Container transportation bearing lifting structure
By designing a steel frame carrier and hydraulic lifting mechanism in container transportation, combined with buffer door stop components, the problems of low unloading efficiency and safety hazards are solved, and transportation efficiency and driving safety are improved.
Patent Information
- Application Number
- CN202411372446.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-20
AI Technical Summary
The existing 35-ton open-top container transportation requires additional equipment and operation processes during the unloading stage, which affects transportation efficiency and poses a safety hazard of bulk material impacting the box door. Inadequate load allocation at the front when full load affects driving safety.
A container transport load-bearing lifting structure is designed, including a steel frame carrier and a hydraulic lifting mechanism, equipped with buffer door stop components, realizing independent unloading and safe unloading, lifting and unloading through hydraulic system, and adding a tail platform to optimize load distribution.
It realizes independent unloading, improves the safety of operators, and enhances the driving safety and transportation efficiency of transport vehicles.
Smart Images

Figure CN119160075A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of transport vehicle design and manufacturing, and relates to a vehicle-mounted open-top container transport bearing and lifting structure with a buffer door stopper. Background Art
[0002] In recent years, the country has gradually increased the promotion and application of 35-ton open top containers for long-distance railway transportation of bulk raw materials such as coal, sand and gravel aggregates, and combined them with short-distance road transportation, effectively complementing each other's advantages and promoting cost reduction and efficiency improvement in the industry's transportation.
[0003] During the entire process of 35-ton open-top container transportation, bulk material loading and container lifting have been mechanized. However, during the bulk material unloading stage, because conventional container transport skeleton semi-trailers do not have the ability to unload themselves, they need to use additional equipment such as large vehicle tipping platforms, and even need to add container lifting and transfer operations, such as lifting the container to a special container tipping mechanism, in order to achieve bulk material tipping. This greatly affects the overall transportation efficiency of the container.
[0004] At the same time, when operators open the door of a container loaded with bulk materials with good fluidity, the bulk materials are prone to impact the door and endanger the safety of the operators.
[0005] When a 35-ton open-top railway container is fully loaded, its total mass reaches 35 tons, which greatly affects the load distribution of the transport vehicle. As a result, when a conventional skeleton vehicle transports a fully loaded 35-ton open-top railway container, the front load distribution is small, which makes it easy to slip when climbing a slope, affecting driving safety. Summary of the invention
[0006] The present invention discloses a container transport load-bearing and lifting structure in view of the deficiencies of the prior art. The present invention aims to provide a container transport load-bearing and lifting structure which can unload autonomously, is provided with a buffer door stopper and is safer to unload.
[0007] The present invention is achieved through the following technical solutions:
[0008] A container transport load-bearing and lifting structure, arranged on a frame for road transport, characterized in that it is composed of a load-bearing and lifting mechanism and a hydraulic lifting mechanism;
[0009] The load-bearing lifting mechanism is a steel frame structure, including a container load-bearing frame and an unloading platform; the container load-bearing frame is composed of a front lock beam assembly, a rear lock beam assembly, and a connecting steel frame connecting the front lock beam assembly and the rear lock beam assembly; the unloading platform is arranged at the rear end of the rear lock beam assembly, and is composed of a steel truss frame with an integrated structure with the connecting steel frame and a platform bottom plate arranged on the steel truss frame, and the outer end of the steel truss frame is hinged with the frame through a flip seat assembly to realize the flipping of the load-bearing lifting mechanism;
[0010] The hydraulic lifting mechanism comprises a lifting support assembly and a lifting system; the lifting support assembly is arranged on the vehicle frame, the lifting system is fixed on the lifting support assembly, and the front lock beam assembly of the lifting mechanism bearing frame is driven and hinged with the lifting system.
[0011] The closed positions of the two doors on the unloading platform and at the rear end of the container of the present invention are provided with a buffer door stop assembly for preventing the container door from accidentally opening; the buffer door stop assembly comprises a flippable top plate arranged on the unloading platform.
[0012] Furthermore, the buffer door stop assembly is a flip door stop structure, which is composed of a rotating shaft, a first sleeve, a second sleeve, a flip top plate, a branch pipe, a door stop rubber, a limit ring, a limit plate, and a support plate.
[0013] Furthermore, the connecting steel frame connecting the front lock beam assembly and the rear lock beam assembly includes two longitudinal beams arranged parallel to each other in the longitudinal direction, a plurality of cross beams are fixedly connected between the two longitudinal beams at intervals, and a plurality of cross beams fixedly arranged between adjacent cross beams; one end of the connecting steel frame is welded to the transverse middle part of the front lock beam assembly, and the other end is welded to the transverse middle part of the rear lock beam assembly.
[0014] Furthermore, the front lock beam assembly is welded together to form a plate beam structure, including a cover plate, a front lock beam, an inner reinforcement plate, and an end sealing plate; a cylinder connection assembly is fixedly arranged at the lower middle part of the front lock beam assembly, two longitudinal limit blocks are arranged on the front end surface, two container rotary locks are arranged on the upper surface, and two transverse limit blocks are arranged on the lower surface.
[0015] Furthermore, the unloading platform steel truss underframe is extended by the longitudinal beams connecting the steel frames and welded to the flat steel trusses to form an integrated structure; the flat steel truss structure of the steel truss underframe includes a plurality of welded and laterally arranged platform connecting beams, a plurality of longitudinally arranged reinforcing longitudinal beams, platform side beams on both sides, and a platform tail beam at the end.
[0016] Furthermore, a platform bottom plate and platform guide plates with retaining structures are fixed on the surface of the steel truss frame of the unloading platform, and anti-collision rubber blocks for preventing collision with container doors and fixing hooks for fixing container doors are arranged at the outer ends of the platform guide plates.
[0017] Further, the lifting support assembly is composed of a lifting support and a connecting plate welded together; two groups of lifting supports are arranged relatively parallel, and each lifting support is an L-shaped cold-bent part; two groups of connecting plates are welded and fixed between the two lifting supports; the lifting support assembly is fixed to the frame through the L bottom edge of the lifting support.
[0018] The lifting system further includes a lifting cylinder, a lower cylinder support, an upper cylinder support, and a hydraulic pump; the protruding end of the lifting cylinder is hinged to the lifting support assembly through the lower cylinder support; the lifting cylinder housing is hinged to the upper cylinder support, and the upper cylinder support is connected and fixed to the cylinder connecting assembly arranged on the front lock beam assembly to realize flipping drive.
[0019] Furthermore, the flip seat assembly is composed of a flip beam, a flip support, a hinge frame, a reinforcing rib, a wear-resistant sleeve, and a pin; the hinge frame, the reinforcing rib and the flip beam are welded and connected, and the flip support is hinged on the hinge frame through the wear-resistant sleeve and the pin.
[0020] The container transport load-bearing lifting structure of the present invention is provided with front and rear container rotary locks, which can realize locking of the container in the transport state; a hydraulic lifting system is provided, and the rear end is rotatably hinged, which has the function of lifting and dumping; a lateral limiter and a longitudinal limiter of the lifting frame are provided to ensure safe operation; a buffer door stopper assembly is provided, one end of which requires the operator who opens the container door to first climb onto the rear platform of the lifting frame to open the box, and then go down to the left side of the rear of the lifting frame, and use a crowbar to release the buffer door stopper assembly from blocking the container door for a second time, so as to protect the operator; a container door fixing hook is provided to fasten the container door, so that the container door and the guide plate together play a guiding role in the unloading of bulk cargo; a rear platform is added to move the container drop position forward, and when it is connected to the corresponding matching vehicle for transportation, the load distribution at the front of the vehicle is increased, thereby improving driving safety.
[0021] The benefits of the present invention are as follows: after the container transport load-bearing and lifting structure of the present invention is effectively connected with a conventional skeleton transport vehicle, it can meet the transportation needs of open-top containers. At the same time, high-pressure oil is provided through the hydraulic system, and the lifting of the hydraulic cylinder drives the open-top container to lift and unload, thereby solving the problem of rapid dumping of bulk cargo; the blocking effect and operating requirements of the buffer door stop assembly are met to protect the safety of the operators; by adding a rear platform, the container drop position is moved forward, the load distribution at the front of the vehicle is increased, and driving safety is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the container transportation lifting structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the lifting frame structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of the lifting frame of the present invention without the platform bottom plate and components;
[0025] Figure 4 is a schematic diagram of a lifting support assembly of the present invention;
[0026] Figure 5 It is a schematic diagram of the front end face of the oil cylinder connection assembly of the present invention;
[0027] Figure 6 It is a schematic diagram of the rear end face of the oil cylinder connection assembly of the present invention;
[0028] Figure 7 It is a schematic diagram of the lifting mechanism of the present invention;
[0029] Figure 8 It is a schematic diagram of the front lock beam assembly of the present invention;
[0030] Fig. 9 is a schematic diagram of the bottom surface of the front lock beam assembly of the present invention;
[0031] Fig.10 It is a schematic diagram of the side cross beam of the rear lock of the present invention;
[0032] Fig.11 It is a schematic diagram of the platform bottom plate of the present invention;
[0033] Fig.12 is a schematic diagram of a platform guide plate of the present invention;
[0034] Fig.13 This is a schematic diagram of the locked state of the buffer door stop assembly of the present invention;
[0035] Fig.14 This is a schematic diagram of the buffer door stop assembly of the present invention in an open state;
[0036] Fig.15 It is a schematic diagram of the front longitudinal limit block of the present invention;
[0037] Fig.16 is a schematic diagram of a lateral limit block of the present invention;
[0038] Fig.17 is a schematic diagram of the shield of the present invention;
[0039] Fig.18 is a schematic diagram of the flip seat assembly of the present invention;
[0040] Fig.19 is a schematic diagram of the flip beam assembly of the present invention;
[0041] Fig. 20 is a schematic diagram of the flip support assembly of the present invention;
[0042] Fig.21 is a schematic diagram of a hinge frame assembly of the present invention;
[0043] Fig. 22 It is a schematic diagram of the container door fastening and container guiding state of the present invention;
[0044] Fig.23 yes Fig. 22 A partial enlarged schematic diagram of the middle B part;
[0045] Fig.24This is a schematic diagram of the buffer door stopper of the present invention in an unopened state;
[0046] Fig.25 It is a schematic diagram of the buffer door stopper of the present invention in an open state. DETAILED DESCRIPTION
[0047] The present invention is further described below in conjunction with specific implementation methods. The specific implementation methods are further descriptions of the principles of the present invention and do not limit the present invention in any way. Technologies that are the same or similar to the present invention do not exceed the scope of protection of the present invention.
[0048] Combined with the attached pictures.
[0049] The container transport load-bearing and lifting structure of the present invention is arranged on a frame used for road transport, and is composed of a load-bearing and lifting mechanism and a hydraulic lifting mechanism;
[0050] The load-bearing lifting mechanism is a steel frame structure, including a container load-bearing frame and an unloading platform; the container load-bearing frame is composed of a front lock beam assembly 4, a rear lock beam assembly, and a connecting steel frame connecting the front lock beam assembly 8 and the rear lock beam assembly.
[0051] The unloading platform is arranged at the rear end of the rear lock beam assembly, and is composed of a steel truss frame integrally connected to the steel frame and a platform bottom plate 13 arranged on the steel truss frame. The outer end of the steel truss frame is hinged to the frame through a flip seat assembly 30 to realize the flipping of the load-bearing lifting mechanism;
[0052] The hydraulic lifting mechanism includes a lifting support assembly 1 and a lifting system 2; the lifting support assembly 1 is arranged on the frame, the lifting system 2 is fixed on the lifting support assembly 1, and the front lock beam assembly 4 of the carrier frame carrying the lifting mechanism is driven and hinged with the lifting system 2.
[0053] like Figure 1 , Figure 2 , Figure 3 As shown, the lifting support assembly 1, the lifting system 2, the cylinder connection assembly 3, the front lock beam assembly 4, the longitudinal beam 5, the cross beam 6, the cross beam 7, the rear lock side beam 8 and the rear lock middle beam 9 constituting the rear lock beam assembly, the rear lock reinforcement plate 10, the reinforcement block 11, the reinforcement plate 12, the platform bottom plate 13, the platform reinforcement longitudinal beam 14, the platform connecting beam 15, the platform connecting beam 2 16, the platform side beam 17, the platform tail beam 18, the platform guide plate 19, the platform side plate column 20, the container door fixing hook 21, the bottom plate rib plate 22, the anti-collision rubber block 23, the buffer door stop assembly 24, the front longitudinal limit block 25, the rear longitudinal limit plate 26, the transverse limit block 27, the rotary lock 28, the shield plate 29, the flip seat assembly 30, and the corner connector 31 together constitute a container transportation load-bearing lifting structure.
[0054] The container transport load-bearing and lifting structure of the present invention is described in detail below.
[0055] As shown in the figure, the lifting support assembly 1 and the flip seat assembly 30 are respectively fixed to the front and rear of the conventional frame vehicle, and the lifting system 2 is hingedly connected to the lifting support assembly 1 and the cylinder connection assembly 3 using bolts, and the cylinder connection assembly 3 is welded to the front lock beam assembly 4.
[0056] Container load-bearing frame, left and right longitudinal beams 5 are welded and connected with the front lock crossbeam assembly 4, cross beam 6 and cross beam 7 are welded inside the left and right longitudinal beams 5, rear lock side crossbeams 8 are respectively welded on both sides of the outside of the left and right longitudinal beams 5, rear lock middle crossbeam 9 is horizontally aligned with rear lock side crossbeam 8, and welded on the inner side of the left and right longitudinal beams 5, rear lock reinforcement plate 10 is welded and connected with rear lock side crossbeam 8, rear lock middle crossbeam 9, left and right longitudinal beams 5 on the upper side, reinforcement block 11 is welded on the inner side of left and right longitudinal beams 5 and rear lock middle crossbeam 9, reinforcement plates 12 are respectively welded on the rear side of the intersection of left and right longitudinal beams 5 and front lock crossbeam assembly 4 and on the front side of the intersection of left and right longitudinal beams 5 and rear lock side crossbeam 8, and reinforcement block 11 is welded on the rear side of left and right longitudinal beams 5 and rear lock side crossbeam 8.
[0057] For the unloading platform, the platform side beam 17 is aligned with the outer edges of the left and right rear lock side beams 8 and welded, two platform tail beams 18 are welded in parallel on the inner sides of the left and right platform side beams 17, 8 platform reinforcement longitudinal beams 14 are welded between the last cross beam 7 and the rear lock middle beam 9 and between the rear lock middle beam 9 and the platform tail beam 18, 9 platform connecting cross beams 15 are welded on the inner sides of the left and right longitudinal beams 5 and the middle platform reinforcement longitudinal beam 14, 8 platform connecting cross beams 2 are welded on the outer sides of the left and right longitudinal beams 5, the platform side beams 17 and the middle platform reinforcement longitudinal beam 14, the platform bottom plate 13 is welded on the rear of the left and right longitudinal beams 5, the left and right rear lock side beams 8, the rear lock middle beam 9, the platform side beams 17, the platform tail beam 18 and the upper side of the platform reinforcement longitudinal beam 14, and the bottom plate rib 22 is welded between the tail end of the platform bottom plate 13 and the platform tail beam 18. The platform tail beam 18 is welded on the flip seat assembly 30.
[0058] The container carries a fixed locking structure, and the container rotating locks 28 are welded on both sides of the front lock beam assembly 4 and the sides of the left and right rear lock side beams 8, and the transverse limit blocks 27 are welded on the lower ends of both sides of the front lock beam assembly 4 and the lower ends of the sides of the left and right rear lock side beams 8, and the front longitudinal limit blocks 25 are welded on the front ends of both sides of the front lock beam assembly 4, and the corner connectors 31 are welded at the intersection of the left and right rear lock side beams 8 and the platform side beams 17, and the rear longitudinal limit plates 26 are welded on the corner connectors 31 corresponding to the corner pieces of the 35-ton railway open top box.
[0059] The unloading platform has platform guide plates 19 welded on the left and right platform side beams 17, platform side plate columns 20 welded between the platform guide plates 19, the platform bottom plate 13 and the platform side beams 17, and container door fixing hooks 21 welded on the outer side of the platform guide plates 19 corresponding to the container tail door chain.
[0060] The buffer door stopper has anti-collision rubber blocks 23 bolted to the inner sides of the rear ends of the platform guide plates 19 on both sides; a buffer door stopper assembly 24 is welded through the left platform guide plate 19 and assembled on the platform bottom plate 13, and a shielding plate 29 is welded to connect the platform bottom plate 13, the left platform guide plate 19, and the buffer door stopper assembly 24.
[0061] like Figure 1 As shown, the container transportation lifting structure of the present invention is used for carrying and lifting a container J during unloading, and the lifting structure includes a lifting frame A arranged on a transport vehicle.
[0062] like Figure 4 As shown, the lifting support assembly 1 is composed of a lifting support 1-1 and a connecting plate 1-2 welded together. The lifting support 1-1 is an L-shaped cold-bent part, on which a mounting hole for the lower support 2-3 of the oil cylinder is drilled, which is used to connect the lower support 2-3 of the oil cylinder and hinge the lower support ear of the lifting oil cylinder 2-1. The connecting plate 1-2 is a groove-shaped cold-bent part, which is welded to the lifting support 1-1.
[0063] The lifting system 2 includes a lifting cylinder 2-1, a lower cylinder support 2-3, an upper cylinder support 2-2, and a hydraulic pump; other ancillary facilities include a power source, a lifting reversing valve, a limit valve, a hydraulic pipeline, an oil tank and hydraulic oil, a pipeline joint, and other components. Each component is an industry standard component, and after matching and connecting, it can push the lifting cylinder 2-1 and the load-bearing lifting mechanism connected to the upper cylinder support 2-2 to lift and flip, and play the role of dumping bulk cargo in the container.
[0064] like Figure 2 , Figure 5 , Figure 6 , Figure 7 As shown, the oil cylinder connection assembly 3 is welded by an upper support pad 3-1, a connecting plate 3-2, a lifting vertical rib 3-3, a lifting transverse rib 3-4, and a reinforcing plate 3-5. The assembly is connected to the oil cylinder upper support 2-2 in the lifting system 2 by bolts, and the oil cylinder upper support 2-2 is welded to the front lock beam assembly 4. The upper support pad 3-1 is a plate with a thickness of 10 mm, on which bolt holes for connecting the oil cylinder upper support 2-2 are drilled; the connecting plate 3-2 is a plate with a thickness of 10 mm; the lifting vertical rib 3-3 is a cold-bent groove-shaped member with a thickness of 8 mm, on which bolt holes corresponding to the upper support pad 3-1 and connected to the oil cylinder upper support 2-2 are drilled; the lifting transverse rib 3-4 is a cold-bent groove-shaped member with a thickness of 5 mm; the reinforcing plate 3-5 is a plate with a thickness of 5 mm, and is welded inside the lifting vertical rib 3-3 at the same height as the lifting transverse rib 3-4.
[0065] like Figure 7 As shown, the lifting cylinder 2-1 is connected to the lifting support assembly 1 and the cylinder connecting assembly 3 respectively by bolts through the cylinder lower support 2-3 and the cylinder upper support 2-2.
[0066] like Figure 8 , Fig. 9 As shown, the front lock beam assembly 4 is welded by a cover plate 4-1, a front lock beam 4-2, a reinforcing plate 1 4-3, a reinforcing plate 2 4-4, a reinforcing plate 3 4-5, and an end sealing plate 4-6; the cover plate 4-1 is a plate, and the rotation lock through holes are cut on both sides; the front lock beam 4-2 is a cold-bent groove-shaped part, and the rotation lock through holes and the working holes for installing the oil cylinder upper support 2-2 are cut on it; the reinforcing plate 1 4-3 and the reinforcing plate 2 4-4 are plate parts; the reinforcing plate 3 4-5 is a cold-bent groove-shaped part; the end sealing plate 4-6 is a plate part, and the working holes are cut on it. The front lock beam assembly 4 is welded to the oil cylinder connection assembly 3.
[0067] like Figure 2 , Figure 3 As shown, the longitudinal beam 5 is a rectangular tube. The cross beam 6 is formed by welding rectangular tubes. The cross beam 7 is a rectangular tube.
[0068] like Figure 3 , Fig.10 As shown, the rear lock side beam 8 is formed by welding a rectangular tube 8-1 and a sealing plate 8-2; a rotary lock through hole is cut on the rectangular tube 8-1.
[0069] like Figure 3 As shown, the cross beam 9 in the rear lock is a rectangular tube. The rear lock reinforcement plate 10 is a plate with weight-reducing holes cut thereon. The reinforcement block 11 is a special-shaped cold-bent groove-shaped part. The reinforcement plate 12 is a cold-bent L-shaped part.
[0070] like Fig.11 As shown, the platform bottom plate 13 is a patterned plate with cold-bent edges at the tail.
[0071] like Figure 2 , Figure 3 As shown, the platform reinforcing longitudinal beam 14, the platform connecting cross beam 1 15, the platform connecting cross beam 2 16, the platform side beam 17, and the platform tail beam 18 are all rectangular tubes.
[0072] like Figure 3 , Fig.12 As shown, the platform guide plate 19 is a plate member, the front bevel edge is connected with the rear longitudinal limit plate 26, and a long hole is cut at the rear for workers to climb the second-floor lifting frame, and bolt holes are drilled to connect the anti-collision rubber block 23 for use.
[0073] like Figure 2 As shown, the platform side plate column 20 is composed of a cold-bent L-shaped member and an inclined sealing plate welded together.
[0074] like Figure 2 , Fig.23 As shown, the container door fixing hook 21 is composed of a limit hook-shaped main board, a limit stopper, and a return spring. The limit stopper is hingedly connected to the hook-shaped main board. Under the action of the spring, the front of the limit stopper fits the hook-shaped main board. Under the action of manual external force, the front of the limit stopper and the hook-shaped main body can be opened and closed, which can quickly realize the fast hooking and removal of the container door hanging chain.
[0075] like Figure 2 As shown, the bottom plate rib plate 22 is a plate member. The anti-collision rubber block 23 is cut from a rubber block and drilled with a bolt-connected T-shaped hole.
[0076] like Fig.13 , Fig.14 As shown, the buffer door stop assembly 24 is composed of a rotating shaft 24-1, a sleeve 1 24-2, a sleeve 24-3, a reversible top plate 24-4, a branch pipe 24-5, a door stop rubber 24-6, a limiting ring 24-7, a limiting plate 24-8, and a support plate 24-9.
[0077] The rotating shaft 24-1 passes through the shaft sleeve 1 24-2, the shaft sleeve 24-3 and the right guide plate 19. The lower end of the branch pipe 24-5 is welded to the rotating shaft 24-1, and the upper end is welded to the reversible top plate 24-4. The door stop rubber 24-6 is fixed to the reversible top plate 24-4 by connecting bolts. The limit ring 24-7 is welded tightly to the outer end of the shaft sleeve 1 24-2 and fixed to the inner end of the rotating shaft 24-1 at the same time. The support plate 24-9 is welded to the platform bottom plate 13 and the shaft sleeve 1 24-2 and the shaft sleeve 2 24-3 respectively, fixing the shaft sleeve 1 24-2 and the shaft sleeve 2 24-3. The limit plate 24-8 is fitted with the branch pipe 24-5 and welded to the platform bottom plate 13 to limit the working position of the rotating shaft 24-1.
[0078] The rotating shaft 24-1 is composed of a round tube, an end sealing plate, a ratchet plate and a ratchet claw. The ratchet plate is welded through the outer end edge of the rotating shaft round tube, and the ratchet claw is hingedly connected to the guide plate 19; the shaft sleeve 1 24-2 and the shaft sleeve 2 24-3 are both round tubes; the end plate 24-4 is a plate, on which bolt mounting holes for fixing the door stop rubber are cut; the branch pipe 24-5 is a rectangular tube; the door stop rubber 24-6 is made of a rubber block, on which a T-shaped bolt hole is drilled; the limit ring 24-7 is a plate, on which a hole that runs through the rotating shaft round tube is cut; the limit plate 24-8 and the support plate 24-9 are both plates.
[0079] like Fig.15 As shown, the front longitudinal limit plate 25 is welded by a bottom plate 25-1 and a vertical plate 25-2. The bottom plate 25-1 is a cold-bent part with a beveled edge, which plays a role in guiding the 20-foot 35-ton railway container to fall. The front longitudinal limit plate 25 is welded at both ends of the front lock beam assembly 4, corresponding to the position of the container corner piece, to limit the movement of the container in the longitudinal direction.
[0080] The rear longitudinal limit plate 26 has a similar structure to the front longitudinal limit plate 25 and is a cold-bent part with a beveled edge, which is welded to the corner connector 31 at the rear of the rear lock side beam 8 to limit the rearward movement of the container.
[0081] like Fig.16 As shown, the lateral limit block 27 is welded by a bottom plate 27-1 and a vertical plate 27-2, and the bottom plate 27-1 is a cold-bent L-shaped member. When a supporting limit device that can fit with the bottom plate 27-1 is provided on the vehicle, it can limit the lateral displacement of the lifting frame.
[0082] The rotary lock 28 is a gapless container lock with threaded fastening, and can be manually rotated to achieve locking and loosening of the container corner fittings.
[0083] like Fig.17 As shown, the shield plate 29 is a cold-bent part, which is welded to the platform bottom plate 13 and the buffer door stop assembly 24, and serves to guide the bulk cargo during lifting to avoid the bulk cargo being trapped in the gap between the buffer door stop assembly and the bottom plate.
[0084] like Fig.18 , Fig.19 , Fig. 20 , Fig.21 As shown, the flip seat assembly 30 is composed of a flip beam 30-1, a flip support 30-2, a hinge frame 30-3, a reinforcing rib 30-4, a wear-resistant sleeve 30-5 (composite material), a pin 30-6, etc. The hinge frame 30-3 and the reinforcing rib 30-4 are welded to the flip beam 30-1, and the flip support 30-2 is hinged to the hinge frame 30-3 through the wear-resistant sleeve 30-5 and the pin 30-6.
[0085] like Fig.19 As shown, the flip beam assembly 30-1 is composed of a cold-bent U-shaped bottom plate 30-1-1, a cold-bent L-shaped cover plate 30-1-2, a rib plate 30-1-3, and an end sealing plate 30-1-4 that are welded together.
[0086] like Fig. 20 As shown, the flip support assembly 30-2 is composed of a ring 30-2-1, a support plate 30-2-2, a pad 30-2-3, and a connecting plate 30-2-4, which are welded together.
[0087] like Fig.21 As shown, the hinge frame 30 - 3 is a special-shaped plate.
Claims
1. A container transport load-bearing lifting structure, arranged on a frame for road transport, characterized in that: It is composed of a load-bearing lifting mechanism and a hydraulic lifting mechanism; The load-bearing lifting mechanism is a steel frame structure, including a container load-bearing frame and an unloading platform; the container load-bearing frame is composed of a front lock beam assembly, a rear lock beam assembly, and a connecting steel frame connecting the front lock beam assembly and the rear lock beam assembly; the unloading platform is arranged at the rear end of the rear lock beam assembly, and is composed of a steel truss frame with an integrated structure with the connecting steel frame and a platform bottom plate arranged on the steel truss frame, and the outer end of the steel truss frame is hinged with the frame through a flip seat assembly to realize the flipping of the load-bearing lifting mechanism; The hydraulic lifting mechanism comprises a lifting support assembly and a lifting system; the lifting support assembly is arranged on the vehicle frame, the lifting system is fixed on the lifting support assembly, and the front lock beam assembly of the lifting mechanism bearing frame is driven and hinged with the lifting system.
2. The container transport load-bearing and lifting structure according to claim 1, characterized in that: The closed positions of the two doors on the unloading platform and at the rear end of the container are provided with a buffer door stop assembly for preventing the container door from accidentally opening; the buffer door stop assembly comprises a flippable top plate provided on the unloading platform.
3. The container transport load-bearing and lifting structure according to claim 2 is characterized in that: The buffer door stop assembly is a flip door stop structure, which is composed of a rotating shaft, a first shaft sleeve, a second shaft sleeve, a flip top plate, a branch pipe, a door stop rubber, a limit ring, a limit plate, and a support plate.
4. The container transport load-bearing and lifting structure according to claim 2, characterized in that: The connecting steel frame connecting the front lock beam assembly and the rear lock beam assembly includes two longitudinal beams arranged parallel to each other in the longitudinal direction, a plurality of cross beams fixedly connected between the two longitudinal beams at intervals, and a plurality of cross beams fixedly arranged between adjacent cross beams; one end of the connecting steel frame is welded to the transverse middle part of the front lock beam assembly, and the other end is welded to the transverse middle part of the rear lock beam assembly.
5. The container transport load-bearing and lifting structure according to claim 4, characterized in that: The front lock beam assembly is welded together to form a plate-beam structure by a cover plate, a front lock beam, an inner reinforcement plate, and an end sealing plate; a cylinder connection assembly is fixedly arranged at the lower middle part of the front lock beam assembly, two longitudinal limit blocks are arranged on the front end surface, two container rotary locks are arranged on the upper surface, and two transverse limit blocks are arranged on the lower surface.
6. The container transport load-bearing and lifting structure according to claim 4, characterized in that: The unloading platform steel truss underframe is composed of longitudinal beams extending from the connecting steel frames and welded to the plane steel trusses to form an integrated structure; the plane steel truss structure of the steel truss underframe includes a plurality of welded and laterally arranged platform connecting beams, a plurality of longitudinally arranged reinforcing longitudinal beams, platform side beams on both sides, and a platform tail beam at the end.
7. The container transport load-bearing and lifting structure according to claim 6, characterized in that: The surface of the steel truss frame of the unloading platform is fixed with a platform bottom plate and platform guide plates with side guard structures on both sides. The outer ends of the platform guide plates are provided with anti-collision rubber blocks for preventing collision with container doors and fixing hooks for fixing container doors.
8. The container transport load-bearing and lifting structure according to claim 2, characterized in that: The lifting support assembly is composed of a lifting support and a connecting plate welded together; two groups of lifting supports are arranged relatively parallel, and each lifting support is an L-shaped cold-bent part; two groups of connecting plates are welded and fixed between the two lifting supports; the lifting support assembly is fixed to the frame through the L bottom edge of the lifting support.
9. The container transport load-bearing and lifting structure according to claim 6, characterized in that: The lifting system includes a lifting cylinder, a lower cylinder support, an upper cylinder support, and a hydraulic pump; the protruding end of the lifting cylinder is hinged to the lifting support assembly through the lower cylinder support; the lifting cylinder housing is hinged to the upper cylinder support, and the upper cylinder support is connected and fixed to the cylinder connecting assembly provided on the front lock beam assembly to realize flipping drive.
10. The container transport load-bearing and lifting structure according to claim 2, characterized in that: The flip seat assembly is composed of a flip beam, a flip support, a hinge frame, a reinforcing rib, a wear-resistant sleeve, and a pin; the hinge frame, the reinforcing rib and the flip beam are welded together, and the flip support is hinged on the hinge frame through the wear-resistant sleeve and the pin.
