounted in the heat conduction cavity. First fan blades are fixedly connected to both ends of the first rotating shaft. A third bevel gear is fixedly connected to the first rotating shaft.

[0013] Preferably, the driving component includes a double-shaft motor. The double-shaft motor is fixedly installed in the upper cavity. Second rotating shafts are fixedly connected to both output shafts of the double-shaft motor. The lower second rotating shaft is rotatably mounted in the heat conduction cavity through a bearing. A second bevel gear is fixedly connected to the bottom end of the lower second rotating shaft. The second bevel gear meshes with the third bevel gear.

[0014] Preferably, the upper second rotating shaft is rotatably mounted on a fixing piece. The fixing piece is fixedly connected in the upper cavity. A second fan blade is fixedly connected to the upper second rotating shaft. And a first bevel gear is fixedly connected to the top end of the upper second rotating shaft.

[0015] Preferably, the adjustable reciprocating motion assembly includes a third rotating shaft, a fourth bevel gear is fixedly connected to the third rotating shaft, the fourth bevel gear meshes with the first bevel gear, the third rotating shaft is rotatably installed in the upper cavity through a bearing, one end of the third rotating shaft is fixedly connected to an adjusting cylinder, an adjusting column is slidably connected inside the adjusting cylinder, and the adjusting column is fixed in the adjusting cylinder by bolts.

[0016] Preferably, the adjusting column is in an L shape, a roller is fixedly connected to one end of the adjusting column, the roller is arranged in an opening, the opening is formed in the movable strip, a sliding rod is fixedly connected below the movable strip, the sliding rod is slidably connected in a guide sleeve, the guide sleeve is fixedly connected to the upper cavity, a roller is fixedly connected to the bottom end of the sliding rod, and the roller is arranged in an arc-shaped opening.

[0017] Preferably, the support assembly includes a support base, the support base is installed at the bottom of the welding equipment, a plurality of moving wheels are fixedly connected below the support base, an electric push rod is installed below the support base, and an anti-slip seat is fixedly connected to the bottom end of the electric push rod.

[0018] A use method of a welding device suitable for processing a ship stern shaft sealing device includes the following steps:

[0019] S1. When welding the ship stern shaft, the welding head is controlled to move forward through the welding equipment, so as to realize the welding operation of the ship stern shaft. High-temperature heat is generated during the welding process. The double-shaft motor drives the second rotating shaft to rotate. The second rotating shaft below drives the second bevel gear to transmit with the third bevel gear. The third bevel gear drives the first rotating shaft to rotate. The first rotating shaft drives the first fan blade to rotate, so that the first fan blade can transport heat into the heat conduction cavity through negative pressure. After the heat passes through the filter layer for filtration and purification treatment, it flows to the other end of the heat conduction cavity. Part of the heat is discharged through the heat conduction cavity, and part of the heat is guided out through the side cavity. The heat is cooled by the heat dissipation fins. In this way, the heat discharged through the side cavity is preheated for the first time, and the heat discharged through the heat conduction cavity is preheated for the second time;

[0020] S2. The second rotating shaft above also drives the second fan blade to rotate. The second fan blade exhausts air through the ventilation duct, so that the air flow speeds up the air flow speed around the heat dissipation fins, improves the heat conduction efficiency of the heat dissipation fins, cools the heat, and meets the requirement of realizing hierarchical preheating by heat utilization;

[0021] S3. Drive the first bevel gear and the fourth bevel gear to transmit through the second rotating shaft above. The fourth bevel gear drives the third rotating shaft to drive the adjusting cylinder to rotate, so that the adjusting cylinder drives the movable strip to move up and down through the adjusting column and the rotating roller, so that the sliding rod drives the roller to move up and down, so that the roller swings the upper cavity relying on the arc-shaped opening, so that the heat conduction cavity swings, so that the welding head swings to achieve uniform welding operation, and through the swing of the heat conduction cavity and the side cavity, the uniform preheating of the ship's tail shaft can be maintained in this way.

[0022] Compared with the prior art, the present invention provides a welding device and method applicable to the processing of ship tail shaft sealing devices, and has the following beneficial effects:

[0023] 1. For the welding device and method applicable to the processing of ship tail shaft sealing devices, the second rotating shaft is driven to rotate by the double-shaft motor, so that the first bevel gear and the fourth bevel gear can drive the movable strip to reciprocate through the adjusting column, so that the sliding rod drives the rotating roller to move. The rotating roller can drive the upper cavity and the heat conduction cavity to swing relying on the arc-shaped opening. The swing of the heat conduction cavity can drive the welding head to swing and weld, so as to increase the welding area, improve the firmness of the welding, and maintain the uniformity of the welding. Secondly, through the reciprocating swing of the heat conduction cavity, the preheating area can also be increased, and the preheating uniformity of the ship's tail shaft can be improved.

[0024] 2. For the welding device and method applicable to the processing of ship tail shaft sealing devices, the second rotating shaft below is driven to rotate by the double-shaft motor, and the second bevel gear and the third bevel gear are driven to transmit by the second rotating shaft, so that the first rotating shaft drives the first fan blade to rotate. Then the high-temperature heat generated during the welding process of the welding head can be recovered into the heat conduction cavity and conducted to the other end of the heat conduction cavity. At this time, part of the heat is discharged through the guidance of the side cavity, and the heat is conducted outward through the heat dissipation fins on the side cavity to reduce the temperature. In addition, the second rotating shaft above also drives the second fan blade to exhaust through the ventilation duct, so that the air flow speed around the heat dissipation fins is accelerated, the heat dissipation effect is improved, the heat discharged from the side cavity is reduced, and the ship's tail shaft is preheated for the first time, and then preheated for the second time through the heat discharged from the heat conduction cavity, so as to achieve the purpose of gradient grading preheating and improve the welding quality.

[0025] 3. The welding device and method applicable to the processing of ship stern shaft sealing devices drive the second rotating shaft to rotate through a double-shaft motor, enabling the transmission between the second bevel gear and the third bevel gear to drive the first rotating shaft and the first fan blade to rotate. The fan blade can introduce the waste gas generated during welding into the heat conduction cavity through negative pressure, avoiding the outward diffusion of the waste gas, thus preventing the risk of high-temperature waste gas injuring people. Moreover, the waste gas can be subjected to multi-stage filtration treatment through the filter layer, avoiding environmental pollution and improving the working environment. The filtered high-temperature waste gas can preheat the ship stern shaft, thereby realizing the utilization of waste gas. And it is discharged from the other end of the heat conduction cavity, enabling continuous preheating and welding operations. In addition, the second rotating shaft above drives the transmission between the first bevel gear and the fourth bevel gear, enabling the third rotating shaft to drive the movable strip to reciprocate through the adjusting column. In this way, with the cooperation of the rotating roller and the arc-shaped opening, the heat conduction cavity swings, thereby increasing the intake area, effectively avoiding the leakage of waste gas, and greatly improving the preheating and welding effects. Description of the Drawings

[0026] Figure 1 A three-dimensional view of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0027] Figure 2 A three-dimensional view of the welding auxiliary mechanism of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0028] Figure 3 A three-dimensional view of the cross-section of the welding auxiliary mechanism of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0029] Figure 4 A view of the connection between the drive assembly and the drainage assembly of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0030] Figure 5 A three-dimensional view of the cross-section of the heat utilization component of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0031] Figure 6 A three-dimensional view of the drainage assembly of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0032] Figure 7 A three-dimensional view of the partial cross-section of the drive assembly of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0033] Figure 8 A three-dimensional view of the adjustable reciprocating motion component of a welding device and method applicable to the processing of ship stern shaft sealing devices proposed by the present invention;

[0034] Figure 9 A three-dimensional view of the mounting seat of a welding device and method suitable for the processing of a ship stern shaft sealing device proposed by the present invention;

[0035] Figure 10 A three-dimensional view of the support assembly of a welding device and method suitable for the processing of a ship stern shaft sealing device proposed by the present invention.

[0036] In the figure: 100, welding mechanism; 101, welding equipment; 102, support assembly; 1021, support base; 1022, electric push rod; 1023, moving wheel; 1024, anti-slip seat; 103, welding head; 200, welding auxiliary mechanism; 201, heat utilization component; 2011, heat conduction cavity; 2012, filter layer; 2013, side cavity; 2014, heat sink; 2015, upper cavity; 2016, ventilation duct; 202, drainage component; 2021, first rotating shaft; 2022, first fan blade; 2023, third bevel gear; 2024, fixing plate; 203, driving component; 2031, double-shaft motor; 2032, second bevel gear; 2033, second rotating shaft; 2034, second fan blade; 2035, fixing piece; 2036, first bevel gear; 204, adjustable reciprocating motion component; 2041, fourth bevel gear; 2042, third rotating shaft; 2043, adjusting cylinder; 2044, adjusting column; 2045, rotating roller; 2046, movable strip; 2047, opening; 2048, sliding rod; 2049, guiding sleeve; 20410, roller; 205, arc-shaped strip; 206, mounting seat; 207, arc-shaped opening. Detailed implementation manners

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0038] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0039] Example 1: Refer to Figures 1-5 and Figures 7-10 , a welding device suitable for the processing of a ship stern shaft sealing device, including a welding mechanism 100, and a welding auxiliary mechanism 200 is assembled on the welding mechanism 100;

[0040] The welding mechanism 100 includes a welding device 101. A support assembly 102 is provided below the welding device 101. A welding head 103 is also provided on the welding device 101. The support assembly 102 includes a support base 1021. The support base 1021 is installed at the bottom of the welding device 101. A plurality of moving wheels 1023 are fixedly connected below the support base 1021. Through the moving wheels 1023, the welding device 101 can be conveniently transferred. An electric push rod 1022 is installed below the support base 1021. The bottom end of the electric push rod 1022 is fixedly connected with an anti-slip seat 1024. By extending the electric push rod 1022, the anti-slip seat 1024 can be pushed to contact the ground, so as to support the welding device 101 and maintain the stability of the welding device 101;

[0041] The welding auxiliary mechanism 200 includes a heat utilization component 201. The heat utilization component 201 includes a heat conduction cavity 2011. The welding head 103 is inserted into the heat conduction cavity 2011. An upper cavity 2015 is fixedly connected above the heat conduction cavity 2011. A ventilation duct 2016 is communicated with one side of the upper cavity 2015. The upper cavity 2015 is rotatably installed on a mounting seat 206 through a bearing. The welding head 103 is arranged in the heat utilization component 201. A drainage component 202 is arranged inside the heat utilization component 201. The drainage component 202 includes a first rotating shaft 2021. The first rotating shaft 2021 is rotatably installed on two fixing plates 2024 through two bearings. The fixing plates 2024 can support the first rotating shaft 2021 through the bearings to maintain the stability of the first rotating shaft 2021. And the first rotating shaft 2021 can also rotate smoothly through the bearings. The two fixing plates 2024 are installed in the heat conduction cavity 2011. First fan blades 2022 are fixedly connected to both ends of the first rotating shaft 2021. By rotating the first fan blades 2022, waste gas can be smoothly introduced into the heat conduction cavity 2011 through negative pressure. A third bevel gear 2023 is fixedly connected to the first rotating shaft 2021;

[0042] The drainage component 202 is connected to the drive component 203. The drive component 203 includes a dual-axis motor 2031. The dual-axis motor 2031 is fixedly installed in the upper cavity 2015. Both output shafts of the dual-axis motor 2031 are fixedly connected with a second rotating shaft 2033. The lower second rotating shaft 2033 is rotatably installed in the heat conduction cavity 2011 through a bearing, and the upper second rotating shaft 2033 is rotatably installed on the fixing member 2035 through a bearing. The fixing member 2035 is fixedly connected in the upper cavity 2015, and the top end of the upper second rotating shaft 2033 is fixedly connected with a first bevel gear 2036. The upper part of the drive component 203 is connected to the adjustable reciprocating motion component 204. The adjustable reciprocating motion component 204 includes a third rotating shaft 2042. A fourth bevel gear 2041 is fixedly connected to the third rotating shaft 2042. The fourth bevel gear 2041 meshes with the first bevel gear 2036. Through the transmission of the first bevel gear 2036 and the fourth bevel gear 2041, power transmission can be realized, and thus the third rotating shaft 2042 can be driven to rotate. The third rotating shaft 2042 is rotatably installed in the upper cavity 2015 through a bearing. One end of the third rotating shaft 2042 is fixedly connected with an adjusting cylinder 2043. An adjusting column 2044 is slidably connected inside the adjusting cylinder 2043. The adjusting column 2044 is fixed in the adjusting cylinder 2043 by bolts. The adjusting column 2044 can slide up and down in the adjusting cylinder 2043, so that the up and down position of the adjusting column 2044 can be adjusted, and thus the swing amplitude of the upper cavity 2015 and the heat conduction cavity 2011 can be adjusted. The shape of the adjusting column 2044 is L-shaped. By setting the adjusting column 2044 in an L shape, rotating the adjusting column 2044 can drive the movable strip 2046 to realize longitudinal reciprocating motion. One end of the adjusting column 2044 is fixedly connected with a roller 2045. The roller 2045 is arranged in the opening 2047. The opening 2047 is opened on the movable strip 2046. The opening 2047 can provide a rotating space for the adjusting column 2044, so that the adjusting column 2044 can rotate smoothly. A slide bar 2048 is fixedly connected below the movable strip 2046. The slide bar 2048 is slidably connected in the guide sleeve 2049. The guide sleeve 2049 can keep the slide bar 2048 sliding smoothly up and down. The guide sleeve 2049 is fixedly connected to the upper cavity 2015. The bottom end of the slide bar 2048 is fixedly connected with a roller 20410. The roller 20410 is arranged in the arc-shaped opening 207. The roller 20410 can reduce the driving friction resistance, so that the up and down movement of the roller 20410 can cooperate with the arc-shaped opening 207 to realize the reciprocating swinging operation of the upper cavity 2015. The bottom end of the adjustable reciprocating motion component 204 is arranged in the arc-shaped opening 207. The arc-shaped opening 207 is opened on the arc-shaped strip 205. The arc-shaped strip 205 is fixedly connected to the mounting seat 206. The mounting seat 206 is installed at one end of the welding device 101. The drive component 203 is in transmission with the drainage component 202, so that the heat input after welding is input into the heat utilization component 201 and the ship tail shaft is preheated in stages, and the drive component 203 is in transmission with the adjustable reciprocating motion component 204,The heat utilization component 201 drives the welding component to swing for uniform welding.

[0043] In this embodiment: The second rotating shaft 2033 is driven to rotate by the biaxial motor 2031, so that the first bevel gear 2036 and the fourth bevel gear 2041 can drive the movable bar 2046 to reciprocate through the adjusting column 2044, the sliding rod 2048 drives the roller 2045 to move, and the roller 2045 can drive the upper cavity 2015 and the heat conduction cavity 2011 to swing by relying on the arc-shaped opening 207. The swinging of the heat conduction cavity 2011 can drive the welding head 103 to swing and weld, thereby increasing the welding area, improving the firmness of the welding, and maintaining the uniformity of the welding. Secondly, through the reciprocating swing of the heat conduction cavity 2011, the preheating area can also be increased, and the preheating uniformity of the ship's tail shaft can be improved.

[0044] Embodiment 2: Refer to Figure 3 and Figures 5-6 A welding device suitable for processing the sealing device of a ship's tail shaft, including a heat utilization component 201. The heat utilization component 201 includes a heat conduction cavity 2011. The heat conduction cavity 2011 can guide the exhaust gas to the other side for the utilization of the exhaust gas. The welding head 103 is arranged in the heat conduction cavity 2011. A plurality of filter layers 2012 are arranged in the heat conduction cavity 2011. The filter layers 2012 can filter and purify the exhaust gas to prevent the exhaust gas from polluting the environment. The upper cavity 2015 is fixedly connected above the heat conduction cavity 2011. One side of the upper cavity 2015 is communicated with a ventilation duct 2016. The ventilation duct 2016 can guide the air flow to the radiator 2014 smoothly. The upper cavity 2015 is rotatably installed on the mounting seat 206 through a bearing. One end of the heat conduction cavity 2011 is communicated with a side cavity 2013. The side cavity 2013 can split the heat, so as to facilitate the operation of grading preheating the ship's tail shaft. A plurality of radiators 2014 are installed on the side cavity 2013. The radiators 2014 can diffuse the heat outward to reduce the temperature, so as to facilitate the grading preheating of the ship's tail shaft. The ventilation duct 2016 corresponds to the radiator 2014;

[0045] The driving assembly 203 includes a biaxial motor 2031. The biaxial motor 2031 is fixedly installed in the upper cavity 2015. Both output shafts of the biaxial motor 2031 are fixedly connected with a second rotating shaft 2033. The lower second rotating shaft 2033 is rotatably installed in the heat conduction cavity 2011 through a bearing. The bottom end of the lower second rotating shaft 2033 is fixedly connected with a second bevel gear 2032. The second bevel gear 2032 meshes with the third bevel gear 2023. The second bevel gear 2032 and the third bevel gear 2023 are in transmission, so as to drive the first rotating shaft 2021 to rotate, and the first fan blade 2022 rotates to smoothly drain heat into the heat conduction cavity 2011. The upper second rotating shaft 2033 is rotatably installed on a fixing member 2035 through a bearing. The fixing member 2035 is fixedly connected in the upper cavity 2015. A second fan blade 2034 is fixedly connected to the upper second rotating shaft 2033, and a first bevel gear 2036 is fixedly connected to the top end of the upper second rotating shaft 2033.

[0046] In this embodiment: The lower second rotating shaft 2033 is driven to rotate by the biaxial motor 2031. The second rotating shaft 2033 drives the second bevel gear 2032 and the third bevel gear 2023 to be in transmission, so that the first rotating shaft 2021 drives the first fan blade 2022 to rotate. Then, the high-temperature heat generated during the welding process of the welding head 103 can be recovered into the heat conduction cavity 2011 and conducted to the other end of the heat conduction cavity 2011. At this time, part of the heat is discharged through the guidance of the side cavity 2013, and the heat is conducted outward through the heat dissipation fins 2014 on the side cavity 2013 to reduce the temperature. Moreover, the upper second rotating shaft 2033 also drives the second fan blade 2034 to exhaust through the ventilation duct 2016, so that the air flow speed around the heat dissipation fins 2014 is increased, the heat dissipation effect is improved, the heat discharged from the side cavity 2013 is reduced, and the ship tail shaft is preheated for the first time, and then the heat discharged from the heat conduction cavity 2011 is used for secondary preheating, so as to achieve the purpose of gradient grading preheating and improve the welding quality.

[0047] Embodiment 3: Refer to Figures 3-9 , a welding device suitable for the processing of a ship tail shaft sealing device, including a heat utilization assembly 201. The heat utilization assembly 201 includes a heat conduction cavity 2011. The welding head 103 is arranged in the heat conduction cavity 2011. A plurality of filter layers 2012 are arranged in the heat conduction cavity 2011. The upper part of the heat conduction cavity 2011 is fixedly connected with an upper cavity 2015. One side of the upper cavity 2015 is communicated with a ventilation duct 2016. The upper cavity 2015 is rotatably installed on a mounting seat 206 through a bearing. One end of the heat conduction cavity 2011 is communicated with a side cavity 2013. A plurality of heat dissipation fins 2014 are installed on the side cavity 2013. The ventilation duct 2016 corresponds to the heat dissipation fins 2014;

[0048] The drainage component 202 includes a first rotating shaft 2021. The first rotating shaft 2021 is rotatably mounted on two fixed plates 2024 through two bearings. The two fixed plates 2024 are mounted in the heat conduction cavity 2011. Both ends of the first rotating shaft 2021 are fixedly connected with first fan blades 2022. A third bevel gear 2023 is fixedly connected to the first rotating shaft 2021.

[0049] The driving component 203 includes a double-shaft motor 2031. The double-shaft motor 2031 is fixedly mounted in the upper cavity 2015. Both output shafts of the double-shaft motor 2031 are fixedly connected with second rotating shafts 2033. The lower second rotating shaft 2033 is rotatably mounted in the heat conduction cavity 2011 through a bearing. The bottom end of the lower second rotating shaft 2033 is fixedly connected with a second bevel gear 2032. The second bevel gear 2032 meshes with the third bevel gear 2023. The upper second rotating shaft 2033 is rotatably mounted on a fixing member 2035 through a bearing. The fixing member 2035 is fixedly connected in the upper cavity 2015. A second fan blade 2034 is fixedly connected to the upper second rotating shaft 2033. And the top end of the upper second rotating shaft 2033 is fixedly connected with a first bevel gear 2036.

[0050] The adjustable reciprocating motion component 204 includes a third rotating shaft 2042. A fourth bevel gear 2041 is fixedly connected to the third rotating shaft 2042. The fourth bevel gear 2041 meshes with the first bevel gear 2036. The third rotating shaft 2042 is rotatably mounted in the upper cavity 2015 through a bearing. One end of the third rotating shaft 2042 is fixedly connected with an adjusting cylinder 2043. An adjusting column 2044 is slidably connected inside the adjusting cylinder 2043. The adjusting column 2044 is fixed in the adjusting cylinder 2043 by bolts. The adjusting column 2044 is in an L shape. One end of the adjusting column 2044 is fixedly connected with a roller 2045. The roller 2045 is arranged in an opening 2047. The opening 2047 is opened on a movable strip 2046. A slide bar 2048 is fixedly connected below the movable strip 2046. The slide bar 2048 is slidably connected in a guide sleeve 2049. The guide sleeve 2049 is fixedly connected to the upper cavity 2015. The bottom end of the slide bar 2048 is fixedly connected with a roller 20410. The roller 20410 is arranged in an arc-shaped opening 207.

[0051] In this embodiment: The second rotating shaft 2033 is driven to rotate by the biaxial motor 2031, and the transmission between the second bevel gear 2032 and the third bevel gear 2023 can drive the first rotating shaft 2021 and the first fan blade 2022 to rotate, so that the fan blade can introduce the waste gas generated by welding into the heat conduction cavity 2011 through negative pressure, avoiding the outward diffusion of the waste gas, thereby preventing the risk of high-temperature waste gas from hurting people. Moreover, the waste gas can be subjected to multi-stage filtration treatment through the filter layer 2012, avoiding environmental pollution, and improving the working environment. The filtered high-temperature waste gas can be used for preheating the ship's tail shaft, thus realizing the utilization of waste gas, and being discharged from the other end of the heat conduction cavity 2011, enabling continuous preheating and welding operations. In addition, the second rotating shaft 2033 above drives the first bevel gear 2036 and the fourth bevel gear 2041 to transmit, so that the third rotating shaft 2042 can drive the movable strip 2046 to reciprocate through the adjusting column 2044. In this way, with the cooperation of the roller 2045 and the arc-shaped opening 207, the heat conduction cavity 2011 swings, thereby increasing the air intake area, effectively avoiding the leakage of waste gas, and greatly improving the preheating and welding effects.

[0052] A method for using a welding device suitable for processing a ship's tail shaft sealing device includes the following steps:

[0053] S1. When welding the ship's tail shaft, the welding head 103 is controlled to move forward through the welding equipment 101, thereby realizing the welding operation of the ship's tail shaft. High-temperature heat is generated during the welding process. The biaxial motor 2031 drives the second rotating shaft 2033 to rotate. The second rotating shaft 2033 below drives the second bevel gear 2032 and the third bevel gear 2023 to transmit. The third bevel gear 2023 drives the first rotating shaft 2021 to rotate. The first rotating shaft 2021 drives the first fan blade 2022 to rotate, so that the first fan blade 2022 can transport heat into the heat conduction cavity 2011 through negative pressure. After the heat is filtered and purified through the filter layer 2012, it flows to the other end of the heat conduction cavity 2011. Part of the heat is discharged through the heat conduction cavity 2011, and part of the heat is guided and discharged through the side cavity 2013. The heat is cooled through the heat dissipation fins 2014. In this way, the heat discharged through the side cavity 2013 is used for primary preheating, and the heat discharged through the heat conduction cavity 2011 is used for secondary preheating;

[0054] S2. The second rotating shaft 2033 above also drives the second fan blade 2034 to rotate. The second fan blade 2034 exhausts air through the ventilation duct 2016, accelerating the flow rate of the air around the heat dissipation fins 2014, accelerating the heat conduction efficiency of the heat dissipation fins 2014, and cooling the heat to meet the requirements of heat utilization and realizing hierarchical preheating;

[0055] S3. Drive the transmission between the first bevel gear 2036 and the fourth bevel gear 2041 through the second rotating shaft 2033 above. The fourth bevel gear 2041 drives the third rotating shaft 2042 to drive the adjusting cylinder 2043 to rotate, so that the adjusting cylinder 2043 drives the movable bar 2046 to move up and down through the adjusting column 2044 and the roller 2045, so that the sliding rod 2048 drives the roller 20410 to move up and down, and the roller 20410 swings the upper cavity 2015 by relying on the arc-shaped opening 207, so that the heat conduction cavity 2011 swings, then the welding head 103 swings to achieve uniform welding operation, and through the swinging of the heat conduction cavity 2011 and the side cavity 2013, the uniform preheating of the ship's tail shaft can be maintained in this way.

[0056] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A welding device suitable for processing a ship tail shaft sealing device, comprising a welding mechanism (100), characterized in that: The welding mechanism (100) is equipped with a welding auxiliary mechanism (200); The welding mechanism (100) comprises a welding device (101), a support assembly (102) is arranged below the welding device (101), and a welding head (103) is also arranged on the welding device (101); The welding auxiliary mechanism (200) comprises a heat utilization component (201), the welding head (103) is arranged in the heat utilization component (201), a drainage component (202) is arranged inside the heat utilization component (201), the drainage component (202) is connected to the driving component (203), the upper part of the driving component (203) is connected to the adjustable reciprocating motion component (204), the bottom end of the adjustable reciprocating motion component (204) is arranged in the arc-shaped opening (207), and the arc-shaped opening (207) is provided with a On the arc-shaped bar (205), the arc-shaped bar (205) is fixedly connected to a mounting seat (206), and the mounting seat (206) is mounted on one end of the welding device (101). The driving component (203) and the drainage component (202) are driven to input heat after welding into the heat utilization component (201) and perform graded preheating on the ship's tail shaft. The driving component (203) and the adjustable reciprocating motion component (204) are driven to enable the heat utilization component (201) to drive the welding head (103) to swing for uniform welding. The adjustable reciprocating motion component (204) comprises a third rotating shaft (2042), a fourth bevel tooth (2041) is fixedly connected to the third rotating shaft (2042), the fourth bevel tooth (2041) is meshed with the first bevel tooth (2036), the third rotating shaft (2042) is rotatably mounted in the upper cavity (2015) via a bearing, one end of the third rotating shaft (2042) is fixedly connected to an adjustment cylinder (2043), an adjustment column (2044) is slidably connected inside the adjustment cylinder (2043), and the adjustment column (2044) is fixed in the adjustment cylinder (2043) via a bolt; The shape of the adjustment column (2044) is L-shaped, and one end of the adjustment column (2044) is fixedly connected to a roller (2045), and the roller (2045) is arranged in an opening (2047). The opening (2047) is provided on a movable bar (2046), and a sliding rod (2048) is fixedly connected below the movable bar (2046), and the sliding rod (2048) is slidably connected to a guide sleeve (2049), and the guide sleeve (2049) is fixedly connected to the upper cavity (2015). The bottom end of the sliding rod (2048) is fixedly connected to a roller (20410), and the roller (20410) is arranged in the arc-shaped opening (207).

2. A welding device suitable for processing a ship tail shaft sealing device according to claim 1, characterized in that: The heat utilization component (201) comprises a heat conduction cavity (2011), the welding head (103) is arranged in the heat conduction cavity (2011), a plurality of filter layers (2012) are arranged in the heat conduction cavity (2011), an upper cavity (2015) is fixedly connected above the heat conduction cavity (2011), one side of the upper cavity (2015) is connected to a ventilation duct (2016), and the upper cavity (2015) is rotatably mounted on a mounting seat (206) via a bearing.

3. A welding device suitable for processing a ship tail shaft sealing device according to claim 2, characterized in that: One end of the heat-conducting cavity (2011) is connected to a side cavity (2013), a plurality of heat sinks (2014) are installed on the side cavity (2013), and the ventilation duct (2016) corresponds to the heat sink (2014).

4. A welding device suitable for processing a ship tail shaft sealing device according to claim 3, characterized in that: The drainage assembly (202) comprises a first rotating shaft (2021), the first rotating shaft (2021) being rotatably mounted on two fixed plates (2024) via two bearings, the two fixed plates (2024) being mounted in the heat conduction cavity (211), both ends of the first rotating shaft (2021) being fixedly connected to first fan blades (222), and the first rotating shaft (2021) being fixedly connected to third bevel teeth (223).

5. A welding device suitable for processing a ship tail shaft sealing device according to claim 4, characterized in that: The driving assembly (203) comprises a dual-axis motor (2031), the dual-axis motor (2031) is fixedly mounted in the upper cavity (2015), the two output shafts of the dual-axis motor (2031) are both fixedly connected to a second rotating shaft (2033), the lower second rotating shaft (2033) is rotatably mounted in the heat-conducting cavity (2011) via a bearing, the bottom end of the lower second rotating shaft (2033) is fixedly connected to a second bevel tooth (2032), and the second bevel tooth (2032) is meshed with a third bevel tooth (2023).

6. A welding device suitable for processing a ship tail shaft sealing device according to claim 5, characterized in that: The second rotating shaft (2033) at the top is rotatably mounted on a fixing member (2035) via a bearing, the fixing member (2035) is fixedly connected to the upper cavity (2015), a second fan blade (2034) is fixedly connected to the second rotating shaft (2033) at the top, and a first bevel tooth (2036) is fixedly connected to the top end of the second rotating shaft (2033) at the top.

7. A welding device suitable for processing a ship tail shaft sealing device according to claim 1, characterized in that: The support assembly (102) comprises a support seat (1021), the support seat (1021) is installed at the bottom of the welding equipment (101), a plurality of moving wheels (1023) are fixedly connected below the support seat (1021), an electric push rod (1022) is installed below the support seat (1021), and an anti-slip seat (1024) is fixedly connected to the bottom end of the electric push rod (1022).

8. The method for using the welding device suitable for processing a ship tail shaft sealing device according to claim 6, characterized in that: The following steps are involved: S1. When welding a ship's tail shaft, the welding head (103) is controlled to move forward by the welding device (101), thereby realizing the welding operation on the ship's tail shaft. During the welding process, high temperature heat is generated, and the dual-axis motor (2031) drives the second rotating shaft (2033) to rotate. The lower second rotating shaft (2033) drives the second bevel gear (2032) and the third bevel gear (2023) to transmit. The third bevel gear (2023) drives the first rotating shaft (2021) to rotate. The first rotating shaft (2021) drives the first fan blade (2022) to rotate. The first fan blade (222) transports heat into the heat conduction cavity (2011) through negative pressure, so that the heat passes through the filter layer (2012) for filtering and purification, and then flows to the other end of the heat conduction cavity (2011), a portion of the heat is discharged through the heat conduction cavity (2011), and a portion of the heat is guided and discharged through the side cavity (2013), and the heat is cooled through the heat sink (2014), so that the heat discharged through the side cavity (2013) is preheated for the first time, and the heat discharged through the heat conduction cavity (2011) is preheated for the second time; S2, wherein the second rotating shaft (2033) at the top also drives the second fan blade (2034) to rotate, and the second fan blade (2034) exhausts air through the ventilation duct (2016), so that the airflow accelerates the flow speed of the air around the heat sink (2014), increases the heat conduction efficiency of the heat sink (2014), reduces the heat, and meets the requirement of heat utilization to realize graded preheating; S3. The first bevel gear (2036) and the fourth bevel gear (2041) are driven to transmit by the second rotating shaft (2033) at the top, and the fourth bevel gear (2041) drives the third rotating shaft (2042) to drive the adjusting cylinder (2043) to rotate, so that the adjusting cylinder (2043) drives the movable bar (2046) to move up and down through the adjusting column (2044) and the rotating roller (2045), so that the sliding rod (2048) drives the roller (20410) to move up and down, so that the roller (20410) relies on the arc-shaped opening (207) to realize the swing of the upper chamber (2015), so that the heat conduction chamber (2011) swings, and then the welding head (103) swings to realize uniform welding operation, and the heat conduction chamber (2011) and the side chamber (2013) swing, so as to maintain uniform preheating of the ship's tail shaft.

Citation Information

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