Goods shelf welding positioner
By designing a shelf welding and positioning machine, using technologies such as servo rotation and telescopic mechanisms, the inconvenience of positioning and reversing during shelf welding is solved, the welding accuracy and efficiency are improved, and convenient welding operations are achieved.
Patent Information
- Application Number
- CN202411557273.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the shelf welding process, especially when welding square pipes between two frames, it is inconvenient to operate, and multiple people need to support positioning and multiple shifts, resulting in poor accuracy and difficult to complete welding efficiently.
A shelf welding positioning machine is designed, using a servo rotating mechanism, lifting mechanism, telescopic mechanism and clamping mechanism. Through components such as rotating plate, vertical joint plate, lifting plate, mobile rod and concave frame, it assists in positioning and positioning of welding parts and Commutation, improve welding accuracy and convenience.
It realizes high-precision positioning and convenient reversing of welded parts, reduces welding difficulty, improves welding efficiency, and facilitates removal of shelves after welding, making operation more flexible.
Smart Images

Figure CN119159292A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding assistance, and in particular to a shelf welding positioner. Background Art
[0002] The frame structure of the shelf is mainly connected by welding, which makes the shelf have excellent load-bearing capacity and stability, and can withstand the stacking of a large number of items.
[0003] During the welding process, the ends of four square tubes with inclined grooves are welded to form a frame. For reinforcement, another square tube is welded in the middle of the frame. After the welding of the two frames is completed, more square tubes are welded between the two frames to form the entire shelf frame. The entire welding process is inconvenient, especially when welding the square tube between the two frames. Multiple people are required to support and position the frame and hold the square tube for welding, and multiple shifts and reversals are required to complete the welding. The entire process is inconvenient to operate and the accuracy of the layout is poor, which brings inconvenience. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a shelf welding positioner.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is: a shelf welding positioner, comprising a base frame, a rotating plate is installed on the upper surface of the base frame through a servo rotating mechanism, a vertical plate is fixedly installed on one side of the upper surface of the rotating plate, a lifting plate is inserted at the upper end of one side of the vertical plate through a lifting mechanism, two connecting frames are fixedly installed on the surface of one side of the vertical plate, two moving rods are connected to the two connecting frames on the sides away from each other through a telescopic mechanism, and the ends of the two moving rods that are close to each other are fixedly connected to a connecting rail, and the ends of the two moving rods that are away from each other are fixedly connected to the connecting rails, a concave frame is inserted on the side of the connecting rail away from the connecting frame through a clamping mechanism, and the two ends of the concave frame are fixedly connected to inclined guide plates.
[0006] Preferably, the servo rotation mechanism includes a slide table slidably mounted on the upper surface of the base frame, a rotating seat is rotatably embedded in the upper surface of the slide table, the upper end of the rotating seat is fixedly connected to the lower surface of the rotating plate, a motor is fixedly mounted on the lower surface of the slide table through a bottom frame, and the output shaft of the motor is fixedly connected to the lower surface of the rotating seat.
[0007] Preferably, the front and rear edges of the upper surface of the base frame are fixedly connected with guide rails respectively, the lower surface of the slide table slides with the guide rails, a screw rod is rotatably installed on the inner side of the base frame, a power assembly is fixedly installed at a corner of one side of the base frame, the output shaft of the power assembly is fixedly connected to one end of the screw rod, and a threaded sleeve is fixedly connected to the lower surface of the slide table, and the screw rod thread passes through the inner side of the threaded sleeve.
[0008] Preferably, the lifting mechanism includes a mounting base fixedly mounted on one side surface of the vertical plate, a lifting cylinder is fixedly mounted on the upper end surface of the mounting base, a sliding opening is opened through the upper end of one side surface of the vertical plate, the lifting plate and the sliding opening are matched along the vertical sliding, and the lower surface of the lifting plate is fixedly connected to the telescopic end of the lifting cylinder.
[0009] Preferably, the telescopic mechanism includes a telescopic cylinder fixedly passing through the outer surface of the connecting frame, the telescopic end of the telescopic cylinder is fixedly connected to the outer surface of the moving rod, a side of the moving rod close to the connecting frame is fixedly connected to a guide rod, and the guide rod slides through the outer surface of the connecting frame.
[0010] Preferably, a sliding groove is provided on the surface of the connecting rail away from the connecting frame, a sliding block extends from the outer surface of the concave frame, the sliding block slides into the inner side of the sliding groove, the upper surface of the connecting rail is connected to a pressing plate through an elastic mechanism, the pressing plate presses the upper surface of the sliding block, and a handle is fixedly connected to the outer surface of the pressing plate.
[0011] Preferably, the elastic mechanism includes a fixed column fixedly connected to the upper surface of the connecting rail, the upper end of the fixed column slides through the lower surface of the pressure plate, and the upper end of the fixed column is fixedly connected with an anti-slip head, the outer surface of the fixed column is sleeved with a compression spring, and the compression spring is located between the anti-slip head and the pressure plate.
[0012] Preferably, a foot is threadedly connected at a corner of the lower surface of the base frame.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can place the bottom frame on the surface of the rotating plate, with the side edges sticking to the side surfaces of the vertical connecting plate, and then place the upper frame on the upper surface of the lifting plate, with the side edges also sticking to the side surfaces of the vertical connecting plate. Afterwards, the connecting rod body is inserted into each concave frame, so that the bottom frame, the upper frame and the connecting rod body together constitute the frame body of the shelf. Afterwards, the user uses a welding gun to weld the connection between the connecting rod body and the bottom frame and the connection between the connecting rod body and the upper frame, respectively. Therefore, it has the function of assisting the positioning of the welded parts, improves the welding accuracy, and reduces the welding difficulty.
[0014] 2. After completing the arrangement of the welding parts, the user stands in front of the base frame and welds the connection between the connecting rod body and the base frame body, and the connection between the connecting rod body and the upper frame body respectively. After welding all the points close to the front, the welding parts are reversed by controlling the rotation of the motor, and the points that were not welded at the rear reach the front, so as to continue the welding and make the welding process more convenient.
[0015] 3. After the welding is completed, the telescopic cylinder is controlled to contract so that the concave frame is separated from the connecting rod body. After that, the unloading step can be completed by horizontally moving the entire welded shelf frame body, which is convenient to operate.
[0016] 4. The present invention can lift the pressure plate by the handle to squeeze the compression spring. After the pressure plate no longer presses the slider, the slider can be moved laterally along the inner side of the slide groove to adjust the position of the concave frame, that is, the arrangement position of the connecting rod body between the bottom frame body and the upper frame body is adjusted, which is convenient to adjust and flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a shelf welding positioner of the present invention; Figure 2 It is a partial structural schematic diagram of a shelf welding positioner of the present invention; Figure 3 It is a schematic diagram of a moving rod of a shelf welding positioner of the present invention; Figure 4 This is a cross-sectional view of a connecting rail of a shelf welding positioner of the present invention; Figure 5 This is a schematic diagram of the bottom frame of a shelf welding positioner of the present invention; Figure 6 This is a schematic diagram of a bottom view of a bottom frame of a shelf welding positioner according to the present invention; Figure 7 The present invention is a schematic diagram of a shelf welding positioner in use.
[0018] 1. Base frame; 2. Rotating plate; 3. Vertical plate; 4. Slide; 5. Lifting plate; 6. Lifting cylinder; 7. Mounting base; 8. Connecting frame; 9. Telescopic cylinder; 10. Guide rod; 11. Moving rod; 12. Connecting rail; 13. Concave frame; 14. Slide groove; 15. Sliding block; 16. Inclined guide plate; 17. Pressing plate; 18. Fixed column; 19. Anti-slip head; 20. Compression spring; 21. Handle; 22. Slide; 23. Rotating seat; 24. Bottom frame; 25. Motor; 26. Guide rail; 27. Screw rod; 28. Power assembly; 29. Threaded sleeve; 30. Foot; 31. Base frame; 32. Upper frame; 33. Connecting rod. DETAILED DESCRIPTION
[0019] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0020] like Figure 1-Figure 7The illustrated shelf welding positioner comprises a base frame 1, a rotating plate 2 is installed on the upper surface of the base frame 1 through a servo rotating mechanism, a vertical plate 3 is fixedly installed on one side of the upper surface of the rotating plate 2, a lifting plate 5 is inserted at the upper end of one side of the vertical plate 3 through a lifting mechanism, and two connecting frames 8 are fixedly installed on one side of the vertical plate 3. Two connecting frames 8 are connected to two moving rods 11 through a telescopic mechanism on the sides away from each other, and the two moving rods 11 are fixedly connected to a connecting rail 12 at the ends close to each other, and the two moving rods 11 are fixedly connected to the connecting rails 12 at the ends away from each other, and a concave frame 13 is inserted on the side of the connecting rail 12 away from the connecting frame 8 through a clamping mechanism, and the two ends of the concave frame 13 are fixedly connected to the inclined guide plates 16. The inclined guide plates 16 play a guiding role, and when the connecting rod body 33 is arranged, it can enter the inner side of the concave frame 13 more smoothly.
[0021] like Figure 5 , Figure 6 As shown, the servo rotating mechanism includes a slide 22 slidably mounted on the upper surface of the base frame 1, a rotating seat 23 is rotatably embedded on the upper surface of the slide 22, the upper end of the rotating seat 23 is fixedly connected to the lower surface of the rotating plate 2, and a motor 25 is fixedly mounted on the lower surface of the slide 22 through a bottom bracket 24, and the output shaft of the motor 25 is fixedly connected to the lower surface of the rotating seat 23. The bottom bracket 24 is used to ensure that the motor 25 is stably mounted on the lower surface of the slide 22, so that the motor 25 can move laterally with the slide 22.
[0022] The front and rear edges of the upper surface of the base frame 1 are fixedly connected with guide rails 26 respectively, the lower surface of the slide 22 is slidably matched with the guide rails 26, a screw rod 27 is rotatably installed on the inner side of the base frame 1, a power assembly 28 is fixedly installed at a corner of one side of the base frame 1, the output shaft of the power assembly 28 is fixedly connected to one end of the screw rod 27, and a threaded sleeve 29 is fixedly connected to the lower surface of the slide 22, and the screw rod 27 is threaded through the inner side of the threaded sleeve 29. The power assembly 28 is composed of a servo motor and a gear box, which is used to control the rotation of the screw rod 27, so that the threaded sleeve 29 moves laterally along the surface of the screw rod 27, so that the slide 22 moves laterally, preventing the entire shelf frame from deviating too far from the central axis of the rotation of the rotating plate 2, causing the problem of sweeping too large a range when the shelf frame rotates.
[0023] like Figure 2As shown, the lifting mechanism includes a mounting base 7 fixedly mounted on the surface of one side of the vertical plate 3, a lifting cylinder 6 is fixedly mounted on the upper end surface of the mounting base 7, a sliding opening 4 is penetrated through the upper end of the surface of one side of the vertical plate 3, a lifting plate 5 and the sliding opening 4 are slidably matched along the vertical direction, and the lower surface of the lifting plate 5 is fixedly connected to the telescopic end of the lifting cylinder 6. By controlling the extension and contraction of the lifting cylinder 6, the lifting plate 5 slides up and down along the inner side of the sliding opening 4, and the distance between the upper frame 32 and the bottom frame 31 can be adjusted to ensure that the connecting rod body 33 can be well connected between the upper frame 32 and the bottom frame 31 after being inserted.
[0024] like Figure 3 As shown, the telescopic mechanism includes a telescopic cylinder 9 fixedly passing through the outer surface of the connecting frame 8, the telescopic end of the telescopic cylinder 9 is fixedly connected to the outer surface of the moving rod 11, and the side of the moving rod 11 close to the connecting frame 8 is fixedly connected to the guide rod 10, and the guide rod 10 slides through the outer surface of the connecting frame 8. The guide rod 10 is used to ensure the stability of the moving rod 11 when it moves. When setting, the telescopic end of the telescopic cylinder 9 and one end of the guide rod 10 may not be connected to the same surface of the moving rod 11.
[0025] like Figure 4 As shown, a sliding groove 14 is provided on the surface of the connecting rail 12 away from the connecting frame 8, a slider 15 extends from the outer surface of the concave frame 13, and the slider 15 slides and snaps into the inner side of the sliding groove 14. A pressing plate 17 is connected to the upper surface of the connecting rail 12 through an elastic mechanism, and the pressing plate 17 presses the upper surface of the slider 15. A handle 21 is fixedly connected to the outer surface of the pressing plate 17. The handle 21 is convenient for the user to pull the pressing plate 17.
[0026] The elastic mechanism includes a fixed column 18 fixedly connected to the upper surface of the connecting rail 12, the upper end of the fixed column 18 slides through the lower surface of the pressing plate 17, and the upper end of the fixed column 18 is fixedly connected to an anti-slip head 19, and the outer surface of the fixed column 18 is sleeved with a compression spring 20, and the compression spring 20 is located between the anti-slip head 19 and the pressing plate 17. The anti-slip head 19 prevents the compression spring 20 from detaching from the fixed column 18.
[0027] like Figure 6 As shown, the bottom corner of the bottom surface of the base frame 1 is threadedly connected with a foot 30. By rotating the foot 30, the foot 30 moves up and down relative to the base frame 1 to adapt to the uneven ground for arrangement.
[0028] The user places the bottom frame 31 on the surface of the rotating plate 2, with the side thereof abutting against the side surface of the vertical plate 3, and then places the upper frame 32 on the upper surface of the lifting plate 5, with the side thereof also abutting against the side surface of the vertical plate 3. Afterwards, the connecting rod 33 is inserted into each concave frame 13, so that the bottom frame 31, the upper frame 32 and the connecting rod 33 together form a shelf frame, as shown in FIG. Figure 7As shown, the user then uses a welding gun to weld the connection between the connecting rod body 33 and the bottom frame body 31, and the connection between the connecting rod body 33 and the upper frame body 32, thereby assisting in positioning the welded parts, improving welding accuracy, and reducing welding difficulty.
[0029] After completing the arrangement of the welding parts, the user stands in front of the base frame 1 and welds the connection between the connecting rod body 33 and the base frame body 31, and the connection between the connecting rod body 33 and the upper frame body 32 respectively. After welding all the points close to the front, the welding parts are reversed by controlling the rotation of the motor 25, so that the points that were not welded at the rear reach the front, so as to facilitate the continuation of welding and make the welding process more convenient.
[0030] After the welding is completed, the telescopic cylinder 9 is controlled to retract so that the concave frame 13 is separated from the connecting rod body 33. After that, the unloading step can be completed by horizontally moving the entire welded shelf frame body, which is convenient to operate.
[0031] The user lifts the pressure plate 17 by the handle 21 to squeeze the compression spring 20. After the pressure plate 17 no longer presses the slider 15, the slider 15 can be moved laterally along the inner side of the slide groove 14 to adjust the position of the concave frame 13, that is, to adjust the arrangement position of the connecting rod body 33 between the bottom frame body 31 and the upper frame body 32, which is convenient to adjust and flexible to use.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A shelf welding positioner, comprising a base frame (1), characterized in that: A rotating plate (2) is installed on the upper surface of the bottom frame (1) via a servo rotating mechanism, a vertical plate (3) is fixedly installed on one side of the upper surface of the rotating plate (2), a lifting plate (5) is inserted at the upper end of one side of the vertical plate (3) via a lifting mechanism, two connecting frames (8) are fixedly installed on one side of the vertical plate (3), two moving rods (11) are connected to the two connecting frames (8) on the sides away from each other via a telescopic mechanism, and the two moving rods (11) are fixedly connected to a connecting rail (12) at the ends close to each other, and the two moving rods (11) are fixedly connected to the connecting rail (12) at the ends away from each other, and a concave frame (13) is inserted on the side of the connecting rail (12) away from the connecting frame (8) via a clamping mechanism, and the two ends of the concave frame (13) are fixedly connected to inclined guide plates (16) at each end.
2. A shelf welding positioner according to claim 1, characterized in that: The servo rotating mechanism comprises a slide table (22) slidably mounted on the upper surface of the base frame (1); a rotating seat (23) is rotatably embedded on the upper surface of the slide table (22); the upper end of the rotating seat (23) is fixedly connected to the lower surface of the rotating plate (2); a motor (25) is fixedly mounted on the lower surface of the slide table (22) via a bottom frame (24); and an output shaft of the motor (25) is fixedly connected to the lower surface of the rotating seat (23).
3. A shelf welding positioner according to claim 2, characterized in that: The front and rear edges of the upper surface of the base frame (1) are respectively fixedly connected to guide rails (26); the lower surface of the slide (22) is slidably matched with the guide rails (26); a screw rod (27) is rotatably mounted on the inner side of the base frame (1); a power assembly (28) is fixedly mounted at a corner of one side of the base frame (1); an output shaft of the power assembly (28) is fixedly connected to one end of the screw rod (27); a threaded sleeve (29) is fixedly connected to the lower surface of the slide (22); and the screw rod (27) is threadedly passed through the inner side of the threaded sleeve (29).
4. A shelf welding positioner according to claim 1, characterized in that: The lifting mechanism comprises a mounting base (7) fixedly mounted on a side surface of the vertical plate (3); a lifting cylinder (6) is fixedly mounted on the upper end surface of the mounting base (7); a sliding opening (4) is provided through the upper end of a side surface of the vertical plate (3); a lifting plate (5) and the sliding opening (4) are slidably matched in a vertical direction; and a lower surface of the lifting plate (5) is fixedly connected to the telescopic end of the lifting cylinder (6).
5. The shelf welding positioner according to claim 1, characterized in that: The telescopic mechanism comprises a telescopic cylinder (9) fixedly passing through the outer surface of the connecting frame (8), the telescopic end of the telescopic cylinder (9) being fixedly connected to the outer surface of the moving rod (11), a guide rod (10) being fixedly connected to a surface of the moving rod (11) close to the connecting frame (8), and the guide rod (10) slidingly passing through the outer surface of the connecting frame (8).
6. The shelf welding positioner according to claim 1, characterized in that: A sliding groove (14) is formed on a surface of the connecting rail (12) away from the connecting frame (8); a sliding block (15) extends from the outer surface of the concave frame (13); the sliding block (15) slides and snaps into the inner side of the sliding groove (14); the upper surface of the connecting rail (12) is connected to a pressing plate (17) via an elastic mechanism; the pressing plate (17) presses the upper surface of the sliding block (15); and a handle (21) is fixedly connected to the outer surface of the pressing plate (17).
7. A shelf welding positioner according to claim 6, characterized in that: The elastic mechanism comprises a fixed column (18) fixedly connected to the upper surface of the connecting rail (12), the upper end of the fixed column (18) slides through the lower surface of the pressure plate (17), and the upper end of the fixed column (18) is fixedly connected to an anti-slip head (19), and the outer surface of the fixed column (18) is sleeved with a compression spring (20), and the compression spring (20) is located between the anti-slip head (19) and the pressure plate (17).
8. The shelf welding positioner according to claim 1, characterized in that: A foot (30) is threadedly connected at a corner of the lower surface of the base frame (1).
Citation Information
Patent Citations
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