Irregular hardware machining center
By integrating elastic ball cover and vacuum suction cup technology on the machining center, stable clamping and adjustment of irregular hardware can be achieved, and the problem of increased fixture design complexity and cost due to special shape and position of hardware in the prior art is solved. , improves processing efficiency and stability.
Patent Information
- Application Number
- CN202411173589.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2024-12-20
AI Technical Summary
When processing irregular hardware, the existing machining centers need to design a variety of fixtures due to the special shape and location of the hardware, which increases production costs.
An irregular hardware machining center including a machining center body, a bracket assembly, a clamp assembly, a rotating assembly and a toggle assembly is designed, and stable clamping and adjustment of the surface of the irregular hardware is achieved through an elastic ball cover and a vacuum suction cup. Avoid fixture design complexity and cost increase.
It effectively reduces the design and production costs of fixtures, improves processing efficiency, ensures stable clamping of irregular hardware during processing, and avoids damage to the processing surface.
Smart Images

Figure CN119159410A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of hardware processing, in particular to an irregular hardware processing center. Background Art
[0002] Hardware refers to tools made of gold, silver, copper, iron, tin and other metals through processing and casting, which are used to fix things, process things, and decorate. Existing hardware will have different shapes due to different uses, thus giving birth to irregular hardware. Among them, regular irregular hardware headed by card blocks are particularly common. However, during the production process of card blocks, it is often necessary to use a machining center to grind the surface of the card blocks to form multiple irregular openings or grooves.
[0003] However, when the existing machining center processes the regular type irregular hardware, the surface machining position and machining shape of the block-type irregular hardware are different, so when the user performs surface machining on the block-type irregular hardware, it is necessary to make a corresponding clamp according to the shape of the block-type irregular hardware, which leads to an increase in the cost of the entire block-type irregular hardware.
[0004] Therefore, when the above-mentioned machining center is processing regular irregular hardware, due to the special processing shape and position of the hardware itself, it is necessary to design and manufacture corresponding fixtures according to different processing shapes and positions, which leads to increased processing costs. Summary of the invention
[0005] In order to overcome the problem that when existing machining centers process irregular block-type hardware, the machining shapes and positions of the irregular block-type hardware are different, and it is necessary to make corresponding fixtures according to the machining shapes and positions, which may easily lead to an increase in the manufacturing cost of the irregular block-type hardware.
[0006] The technical solution of the present invention is: an irregular hardware processing center, comprising a processing center body and a bracket assembly connected to the processing center body, a clamp assembly and a rotating assembly connected to the bracket assembly, and a toggle assembly connected to the rotating assembly, wherein the rotating assembly is used to drive the toggle assembly to rotate around the vertical center axis of the rotating assembly; The clamp assembly includes a support assembly connected to the bracket assembly, a flip assembly connected to the support assembly, a rotating sleeve movably connected to the support assembly, a connecting frame connected to the rotating sleeve, an adjusting rotating assembly connected to the connecting frame, two adjusting assemblies respectively connected to the connecting frame and the adjusting rotating assembly, and a rotating ball assembly connected to the adjusting assembly, wherein the adjusting assembly is used to adjust the position of the rotating ball assembly so that the rotating ball assembly is always in contact with the surface of the irregular hardware, and the flip assembly is used to drive the rotating sleeve to rotate around its own central axis at a set angle; The adjusting rotating assembly includes a positioning arc bar fixedly connected to the connecting frame, a retracting assembly slidably connected to the positioning arc bar, and a motor driving assembly fixedly connected to the positioning arc bar, wherein the motor driving assembly is used to drive the retracting assembly to slide along the positioning arc bar.
[0007] Preferably, the adjustment component is movably connected with a suction cup component coaxially arranged with the rotating ball component, and the suction cup component is used to contact the surface of the irregular hardware and generate a suction force of a set value at a set position on the surface of the irregular hardware; The suction cup assembly includes a push rod slider slidably connected to the adjustment assembly, a hydraulic push rod fixedly installed on the push rod slider, an air collecting ring connected to the output end of the hydraulic push rod, a vacuum generator and a plurality of connecting pipes connected to the air collecting ring, a connecting ring coaxially arranged with the air collecting ring, and a plurality of vacuum suction cups connected to the connecting ring, the plurality of connecting pipes are all connected to the vacuum generator through the air collecting ring, and the plurality of connecting pipes are respectively connected to the corresponding vacuum suction cups.
[0008] Preferably, the support assembly comprises a connecting support plate connected to the bracket assembly, a rotating seat movably connected to the connecting support plate, and a reinforcing rib plate connected between the connecting support plate and the bracket assembly, and the rotating sleeve is connected to the rotating seat; The flip assembly includes a driving box connected to the connecting support plate, a first motor fixedly connected to the driving box, a driving wheel and a driven wheel movably connected to the inner wall of the driving box, the driving wheel is meshed with the driven wheel, the driving wheel is connected to the output shaft of the first motor, and the driven wheel is fixedly connected to the rotating seat.
[0009] Preferably, the retracting assembly comprises a clamping sleeve slidably connected to the positioning arc strip, an engaging frame fixedly connected to the clamping sleeve, and a fixing block fixedly connected to the engaging frame, wherein one of the adjusting assemblies is connected to the fixing block; The motor drive assembly includes a limiting sleeve fixedly connected to the positioning arc bar, a rotating frame movably connected to the limiting sleeve, and a servo motor fixedly connected to the limiting sleeve, wherein the output shaft of the servo motor is connected to the rotating frame, and the rotating frame is meshed with the engaging frame.
[0010] Preferably, the adjustment assembly includes a positioning sleeve connected to the connecting frame and the fixed block, an adjustment sleeve connected to the positioning sleeve, an adjustment rod slidably connected to the adjustment sleeve, a limiting ring fixedly connected to the adjustment sleeve, a reset spring connected between the rotating ball assembly and the limiting ring, a sliding frame connected to the limiting ring, and a push rod slide rail connected to the sliding frame, and one end of the adjustment rod is connected to the rotating ball assembly through the reset spring.
[0011] Preferably, the rotating ball assembly includes a fixed sleeve connected to one end of the adjusting rod, a connecting shaft movably connected to the fixed sleeve, a ball connecting ring connected to the connecting shaft, a fixed inner ball movably connected to the ball connecting ring, and two elastic ball covers symmetrically connected to the fixed inner ball, wherein the elastic ball covers are used to contact the surface of irregular hardware.
[0012] Preferably, the toggle assembly includes a drum assembly connected to the rotating assembly and a rotation assembly connected to the drum assembly, the drum assembly is used to drive the rotation assembly to rotate a set angle around the transverse center axis of the drum assembly, and the rotation assembly is used to contact irregular hardware.
[0013] Preferably, the drum assembly comprises a fixed roller, a roller frame connected to the fixed roller, a first synchronous wheel connected to the fixed roller, a third motor fixedly connected to the roller frame, a second synchronous wheel connected to the output shaft end of the third motor, and a synchronous belt connected between the first synchronous wheel and the second synchronous wheel; The rotating assembly includes a separating ring connected to a fixed rotating roller, a connecting strip connected to the separating ring, a fixed roller connected to the connecting strip, and a plurality of fixing strips connected to the fixed roller. The fixing strip is provided with a plurality of oblique friction strips, which contact the irregular surface of the hardware.
[0014] Preferably, the rotating assembly comprises a fixing ring movably connected to the bracket assembly, meshing teeth connected to the fixing ring, a fixing frame fixedly connected to the bracket assembly, a second motor fixedly connected to the fixing frame, a meshing rotating wheel and an abutting wheel connected to the output shaft of the second motor, and a guide wheel groove provided on the fixing ring, the roller frame is fixedly connected to the fixing ring, the meshing rotating wheel is meshed with the meshing teeth, and the guide wheel groove is matched with the abutting wheel; Preferably, the bracket assembly includes a fixed plate and support legs connected to the fixed plate, the fixed plate is provided with a through hole for the toggle assembly to pass through, and the fixed ring is movably connected to the fixed plate.
[0015] Beneficial effects of the present invention: 1. On the basis of the conventional machining center fixture, the entire fixed fixture is modified. By setting a spring-type retraction structure, the elastic ball cover on the fixture can always be attached to the surface of the block-type irregular hardware, so that the new fixture can adapt to the limit clamping of block-type irregular hardware of different specifications, effectively reducing the cost of fixture design and production; 2. Through the cooperation of the rotating assembly, the toggle assembly and the clamp assembly, the processing surface of the irregular hardware can be turned over and adjusted during the processing of the irregular hardware, so as to achieve the change of the clamping mode without stopping the processing, which can effectively improve the processing efficiency of the irregular hardware. In the process of adjusting the processing surface, the changing path of the clamping point of the irregular hardware by the clamp assembly can avoid the surface that has been processed, thereby preventing the fine processing surface from being damaged again; 3. When the two outer surfaces that can be limited in the end are adjacent surfaces, the fixture assembly can replace the clamping method of pressure limiting with adsorption limiting. After adjusting the clamping point position to the adjacent surface, adsorption force can be generated on the adjacent surface to provide stable limiting through symmetrically distributed adsorption force, thereby ensuring that irregular hardware will not experience unstable changes such as displacement and deflection during the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a first three-dimensional structural schematic diagram of the irregular hardware processing center of the present invention; Figure 2 Shown is a second three-dimensional structural schematic diagram of the irregular hardware processing center of the present invention; Figure 3 Shown is a schematic diagram of the three-dimensional structure of the rotating assembly of the irregular hardware processing center of the present invention; Figure 4 The three-dimensional structure schematic diagram of the rotating drum assembly of the irregular hardware processing center of the present invention is shown; Figure 5 Shown is a schematic diagram of the three-dimensional structure of the rotating assembly of the irregular hardware processing center of the present invention; Figure 6 What is shown is a first three-dimensional structural schematic diagram of the irregular hardware processing center fixture assembly of the present invention; Figure 7 Shown is a second three-dimensional structural schematic diagram of the irregular hardware processing center fixture assembly of the present invention; Figure 8 Shown is a third three-dimensional structural schematic diagram of the irregular hardware processing center fixture assembly of the present invention; Fig. 9 What is shown is a first three-dimensional structural schematic diagram of the irregular hardware processing center adjustment assembly of the present invention; Fig.10 The second three-dimensional structure schematic diagram of the irregular hardware processing center adjustment assembly of the present invention is shown; Fig.11 Shown is a schematic diagram of the three-dimensional structure of the suction cup assembly of the irregular hardware processing center of the present invention; Fig.12 Shown is a schematic diagram of the three-dimensional structure of the irregular hardware processing center ball assembly of the present invention; Fig.13 Shown is a schematic diagram of the irregular hardware processing surface of the present invention.
[0017] Description of reference numerals: 1. machining center body; 2. bracket assembly; 3. fixture assembly; 4. toggle assembly; 5. rotation assembly; 31. adjustment assembly; 32. rotating ball assembly; 33. suction cup assembly; 34. adjustment rotation assembly; 41. rotating drum assembly; 42. rotating assembly; 201. fixed plate; 202. supporting leg; 301. driving box; 302. first motor; 303. driving wheel; 304. driven wheel; 305 , connecting support plate; 306, rotating seat; 307, reinforcing rib plate; 308, rotating sleeve; 309, connecting frame; 501, fixing ring; 502, meshing teeth; 503, fixing frame; 504, second motor; 505, meshing rotating wheel; 506, abutting wheel; 507, guide wheel groove; 3101, positioning sleeve; 3102, adjusting sleeve; 3103, adjusting rod; 3104, limiting ring; 3105, reset spring; 3106 , sliding frame; 3107, push rod slide rail; 3201, fixed shaft sleeve; 3202, connecting shaft; 3203, ball ring; 3204, fixed inner ball; 3205, elastic ball cover; 3301, push rod slider; 3302, hydraulic push rod; 3303, gas collecting ring; 3304, vacuum generator; 3305, connecting pipe; 3306, connecting ring; 3307, vacuum suction cup; 3401, positioning arc strip; 3402, Snap-on sleeve; 3403, engagement frame; 3404, fixed block; 3405, limiting sleeve; 3406, rotating frame; 3407, servo motor; 4101, fixed roller; 4102, connecting roller frame; 4103, first synchronous wheel; 4104, synchronous belt; 4105, second synchronous wheel; 4106, third motor; 4201, separator ring; 4202, connecting strip; 4203, fixed roller; 4204, fixed strip. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0019] Irregular hardware processing center, according to Figure 1-13As shown, it includes a machining center body 1 and a bracket assembly 2 connected to the machining center body 1, a clamp assembly 3 and a rotating assembly 5 connected to the bracket assembly 2, and a toggle assembly 4 connected to the rotating assembly 5, and the rotating assembly 5 is used to drive the toggle assembly 4 to rotate around the vertical center axis of the rotating assembly 5; The fixture assembly 3 includes a support assembly connected to the bracket assembly 2, a flip assembly connected to the support assembly, a rotating sleeve 308 movably connected to the support assembly, a connecting frame 309 connected to the rotating sleeve 308, an adjusting rotating assembly 34 connected to the connecting frame 309, two adjusting assemblies 31 respectively connected to the connecting frame 309 and the adjusting rotating assembly 34, and a rotating ball assembly 32 connected to the adjusting assembly 31, the adjusting assembly 31 is used to adjust the position of the rotating ball assembly 32 so that the rotating ball assembly 32 is always in contact with the surface of the irregular hardware, and the flip assembly is used to drive the rotating sleeve 308 to rotate around its own central axis to a set angle; The adjusting rotating assembly 34 includes a positioning arc bar 3401 fixedly connected to the connecting frame 309, a retraction assembly slidably connected to the positioning arc bar 3401, and a motor driving assembly fixedly connected to the positioning arc bar 3401, and the motor driving assembly is used to drive the retraction assembly to slide along the positioning arc bar 3401.
[0020] The adjusting component 31 is movably connected with a suction cup component 33 which is coaxially arranged with the rotating ball component 32. The suction cup component 33 is used to contact the surface of the irregular hardware and generate a suction force of a set value at a set position on the surface of the irregular hardware. The suction cup assembly 33 includes a push rod slider 3301 slidably connected to the adjustment assembly 31, a hydraulic push rod 3302 fixedly mounted on the push rod slider 3301, a gas collecting ring 3303 connected to the output end of the hydraulic push rod 3302, a vacuum generator 3304 and a plurality of connecting pipes 3305 connected to the gas collecting ring 3303, a connecting ring 3306 coaxially arranged with the gas collecting ring 3303, and a plurality of vacuum suction cups 3307 connected to the connecting ring 3306, and a plurality of connecting pipes 3305 connected to the gas collecting ring 3303. The tubes 3305 are all connected to the vacuum generator 3304 through the air collecting ring 3303, and several connecting tubes 3305 are respectively connected to the corresponding vacuum suction cups 3307. When the D and E surfaces of the hardware do not need to be processed, the two suction cup assemblies 33 can be respectively adsorbed on the A and C surfaces of the hardware to ensure that when the machining center processes the B surface through the cross adsorption force, the hardware will not produce unstable changes such as displacement and deflection due to the oblique extrusion force.
[0021] The support assembly includes a connecting support plate 305 connected to the support assembly 2, a rotating seat 306 movably connected to the connecting support plate 305, and a reinforcing rib plate 307 connected between the connecting support plate 305 and the support assembly 2. The rotating sleeve 308 is connected to the rotating seat 306, and the rotating sleeve 308 rotates on the rotating seat 306, so that the rotating sleeve 308 can rotate around the motor output shaft without being separated. The flip assembly includes a driving box 301 connected to the connecting support plate 305, a first motor 302 fixedly connected to the driving box 301, a driving wheel 303 and a driven wheel 304 movably connected to the inner wall of the driving box 301, the driving wheel 303 is meshed with the driven wheel 304, the driving wheel 303 is connected to the output shaft of the first motor 302, the driven wheel 304 is fixedly connected to the rotating seat 306, and the driving wheel 303 is used to drive the rotating sleeve 308 to rotate.
[0022] The retracting assembly includes a clamping sleeve 3402 slidably connected to the positioning arc strip 3401, an engaging frame 3403 fixedly connected to the clamping sleeve 3402, and a fixing block 3404 fixedly connected to the engaging frame 3403, wherein one adjusting assembly 31 is connected to the fixing block 3404; The motor drive assembly includes a limiting sleeve 3405 fixedly connected to the positioning arc strip 3401, a rotating frame 3406 movably connected to the limiting sleeve 3405, and a servo motor 3407 fixedly connected to the limiting sleeve 3405. The output shaft of the servo motor 3407 is connected to the rotating frame 3406, and the rotating frame 3406 is engaged with the engaging frame 3403. The servo motor 3407 drives the rotating frame 3406 to rotate, so that the engaging frame 3403 engaged with the rotating frame 3406 can slide on the positioning arc strip 3401, so that the angle between the fixed block 3404 and the positioning sleeve 3101 is set to 90°. At the same time, the hydraulic push rod 3302 drives the air collecting ring 3303 to move, and the vacuum suction cup 3307 can adsorb the A and C surfaces of the irregular hardware under the action of the vacuum generator 3304 to achieve the clamping of the irregular hardware.
[0023] The adjusting assembly 31 includes a positioning sleeve 3101 connected to the connecting frame 309 and the fixed block 3404, an adjusting sleeve 3102 connected to the positioning sleeve 3101, an adjusting rod 3103 slidably connected to the adjusting sleeve 3102, a limiting ring 3104 fixedly connected to the adjusting sleeve 3102, a return spring 3105 connected between the rotating ball assembly 32 and the limiting ring 3104, a sliding frame 3106 connected to the limiting ring 3104, and a push rod slide rail 3107 connected to the sliding frame 3106. One end of the adjusting rod 3103 passes through the return spring 3105 and is connected to the rotating ball assembly 32. When the block-type irregular hardware rotates, the edge of the hardware will rotate to the elastic ball cover 3205, and a force will be applied to the elastic ball cover 3205 through the edge of the hardware. The reset spring 3105 will be deformed after being compressed. After the reset spring 3105 is deformed, it will be reset as the hardware rotates, and the reset spring 3105 will drive the elastic ball cover 3205 to rest against the surface of the hardware again. The telescopic adjustment rod 3103 and the adjustment sleeve 3102 can ensure that the reset spring 3105 will not be over-stretched or over-compressed.
[0024] The rotating ball assembly 32 includes a fixed sleeve 3201 connected to one end of the adjusting rod 3103, a connecting shaft 3202 movably connected to the fixed sleeve 3201, a ball-connecting ring 3203 connected to the connecting shaft 3202, a fixed inner ball 3204 movably connected to the ball-connecting ring 3203, and two elastic ball covers 3205 symmetrically connected to the fixed inner balls 3204. The elastic ball covers 3205 are used to contact the surface of irregular hardware. By rotating the connected fixed sleeve 3201 and the positioning connecting shaft 3202, the elastic ball covers 3205 can cooperate with the suction cup assembly 33 fixed at one end and the toggle assembly 4 at the bottom to rotate the irregular hardware during use, and the fixed inner ball 3204 movably connected to the ball-connecting ring 3203 can cooperate with the elastic ball covers 3205 to rotate on the surface of the hardware.
[0025] The toggle assembly 4 includes a drum assembly 41 connected to the rotating assembly 5 and a rotating assembly 42 connected to the drum assembly 41. The drum assembly 41 is used to drive the rotating assembly 42 to rotate around the horizontal center axis of the drum assembly 41 to a set angle. The rotating assembly 42 is used to contact irregular hardware.
[0026] The drum assembly 41 includes a fixed roller 4101, a roller frame 4102 connected to the fixed roller 4101, a first synchronous wheel 4103 connected to the fixed roller 4101, a third motor 4106 fixedly connected to the roller frame 4102, a second synchronous wheel 4105 connected to the output shaft end of the third motor 4106, and a synchronous belt 4104 connected between the first synchronous wheel 4103 and the second synchronous wheel 4105; The rotating component 42 includes a separating ring 4201 connected to a fixed roller 4101, a connecting strip 4202 connected to the separating ring 4201, a fixed roller 4203 connected to the connecting strip 4202, and a plurality of fixed strips 4204 connected to the fixed roller 4203. The fixed strip 4204 is provided with a plurality of oblique friction strips, which contact the surface of the irregular hardware. The fixed roller 4203 installed on the connecting strip 4202 will rotate in a circle around the fixed roller 4101 under the rotation of the rotating fixed roller 4101, and the fixed roller 4203 rotating in a circle will continuously drive the fixed strip 4204 to move the bottom end of the hardware to realize the rotation adjustment of the irregular hardware.
[0027] The rotating assembly 5 includes a fixed ring 501 movably connected to the bracket assembly 2, a meshing tooth 502 connected to the fixed ring 501, a fixed frame 503 fixedly connected to the bracket assembly 2, a second motor 504 fixedly connected to the fixed frame 503, a meshing wheel 505 and abutting wheel 506 connected to the output shaft of the second motor 504, and a guide wheel groove 507 provided on the fixed ring 501, the roller frame 4102 is fixedly connected to the fixed ring 501, the meshing wheel 505 is meshed with the meshing tooth 502, the guide wheel groove 507 is matched with the abutting wheel 506, the meshing wheel 505 is driven to rotate by the second motor 504, and the rotating meshing wheel 505 cooperates with the meshing tooth 502 meshed therewith to drive the fixed ring 501 to rotate around the central axis of the fixed ring 501 on the fixed disk 201, and the roller frame 4102 connected to the fixed ring 501 is rotated synchronously; The bracket assembly 2 includes a fixed plate 201 and a support leg 202 connected to the fixed plate 201 . The fixed plate 201 is provided with a through hole for the toggle assembly 4 to pass through. The fixed ring 501 is movably connected to the fixed plate 201 .
[0028] When the irregular hardware processing center is used to process the irregular hardware, the following steps are included: S1: The front end, upper end and one side end of the irregular hardware are set to be the A side, the B side and the C side respectively. The opposite sides of the front end, upper end and one side end of the irregular hardware are set to be the D side, the E side and the F side respectively. When the side that does not need to be processed is an adjacent side, in one embodiment of the present invention, the adjacent side is set to be the DE side, but is not limited to the DE side. At this time, the two rotating ball assemblies 32 apply pressure to the A side and the D side respectively and limit the clamping of the irregular hardware. The processing structure of the machining center body 1 first processes the B side. After the B side is processed, the meshing wheel 505 is driven to rotate by the second motor 504. The rotating meshing wheel 505 cooperates with the meshing teeth 502 engaged therewith to drive the fixing ring 501. The fixed disk 201 rotates around the central axis of the fixed ring 501, and the roller frame 4102 connected to the fixed ring 501 rotates synchronously. When the central axis of the fixed roller 4101 is perpendicular to the lead line of the moving direction of the irregular hardware, the second motor 504 is stopped, and the second synchronous wheel 4105 is driven to rotate by the third motor 4106, so that the second synchronous wheel 4105 synchronously drives the first synchronous wheel 4103 and the synchronous belt 4104 to rotate, so that the fixed roller 4101 rotates around its own central axis, so that the fixed strip 4204 connected to the fixed roller 4101 can move the bottom of the hardware, so that the C surface is located directly below the processing structure of the machining center body 1; S2: The C surface is processed by the processing structure. When the C surface is processed, the irregular hardware is rotated by the rotation method in S1 above, so that the F surface can be located directly below the processing structure, and the processing of the F surface is started. At this time, the hydraulic push rod 3302 drives the air collecting ring 3303 to move, and the vacuum suction cup 3307 can adsorb the D surface of the irregular hardware under the action of the vacuum generator 3304 to provide a unidirectional adsorption force. Then, the servo motor 3407 drives the rotating frame 3406 to rotate, so that the meshing frame 3403 meshing with the rotating frame 3406 can be positioned on the positioning arc strip 3406. 01, so that the rotating ball assembly 32 originally located on the A surface can be moved to the E surface, and the angle between the fixed block 3404 and the two rotating ball assemblies 32 on the positioning sleeve 3101 is changed to 90°. In this process, the pressure direction change generated when the rotating ball assembly 32 moves from the A surface to the E surface is overcome by the adsorption force generated on the D surface, so that the processing process of the F surface can still be in a stable state. Then, the hydraulic push rod 3302 drives the air collecting ring 3303 to move, and the vacuum suction cup 3307 can adsorb the E surface of the irregular hardware under the action of the vacuum generator 3304; S3: Then disconnect the vacuum generator 3304 on the vacuum suction cup 3307 on the D surface, and retract the vacuum suction cup 3307 on the D surface through the hydraulic push rod 3302, so that only the elastic ball cover 3205 is pressed on the D surface, and then drive the roller frame 4102 connected to the fixed ring 501 to rotate through the second motor 504. When the central axis of the fixed roller 4101 is perpendicular to the lead wire of the moving direction of the irregular hardware, stop the second motor 504, and drive the second synchronous wheel 4105 to rotate through the third motor 4106, so that the second synchronous wheel 4105 synchronously drives the first synchronous wheel 4103 and the synchronous belt 4104 to rotate, so that the fixed roller 4101 rotates around its own central axis, so that the fixed strip 4204 connected to the fixed roller 4101 can move the bottom of the hardware, so that the A surface can be located at the lower end of the machining structure of the machining center body 1, so as to realize the machining of the A surface and complete the surface machining of the irregular hardware; The whole process can achieve uninterrupted processing, and during the whole uninterrupted processing process, the limit clamping of the irregular hardware is in a stable state, which is not only suitable for irregular hardware of different specifications and shapes, but also can effectively improve the processing efficiency.
[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
Claims
1. An irregular hardware processing center, comprising a processing center body (1) and a bracket assembly (2) connected to the processing center body (1), characterized in that: It also comprises a clamp assembly (3) and a rotating assembly (5) connected to the support assembly (2), and a toggle assembly (4) connected to the rotating assembly (5), wherein the rotating assembly (5) is used to drive the toggle assembly (4) to rotate around the vertical center axis of the rotating assembly (5); The clamp assembly (3) comprises a support assembly connected to the bracket assembly (2), a flip assembly connected to the support assembly, a rotating sleeve (308) movably connected to the support assembly, a connecting frame (309) connected to the rotating sleeve (308), an adjusting rotating assembly (34) connected to the connecting frame (309), two adjusting assemblies (31) respectively connected to the connecting frame (309) and the adjusting rotating assembly (34), and a rotating ball assembly (32) connected to the adjusting assembly (31), wherein the adjusting assembly (31) is used to adjust the position of the rotating ball assembly (32) so that the rotating ball assembly (32) is always in contact with the surface of the irregular hardware, and the flip assembly is used to drive the rotating sleeve (308) to rotate around its own central axis to a set angle; The adjusting rotating assembly (34) comprises a positioning arc bar (3401) fixedly connected to the connecting frame (309), a retracting assembly slidably connected to the positioning arc bar (3401), and a motor driving assembly fixedly connected to the positioning arc bar (3401), wherein the motor driving assembly is used to drive the retracting assembly to slide along the positioning arc bar (3401).
2. The irregular hardware processing center according to claim 1, characterized in that: The adjusting component (31) is movably connected to a suction cup component (33) coaxially arranged with the rotating ball component (32), and the suction cup component (33) is used to contact the surface of the irregular hardware component and generate a suction force of a set value at a set position on the surface of the irregular hardware component; The suction cup assembly (33) comprises a push rod slider (3301) slidably connected to the adjustment assembly (31), a hydraulic push rod (3302) fixedly mounted on the push rod slider (3301), an air collecting ring (3303) connected to the output end of the hydraulic push rod (3302), a vacuum generator (3304) and a plurality of connecting pipes (3305) connected to the air collecting ring (3303), a connecting ring (3306) coaxially arranged with the air collecting ring (3303), and a plurality of vacuum suction cups (3307) connected to the connecting ring (3306), wherein the plurality of connecting pipes (3305) are all connected to the vacuum generator (3304) via the air collecting ring (3303), and the plurality of connecting pipes (3305) are respectively connected to correspondingly arranged vacuum suction cups (3307).
3. The irregular hardware processing center according to claim 2, characterized in that: The support assembly comprises a connecting support plate (305) connected to the support assembly (2), a rotating seat (306) movably connected to the connecting support plate (305), and a reinforcing rib plate (307) connected between the connecting support plate (305) and the support assembly (2), and the rotating sleeve (308) is connected to the rotating seat (306); The flip assembly comprises a drive box (301) connected to a connecting support plate (305), a first motor (302) fixedly connected to the drive box (301), a driving wheel (303) and a driven wheel (304) movably connected to the inner wall of the drive box (301), the driving wheel (303) meshing with the driven wheel (304), the driving wheel (303) being connected to an output shaft of the first motor (302), and the driven wheel (304) being fixedly connected to a rotating seat (306).
4. The irregular hardware processing center according to claim 3 is characterized in that: The retracting assembly comprises a clamping sleeve (3402) slidably connected to the positioning arc strip (3401), an engaging frame (3403) fixedly connected to the clamping sleeve (3402), and a fixing block (3404) fixedly connected to the engaging frame (3403), wherein one of the adjusting assemblies (31) is connected to the fixing block (3404); The motor drive assembly comprises a limiting shaft sleeve (3405) fixedly connected to the positioning arc strip (3401), a rotating frame (3406) movably connected to the limiting shaft sleeve (3405), and a servo motor (3407) fixedly connected to the limiting shaft sleeve (3405), wherein the output shaft of the servo motor (3407) is connected to the rotating frame (3406), and the rotating frame (3406) is meshed with the engagement frame (3403).
5. The irregular hardware processing center according to claim 4 is characterized in that: The adjustment assembly (31) comprises a positioning sleeve (3101) connected to a connecting frame (309) and a fixed block (3404), an adjustment sleeve (3102) connected to the positioning sleeve (3101), an adjustment rod (3103) slidably connected to the adjustment sleeve (3102), a limiting ring (3104) fixedly connected to the adjustment sleeve (3102), a return spring (3105) connected between the rotating ball assembly (32) and the limiting ring (3104), a sliding frame (3106) connected to the limiting ring (3104), and a push rod slide rail (3107) connected to the sliding frame (3106); one end of the adjustment rod (3103) passes through the return spring (3105) and is connected to the rotating ball assembly (32).
6. The irregular hardware processing center according to claim 5, characterized in that: The rotating ball assembly (32) comprises a fixed shaft sleeve (3201) connected to one end of the adjusting rod (3103), a connecting shaft (3202) movably connected to the fixed shaft sleeve (3201), a ball connecting ring (3203) connected to the connecting shaft (3202), a fixed inner ball (3204) movably connected to the ball connecting ring (3203), and two elastic ball covers (3205) symmetrically connected to the fixed inner ball (3204), wherein the elastic ball covers (3205) are used to contact the surface of an irregular hardware part.
7. The irregular hardware processing center according to claim 6, characterized in that: The toggle assembly (4) comprises a rotating drum assembly (41) connected to the rotating assembly (5) and a rotating assembly (42) connected to the rotating drum assembly (41); the rotating drum assembly (41) is used to drive the rotating assembly (42) to rotate around a transverse center axis of the rotating drum assembly (41) to a set angle; and the rotating assembly (42) is used to contact irregular hardware.
8. The irregular hardware processing center according to claim 7, characterized in that: The drum assembly (41) comprises a fixed roller (4101), a roller frame (4102) connected to the fixed roller (4101), a first synchronous wheel (4103) connected to the fixed roller (4101), a third motor (4106) fixedly connected to the roller frame (4102), a second synchronous wheel (4105) connected to the output shaft end of the third motor (4106), and a synchronous belt (4104) connected between the first synchronous wheel (4103) and the second synchronous wheel (4105); The rotating assembly (42) comprises a separation ring (4201) connected to a fixed rotating roller (4101), a connection strip (4202) connected to the separation ring (4201), a fixed roller (4203) connected to the connection strip (4202), and a plurality of fixed strips (4204) connected to the fixed roller (4203), wherein a plurality of oblique friction strips are arranged on the fixed strips (4204), and the oblique friction strips are in contact with the surface of the irregular hardware.
9. The irregular hardware processing center according to claim 8, characterized in that: The rotating assembly (5) comprises a fixed ring (501) movably connected to the support assembly (2), meshing teeth (502) connected to the fixed ring (501), a fixed frame (503) fixedly connected to the support assembly (2), a second motor (504) fixedly connected to the fixed frame (503), a meshing rotating wheel (505) and an abutting wheel (506) connected to the output shaft of the second motor (504), and a guide wheel groove (507) provided on the fixed ring (501); the roller frame (4102) is fixedly connected to the fixed ring (501); the meshing rotating wheel (505) meshes with the meshing teeth (502); and the guide wheel groove (507) is matched with the abutting wheel (506).
10. The irregular hardware processing center according to claim 9, characterized in that: The support assembly (2) comprises a fixing plate (201) and a supporting leg (202) connected to the fixing plate (201); the fixing plate (201) is provided with a through hole for the toggle assembly (4) to pass through; and the fixing ring (501) is movably connected to the fixing plate (201).
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