Parallel Twin-Shaft Hot Melt Cutting Machine
By designing the automatic feeding and cutting mechanism of the parallel double-axis hot melt cutting machine, the problem of manual operation of the existing cutting machine is solved, and the smooth cutting of the material head and tail is achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411666500.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2044-11-21
AI Technical Summary
The existing EVA film cutting machine needs to be manually operated when replacing the material roll, and there are problems of uneven overlap and inconvenient operation, making it difficult to achieve automated hot melt connections.
A parallel double-shaft hot melt cutting machine is designed, including a head material clamping translation mechanism, a hot melt clamping cutting mechanism and a tail material clamping mechanism. The reel push mechanism is used to automatically load the machine without stopping, and the hot melt cutting mechanism is used to realize automatic cutting and hot melt connection between the material head and the material tail.
The smooth cutting of the material head and tail is achieved, manual operation is reduced, and production efficiency and product quality are improved.
Smart Images

Figure CN119159827B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cutting equipment, and particularly to a parallel double-axis hot melt cutting machine. Background Art
[0002] EVA (short for ethylene-vinyl acetate copolymer) film is an important component of photovoltaic cells. Its function is to paste the cells of photovoltaic cell modules on the bottom plate and paste tempered glass on the cells. EVA film is often used in rolls. When in use, the rolled EVA film is cut into thin sheets equivalent to the area of photovoltaic cell modules.
[0003] Existing EVA film cutting machines still have some deficiencies. For example, Chinese Patent No. 202211208789.0 discloses a hot melt cutting machine and its cutting method, which includes a first frame and a second frame. The second frame is located on one side of the first frame. A hot melt feeding mechanism for feeding materials is arranged on the first frame. A feeding and cutting mechanism for pulling and cutting materials, a pressing mechanism for pressing materials, and a pulling mechanism for pulling materials to a specified length are arranged on the second frame. The hot melt feeding mechanism, the feeding and cutting mechanism, the pressing mechanism, and the pulling mechanism are arranged in sequence. A discharging mechanism is also arranged below the pressing mechanism and the pulling mechanism on the second frame. When working, when a roll of material reaches the end of the material, it is necessary to manually remove the air shaft, install a new material roll, feed the new material roll, and pull the head of the new material roll through the head pressing component and overlap it on the tail of the previous material, that is, the connection part of the two material rolls needs to be manually overlapped. However, there are problems such as uneven overlapping parts and inconvenient overlapping for large material rolls in manual overlapping. Summary of the Invention
[0004] The technical problem solved by the present invention is to provide a parallel double-axis hot melt cutting machine that can achieve automatic hot melt connection of two rolls of material.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a parallel double-axis hot melt cutting machine, including a frame. A placement rack is arranged at the lower end of the frame. A first material unwinding shaft and a second material unwinding shaft are arranged on the placement rack. From the inlet to the outlet direction at the upper end of the frame, a head material clamping and translation mechanism, a hot melt clamping and cutting mechanism, and a tail material clamping mechanism are arranged in sequence.
[0006] One end of the first unwinding shaft and the second unwinding shaft is the driving end, and the other end of the first unwinding shaft and the second unwinding shaft is the limiting end. First driving gears are arranged at the driving ends of the first unwinding shaft and the second unwinding shaft. A driving motor is arranged on one side of the frame close to the driving end, and a second driving gear is arranged at the driving end of the driving motor. When the first unwinding shaft or the second unwinding shaft moves to the working position, the first driving gear and the second driving gear are engaged. A limiting mechanism for limiting the limiting end and a unwinding shaft pushing mechanism for pushing the second unwinding shaft to the working position are respectively arranged on one side of the frame close to the limiting end;
[0007] A tail material detection mechanism for detecting the tail material is further arranged on the frame.
[0008] Furthermore: The unwinding shaft pushing mechanism includes a front mounting plate and a rear mounting plate mounted on the frame. Front rotating shafts and rear rotating shafts are rotatably connected to both the front mounting plate and the rear mounting plate. A rotating shaft driving motor for driving the front rotating shaft or the rear rotating shaft to rotate is further included. Wheels are arranged on both the front rotating shaft and the rear rotating shaft. A belt is further included, and the belt is sleeved on the wheels;
[0009] A driving plate mounted on the belt is further included. A first adjusting plate is mounted on the driving plate. A second adjusting plate is further included and is mounted on the first adjusting plate. An arc-shaped structure is arranged at the end of the first adjusting plate, and the end of the arc-shaped structure is a protruding part. A mounting shaft is arranged on the second adjusting plate and is located at the arc-shaped structure. A pushing block is further included, and the pushing block is composed of a pushing part, a rotating mounting part and a limiting part arranged from top to bottom in sequence. The rotating mounting part is rotatably connected to the mounting shaft. The limiting part is a groove sunken inward, and the protruding part of the first adjusting plate is located in the limiting part. The weight of the limiting part is greater than the weight of the pushing part.
[0010] Furthermore: The limiting mechanism includes a support block and a limiting arc-shaped block arranged corresponding to each other up and down at the working position. A first driving cylinder for driving the limiting arc-shaped block to move downward and a second driving cylinder for driving the support block to move upward are further included. When the first unwinding shaft or the second unwinding shaft moves to the working position, the limiting end of the first unwinding shaft or the second unwinding shaft is limited between the arc-shaped block and the support block.
[0011] Furthermore: The head material clamping and translating mechanism includes a first clamping block and a second clamping block. The two ends of the first clamping block and the second clamping block are connected by a push-pull clamp. A first limiting block and a second limiting block that can slide on the first clamping block are sleeved on the first clamping block. A first locking knob for locking the first limiting block on the first clamping block is arranged on the first limiting block. A second locking knob for locking the second limiting block on the first clamping block is arranged on the second limiting block;
[0012] Both ends of the first clamping block are further provided with a horizontal driving cylinder for driving the first clamping block to move horizontally, and the horizontal driving cylinder is installed on the machine frame;
[0013] A scale is provided on the surface of the first clamping block.
[0014] Further: The tail material clamping mechanism includes an upper clamping roller and a lower clamping roller. First clamping mounting plates and second clamping mounting plates are respectively arranged at both ends of the upper clamping roller and the lower clamping roller. Both ends of the lower clamping roller are respectively rotatably connected to the first clamping mounting plate and the second clamping mounting plate;
[0015] A first lifting plate is slidably connected to the first clamping mounting plate. A third driving cylinder for driving the first lifting plate to move up and down along the first clamping mounting plate is further included. A rotation driving motor for driving the lower clamping roller to rotate is also provided on the first clamping mounting plate;
[0016] A second lifting plate is slidably connected to the second clamping mounting plate. A fourth driving cylinder for driving the second lifting plate to move up and down along the second clamping mounting plate is further included.
[0017] Further: A receiving frame is arranged at the bottom of the discharge end of the machine frame. A baffle is arranged at one end of the receiving frame away from the machine frame. Rollers are arranged at the bottom of the receiving frame. The moving direction of the rollers is perpendicular to the moving direction from the inlet to the outlet. A buffer block is arranged on the side of the baffle facing the machine frame.
[0018] Further: The hot melt clamping and cutting mechanism includes an upper moving plate slidably connected to the machine frame. A fifth driving cylinder for driving the upper moving plate to move horizontally along the machine frame is further included. An upper cross beam is fixedly connected to the upper moving plate. An upper hot melt assembly is arranged on one side of the upper cross beam. A sixth driving cylinder for driving the upper hot melt assembly to move up and down is arranged on the upper cross beam. A cutting knife is arranged on one side of the upper hot melt assembly. A cutting knife driving module for driving the cutting knife to move horizontally is further included. The moving direction of the cutting knife is perpendicular to the winding movement direction of the coil material of the first unwinding shaft;
[0019] A lower hot melt assembly corresponding to the upper hot melt assembly is also arranged on the machine frame. A cutting and clamping mechanism is arranged on one side of the lower hot melt assembly;
[0020] The cutting and clamping mechanism includes a support frame. A pressing block is arranged above the support frame. A seventh driving cylinder for driving the pressing block to move towards the support frame is further included.
[0021] When the cutting and clamping mechanism clamps the coil material simultaneously with the upper hot melt assembly and the lower hot melt assembly, the tip of the cutting knife contacts the coil material to be cut, and the cutting knife is located between the cutting and clamping mechanism, the upper hot melt assembly and the lower hot melt assembly.
[0022] Further, a detection camera is also provided on the upper part of the frame, and the detection camera is located between the hot melt clamping and cutting mechanism and the tail material clamping mechanism.
[0023] Further, a support plate for supporting the coil material is also provided on the frame, and the support plate is located between the hot melt clamping and cutting mechanism and the tail material clamping mechanism;
[0024] A third lifting plate is provided at the material inlet of the frame. A support seat is provided on the third lifting plate. A positioning groove is provided on the support seat. A blocking protrusion is provided on the side of the support seat away from the frame. It also includes an eighth driving cylinder for driving the third lifting plate to move up and down.
[0025] The beneficial effects of the present invention are as follows: By setting the hot melt clamping and cutting mechanism, the method can cut the head and tail of the product, thereby ensuring the flatness of the product at the hot melt part. At the same time, through the setting of the coil feeding shaft pushing mechanism, the head material clamping and translation mechanism and the limiting mechanism, automatic non-stop feeding can be realized, thus reducing manual work and improving the production efficiency of the product. Description of the Drawings
[0026] Figure 1 It is a schematic structural diagram of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0027] Figure 2 It is a schematic structural diagram of the parallel double-axis hot melt cutting machine from another perspective according to the embodiment of the present application.
[0028] Figure 3 It is a schematic internal structural diagram of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0029] Figure 4 It is a schematic diagram of the unwinding mechanism of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0030] Figure 5 It is a schematic structural diagram of the receiving frame of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0031] Figure 6 It is a schematic structural diagram of the lifting support mechanism of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0032] Figure 7 It is a schematic structural diagram of the head material clamping and translation mechanism of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0033] Figure 8 It is a schematic structural diagram of the hot melt clamping and cutting mechanism of the parallel double-axis hot melt cutting machine according to the embodiment of the present application.
[0034] Figure 9Schematic diagram of the cutting structure in the hot-melt clamping and cutting mechanism of the parallel dual-axis hot-melt cutting machine according to the embodiment of the present application.
[0035] Figure 10 Schematic diagram of the structure of the tail material clamping mechanism of the parallel dual-axis hot-melt cutting machine according to the embodiment of the present application.
[0036] Figure 11 Schematic diagram of the structure of the unwinding shaft pushing mechanism of the parallel dual-axis hot-melt cutting machine according to the embodiment of the present application.
[0037] The markings in the figure are:
[0038] Frame 1, first unwinding shaft 101, second unwinding shaft 102, first driving gear 103, driving motor 104, second driving gear 105, support block 106, limiting arc block 107, first driving cylinder 108, second driving cylinder 109;
[0039] Placement rack 2, receiving rack 201, baffle 202, roller 203, buffer block 204, third lifting plate 205, support seat 206, positioning groove 207, blocking protrusion 208, eighth driving cylinder 209;
[0040] Head material clamping and translation mechanism 3, first clamping block 301, second clamping block 302, push-pull clamp 303, first limiting block 304, second limiting block 305, horizontal driving cylinder 306, scale 307;
[0041] Hot-melt clamping and cutting mechanism 4, upper moving plate 401, fifth driving cylinder 402, upper cross beam 403, upper hot-melt assembly 404, sixth driving cylinder 405, cutting knife 406, cutting knife driving module 407, lower hot-melt assembly 408, support frame 409, pressing block 410, seventh driving cylinder 411;
[0042] Tail material clamping mechanism 5, upper clamping roller 501, lower clamping roller 502, first clamping mounting plate 503, first lifting plate 504, third driving cylinder 505, rotating driving motor 506;
[0043] Unwinding shaft pushing mechanism 6, front mounting plate 601, front rotating shaft 602, rotating shaft driving motor 603, runner 604, belt 605, driving plate 606, first adjusting plate 607, second adjusting plate 608, protruding part 609, mounting shaft 610, pushing block 611, pushing part 612, limiting part 613;
[0044] Tail material detection mechanism 7, detection camera 8, support plate 9. Detailed implementation manners
[0045] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following detailed description of the specific embodiments of the present invention will be given in conjunction with the accompanying drawings.
[0046] As Figures 1 to 3 shown, the embodiment of the present application discloses a parallel double-axis hot melt cutting machine, including a frame 1. A placement rack 2 is provided at the lower end of the frame 1. A first unwind reel 101 and a second unwind reel 102 are provided on the placement rack 2. At the upper end of the frame 1, a head material clamping and translation mechanism 3, a hot melt clamping and cutting mechanism 4, and a tail material clamping mechanism 5 are sequentially arranged from the feeding port to the discharging port direction;
[0047] One end of the first unwind reel 101 and the second unwind reel 102 is the driving end, and the other end of the first unwind reel 101 and the second unwind reel 102 is the limiting end. First driving gears 103 are provided at the driving ends of the first unwind reel 101 and the second unwind reel 102. A driving motor 104 is provided on one side of the frame 1 close to the driving end. A second driving gear 105 is provided at the driving end of the driving motor 104. When the first unwind reel 101 or the second unwind reel 102 moves to the working position, the first driving gear 103 and the second driving gear 105 are engaged. A limiting mechanism for limiting the limiting end and a reel pushing mechanism 6 for pushing the second unwind reel 102 to the working position are respectively provided on one side of the frame 1 close to the limiting end;
[0048] A tail material detection mechanism 7 for detecting the tail material is further provided on the frame 1.
[0049] During specific operation, the first unwind reel 101 is in the working position. The coil material passes through the hot melt clamping and cutting mechanism 4 and the tail material clamping mechanism 5 respectively and is transported forward under the drive of the driving motor 104. That is, through the engagement of the first driving gear 103 and the second driving gear 105, the first driving gear 103 rotates, thereby feeding out the coil material. The second unwind reel 102 is located at the feeding port. The material head of the second unwind reel 102 is clamped at the head material clamping and translation mechanism 3. When the tail material detection mechanism 7 detects that the first unwind reel 101 unwinds to the tail material, the tail material clamping mechanism 5 clamps the coil of the first unwind reel 101. The tail material clamping mechanism 5 rotates and drives the material tail of the first coil in the first unwind reel 101 to move forward, so that the material tail moves to the hot melt clamping and cutting mechanism 4. The hot melt clamping and cutting mechanism 4 cuts the material tail of the first coil. After the cutting is completed, the hot melt clamping and cutting mechanism 4 resets. The head material clamping and translation mechanism 3 drives the material head of the second coil in the second unwind reel 102 to pass through the hot melt clamping and cutting mechanism 4. The reel pushing mechanism 6 pushes the second unwind reel 102 to the working position. The hot melt clamping and cutting mechanism 4 cuts the material head of the second coil. After the cutting is completed, the material tail of the first coil and the material head of the second coil are hot melted together by the hot melt clamping and cutting mechanism 4.
[0050] This structure can realize the cutting of the head and tail of the product through the setting of the hot-melt clamping and cutting mechanism 4, so as to ensure the flatness of the product at the hot-melt part. At the same time, through the setting of the unwind reel pushing mechanism 6, the head material clamping and translation mechanism 3 and the limiting mechanism, automatic feeding without stopping the machine can be realized, thus reducing manual work and improving the production efficiency of the product.
[0051] In this embodiment, as Figure 11 shown, the unwind reel pushing mechanism 6 includes a front mounting plate 601 and a rear mounting plate installed on the frame 1. The front mounting plate 601 and the rear mounting plate are both rotatably connected with a front rotating shaft 602 and a rear rotating shaft, and further includes a rotating shaft driving motor 603 for driving the rotation of the front rotating shaft 602 or the rear rotating shaft. The front rotating shaft 602 and the rear rotating shaft are both provided with runners 604, and further includes a belt 605. The belt 605 is sleeved on the runners 604;
[0052] It further includes a driving plate 606 installed on the belt 605. A first adjusting plate 607 is installed on the driving plate 606. A second adjusting plate 608 is further installed on the first adjusting plate 607. The end of the first adjusting plate 607 is provided with an arc structure, and the end of the arc structure is a protruding part 609. An installation shaft 610 is provided on the second adjusting plate 608, and the installation shaft 610 is located at the arc structure. A push block 611 is further included. The push block 611 is composed of a pushing part 612, a rotating installation part and a limiting part 613 arranged from top to bottom. The rotating installation part is rotatably connected with the installation shaft 610. The limiting part 613 is an inwardly concave groove, and the protruding part 609 of the first adjusting plate 607 is located in the limiting part 613. The weight of the limiting part 613 is greater than the weight of the pushing part 612.
[0053] Specifically, when loading materials without stopping the machine, first, the second unwinding reel 102 is pushed into the feeding port of the machine frame 1. During the pushing process, the pushing block 611 rotates counterclockwise along the rotating mounting part, so that the second unwinding reel 102 can enter the placing rack 2 through the pushing block 611. At this time, since the weight of the limiting part 613 is greater than that of the pushing part 612, the pushing block 611 rotates clockwise and returns to the vertical state. At the same time, since the protruding part 609 of the first adjusting plate 607 is located within the limiting part 613, the pushing block 611 cannot continue to rotate, thus maintaining the vertical state. Then, the rotating shaft driving motor 603 drives the runner 604 on the front rotating shaft 602 or the rear rotating shaft to rotate, so that the belt 605 rotates, and further drives the driving plate 606 to move, thereby driving the pushing block 611 to push the second unwinding reel 102 forward to the working position, so that the first driving gear 103 of the second unwinding reel 102 meshes with the second driving gear 105. At the same time, the second unwinding reel 102 is limited by the limiting mechanism. At this time, the first unwinding reel 101 is pushed out to the discharging port of the machine frame 1 by the second unwinding reel 102, thus realizing the automatic feeding operation.
[0054] In this structure, waist-shaped slots are provided on both the driving plate 606 and the first adjusting plate 607, so that the positions of the first adjusting plate 607 and the second adjusting plate 608 can be adjusted by the cooperation of the bolts and the positions of the waist-shaped slots, so that the pushing block 611 can better push the second unwinding reel 102 to move. At the same time, the pushing block 611 is designed in such a form that the weight of the limiting part 613 is greater than that of the pushing part 612 and the pushing block 611 can rotate. Thus, on the one hand, the pushing block 611 will not block the entry of the second unwinding reel 102 into the machine frame 1, and at the same time, the automatic reset of the pushing block 611 can be realized, enabling it to play the role of pushing the second unwinding reel 102 to move.
[0055] In this embodiment, the limiting mechanism includes a support block 106 and a limiting arc block 107 arranged corresponding to each other up and down at the working position, and further includes a first driving cylinder 108 for driving the limiting arc block 107 to move downward and a second driving cylinder 109 for driving the support block 106 to move upward. When the first unwinding reel 101 or the second unwinding reel 102 moves to the working position, the limiting end of the first unwinding reel 101 or the second unwinding reel 102 is limited between the arc block and the support block 106.
[0056] Specifically, when the first unwinding reel 101 or the second unwinding reel 102 is pushed to the working position, the second driving cylinder 109 drives the support block 106 to move upward, and at the same time, the first driving cylinder 108 drives the limiting arc block 107 to move downward, so that the limiting end of the first unwinding reel 101 or the second unwinding reel 102 is limited between the arc block and the support block 106, so that the first unwinding reel 101 or the second unwinding reel 102 rotates under the action of the driving motor 104, so that the first unwinding reel 101 or the second unwinding reel 102 can unwind materials outward.
[0057] In this structure, the support block 106 and the limiting arc block 107 can limit the first unwinding shaft 101 or the second unwinding shaft 102 to prevent the first unwinding shaft 101 or the second unwinding shaft 102 from being misaligned during operation.
[0058] In this embodiment, as Figure 7 shown, the head material clamping and translation mechanism 3 includes a first clamping block 301 and a second clamping block 302. The two ends of the first clamping block 301 and the second clamping block 302 are connected by a push-pull clamp 303. A first limiting block 304 and a second limiting block 305 that can slide on the first clamping block 301 are sleeved on the first clamping block 301. A first locking knob for locking the first limiting block 304 on the first clamping block 301 is arranged on the first limiting block 304, and a second locking knob for locking the second limiting block 305 on the first clamping block 301 is arranged on the second limiting block 305;
[0059] Two ends of the first clamping block 301 are further provided with a horizontal driving cylinder 306 for driving the first clamping block 301 to move horizontally. The horizontal driving cylinder 306 is installed on the frame 1;
[0060] A scale 307 is arranged on the surface of the first clamping block 301.
[0061] Specifically, when clamping the material head of the second unwinding shaft 102 at the head material clamping and translation mechanism 3, first loosen the push-pull clamp 303, loosen the first locking knob and the second locking knob, then adjust the positions of the first limiting block 304 and the second limiting block 305 according to the width of the rolled material in cooperation with the scale 307, then tighten the first locking knob and the second locking knob, pass the material head of the second unwinding shaft 102 through the gap between the first clamping block 301 and the second clamping block 302, and then pull the push-pull clamp 303 so that the material head is clamped between the first clamping block 301 and the second clamping block 302. When feeding the second unwinding shaft 102 is required, the horizontal driving cylinder 306 drives the first clamping block 301 to drive the material head of the second rolled material through the hot melt clamping and cutting mechanism 4 to complete the feeding operation.
[0062] The setting of this structure can realize the automatic feeding operation. At the same time, the setting of the first limiting block 304 and the second limiting block 305 can realize the limitation of the clamping position of the material head of the second unwinding shaft 102, making the clamping position of the material head more accurate, so that after feeding, the position of the material head and the position of the material tail of the previous roll can coincide. At the same time, the first limiting block 304 and the second limiting block 305 are adjustable structures, so they can be adjusted according to the width of the material head, so that this device can be adapted to use various rolled materials with different widths.
[0063] In this embodiment, as Figure 10 shown, the tail stock clamping mechanism 5 includes an upper clamping roller 501 and a lower clamping roller 502. First clamping mounting plates 503 are respectively arranged at both ends of the upper clamping roller 501 and the lower clamping roller 502, and second clamping mounting plates are respectively arranged at both ends of the lower clamping roller 502. Both ends of the lower clamping roller 502 are rotatably connected to the first clamping mounting plates 503 and the second clamping mounting plates respectively;
[0064] A first lifting plate 504 is slidably connected to the first clamping mounting plate 503. A third driving cylinder 505 for driving the first lifting plate 504 to move up and down along the first clamping mounting plate 503 is further included. A rotation driving motor 506 for driving the lower clamping roller 502 to rotate is further arranged on the first clamping mounting plate 503;
[0065] A second lifting plate is slidably connected to the second clamping mounting plate. A fourth driving cylinder for driving the second lifting plate to move up and down along the second clamping mounting plate is further included.
[0066] Specifically, when the tail stock detection mechanism 7 detects that the first unwinding shaft 101 unwinds to the tail stock, the tail stock clamping mechanism 5 clamps the coil on the first unwinding shaft 101, thereby preventing the coil on the first unwinding shaft 101 from slipping. When performing the tail stock clamping operation, the third driving cylinder 505 and the fourth driving cylinder synchronously drive the first lifting plate 504 and the second lifting plate to descend, so that the upper clamping roller 501 and the lower clamping roller 502 clamp the coil. When it is necessary to convey the coil forward, the rotation driving motor 506 drives the lower clamping roller 502 to rotate, thereby realizing the forward conveyance of the coil.
[0067] In this structure, the setting of the tail stock clamping mechanism 5 can, on the one hand, prevent the tail stock of the coiled material from slipping, and on the other hand, can also realize the slow forward conveyance of the tail stock of the coiled material.
[0068] In this embodiment, as Figure 5 shown, a receiving frame 201 is arranged at the bottom of the discharging end of the frame 1. A baffle 202 is arranged at one end of the receiving frame 201 away from the frame 1. A roller 203 is arranged at the bottom of the receiving frame 201. The moving direction of the roller 203 is perpendicular to the moving direction from the feeding port to the discharging port. A buffer block 204 is arranged on the side of the baffle 202 facing the frame 1.
[0069] Specifically, when the second unwinding shaft 102 automatically feeds the material, the first unwinding shaft 101 is pushed out to the receiving frame 201 by the second unwinding shaft 102. When manually collecting the first unwinding shaft 101, the first unwinding shaft 101 can be taken out along the rolling direction of the roller 203.
[0070] In this structure, the setting of the storage rack 201 can achieve the function of collecting empty winding shafts. Among them, the setting of the baffle 202 can play a buffering role for the empty winding shaft to prevent the empty winding shaft from directly colliding with the storage rack 201. At the same time, the setting of the roller 203 can facilitate the removal of the empty winding shaft and reduce the direct friction between the empty winding shaft and the storage rack 201.
[0071] In this embodiment, as Figure 8 and Figure 9 shown, the hot melt clamping and cutting mechanism 4 includes an upper moving plate 401 slidably connected to the frame 1, and further includes a fifth driving cylinder 402 for driving the upper moving plate 401 to move horizontally along the frame 1. An upper cross beam 403 is fixedly connected to the upper moving plate 401. An upper hot melt assembly 404 is arranged on one side of the upper cross beam 403. A sixth driving cylinder 405 for driving the upper hot melt assembly 404 to move up and down is arranged on the upper cross beam 403. A cutting knife 406 is arranged on one side of the upper hot melt assembly 404, and further includes a cutting knife driving module for driving the cutting knife 406 to move horizontally. The moving direction of the cutting knife 406 is perpendicular to the winding movement direction of the first winding shaft 101;
[0072] A lower hot melt assembly 408 corresponding to the upper hot melt assembly 404 is further arranged on the frame 1. A cutting and clamping mechanism is arranged on one side of the lower hot melt assembly 408;
[0073] The cutting and clamping mechanism includes a support frame 409. A pressing block 410 is arranged above the support frame 409, and further includes a seventh driving cylinder 411 for driving the pressing block 410 to move towards the support frame 409.
[0074] When the cutting and clamping mechanism clamps the winding material simultaneously with the upper hot melt assembly 404 and the lower hot melt assembly 408, the tip of the cutting knife 406 contacts the winding material to be cut, and the cutting knife 406 is located between the cutting and clamping mechanism, the upper hot melt assembly 404 and the lower hot melt assembly 408.
[0075] Specifically, when the tail stock detection mechanism 7 detects that the first unwinding shaft 101 unwinds to the tail stock, the tail stock clamping mechanism 5 clamps the material roll of the first unwinding shaft 101. The tail stock clamping mechanism 5 rotates and drives the tail of the first roll of material in the first unwinding shaft 101 to move forward, so that the tail of the material moves to the hot melt clamping and cutting mechanism 4. The sixth driving cylinder 405 drives the upper hot melt assembly 404 to press down, and the seventh driving cylinder 411 drives the pressing block 410 to press down. The tail of the first roll of material is pressed between the cutting and clamping mechanism, the upper hot melt assembly 404 and the lower hot melt assembly 408. The cutting knife 406 cuts the tail of the first roll of material under the action of the cutting knife driving module. After the cutting is completed, the upper hot melt assembly 404 and the pressing block 410 reset. The head stock clamping and translation mechanism 3 drives the head of the second roll of material in the second unwinding shaft 102 to pass through the hot melt clamping and cutting mechanism 4. The fifth driving cylinder 402 drives the upper hot melt assembly 404 and the cutting knife 406 to move 20 - 30 mm in the direction of the material outlet. The sixth driving cylinder 405 drives the upper hot melt assembly 404 to press down, and the seventh driving cylinder 411 drives the pressing block 410 to press down. The head of the second roll of material is pressed between the cutting and clamping mechanism, the upper hot melt assembly 404 and the lower hot melt assembly 408. The cutting knife 406 cuts the head of the second roll of material under the action of the cutting knife driving module. After the cutting is completed, the upper hot melt assembly 404 and the lower hot melt assembly 408 are heated to melt the tail of the first roll of material and the head of the second roll of material together.
[0076] In this structure, through the setting of the cutting knife 406, the head and tail of the rolled material can be cut before hot melting, so that the head and tail of the rolled material are in a flush state during hot melting, and thus the flatness of the welding joint can be ensured.
[0077] In this embodiment, as Figure 3 shown, a detection camera 8 is further provided on the upper part of the frame 1, and the detection camera 8 is located between the hot melt clamping and cutting mechanism 4 and the tail stock clamping mechanism 5.
[0078] The rear end of this device is connected to subsequent cutting equipment and punching equipment. After the hot melting is completed, under the drive of the tail stock clamping mechanism 5, the rolled material moves forward a set distance. The detection camera 8 detects the position of the welding joint, and after calculating the designed movement distance, it determines whether the hot melting position will be at the punching position. If so, the subsequent cutting equipment will pull the rolled material forward by 30 - 50 mm and cut it off, so as to avoid punching at the hot melting position.
[0079] In this embodiment, as Figure 3 shown, a support plate 9 for supporting the rolled material is further provided on the frame 1, and the support plate 9 is located between the hot melt clamping and cutting mechanism 4 and the tail stock clamping mechanism 5;
[0080] The frame 1 is provided with a third lifting plate 205 at the feed port, the third lifting plate 205 is provided with a support seat 206, the support seat 206 is provided with a positioning groove 207, the support seat 206 is provided with a blocking protrusion 208 on the side away from the frame 1, and also includes an eighth driving cylinder 209 for driving the third lifting plate 205 to perform lifting movement.
[0081] Specifically, when new material is loaded, the eighth drive cylinder 209 drives the third lifting plate 205 to descend, and an external forklift places the new coil on the support block 106, and then the eighth drive cylinder 209 drives the third lifting plate 205 to rise, and the new coil is manually pushed onto the placement rack 2.
[0082] In this structure, through the setting of the third lifting plate 205, the external docking equipment can conveniently deliver new coils into the frame 1. The setting of the positioning groove 207 and the blocking protrusion 208 can prevent the coil placed on the support seat 206 from falling. At the same time, the setting of the support plate 9 can support the coil in motion.
[0083] The present invention also discloses a parallel double-axis hot-melt cutting method, including the parallel double-axis hot-melt cutting machine described above. The specific method is that the first unwinding shaft 101 is located at the working position, and the coil material passes through the hot-melt clamping and cutting mechanism 4 and the tail material clamping mechanism 5 to be transmitted forward respectively, the second unwinding shaft 102 is located at the material inlet, and the material head of the second unwinding shaft 102 is clamped at the head material clamping translation mechanism 3. When the tail material detection mechanism 7 detects that the first unwinding shaft 101 unwinds to the tail material, the tail material clamping mechanism 5 clamps the material roll of the first unwinding shaft 101, and the tail material clamping mechanism 5 rotates and drives the tail of the first coil material in the first unwinding shaft 101 to move forward, so that the tail material moves to the hot-melt clamping and cutting mechanism 4, the upper hot-melt component 404 is pressed down, and the pressing block 410 is pressed down, and the tail of the first coil material is pressed to the cutting clamping mechanism and between the upper hot-melt component 404 and the lower hot-melt component 408, and the cutting knife 406 is in the cutting The tail of the first coil is cut under the action of the cutter driving module. After the cutting is completed, the upper hot melt component 404 and the pressing block 410 are reset, and the head material clamping translation mechanism 3 drives the head material of the second coil in the second unwinding shaft 102 to pass through the hot melt clamping and cutting mechanism 4, and the unwinding shaft pushing mechanism 6 pushes the second unwinding shaft 102 to the working position, and the fifth driving cylinder 402 drives the upper hot melt component 404 and the cutting knife 406 to move 20-30mm in the direction of the discharge port, and the upper hot melt component 404 is pressed down, and the pressing block 410 is pressed down, and the head of the second coil is pressed to the cutting clamping mechanism and the upper hot melt component 404 and the lower hot melt component 408. The cutting knife 406 cuts the head of the second coil under the action of the cutting knife driving module. After the cutting is completed, the upper hot melt component 404 and the lower hot melt component 408 are heated to heat the tail of the first coil and the head of the second coil together.
[0084] This method can achieve the cutting of the head and tail of the product through the setting of the hot melt clamping and cutting mechanism 4, so as to ensure the flatness of the product at the hot melt part. At the same time, through the setting of the unwinding shaft pushing mechanism 6, the head material clamping and translation mechanism 3 and the limiting mechanism, automatic feeding without stopping can be achieved, thus reducing manual work and improving the production efficiency of the product.
[0085] The specific embodiments described above have further elaborated on the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. Parallel twin-shaft hot melt cutting machine, including a frame (1), characterized in that: A placement rack (2) is provided at the lower end of the frame (1). A first unwinding shaft (101) and a second unwinding shaft (102) are provided on the placement rack (2). At the upper end of the frame (1), in the direction from the feeding port to the discharging port, a head material clamping and translating mechanism (3), a hot melting clamping and cutting mechanism (4), and a tail material clamping mechanism (5) are sequentially arranged; One end of the first unwinding shaft (101) and the second unwinding shaft (102) is a driving end, and the other end is a limiting end. First driving gears (103) are provided at the driving ends of the first unwinding shaft (101) and the second unwinding shaft (102). A driving motor (104) is provided on one side of the frame (1) close to the driving end. A second driving gear (105) is provided at the driving end of the driving motor (104). When the first unwinding shaft (101) or the second unwinding shaft (102) moves to the working position, the first driving gear (103) and the second driving gear (105) are engaged. A limiting mechanism for limiting the limiting end and a unwinding shaft pushing mechanism (6) for pushing the second unwinding shaft (102) to the working position are respectively provided on one side of the frame (1) close to the limiting end; A tail material detecting mechanism (7) for detecting the tail material is further provided on the frame (1); The unwinding shaft pushing mechanism (6) includes a front mounting plate (601) and a rear mounting plate mounted on the frame (1). Front rotating shafts (602) and rear rotating shafts are rotatably connected to both the front mounting plate (601) and the rear mounting plate. It further includes a rotating shaft driving motor (603) for driving the rotation of the front rotating shaft (602) or the rear rotating shaft. Runner wheels (604) are provided on both the front rotating shaft (602) and the rear rotating shaft. A belt (605) is further included, and the belt (605) is sleeved on the runner wheels (604); It further includes a driving plate (606) mounted on the belt (605). A first adjusting plate (607) is mounted on the driving plate (606). A second adjusting plate (608) is further included and is mounted on the first adjusting plate (607). The end of the first adjusting plate (607) is provided with an arc-shaped structure, and the end of the arc-shaped structure is a protruding portion (609). A mounting shaft (610) is provided on the second adjusting plate (608), and the mounting shaft (610) is located at the arc-shaped structure. A push block (611) is further included. The push block (611) is composed of a pushing portion (612), a rotating mounting portion, and a limiting portion (613) arranged from top to bottom. The rotating mounting portion is rotatably connected to the mounting shaft (610). The limiting portion (613) is an inwardly concave groove. The protruding portion (609) of the first adjusting plate (607) is located in the limiting portion (613), and the weight of the limiting portion (613) is greater than the weight of the pushing portion (612); The head stock clamping and translation mechanism (3) includes a first clamping block (301) and a second clamping block (302). The two ends of the first clamping block (301) and the second clamping block (302) are connected by a push-pull clamp (303). A first limit block (304) and a second limit block (305) that can slide on the first clamping block (301) are sleeved on the first clamping block (301). A first locking knob for locking the first limit block (304) on the first clamping block (301) is arranged on the first limit block (304), and a second locking knob for locking the second limit block (305) on the first clamping block (301) is arranged on the second limit block (305). Horizontal driving cylinders (306) for driving the first clamping block (301) to move horizontally are further arranged at both ends of the first clamping block (301), and the horizontal driving cylinders (306) are installed on the frame (1). A scale (307) is arranged on the surface of the first clamping block (301). The tail stock clamping mechanism (5) includes an upper clamping roller (501) and a lower clamping roller (502). First clamping mounting plates (503) and second clamping mounting plates are respectively arranged at both ends of the upper clamping roller (501) and the lower clamping roller (502). Both ends of the lower clamping roller (502) are respectively rotationally connected to the first clamping mounting plate (503) and the second clamping mounting plate. A first lifting plate (504) is slidably connected to the first clamping mounting plate (503). A third driving cylinder (505) for driving the first lifting plate (504) to move up and down along the first clamping mounting plate (503) is further included. A rotation driving motor (506) for driving the lower clamping roller (502) to rotate is further arranged on the first clamping mounting plate (503). A second lifting plate is slidably connected to the second clamping mounting plate. A fourth driving cylinder for driving the second lifting plate to move up and down along the second clamping mounting plate is further included.
2. The parallel double-shaft hot melt cutting machine according to claim 1, wherein: The limiting mechanism includes a support block (106) and a limiting arc block (107) that are arranged corresponding to each other up and down at the working position. A first driving cylinder (108) for driving the limiting arc block (107) to move downward and a second driving cylinder (109) for driving the support block (106) to move upward are further included. After the first unwinding reel (101) or the second unwinding reel (102) moves to the working position, the limiting end of the first unwinding reel (101) or the second unwinding reel (102) is limited between the arc block and the support block (106).
3. The parallel twin-shaft hot melt cutting machine according to claim 1, characterized in that: A receiving frame (201) is arranged at the bottom of the discharging end of the frame (1). A baffle (202) is arranged at one end of the receiving frame (201) away from the frame (1). Rollers (203) are arranged at the bottom of the receiving frame (201). The moving direction of the rollers (203) is perpendicular to the moving direction from the feeding port to the discharging port. A buffer block (204) is arranged on the side of the baffle (202) facing the frame (1).
4. The parallel double-shaft hot melt cutting machine according to claim 1, wherein: The hot-melt clamping and cutting mechanism (4) includes an upper moving plate (401) slidably connected to the machine frame (1), and further includes a fifth driving cylinder (402) for driving the upper moving plate (401) to move horizontally along the machine frame (1). An upper cross beam (403) is fixedly connected to the upper moving plate (401). An upper hot-melt assembly (404) is arranged on one side of the upper cross beam (403). A sixth driving cylinder (405) for driving the upper hot-melt assembly (404) to move up and down is arranged on the upper cross beam (403). A cutting knife (406) is arranged on one side of the upper hot-melt assembly (404), and further includes a cutting knife driving module for driving the cutting knife (406) to move horizontally. The moving direction of the cutting knife (406) is perpendicular to the winding material movement direction of the first unwinding shaft (101). A lower hot-melt assembly (408) corresponding to the upper hot-melt assembly (404) is further arranged on the machine frame (1). A cutting and clamping mechanism is arranged on one side of the lower hot-melt assembly (408). The cutting and clamping mechanism includes a support frame (409). A pressing block (410) is arranged above the support frame (409), and further includes a seventh driving cylinder (411) for driving the pressing block (410) to move towards the support frame (409). When the cutting and clamping mechanism clamps the winding material simultaneously with the upper hot-melt assembly (404) and the lower hot-melt assembly (408), the tip of the cutting knife (406) contacts the winding material to be cut, and the cutting knife (406) is located between the cutting and clamping mechanism, the upper hot-melt assembly (404) and the lower hot-melt assembly (408).
5. The parallel double-shaft hot melt cutting machine according to claim 4, wherein: A detection camera (8) is further arranged on the upper part of the machine frame (1). The detection camera (8) is located between the hot-melt clamping and cutting mechanism (4) and the tailing material clamping mechanism (5).
6. The parallel twin-shaft hot melt cutting machine according to claim 5, wherein: A support plate (9) for supporting the winding material is further arranged on the machine frame (1). The support plate (9) is located between the hot-melt clamping and cutting mechanism (4) and the tailing material clamping mechanism (5). A third lifting plate (205) is arranged at the material inlet of the machine frame (1). A support seat (206) is arranged on the third lifting plate (205). A positioning groove (207) is arranged on the support seat (206). A blocking protrusion (208) is arranged on the side of the support seat (206) away from the machine frame (1), and further includes an eighth driving cylinder (209) for driving the third lifting plate (205) to move up and down.
Citation Information
Patent Citations
Shoe material hot-melt adhesive sheet and production process and equipment thereof
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Hot melting cutting machine and cutting method thereof
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