Diamond dresser and its flattening device based on the graphic distribution of particle matrix in brazing process

Abstract

The present application provides a diamond dresser and a flattening device based on the graphical distribution of the particle matrix of the brazing process, and relates to the field of polishing pad processing. The flattening device based on the graphical distribution of the particle matrix of the brazing process comprises: a bracket, the top of the bracket is fixedly connected to an annular frame, and the top of the annular frame is fixedly connected to a dust cover; the top of the dust cover is fixedly connected to a top tube, and the bottom of the bracket is fixedly connected to a base, and the top of the base is connected to a bottom tube; the inner cavity of the annular frame is provided with a flattening component, and the inner cavity of the top tube is provided with a dust collection component, and the side of the dust collection component away from the dust cover is provided with a dust removal component. The diamond dresser and the flattening device based on the graphical distribution of the particle matrix of the brazing process adopt a combination of dust treatment, heat treatment and rapid feeding to achieve an efficient grinding effect on the polishing pad with axially symmetrically staggered distribution and grinding discs of different shapes.

Description

Technical Field

[0001] The present application relates to the technical field of polishing pad processing, and in particular to a diamond dresser and a flattening device thereof based on a brazing process and a graphical distribution of particle matrix. Background Art

[0002] The diamond dresser is a dressing wheel on the polishing equipment. It is mainly placed on the matching polishing machine disk and performs planetary rotation. The diamond sheet on the dresser is used to grind the surface of the polishing pad so that the polishing pad meets the parameter requirements. With the development of current industrial technology, the surface of the polishing pad can be ground flat with the help of the graphical distribution of the particle matrix based on the brazing process.

[0003] In the prior art (Patent No. CN218904866U, Patent Name: Diamond Dresser for Double-Sided CMP Polishing Machine), the arrangement of a base wheel, mounting slots, tenon pins, gear ring, reinforcement plate, circular groove, diamond pellets, and tenon joints achieves enhanced overall strength within the thinner section of the dresser through the reinforcement plate. During the implementation of this technical solution, it was discovered that the prior art at least had undisclosed issues regarding dust disposal and frictional heat dissipation generated during polishing pad dressing.

[0004] During the grinding of the polishing pad surface, traditional flattening devices, such as diamond dressers, mostly only grind the polishing pad surface flat, while the dust and heat generated by the grinding of the polishing pad surface are not solved. It is necessary to purchase dust removal equipment and heat dissipation equipment separately to solve the particulate dust and friction heat generated during the grinding of the polishing pad, which greatly increases the equipment cost and makes the pricing of the polishing pad not competitive. Summary of the Invention

[0005] This application aims to at least address the technical problem in the prior art of being unable to efficiently sharpen polishing pads using a combination of dust removal, heat treatment, and rapid material loading using axially symmetrically staggered grinding discs of varying shapes. To this end, this application proposes a diamond dresser and a flattening device based on a brazing process using a patterned matrix of particles.

[0006] According to an embodiment of the present application, a flattening device based on a graphical distribution of particles in a brazing process includes: a bracket, a ring frame fixedly connected to the top of the bracket, and a dust cover fixedly connected to the top of the ring frame;

[0007] The top of the dust cover is fixedly connected to the top cylinder, and the bottom of the bracket is fixedly connected to the base, and the top of the base is connected to the bottom cylinder;

[0008] The inner cavity of the annular frame is provided with a flattening assembly, and the flattening assembly includes a servo motor, and the servo motor is fixed to one side of the dust cover through a support, and the output shaft of the servo motor is fixedly connected to the main synchronous wheel, and the side of the main synchronous wheel away from the servo motor is connected to the slave synchronous wheel through a synchronous belt transmission, and the inner cavity of the slave synchronous wheel is fixedly connected to a rotating shaft that rotates with the dust cover, and the inner cavity of the top cylinder is provided with a dust collection assembly, and the dust collection assembly includes a driving bevel gear, and the driving bevel gear is fixed to the side of the rotating shaft close to the slave synchronous wheel, and the driving bevel gear A driven bevel gear is meshed with the top of the wheel, and the inner cavity of the driven bevel gear is fixedly connected to a concave rod rack, and a rotating sleeve is rotatably connected to the center of the concave rod rack, and a dust removal assembly is provided on the side of the dust suction assembly away from the dust cover, and the dust removal assembly includes a dust exhaust pipe, which is connected to the exhaust port of the top cylinder, and an exhaust valve is provided on the dust exhaust pipe, and the end of the dust exhaust pipe away from the top cylinder is connected to a dust collecting cylinder fixedly matched with the bracket, and the inner cavity of the dust collecting cylinder is respectively provided with an upper filter rack and a lower filter rack from top to bottom, and the inner cavity of the bottom cylinder is provided with a lifting assembly.

[0009] Preferably, the bottom of the rotating shaft is fixedly connected to a driving circular gear, and the four sides of the driving circular gear are respectively meshed with a first flattened gear plate and a second flattened gear plate, and the inner wall of the annular frame is fixedly connected to a fixed gear ring meshed with the first flattened gear plate and the second flattened gear plate.

[0010] Preferably, a connecting rod is fixedly connected to the rotating sleeve, and the other end of the connecting rod is hinged with a piston that slides with the top cylinder, and the air suction port of the top cylinder is connected to a Y-shaped dust suction pipe, an air suction valve is provided on the Y-shaped dust suction pipe, and the bottom end of the Y-shaped dust suction pipe is connected to a large-diameter dust suction head used in conjunction with the dust cover.

[0011] Preferably, the bottom of the dust collecting cylinder is connected to a boosting three-way valve, and a pressure gauge is provided at the inner end of the boosting three-way valve, the bottom end of the boosting three-way valve is connected to a first boosting pipe used in conjunction with the base and the bottom cylinder, and the exhaust port of the bottom cylinder is connected to a pressure relief pipe, and a pressure relief valve is provided on the pressure relief pipe.

[0012] Preferably, the lifting assembly includes a vertical slot, which is opened on a side of the bracket close to the annular frame, and the inner cavity of the bottom cylinder is slidably connected to a slide seat, the bottom of the slide seat is fixedly connected to a return spring used in conjunction with the base, and the top of the slide seat is fixedly connected to a lifting rod slidably matched with the bottom cylinder, the top of the lifting rod is fixedly connected to a dust collection box, and the top of the dust collection box is connected to a placement table used in conjunction with the annular frame, the placement table is fixedly connected with sliders slidably matched with the vertical slots on all four sides, and the inner cavity of the placement table is provided with a mesh plate used in conjunction with the driving circular gear, the first leveling gear disc and the second leveling gear disc.

[0013] Preferably, the first flattening toothed disc and the second flattening toothed disc are distributed in an axisymmetric and staggered state along the central axis of the driving circular gear, and the ring diameters of the first flattening toothed disc and the second flattening toothed disc are the same.

[0014] Preferably, the top and bottom of the driving circular gear are fixedly connected with anti-slip plates used in conjunction with the first leveling gear disc and the second leveling gear disc, and the bottom of the inner cavity of the annular frame is fixedly connected with an extension end used in conjunction with the first leveling gear disc and the second leveling gear disc.

[0015] Preferably, the Y-shaped dust suction tube and the large-diameter dust suction head are distributed in a triangular equidistant state along the central axis of the dust cover, and the inner end of the dust cover close to the large-diameter dust suction head is provided with an arc chamfer.

[0016] Preferably, pull-out boxes are provided around the inner cavity of the dust box, and convex card blocks are integrally formed around the bottom of the annular frame, and concave card slots for use with the convex card blocks are opened around the top of the placement table.

[0017] A diamond dresser based on the graphical distribution of particles in a brazing process matrix. According to the flattening device based on the graphical distribution of particles in a brazing process, mounting grooves are provided around the top and bottom of the inner cavity of the first flattening toothed disc, and the inner cavity of the mounting grooves is respectively provided with fixed end covers and arc-shaped polishing blocks; the inner cavity of the second flattening toothed disc is provided with mounting holes around the inner cavity, and the inner cavity of the mounting holes is provided with circular polishing blocks.

[0018] The beneficial effects of the present application are as follows: during the grinding of the polishing pad, the servo motor first provides a unified driving source, and the main synchronous wheel and the slave synchronous wheel are synchronously driven, and under the meshing transmission cooperation of the fixed gear ring, the rotating shaft drives the first and second axially symmetrically staggered flattening gear discs through the driving circular gear to achieve efficient grinding of the polishing pad, so as to prevent omissions and inadequate areas of grinding on the polishing pad, without the need for rework, and improve the grinding and forming quality of the polishing pad. Subsequently, the meshing transmission cooperation of the driving bevel gear and the three sets of driven bevel gears, the three sets of concave rod frames drive the three sets of rotating sleeves, connecting rods and pistons to achieve reciprocating work, and the large-caliber dust suction heads on the three sets of Y-shaped dust suction pipes perform multi-point dust suction on the particulate dust generated during the grinding of the polishing pad to prevent the accumulation of particulate dust. The three sets of dust exhaust pipes will pressurize the absorbed particulate dust and discharge it into the three sets of dust collecting cylinders at the same time, and the three sets of upper filter frames and lower filter frames will perform double filtration treatment. The obtained pure gas will be pressurized again by the three sets of boosting three-way valves, and the boosting pressure will be provided by the three sets of first boosting pipes. Then, the boosted pressure gas in the three sets of first boosting pipes will be supplied to the bottom cylinder. Under the cooperation of pressure force, the three sets of slides, return springs and lifting rods are forced to drive the three sets of dust collecting boxes and placement tables to achieve the lifting effect, which provides convenience for workers to place the polishing pads on the placement table and plays the role of fast loading and unloading. The combination of dust treatment, heat treatment and fast loading is adopted, and the grinding discs with axially symmetrical staggered distribution and different shapes are used to achieve efficient grinding effect on the polishing pad.

[0019] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 3D schematic diagram of a flattening device based on a graphical distribution of particles in a brazing process according to an embodiment of the present application;

[0022] Figure 2 This is a bottom view of the structure of a flattening device based on a graphical distribution of particles in a brazing process according to an embodiment of the present application;

[0023] Figure 3 This is a partial front view of the structure of a flattening device based on the graphical distribution of the particle matrix in the brazing process according to an embodiment of the present application;

[0024] Figure 4 is a side view of the ring frame, dust cover and leveling assembly structure according to an embodiment of the present application;

[0025] Figure 5 is a top cross-sectional view of the ring frame, dust cover and leveling assembly structure according to an embodiment of the present application;

[0026] Figure 6 is a bottom view of the flattening assembly structure according to an embodiment of the present application;

[0027] Figure 7 This is a front view of the top cylinder, base, bottom cylinder, dust collection assembly, dust removal assembly, lifting assembly and cooling assembly according to an embodiment of the present application;

[0028] Figure 8 This is a front cross-sectional view of the top cylinder, the leveling assembly, and the dust collection assembly according to an embodiment of the present application;

[0029] Figure 9 This is a rear view of the structure of the leveling assembly and the dust collection assembly according to an embodiment of the present application;

[0030] Figure 10 This is a partial bottom view of the structure of the leveling assembly and the dust collection assembly according to an embodiment of the present application;

[0031] Figure 11 is a partial cross-sectional view of the bottom cylinder and the dust collection assembly structure according to an embodiment of the present application;

[0032] Figure 12 is a side cross-sectional view of the dust removal assembly structure according to an embodiment of the present application;

[0033] Figure 13 This is a front view of the base, bottom cylinder and lifting assembly structure according to an embodiment of the present application;

[0034] Figure 14 is a bottom cross-sectional view of the base, bottom cylinder and lifting assembly structure according to an embodiment of the present application;

[0035] Figure 15 is a partial exploded view of the lifting assembly structure according to an embodiment of the present application;

[0036] Figure 16 This is a front view of the cooling component structure according to an embodiment of the present application;

[0037] Figure 17 This is a bottom view of the bracket, annular frame, dust cover and base structure according to an embodiment of the present application;

[0038] Figure 18 is a top view of a first leveling gear disc structure according to an embodiment of the present application;

[0039] Figure 19 is an exploded view of the structure of a first leveling sprocket according to an embodiment of the present application;

[0040] Figure 20 is a top view of a second leveling sprocket structure according to an embodiment of the present application;

[0041] Figure 21 This is a structural exploded view of the second leveling sprocket according to an embodiment of the present application.

[0042] Icons: 1. Bracket; 2. Ring frame; 3. Dust cover; 4. Top cylinder; 5. Base; 6. Bottom cylinder; 7. Leveling assembly; 71. Servo motor; 72. Main synchronous wheel; 73. Slave synchronous wheel; 74. Rotating shaft; 75. Driving circular gear; 76. First leveling gear plate; 77. Second leveling gear plate; 78. Fixed gear ring; 8. Dust collection assembly; 81. Driving bevel gear; 82. Driven bevel gear; 83. Concave rod frame; 84. Rotating sleeve; 85. Connecting rod; 86. Piston; 87. Y-type dust collection pipe; 88. Large-caliber dust collection head; 9. Dust removal assembly; 91. Dust discharge pipe; 92. Dust collection cylinder; 93. Upper filter rack; 94. Lower filter rack; 95. Boost three-way valve; 96. Pressure gauge; 97. First boost pipe; 98. Pressure relief pipe; 1 0. Lifting assembly; 101. Vertical slot; 102. Slide seat; 103. Return spring; 104. Lifting rod; 105. Dust collection box; 106. Slider; 107. Placement table; 108. Screen plate; 11. Cooling assembly; 111. Second boost pipe; 112. Four-way joint; 113. Refrigerator; 114. Bend pipe; 115. Arc main pipe; 116. Air outlet; 117. First air guide port; 118. Second air guide port; 12. Pull-out box; 13. Convex card block; 14. Concave card slot; 15. Mounting slot; 16. Fixed end cover; 17. Arc polishing block; 18. Double-headed screw; 19. Nut; 20. Mounting hole; 21. Single-headed screw; 22. Circular polishing block; 23. First cleaning head; 24. Second cleaning head. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0044] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0045] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0046] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.

[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0048] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed connection, detachable connection, or integration; they may refer to direct connection or indirect connection through an intermediate medium; they may refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0049] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0050] like Figures 1-21As shown, the flattening device based on the graphical distribution of the particle matrix in the brazing process according to the embodiment of the present application includes: a bracket 1, a ring frame 2 is fixedly connected to the top of the bracket 1, and a dust cover 3 is fixedly connected to the top of the ring frame 2, so that a closed space is formed between the ring frame 2 and the dust cover 3, which is beneficial to the dust prevention work of the particle dust;

[0051] The top of the dust cover 3 is fixedly connected to the top tube 4, and the bottom of the bracket 1 is fixedly connected to the base 5. The front of the base 5 is fixedly connected to the PLC controller, and the top of the base 5 is connected to the bottom tube 6, and an air inlet hole is left between the base 5 and the bottom tube 6;

[0052] The inner cavity of the annular frame 2 is provided with a flattening component 7, wherein the flattening component 7 is provided with a polishing block as a grinding and flattening carrier. The polishing block can be an arc-shaped polishing block 17 and a circular polishing block 22, and the polishing blocks are arranged in an axially symmetrical staggered distribution manner. At the same time, the polishing blocks can be of different shapes, such as circular, arc-shaped, etc. The polishing block is pre-processed with a solder lower than the melting point of the weldment and the weldment is heated to the melting temperature of the solder at the same time, and then the gap of the solid workpiece is filled with liquid solder to connect the metals for welding. The grinding particles on the polishing block processed by the brazing process are distributed in a matrix pattern and reach the micron level, making the polishing block structure more compact and stable. The inner cavity of the top cylinder 4 is provided with a dust suction component 8 used in conjunction with the dust cover 3, and the dust suction component 8 is provided with a dust removal component 9 on the side away from the dust cover 3. The particulate dust generated during the grinding of the polishing pad is first sucked and then dusted to prevent the particulate dust from accumulating in the annular frame 2 and the dust cover 3 and affecting the grinding effect of the polishing pad. The inner cavity of the bottom cylinder 6 is provided with a lifting component 10 to facilitate the turning over or loading and unloading of the polishing pad.

[0053] like Figures 4 to 16 As shown, the leveling assembly 7 includes a servo motor 71, which is fixed to one side of the dust cover 3 through a support. The servo motor 71 provides a unified driving source, and the output shaft of the servo motor 71 is fixedly connected to a main synchronous wheel 72. The side of the main synchronous wheel 72 away from the servo motor 71 is connected to a slave synchronous wheel 73 through a synchronous belt transmission. The main synchronous wheel 72 and the slave synchronous wheel 73 are synchronously driven, and the inner cavity of the slave synchronous wheel 73 is fixedly connected to a rotating shaft 74 that rotates with the dust cover 3. The bottom of the rotating shaft 74 is fixedly connected to a driving circular gear 75. The first and second flattening toothed discs 76 and 77 are respectively meshed around the driving circular gear 75. The inner wall of the annular frame 2 is fixedly connected to a fixed gear ring 78 meshing with the first and second flattening toothed discs 76 and 77. Under the meshing transmission cooperation of the fixed gear ring 78, the rotating shaft 74 drives the first and second flattening toothed discs 76 and 77, which are axially symmetrically distributed, through the driving circular gear 75 to achieve efficient grinding of the polishing pad, thereby preventing omissions and inadequate areas of the polishing pad from being ground, eliminating the need for rework, and improving the grinding and forming quality of the polishing pad.

[0054] The first and second leveling gear plates 76 and 77 are arranged in an axially symmetrical and staggered state along the central axis of the driving circular gear 75, and the leveling discs 76 and 77 are arranged in an axially symmetrical and staggered state and have different shapes to perform the staggered grinding operation on the polishing pad, and the first and second leveling gear plates 76 and 77 have the same ring diameter, so that the two groups of first and second leveling gear plates 76 and 77 can perform stable circumferential rotation along the fixed gear ring 78, thereby performing comprehensive and effective grinding of the polishing pad. The top and bottom of the driving circular gear 75 are fixedly connected with anti-slip plates used in conjunction with the first and second leveling gear plates 76 and 77, and the bottom of the inner cavity of the annular frame 2 is fixedly connected with an extension end used in conjunction with the first and second leveling gear plates 76 and 77. Under the premise of ensuring the normal installation of the first and second leveling gear plates 76 and 77, the first and second leveling gear plates 76 and 77 are prevented from falling off, especially the stability of the polishing pad after unloading after the grinding is completed.

[0055] The dust collection assembly 8 includes a driving bevel gear 81, which is fixed to the side of the rotating shaft 74 close to the synchronous wheel 73, and the top of the driving bevel gear 81 is meshed with a driven bevel gear 82. The meshing transmission of the driving bevel gear 81 and the three sets of driven bevel gears 82 is matched. The inner cavity of the driven bevel gear 82 is fixedly connected to a concave rod frame 83, and the center of the concave rod frame 83 is rotatably connected to a rotating sleeve 84. A connecting rod 85 is fixedly connected to the rotating sleeve 84, and the other end of the connecting rod 85 is hinged with a piston 86 that slides with the top cylinder 4. The three sets of concave rods The frame 83 drives the three sets of rotating sleeves 84, connecting rods 85 and pistons 86 to perform reciprocating work, and the air intake of the top cylinder 4 is connected to a Y-shaped dust suction pipe 87, which is provided with an air intake valve, and the bottom end of the Y-shaped dust suction pipe 87 is connected to a large-diameter dust suction head 88 used in conjunction with the dust cover 3. The negative pressure suction force generated by the three sets of pistons 86 in the three sets of bottom cylinders 6 is used by the large-diameter dust suction heads 88 on the three sets of Y-shaped dust suction pipes 87 to perform multi-point dust collection on the particulate dust generated during the grinding of the polishing pad to prevent the accumulation of particulate dust from affecting the grinding quality of the polishing pad;

[0056] The Y-shaped dust suction tube 87 and the large-diameter dust suction head 88 are distributed in a triangular equidistant state along the central axis of the dust cover 3, so that the Y-shaped dust suction tube 87 and the large-diameter dust suction head 88 are reasonably distributed, and the particulate dust dispersed in the dust cover 3 is comprehensively vacuumed. In addition, the inner end of the dust cover 3 near the large-diameter dust suction head 88 is provided with an arc chamfer to prevent particulate dust from accumulating in the area of the dust cover 3 near the large-diameter dust suction head 88, which is beneficial to the vacuuming of particulate dust.

[0057] The dust removal assembly 9 includes a dust exhaust pipe 91, which is connected to the exhaust port of the top cylinder 4, and an exhaust valve is provided on the dust exhaust pipe 91. The end of the dust exhaust pipe 91 away from the top cylinder 4 is connected to a dust collecting cylinder 92 fixedly matched with the bracket 1. The three groups of dust exhaust pipes 91 pressurize and discharge the absorbed particulate dust into the three groups of dust collecting cylinders 92, and the inner cavity of the dust collecting cylinder 92 is respectively provided with an upper filter frame 93 and a lower filter frame 94 from top to bottom. The three groups of upper filter frames 93 and lower filter frames 94 perform double filtration processing to obtain pure gas. The bottom of the dust collecting cylinder 92 is connected to a boosting three-way valve 95, and the inner end of the boosting three-way valve 95 is provided with a pressure gauge 96, and the bottom end of the boosting three-way valve 95 is connected to a first boosting pipe 97 used in conjunction with the base 5 and the bottom cylinder 6. The obtained pure gas is pressurized again by the three groups of boosting three-way valves 95, and the boosting pressure is supplied through the three groups of first boosting pipes 97, and the exhaust port of the bottom cylinder 6 is connected to a pressure relief pipe 98, and a pressure relief valve is provided on the pressure relief pipe 98, which is beneficial to the pressure relief work of the bottom pressure of the inner cavity of the bottom cylinder 6.

[0058] The lifting assembly 10 includes a vertical slot 101, which is opened on the side of the bracket 1 close to the annular frame 2, and the inner cavity of the bottom cylinder 6 is slidably connected to a slide 102, the bottom of the slide 102 is fixedly connected to a return spring 103 used in conjunction with the base 5, and the top of the slide 102 is fixedly connected to a lifting rod 104 that slidably cooperates with the bottom cylinder 6, the top of the lifting rod 104 is fixedly connected to a dust box 105, and the top of the dust box 105 is connected to a placement table 107 used in conjunction with the annular frame 2, and the placement table 107 is fixedly connected to sliders 106 that slidably cooperate with the vertical slot 101 on all sides. The pressurized gas in the pressure tube 97 is supplied to the bottom cylinder 6. Under the cooperation of the pressure force, the three sets of slides 102, the return springs 103 and the lifting rods 104 are forced to drive the three sets of dust boxes 105 and the placement table 107 to achieve a lifting effect, which provides convenience for workers to place the polishing pad on the placement table 107 and plays a role in fast loading and unloading. In addition, the inner cavity of the placement table 107 is provided with a leakage screen 108 used in conjunction with the driving circular gear 75, the first leveling tooth disc 76 and the second leveling tooth disc 77, so that the granular dust generated on the bottom surface of the polishing pad can fall into the dust box 105 through the leakage screen 108, which is convenient for later cleaning.

[0059] Pull-out boxes 12 are provided around the inner cavity of the dust collection box 105, and handles are fixedly connected to the outside of the pull-out boxes 12 to remove and clean the particulate dust accumulated in the dust collection box 105. Convex card blocks 13 are integrally formed around the bottom of the annular frame 2, and concave card slots 14 used in conjunction with the convex card blocks 13 are provided around the top of the placement table 107, which play a role in precise docking between the annular frame 2 and the placement table 107 to prevent the placement table 107 from being misaligned and skewed with the annular frame 2 during the lifting and lowering adjustment.

[0060] like Figure 7 and Figure 16 As shown, during the grinding of the polishing pad, when the polishing pad is ground with a grinding disc, heat is generated due to friction, resulting in heat accumulation in the polishing pad area, which cannot be effectively cooled and evacuated. Over time, under the dual influence of the friction of the grinding disc and the condensed heat, the grinding quality of the polishing pad is affected, and even the polishing pad is deformed during grinding. A cooling component 11 is provided on all four sides of the annular frame 2, and the cooling component 11 includes a second boosting pipe 111, the second boosting pipe 111 is connected to the outer end of the boosting three-way valve 95, and the top end of the second boosting pipe 111 is connected to a four-way joint 112, and the top end of the four-way joint 112 is unidirectionally connected to a refrigerator 113, firstly, three groups of refrigerators 113 provide a cold source supply, and then the three-way boosting gas in the three groups of second boosting pipes 111 boosts and transports the cold source;

[0061] Both ends of the four-way joint 112 are connected to an elbow 114, and the end of the elbow 114 away from the four-way joint 112 is connected to an arc-shaped main pipe 115 fixedly matched with the ring frame 2. The inner cavity of the ring frame 2 is provided with air blowing ports 116 used in conjunction with the arc-shaped main pipe 115. The three-way cold source of the boosted transmission is transmitted through the three groups of elbows 114 and the three groups of air blowing ports 116 on the arc-shaped main pipe 115 to the ring frame 2 sealed by the dust cover 3, so as to cool the polishing pad in the grinding state. Processing is performed to prevent the first flattening toothed disc 76 and the second flattening toothed disc 77 from overheating during the polishing pad grinding, causing quality problems. The first flattening toothed disc 76 and the second flattening toothed disc 77 are provided with a first air guide port 117 and a second air guide port 118 for use with the air outlet 116 around them, which is beneficial to the diversion of the pressurized cold source in the first flattening toothed disc 76 and the second flattening toothed disc 77, so that the pressurized cold source is quickly and comprehensively distributed in the internal area of the annular frame 2, thereby improving the comprehensiveness and effectiveness of the cooling and heat dissipation of the polishing pad;

[0062] like Figures 18 to 21 As shown, mounting grooves 15 are provided around the top and bottom of the inner cavity of the first leveling toothed disc 76, and the inner cavity of the mounting groove 15 is respectively provided with a fixed end cover 16 and an arc-shaped polishing block 17, which is used to grind the polishing pad in an arc-shaped manner. Stud screws 18 used in conjunction with the fixed end cover 16 and the arc-shaped polishing block 17 are inserted around the mounting groove 15, and the fixed end cover 16 and the arc-shaped polishing block 17 are tightened and fixed to improve the installation stability of the fixed end cover 16 and the arc-shaped polishing block 17. The top of the stud screw 18 is threadedly connected with a nut 19, which is tightened and fixed to prevent the stud screw 18 from falling off. The bottom of the first leveling toothed disc 76 is provided with a first cleaning head 23 staggered with the arc-shaped polishing block 17 around the four sides to clean the particles and dust on the surface of the polishing pad during grinding.

[0063] The second leveling toothed disc 77 is provided with mounting holes 20 around its inner cavity, and a circular polishing block 22 is provided in its inner cavity. A single-head screw 21 threadably matched with the circular polishing block 22 is inserted into the inner cavity of the mounting hole 20 to tighten and fix the circular polishing block 22. Second cleaning heads 24 staggered with the circular polishing block 22 are provided around the bottom of the second leveling toothed disc 77 to clean the particle dust on the surface of the polishing pad during grinding, especially the stubborn particle dust adhered to the polishing pad due to grinding and crushing by the first leveling toothed disc 76 and the second leveling toothed disc 77, which provides convenience for subsequent dust suction and dust removal.

[0064] Specifically, the working principle of the diamond dresser and its flattening device based on the graphical distribution of the particle matrix of the brazing process is as follows: first, the fixed end cover 16 and the arc-shaped polishing block 17 are respectively installed on the upper and lower surfaces of the mounting groove 15 on the first flattening tooth disc 76, and then the double-headed screw 18 is screwed into the reserved screw holes in the fixed end cover 16 and the arc-shaped polishing block 17, and the nut 19 is tightened on the top of the double-headed screw 18 using a hexagonal wrench, and then the first cleaning head 23 is installed at the bottom of the first flattening tooth disc 76 to complete the fixing of the end cover 16 and the arc-shaped polishing block 17 on the first flattening tooth disc. After the installation work on the disc 76, the single-head screw 21 and the circular polishing block 22 are respectively inserted into the upper and lower surfaces of the mounting hole 20 on the second leveling toothed disc 77. The single-head screw 21 is screwed into the circular polishing block 22 using the hexagonal wrench again. The second cleaning head 24 is then installed at the bottom of the second leveling toothed disc 77. The installation work of the single-head screw 21 and the circular polishing block 22 on the second leveling toothed disc 77 is completed. The two sets of the first leveling toothed disc 76 and the second leveling toothed disc 77 are meshed between the driving circular gear 75 and the fixed gear ring 78 in an axially symmetrical staggered distribution pattern.

[0065] After the preparation work is completed, the servo motor 71 is controlled to start and drive the main synchronous wheel 72 to rotate. The main synchronous wheel 72 drives the rotating shaft 74 on the slave synchronous wheel 73 to rotate accordingly through the synchronous belt. The rotating shaft 74 drives the driving circular gear 75 to rotate accordingly. The driving circular gear 75 drives the two sets of first flattening toothed discs 76 and second flattening toothed discs 77 that are axially symmetrical and staggered to rotate along the fixed gear ring 78 on the polishing pad. The two sets of first flattening toothed discs 76 and second flattening toothed discs 77 drive the two sets of arc-shaped polishing blocks 17 and circular polishing blocks 22 that are axially symmetrical and staggered and have different shapes to rotate and grind the polishing pad.

[0066] The dust cover 3 seals and dust-proofs the annular frame 2. While the polishing pad is being polished, the rotating shaft 74 also drives the driving bevel gear 81 to rotate. The driving bevel gear 81 drives the concave rod frames 83 on the three sets of driven bevel gears 82 to rotate synchronously. The three sets of concave rod frames 83 drive the pistons 86 on the three sets of connecting rods 85 through the three sets of rotating sleeves 84 to perform reciprocating work in the three sets of top cylinders 4. When the three sets of pistons 86 perform a return suction state in the three sets of top cylinders 4, the suction valves on the three sets of Y-shaped dust suction pipes 87 are opened, and the exhaust valves on the three sets of dust exhaust pipes 91 are closed. Then, the negative pressure suction force generated by the three sets of pistons 86 in the three sets of top cylinders 4 is sucked away by the large-caliber dust suction heads 88 on the three sets of Y-shaped dust suction pipes 87.

[0067] When the three groups of pistons 86 are in the exhaust state of the process in the three groups of top cylinders 4, the suction valves on the three groups of Y-shaped dust suction pipes 87 are closed, and the exhaust valves on the three groups of dust discharge pipes 91 are opened. Then, the three groups of pistons 86 will suck the particulate dust in the three groups of top cylinders 4 through the three groups of dust discharge pipes 91 and discharge them into the dust collecting cylinder 92 with pressure. Then, the three groups of upper filter racks 93 and lower filter racks 94 perform double filtration on the pressurized particulate dust. The pressure of the filtered pressurized gas is pressurized again by the three groups of boosting three-way valves 95 and detected by the three groups of pressure gauges 96. Then, it is supplied to the three groups of four-way joints 112 through the three groups of second boosting pipes 111, and the three groups of refrigerators 113 are controlled to open in advance and the cold source is supplied to the three groups of four-way joints 112 to merge with the filtered and pressurized boosted gas. Then, the three-way boosting cold source The arc-shaped main pipe 115 on the three sets of curved pipes 114 supplies air to the enclosed space formed by the annular frame 2 and the dust cover 3 through the blowing port 116. With the cooperation of the first air guide port 117 and the second air guide port 118 on the two sets of first leveling toothed discs 76 and second leveling toothed discs 77, the three-way pressurized cold source is quickly distributed in the annular frame 2 and the dust cover 3, thereby cooling the heat generated during the grinding of the polishing pad and blowing away the particulate dust generated during the grinding of the polishing pad. The first cleaning head 23 and the second cleaning head 24 under the two rotating sets of first leveling toothed discs 76 and second leveling toothed discs 77 clean and lift the particulate dust attached to the polishing pad, thereby facilitating the dust collection work of the three sets of large-caliber dust suction heads 88.

[0068] After the polishing pad completes the grinding, dust collection, dust removal and cooling work, the pressure relief valves on the three sets of pressure relief pipes 98 are controlled to open, and the boosted pressure in the three sets of bottom cylinders 6 is discharged by the three sets of pressure relief pipes 98. Then, the three sets of slides 102 that have lost the pressure force are quickly driven by the elastic reset pull of the three sets of return springs 103 to move down and reset to the lowest state on the three sets of lifting rods 104. After the placement table 107 moves down to its full position, it separates the polishing pad that has been ground from the two sets of first leveling tooth discs 76 and second leveling tooth discs 77 to the initial state through the mesh plate 108. After that, the worker removes the polishing pad that has been ground from the mesh plate 108. If it is necessary to grind the other side of the polishing pad, it can be directly turned downward with the ground side facing down and the other side of the polishing pad that has not been ground facing up for grinding. The pressure relief valves on the three sets of pressure relief pipes 98 are controlled to close.

[0069] If a new polishing pad needs to be replaced, similarly, the pressurized gas in the three groups of pressurized three-way valves 95 is supplied to the three groups of bottom cylinders 6 on the base 5 through the three groups of first pressurized pipes 97. As the three-way pressurized gas is continuously supplied and a pressurized pressure force is formed at the bottom of the inner cavity of the three groups of bottom cylinders 6, under the action of the pressurized pressure force, the three groups of vertical grooves 101 and the sliders 106 provide sliding limit compensation for the placement table 107. Then, the pressurized pressure force in the three groups of bottom cylinders 6 forces the three groups of slides 102 to drive the dust collection box 105 and the placement table 107 on the three groups of lifting rods 104 to slide upward in the three groups of bottom cylinders 6, and drives the three complex rods 106 to move upward. The positioning spring 103 is stretched upward until the convex block 13 on the annular frame 2 is clamped with the concave groove 14 in the placement table 107, and the newly replaced polishing pad is re-fitted with the arc-shaped polishing block 17 and the circular polishing block 22 on the two sets of first leveling toothed discs 76 and second leveling toothed discs 77. Similarly, the polishing pads are subjected to batch grinding operations, and the granular dust generated below during the grinding of the polishing pads falls into the dust collecting box 105 through the mesh plate 108, and then the three sets of pull-out boxes 12 are regularly pulled out of the dust collecting box 105 to clean the granular dust accumulated in the dust collecting box 105.

[0070] It should be noted that the specific models and specifications of the servo motor 71 and the refrigerator 113 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0071] The power supply and principles of the servo motor 71 , the refrigerator 113 , the boost three-way valve 95 and the pressure gauge 96 are clear to those skilled in the art and will not be described in detail here.

[0072] The above are merely examples of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may be subject to various modifications and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures.

[0073] The above are only specific embodiments of the present application, but the scope of protection of this application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of this application. Therefore, the scope of protection of this application should be based on the scope of protection of the claims.

Claims

1. A flattening device based on the graphical distribution of the particle matrix of the brazing process, characterized in that: include: A bracket (1), wherein the top of the bracket (1) is fixedly connected to an annular frame (2), and the top of the annular frame (2) is fixedly connected to a dust cover (3); the top of the dust cover (3) is fixedly connected to a top cylinder (4), and the bottom of the bracket (1) is fixedly connected to a base (5), and the top of the base (5) is connected to a bottom cylinder (6); the inner cavity of the annular frame (2) is provided with a leveling component (7), and the leveling component (7) comprises a servo motor (71), the servo motor (71) is fixed to one side of the dust cover (3) through a support, and the output shaft of the servo motor (71) is fixedly connected to a main synchronous wheel (72), the side of the main synchronous wheel (72) away from the servo motor (71) is connected to a slave synchronous wheel (73) through a synchronous belt transmission, and the inner cavity of the slave synchronous wheel (73) is fixedly connected to a rotating shaft (74) that rotates with the dust cover (3), and the inner cavity of the top cylinder (4) is provided with a dust collection component (8), and the dust collection component (8) The invention comprises a driving bevel gear (81), wherein the driving bevel gear (81) is fixed on a side of the rotating shaft (74) close to the synchronous wheel (73), and the top of the driving bevel gear (81) is meshed with a driven bevel gear (82), the inner cavity of the driven bevel gear (82) is fixedly connected to a concave rod frame (83), and the center of the concave rod frame (83) is rotatably connected to a rotating sleeve (84), and a dust removal component (9) is provided on the side of the dust collection component (8) away from the dust cover (3). The dust removal assembly (9) includes a dust exhaust pipe (91), the dust exhaust pipe (91) is connected to the exhaust port of the top cylinder (4), and an exhaust valve is provided on the dust exhaust pipe (91), one end of the dust exhaust pipe (91) away from the top cylinder (4) is connected to a dust collecting cylinder (92) fixedly matched with the bracket (1), and the inner cavity of the dust collecting cylinder (92) is respectively provided with an upper filter frame (93) and a lower filter frame (94) from top to bottom, and the inner cavity of the bottom cylinder (6) is provided with a lifting assembly (10); The bottom of the rotating shaft (74) is fixedly connected to a driving circular gear (75), and the four sides of the driving circular gear (75) are respectively meshed with a first flattening toothed disc (76) and a second flattening toothed disc (77), and the inner wall of the annular frame (2) is fixedly connected to a fixed gear ring (78) meshed with the first flattening toothed disc (76) and the second flattening toothed disc (77); The first flattening tooth disc (76) and the second flattening tooth disc (77) are arranged in an axisymmetric staggered state along the central axis of the driving circular gear (75); the top and bottom of the driving circular gear (75) are fixedly connected to the four sides thereof with anti-slip plates used in conjunction with the first flattening tooth disc (76) and the second flattening tooth disc (77); and the bottom of the inner cavity of the annular frame (2) is fixedly connected to an extension end used in conjunction with the first flattening tooth disc (76) and the second flattening tooth disc (77); The rotating sleeve (84) is fixedly connected to a connecting rod (85), and the other end of the connecting rod (85) is hinged with a piston (86) that is slidably matched with the top cylinder (4), and the air intake of the top cylinder (4) is connected to a Y-shaped dust suction pipe (87), an air intake valve is provided on the Y-shaped dust suction pipe (87), and the bottom end of the Y-shaped dust suction pipe (87) is connected to a large-caliber dust suction head (88) used in conjunction with the dust cover (3).

2. The flattening device based on the graphical distribution of the brazing process particle matrix according to claim 1 is characterized in that: The bottom of the dust collecting cylinder (92) is connected to a boosting three-way valve (95), and the inner end of the boosting three-way valve (95) is provided with a pressure gauge (96), the bottom end of the boosting three-way valve (95) is connected to a first boosting pipe (97) used in conjunction with the base (5) and the bottom cylinder (6), and the exhaust port of the bottom cylinder (6) is connected to a pressure relief pipe (98), and the pressure relief valve is provided on the pressure relief pipe (98).

3. The flattening device based on the graphical distribution of the brazing process particle matrix according to claim 2, characterized in that: The lifting assembly (10) includes a vertical slot (101), the vertical slot (101) is opened on a side of the bracket (1) close to the annular frame (2), and the inner cavity of the bottom cylinder (6) is slidably connected to a slide seat (102), the bottom of the slide seat (102) is fixedly connected to a return spring (103) used in conjunction with the base (5), and the top of the slide seat (102) is fixedly connected to a lifting rod (104) slidably matched with the bottom cylinder (6), the top of the lifting rod (104) is fixedly connected to a dust box (105), and the top of the dust box (105) is connected to a placement table (107) used in conjunction with the annular frame (2), the placement table (107) is fixedly connected to sliders (106) slidably matched with the vertical slot (101) on all four sides, and the inner cavity of the placement table (107) is provided with a mesh plate (108) used in conjunction with the driving circular gear (75), the first leveling toothed disc (76) and the second leveling toothed disc (77).

4. The flattening device based on the graphical distribution of the brazing process particle matrix according to claim 3, characterized in that: The first flattening toothed disc (76) and the second flattening toothed disc (77) have the same ring diameter.

5. The flattening device based on the graphical distribution of the brazing process particle matrix according to claim 4 is characterized in that: The Y-shaped dust suction pipe (87) and the large-diameter dust suction head (88) are distributed in a triangular equidistant state along the central axis of the dust cover (3), and an arc-shaped chamfer is provided at the inner end of the dust cover (3) close to the large-diameter dust suction head (88).

6. The flattening device based on the graphical distribution of the brazing process particle matrix according to claim 5, characterized in that: Pull-out boxes (12) are provided around the inner cavity of the dust collecting box (105), and convex card blocks (13) are integrally formed around the bottom of the annular frame (2), and concave card slots (14) for use with the convex card blocks (13) are provided around the top of the placement table (107).

7. Diamond trimmer based on brazing process particle matrix graphical distribution, the trimming device based on brazing process particle matrix graphical distribution according to claim 6, characterized in that, The top and bottom of the inner cavity of the first flattening toothed disc (76) are each provided with a mounting groove (15), and the inner cavity of the mounting groove (15) is respectively provided with a fixed end cover (16) and an arc-shaped polishing block (17). The inner cavity of the second flattening toothed disc (77) is each provided with a mounting hole (20), and the inner cavity of the mounting hole (20) is provided with a circular polishing block (22).

Images