A pneumatic conveying device for lime powder in double kiln
By designing a leak detection mechanism in the double-moon kiln lime powder pneumatic conveying device, including a whistle unit, a visual warning unit and a leak plug unit, the problem of flange leakage in the conveying pipeline is solved, and the effective utilization of power and the improvement of conveying efficiency is achieved.
Patent Information
- Application Number
- CN202411592005.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-08
AI Technical Summary
During the transportation of double-mouse lime powder in the existing pneumatic conveying equipment, the contact surface of the conveying pipeline flange is prone to gas leakage due to vibration or wear, resulting in loss and waste of pneumatic force and reducing the conveying efficiency.
A double-moon kiln lime powder pneumatic conveying device is designed, using a leak detection mechanism, including a whistle unit, a visual warning unit and a leak plug unit. Through the combination of these units, leakage situations can be detected and warned in a timely manner, and temporary leak plugging can be performed.
It effectively avoids continuous loss and waste of power, improves the efficiency of lime powder conveying, attracts the attention of maintenance personnel in a timely manner, and ensures the normal operation of the equipment.
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Figure CN119160651B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of double-gutter kiln lime powder conveying devices, in particular to a double-gutter kiln lime powder pneumatic conveying device. Background Art
[0002] Double-chamber kiln, usually refers to double-chamber kiln, also known as Maerz lime kiln, active double-chamber vertical kiln or double-carbon vertical kiln, is a parallel flow heat storage type lime vertical kiln. Double-chamber kiln is mainly suitable for the steel industry using coke oven gas and calcium carbide, and the chemical industry using calcium carbide furnace exhaust gas and other technologies to produce high-quality lime. The finished lime powder is discharged through the discharge port at the bottom of the kiln and enters the cooling equipment. In the cooling equipment, the lime powder is cooled to a suitable temperature and then sent to the storage area via conveying equipment. Pneumatic conveying equipment is usually used to transport the lime powder.
[0003] Pneumatic conveying equipment is usually composed of air source equipment, receiving device, conveying pipeline, separator, air lock, dust collector and control system to realize the conveying of lime powder. However, in the long-term conveying process of lime powder, the joint of the conveying pipeline, that is, the contact surface of the two flanges, is prone to gas leakage due to vibration or wear. It is difficult for maintenance personnel to detect the leakage in the first time, resulting in loss and waste of air power and reducing the conveying efficiency of lime powder.
[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing pneumatic conveying equipment on the market, and even if it can be solved, it needs to be solved through external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a double-kiln lime powder pneumatic conveying device. Summary of the invention
[0005] The object of the present invention is to provide a double-gap kiln lime powder pneumatic conveying device to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a double-opening kiln lime powder pneumatic conveying device, comprising a main body mechanism, the main body mechanism comprising a fan, a first pipeline and a second pipeline, the output end of the fan is fixedly connected to the first pipeline, the first pipeline and the second pipeline are fixedly connected through a flange, the surface of the first pipeline is fixedly sleeved with a first half box, the surface of the second pipeline is sleeved with a second half box, the first half box and the second half box are fixedly connected by bolts, and the surfaces of the first pipeline and the second pipeline are provided with a gas leakage detection mechanism;
[0007] The gas leakage detection mechanism comprises a whistle unit, which is arranged in the inner cavity of the second half box and is used to convert the driving force of the leaked gas into a whistle sound;
[0008] The air leakage detection mechanism includes a visual warning unit, which is used in conjunction with a whistle unit, and the visual warning unit is used to visually display the air leakage situation;
[0009] The air leakage detection mechanism also includes a leak plugging unit, which is used in conjunction with the whistle unit and the visual warning unit, and is used to temporarily plug the leak.
[0010] Preferably, the whistle unit includes two sliding cylinders, both of which are slidably connected to the inner wall of the second half box, and the two sliding cylinders are arranged opposite to each other in an upper and lower direction. One end of the sliding cylinder is fixedly connected to a first pressure plate, and one side of the first pressure plate is in contact with the surface of the flange. The inner cavity of the sliding cylinder is slidably connected to a piston, and one end of the sliding cylinder passes through the outside of the second half box and is fixedly connected to a whistle tube. An air outlet is provided on the lower surface of the whistle tube, and a wedge block is fixedly connected to the entrance of the whistle tube. One end of the whistle tube is sealed.
[0011] Preferably, the inner wall of the second half box is threadedly connected to two threaded rods, one end of the two threaded rods is rotatably connected to a connecting plate through a bearing, one side of the connecting plate is fixedly connected to one side of the first pressure plate, and the other end of the threaded rod passes through the outside of the second half box and is fixedly connected to a turning knob.
[0012] Preferably, the visual warning unit includes a first magnet block, which is fixedly connected to one side of the piston, and the surface of the sliding cylinder is fixedly connected to two protrusions, the first magnet block is slidably connected to the inner wall of the protrusion, and the outer surface of one of the protrusions is slidably connected to the second magnet block, and the second magnet block and the first magnet block are magnetically attracted to each other, one side of the second magnet block is fixedly connected to an extension block, one side of the extension block is fixedly connected to a toothed plate, the toothed plate is slidably connected to the inner wall of the second half box, the outer side of the second half box is fixedly connected to a support plate, the top of the support plate is rotatably connected to a winding rod through a bearing, the surface of the winding rod is fixedly connected to two round blocks, the bottom of the upper round block is fixedly connected to a colored cloth belt, the colored cloth belt is wound around the surface of the winding rod, the surface of the winding rod is fixedly connected to a gear, the gear is meshed with the teeth of the toothed plate, one end of the colored cloth belt is fixedly connected to a connecting rope, and one end of the connecting rope is fixedly connected to a counterweight block.
[0013] Preferably, two guide blocks are fixedly connected to the surface of one of the protrusions, the two protrusions are arranged opposite to each other in an upper and lower direction, both ends of the protrusion are fixedly connected to limit plates, the opposite sides of the two limit plates are respectively fixedly connected to the two ends of the two guide blocks, and the second magnet block is slidably connected to the surface of the guide block.
[0014] Preferably, a movable hole is opened at the top of the support plate, a guide cylinder is fixedly connected to the top of the support plate, the guide cylinder and the movable hole are communicated, the connecting rope is slidably connected to the inner cavity of the guide cylinder, and the counterweight block is slidably connected to the inner cavity of the movable hole.
[0015] Preferably, a shielding shell is fixedly connected to one side of the second half box, and the shielding shell is used to shield and protect the colored cloth tape. A first spring is fixedly connected to one side of the first magnet block, and the inner cavity of the sliding cylinder is fixedly connected to a support frame, and one end of the first spring is fixedly connected to the support frame.
[0016] Preferably, the leak-plugging unit includes a positioning groove, which is opened on the inner wall of the first half box. The number of the positioning grooves is several, and the inner wall of each of the positioning grooves is fixedly connected with a second spring. One ends of several of the second springs are commonly fixedly connected with a retaining ring, and the inner side of the retaining ring is fixedly connected with a sealing ring, and the sealing ring is used to plug the gap between the two flanges. The other ends of the two pistons are fixedly connected with a pull rope, and one end of the pull rope is fixedly connected to one side of the retaining ring.
[0017] Preferably, a baffle ring is fixedly connected to the inner wall of the first half box, a clamping ring is fixedly connected to one side of the first pressure plate, a clamping groove is opened on one side of the baffle ring, the surface of the clamping ring is in close contact with the inner cavity of the clamping groove, and the baffle ring and the clamping ring are embedded to form an enclosed cavity for intercepting the leaked gas in the first time.
[0018] Preferably, the contact surface between the first pressing plate and the flange, the contact surface between the first half box and the flange, and the contact surface between the clamping ring and the clamping groove are all fixedly connected with sealing gaskets, and the sealing gaskets are made of silicone material.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The present invention provides a gas leakage detection mechanism and a whistle unit, so that the impact of the gas leaking from the gap between the two flanges can push the piston to slide in the inner cavity of the sliding cylinder, and the movement of the piston pushes the air in the inner cavity of the sliding cylinder into the inner cavity of the whistle tube, forming a whistle sound, thereby attracting the attention of maintenance personnel and providing an auditory warning for the leakage between the first pipeline and the second pipeline;
[0021] By setting a visual warning unit, when gas leaks, the piston is pushed to move. During the movement of the piston, the first magnet block and the second magnet block are used in cooperation to convert the moving force into the unwinding force of the colored tape, so that the colored tape is scattered to a certain length, and the gas leakage is converted into a visual display to attract the attention of maintenance personnel;
[0022] By setting up a plugging unit, the driving force of the leaking gas on the piston is converted into the plugging force of the clamping ring and the sealing ring on the gap between the two flanges, so as to achieve temporary plugging of the gap, avoid continuous leakage of gas, and buy enough time for maintenance personnel;
[0023] The coordinated use of the whistle unit, visual warning unit and leak plugging unit attracts the attention of maintenance personnel, allowing them to detect gas leaks in a timely manner, thereby avoiding continuous loss and waste of gas power and improving the transportation efficiency of lime powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the disassembly of the first half box and the second half box of the present invention;
[0026] Figure 3 It is a partial three-dimensional schematic diagram of the whistle unit of the present invention;
[0027] Figure 4 It is a cross-sectional perspective schematic diagram of the sliding tube and the whistle tube of the present invention;
[0028] Figure 5 is a partial three-dimensional schematic diagram of a visual warning unit of the present invention;
[0029] Figure 6 For the present invention Figure 5 The enlarged schematic diagram of point A in the middle;
[0030] Figure 7 It is a three-dimensional schematic diagram of the movable hole and the counterweight block of the present invention;
[0031] Figure 8 It is a three-dimensional disassembled schematic diagram of the retaining ring, the clamping ring and the clamping groove of the present invention;
[0032] Fig. 9 It is a three-dimensional disassembly schematic diagram of the plugging unit of the present invention;
[0033] Fig.10 It is a three-dimensional schematic diagram of the shielding shell and the second half box of the present invention.
[0034] In the figure: 1, main body; 11, fan; 12, first pipeline; 13, second pipeline; 14, flange; 15, first half box; 16, second half box; 2, air leakage detection mechanism; 21, whistle unit; 2101, sliding cylinder; 2102, first pressure plate; 2103, piston; 2104, whistle tube; 2105, air outlet; 2106, wedge block; 2107, threaded rod; 2108, connecting plate; 2109, knob; 22, visual warning unit; 2201, first magnet block; 2202, protrusion; 2203, second magnet block; 2204, extension block; 2205, tooth plate; 22 06, support plate; 2207, winding rod; 2208, round block; 2209, colored cloth belt; 2210, gear; 2211, connecting rope; 2212, counterweight block; 2213, guide block; 2214, limit plate; 2215, moving hole; 2216, guide cylinder; 2217, shielding shell; 2218, first spring; 2219, support frame; 23, leak-proof unit; 2301, positioning groove; 2302, second spring; 2303, retaining ring; 2304, sealing ring; 2305, pull rope; 2306, retaining ring; 2307, retaining ring; 2308, retaining groove; 2309, sealing gasket. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1: Please refer to Figure 1 - Fig.10 The present invention provides a technical solution: a double-opening kiln lime powder pneumatic conveying device, comprising a main body mechanism 1, the main body mechanism 1 comprises a fan 11, a first pipeline 12 and a second pipeline 13, the output end of the fan 11 is fixedly connected with the first pipeline 12, the first pipeline 12 and the second pipeline 13 are fixedly connected through a flange 14, a first half box 15 is fixedly sleeved on the surface of the first pipeline 12, a second half box 16 is sleeved on the surface of the second pipeline 13, the first half box 15 and the second half box 16 are fixedly connected by bolts, the first half box 15 and the second half box 16 are respectively fixed in advance on the surfaces of the first pipeline 12 and the second pipeline 13 by welding, and then the flange 14 is installed, and the surfaces of the first pipeline 12 and the second pipeline 13 are provided with a gas leakage detection mechanism 2;
[0037] The gas leakage detection mechanism 2 comprises a whistle unit 21, which is arranged in the inner cavity of the second half box 16, and is used for converting the driving force of the leaked gas into a whistle sound.
[0038] As a further limitation of the air leakage detection mechanism 2 of the present invention, the whistle unit 21 includes two sliding cylinders 2101, both of which are slidably connected to the inner wall of the second half box 16, and the two sliding cylinders 2101 are arranged opposite to each other up and down, one end of the sliding cylinder 2101 is fixedly connected to the first pressure plate 2102, one side of the first pressure plate 2102 is in contact with the surface of the flange 14, the inner cavity of the sliding cylinder 2101 is slidably connected to the piston 2103, one end of the sliding cylinder 2101 passes through the outside of the second half box 16 and is fixedly connected to the whistle cylinder 2104, and the lower surface of the whistle cylinder 2104 is provided with an air outlet 2105, and the whistle cylinder 2104 has an air outlet hole 2105. A wedge block 2106 is fixedly connected at the entrance, and one end of the whistle tube 2104 is sealed; by providing the whistle unit 21, the impact of the gas leaking from the gap between the two flanges 14 can push the piston 2103 to slide in the inner cavity of the sliding cylinder 2101, and the movement of the piston 2103 pushes the air in the inner cavity of the sliding cylinder 2101 into the inner cavity of the whistle tube 2104, forming a whistle sound, thereby attracting the attention of maintenance personnel, providing an auditory warning for the leakage between the first pipeline 12 and the second pipeline 13, and facilitating maintenance personnel to detect gas leakage in time, thereby avoiding continuous loss and waste of air force and improving the transportation efficiency of lime powder.
[0039] Two threaded rods 2107 are threadedly connected to the inner wall of the second half box 16, and one end of the two threaded rods 2107 is rotatably connected to a connecting plate 2108 through a bearing. One side of the connecting plate 2108 is fixedly connected to one side of the first pressure plate 2102, and the other end of the threaded rod 2107 passes through the outer side of the second half box 16 and is fixedly connected to a knob 2109. By setting the threaded rod 2107, the connecting plate 2108 and the knob 2109, after the user completes the installation of the first half box 15 and the second half box 16, the user rotates the knob 2109, and the rotation of the knob 2109 drives the threaded rod 2107 to rotate. The threaded connection relationship between the threaded rod 2107 and the second half box 16 causes the threaded rod 2107 itself to move, driving the connecting plate 2108 and the first pressure plate 2102 to approach the surface of the flange 14 until the first pressure plate 2102 is in close contact with the surface of the flange 14, thereby realizing the positioning of the first pressure plate 2102 on the surface of the flange 14.
[0040] The specific implementation of this embodiment is as follows: before the first pipe 12 and the second pipe 13 are connected, the first half box 15 is fixed on the surface of the first pipe 12 by welding, and then the flange 14 at the end of the first pipe 12 is welded so that the flange 14 and the first half box 15 are kept within the required distance. The second half box 16 is fixed at a suitable position on the surface of the second pipe 13 in the same way, and then the flange 14 at the end of the second pipe 13 is installed, and the two flanges 14 are fixed by bolts to ensure the sealing between the two flanges 14. At this time, the first half box 15 and the second half box 16 are in a tightly fitted state, and the two are fixed by bolts. Then, by turning the knob 2109, the rotation of the knob 2109 drives the threaded rod 2107 to rotate, and the threaded connection relationship between the threaded rod 2107 and the second half box 16 causes the threaded rod 2107 to move itself, driving the connecting plate 2108 and the first pressing plate 2102 to approach the surface of the flange 14 until the first pressing plate 2102 is in close contact with the surface of the flange 14. When the gas leaks from the gap of the flange 14, a closed cavity is formed at the periphery of the gap between the two flanges 14, so as to timely intercept the gas leaking from the gap of the flange 14. If the gas leaks from the gap of the flange 14, the leaked gas enters the closed cavity. As the gas continues to increase, the air pressure in the cavity gradually increases, so that the gas enters the inner cavity of the sliding cylinder 2101, and pushes the piston 2103 to move in the inner cavity of the sliding cylinder 2101. The movement of the piston 2103 pushes the air in the inner cavity of the sliding cylinder 2101, so that the air enters the whistle tube 2104. The wedge block 2106 and the air outlet 2105 in the whistle tube 2104 cooperate to guide and cut the air entering the whistle tube 2104, and resonance is generated in the cavity of the whistle tube 2104, thereby emitting a whistle sound, thereby attracting the attention of the maintenance personnel, providing an auditory warning for the leakage between the first pipeline 12 and the second pipeline 13, and facilitating the maintenance personnel to find the gas leakage in time, thereby avoiding the continuous loss and waste of air force and improving the transportation efficiency of lime powder.
[0041] Example 2: Please refer to Figure 1 - Fig.10 The present invention provides a technical solution: a double-kiln lime powder pneumatic conveying device. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The leakage detection mechanism 2 includes a visual warning unit 22. The visual warning unit 22 is used in conjunction with the whistle unit 21. The visual warning unit 22 is used to intuitively display the leakage situation.
[0042] As a further limitation of the air leakage detection mechanism 2 of the present invention, the visual warning unit 22 includes a first magnet block 2201, the first magnet block 2201 is fixedly connected to one side of the piston 2103, the surface of the sliding cylinder 2101 is fixedly connected to two protrusions 2202, the first magnet block 2201 is slidably connected to the inner wall of the protrusion 2202, the outer surface of one of the protrusions 2202 is slidably connected to the second magnet block 2203, the second magnet block 2203 and the first magnet block 2201 are magnetically attracted to each other, one side of the second magnet block 2203 is fixedly connected to an extension block 2204, one side of the extension block 2204 is fixedly connected to a toothed plate 2205, the toothed plate 2205 is slidably connected to the inner wall of the second half box 16, the outer side of the second half box 16 is fixedly connected to a support plate 2206, the top of the support plate 2206 is rotatably connected to a winding rod 2207 through a bearing, the surface of the winding rod 2207 is fixedly connected to two round blocks 2208, the upper round block 22 08 A colored cloth belt 2209 is fixedly connected to the bottom, and the colored cloth belt 2209 is wound around the surface of the winding rod 2207. A gear 2210 is fixedly connected to the surface of the winding rod 2207. The gear 2210 meshes with the teeth of the toothed plate 2205. One end of the colored cloth belt 2209 is fixedly connected to a connecting rope 2211, and one end of the connecting rope 2211 is fixedly connected to a counterweight block 2212. By setting a visual warning unit 22, when gas leaks, the piston 2103 is pushed to move. During the movement of the piston 2103, the first magnet block 2201 and the second magnet block 2203 are used in cooperation to convert the moving force of the piston 2103 into an unwinding force of the colored cloth belt 2209, so that the colored cloth belt 2209 is scattered to a certain length, and the gas leakage is converted into a visual display, which attracts the attention of maintenance personnel and facilitates maintenance personnel to promptly discover the gas leakage, thereby avoiding continuous loss and waste of gas power and improving the transportation efficiency of lime powder.
[0043] Two guide blocks 2213 are fixedly connected to the surface of one of the protrusions 2202, and the two protrusions 2202 are arranged opposite to each other in the upper and lower directions. Both ends of the protrusion 2202 are fixedly connected to the limiting plates 2214, and the opposite sides of the two limiting plates 2214 are respectively fixedly connected to the two ends of the two guide blocks 2213, and the second magnet block 2203 is slidably connected to the surface of the guide block 2213; by setting the guide block 2213 and the limiting plate 2214, the moving direction of the second magnet block 2203 can be guided, thereby increasing the stability of the second magnet block 2203 during movement, and the moving distance of the second magnet block 2203 can be limited by the limiting plate 2214.
[0044] A movable hole 2215 is provided at the top of the support plate 2206, and a guide cylinder 2216 is fixedly connected to the top of the support plate 2206. The guide cylinder 2216 and the movable hole 2215 are communicated with each other, and the connecting rope 2211 is slidably connected to the inner cavity of the guide cylinder 2216, and the counterweight block 2212 is slidably connected to the inner cavity of the movable hole 2215; by setting the movable hole 2215, space is provided for the counterweight block 2212 to be stored in the inner cavity of the support plate 2206, and the movement of the connecting rope 2211 is guided and supported by the guide cylinder 2216, and the top surface of the guide cylinder 2216 is flush with the top surface of the lower round block 2208, thereby ensuring the stability of the colored cloth belt 2209 during unwinding and rewinding, and ensuring that the colored cloth belt 2209 will be rewound between the two round blocks 2208 during rewinding.
[0045] A shielding shell 2217 is fixedly connected to one side of the second half box 16, and the shielding shell 2217 is used to shield and protect the colored cloth tape 2209. A first spring 2218 is fixedly connected to one side of the first magnet block 2201. The inner cavity of the sliding cylinder 2101 is fixedly connected to a support frame 2219, and one end of the first spring 2218 is fixedly connected to the support frame 2219. By setting the shielding shell 2217, the colored cloth tape 2209 can be shielded and protected, and the service life of the colored cloth tape 2209 can be extended. The setting of the first spring 2218 can help the piston 2103 and the first magnet block 2201 to reset through the reaction force of the first spring 2218.
[0046] The specific implementation method of this embodiment is as follows: in order to prevent the maintenance personnel from failing to receive the whistle sound emitted by the whistle tube 2104 in time, during the movement of the piston 2103, the first magnet block 2201 is driven to move, the movement of the first magnet block 2201 drives the second magnet block 2203 to move synchronously, the movement of the second magnet block 2203 drives the extension block 2204 to move, the movement of the extension block 2204 drives the tooth plate 2205 to move, the movement of the tooth plate 2205 causes the gear 2210 to rotate, through the cooperation of the bearing and the support plate 2206, the rotation of the gear 2210 drives the winding rod 2207 to rotate, and in the initial state, the colored cloth belt 2209 is wound on the winding rod 2207 and is located between the two round blocks 2208 When the winding rod 2207 rotates, the colored cloth belt 2209 is unwound. At this time, the counterweight block 2212 stored in the movable hole 2215 begins to fall, driving the connecting rope 2211 to move downward. The connecting rope 2211 is guided by the guide cylinder 2216. The movement of the connecting rope 2211 drives the colored cloth belt 2209 to pass through the guide cylinder 2216 and the movable hole 2215, and gradually moves downward, so that the colored cloth belt 2209 is exposed to the air in a sufficient length. Through the display of the colored cloth belt 2209, the gas leakage situation is more intuitively displayed, which attracts the attention of the maintenance personnel and is convenient for the maintenance personnel to detect the gas leakage in time, thereby avoiding the continuous loss and waste of air force and improving the transportation efficiency of lime powder.
[0047] Example 3: Please refer to Figure 1 - Fig.10 The present invention provides a technical solution: a double-opening kiln lime powder pneumatic conveying device. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The leakage detection mechanism 2 also includes a leak plugging unit 23. The leak plugging unit 23 is used in conjunction with the whistle unit 21 and the visual warning unit 22. The leak plugging unit 23 is used to temporarily plug the leak.
[0048] As a further limitation of the air leakage detection mechanism 2 of the present invention, the leak blocking unit 23 includes a positioning groove 2301, which is opened on the inner wall of the first half box 15, and the number of the positioning grooves 2301 is several. The inner wall of each positioning groove 2301 is fixedly connected with a second spring 2302, and one end of the plurality of second springs 2302 is commonly fixedly connected with a snap ring 2303, and the inner side of the snap ring 2303 is fixedly connected with a sealing ring 2304, and the sealing ring 2304 is used to block the gap between the two flanges 14. The other ends of the two pistons 2103 are fixedly connected with a pull rope 2305, and one end of the pull rope 2305 is fixedly connected to one side of the retaining ring 2303; by setting up the leak-proof unit 23, the driving force of the leaking gas on the piston 2103 is converted into a blocking force of the retaining ring 2303 and the sealing ring 2304 on the gap between the two flanges 14, thereby achieving temporary plugging of the gap, avoiding continuous leakage of gas, gaining sufficient time for maintenance personnel, avoiding continuous loss and waste of gas, and improving the transportation efficiency of lime powder.
[0049] A retaining ring 2306 is fixedly connected to the inner wall of the first half box 15, and a clamping ring 2307 is fixedly connected to one side of the first pressure plate 2102. A clamping groove 2308 is opened on one side of the retaining ring 2306. The surface of the clamping ring 2307 is in close contact with the inner cavity of the clamping groove 2308. The retaining ring 2306 and the clamping ring 2307 are embedded in a closed cavity for intercepting leaked gas in the first time. By setting the retaining ring 2306, the clamping ring 2307 and the clamping groove 2308, during installation, after one side of the first pressure plate 2102 is tightly fitted with the surface of the flange 14, the clamping ring 2307 is simultaneously embedded in the inner cavity of the clamping groove 2308, thereby increasing the tightness of the embedding between the first pressure plate 2102 and the retaining ring 2306.
[0050] The contact surface between the first pressure plate 2102 and the flange 14, the contact surface between the first half box 15 and the flange 14, and the contact surface between the clamping ring 2307 and the slot 2308 are all fixedly connected with a sealing gasket 2309, and the sealing gasket 2309 is made of silicone material; by providing the sealing gasket 2309, the unevenness between the first pressure plate 2102 and the flange 14, between the first half box 15 and the flange 14, and between the clamping ring 2307 and the slot 2308 can be filled, thereby increasing the sealing after contact, ensuring that the leaked gas can be completely sealed in the cavity, thereby increasing the accuracy of detection.
[0051] The specific implementation of this embodiment is as follows: when the two pistons 2103 have moved most of the distance, the continued movement of the two pistons 2103 generates a pulling force on the two pull ropes 2305. In the initial state, the lengths of the two pull ropes 2305 are in a redundant state, providing sufficient time for the triggering of the whistle unit 21 and the visual warning unit 22. The movement of the two pull ropes 2305 causes the snap ring 2303 to move. In the initial state, the snap ring 2303 is tightly attached to the inner wall of the first half box 15 through a plurality of second springs 2302, and the second springs 2302 are received by the positioning grooves 2301. On the inner wall of the first half box 15, the movement of the retaining ring 2303 drives the sealing ring 2304 to move. The contact surface between the sealing ring 2304 and the flange 14 is set at an inclined surface, until the piston 2103 moves to the extreme position, so that the sealing ring 2304 is pulled to fit tightly with the gap of the flange 14, and at this time, one side of the retaining ring 2303 contacts the first pressure plate 2102, thereby achieving temporary plugging of the leakage, avoiding continuous leakage of air, and gaining enough time for maintenance personnel to perform maintenance, avoiding continuous loss and waste of air, and improving the transportation efficiency of lime powder.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double-opening kiln lime powder pneumatic conveying device, comprising a main body mechanism (1), the main body mechanism (1) comprising a fan (11), a first pipeline (12) and a second pipeline (13), the output end of the fan (11) is fixedly connected to the first pipeline (12), and the first pipeline (12) and the second pipeline (13) are fixedly connected via a flange (14), characterized in that: A first half box (15) is fixedly sleeved on the surface of the first pipe (12), a second half box (16) is sleeved on the surface of the second pipe (13), the first half box (15) and the second half box (16) are fixedly connected by bolts, and air leakage detection mechanisms (2) are arranged on the surfaces of the first pipe (12) and the second pipe (13); The gas leakage detection mechanism (2) comprises a whistle unit (21), the whistle unit (21) is arranged in the inner cavity of the second half box (16), the whistle unit (21) is used to convert the driving force of the leaked gas into a whistle sound, and the whistle unit (21) comprises two sliding cylinders (2101); The air leakage detection mechanism (2) comprises a visual warning unit (22), the visual warning unit (22) being used in conjunction with the whistle unit (21), and the visual warning unit (22) being used to visually display the air leakage situation; The air leakage detection mechanism (2) further comprises a leak plugging unit (23), the leak plugging unit (23) being used in conjunction with the whistle unit (21) and the visual warning unit (22), and the leak plugging unit (23) being used to temporarily plug the leaking area; The visual warning unit (22) comprises a first magnet block (2201), the first magnet block (2201) is fixedly connected to one side of the piston (2103), the surface of the sliding cylinder (2101) is fixedly connected to two protrusions (2202), the first magnet block (2201) is slidably connected to the inner wall of the protrusion (2202), the outer surface of one of the protrusions (2202) is slidably connected to a second magnet block (2203), the second magnet block (2203) and the first magnet block (2201) are magnetically attracted to each other, one side of the second magnet block (2203) is fixedly connected to an extension block (2204), one side of the extension block (2204) is fixedly connected to a tooth plate (2205), and the tooth plate (2205) is slidably connected to the second half box (16). The outer side of the second half box (16) is fixedly connected to a support plate (2206), the top of the support plate (2206) is rotatably connected to a winding rod (2207) through a bearing, the surface of the winding rod (2207) is fixedly connected to two round blocks (2208), the bottom of the upper round block (2208) is fixedly connected to a colored cloth belt (2209), the colored cloth belt (2209) is wound around the surface of the winding rod (2207), the surface of the winding rod (2207) is fixedly connected to a gear (2210), the gear (2210) is meshed with the teeth of the tooth plate (2205), one end of the colored cloth belt (2209) is fixedly connected to a connecting rope (2211), and one end of the connecting rope (2211) is fixedly connected to a counterweight (2212).
2. A double-gap kiln lime powder pneumatic conveying device according to claim 1, characterized in that: The two sliding cylinders (2101) are both slidably connected to the inner wall of the second half box (16), and the two sliding cylinders (2101) are arranged opposite to each other in the upper and lower directions. One end of the sliding cylinder (2101) is fixedly connected to the first pressure plate (2102), and one side of the first pressure plate (2102) is in contact with the surface of the flange (14). The inner cavity of the sliding cylinder (2101) is slidably connected to the piston (2103). One end of the sliding cylinder (2101) passes through the outside of the second half box (16) and is fixedly connected to the whistle tube (2104). An air outlet (2105) is provided on the lower surface of the whistle tube (2104), and a wedge block (2106) is fixedly connected to the entrance of the whistle tube (2104). One end of the whistle tube (2104) is sealed.
3. A double-gap kiln lime powder pneumatic conveying device according to claim 1, characterized in that: The inner wall of the second half box (16) is threadedly connected to two threaded rods (2107), one end of each of the two threaded rods (2107) is rotatably connected to a connecting plate (2108) via a bearing, one side of the connecting plate (2108) is fixedly connected to one side of the first pressure plate (2102), and the other end of the threaded rod (2107) passes through the outside of the second half box (16) and is fixedly connected to a rotating knob (2109).
4. A double-gap kiln lime powder pneumatic conveying device according to claim 1, characterized in that: Two guide blocks (2213) are fixedly connected to the surface of one of the protrusions (2202), the two protrusions (2202) are arranged opposite to each other in an upper and lower direction, both ends of the protrusion (2202) are fixedly connected to limit plates (2214), the opposite sides of the two limit plates (2214) are respectively fixedly connected to the two ends of the two guide blocks (2213), and the second magnet block (2203) is slidably connected to the surface of the guide block (2213).
5. A double-gap kiln lime powder pneumatic conveying device according to claim 1, characterized in that: The top of the support plate (2206) is provided with a moving hole (2215), the top of the support plate (2206) is fixedly connected with a guide cylinder (2216), the guide cylinder (2216) and the moving hole (2215) are communicated with each other, the connecting rope (2211) is slidably connected to the inner cavity of the guide cylinder (2216), and the counterweight block (2212) is slidably connected to the inner cavity of the moving hole (2215).
6. A double-gap kiln lime powder pneumatic conveying device according to claim 1, characterized in that: A shielding shell (2217) is fixedly connected to one side of the second half box (16), and the shielding shell (2217) is used to shield and protect the colored cloth belt (2209). A first spring (2218) is fixedly connected to one side of the first magnet block (2201). The inner cavity of the sliding cylinder (2101) is fixedly connected to a support frame (2219), and one end of the first spring (2218) is fixedly connected to the support frame (2219).
7. A double-gap kiln lime powder pneumatic conveying device according to claim 2, characterized in that: The leak-blocking unit (23) comprises a positioning groove (2301), wherein the positioning groove (2301) is provided on the inner wall of the first half box (15), and the number of the positioning grooves (2301) is several, and the inner wall of each positioning groove (2301) is fixedly connected with a second spring (2302), and one end of several second springs (2302) is commonly fixedly connected with a retaining ring (2303), and the inner side of the retaining ring (2303) is fixedly connected with a sealing ring (2304), and the sealing ring (2304) is used to block the gap between the two flanges (14), and the other ends of the two pistons (2103) are fixedly connected with a pull rope (2305), and one end of the pull rope (2305) is fixedly connected to one side of the retaining ring (2303).
8. A double-gap kiln lime powder pneumatic conveying device according to claim 2, characterized in that: A retaining ring (2306) is fixedly connected to the inner wall of the first half box (15), and a clamping ring (2307) is fixedly connected to one side of the first pressure plate (2102). A clamping groove (2308) is provided on one side of the retaining ring (2306). The surface of the clamping ring (2307) is in close contact with the inner cavity of the clamping groove (2308). The retaining ring (2306) and the clamping ring (2307) are fitted together to form a closed cavity for intercepting leaked gas in the first place.
9. A double-gap kiln lime powder pneumatic conveying device according to claim 8, characterized in that: The contact surface between the first pressure plate (2102) and the flange (14), the contact surface between the first half box (15) and the flange (14), and the contact surface between the clamping ring (2307) and the clamping groove (2308) are all fixedly connected with a sealing gasket (2309), and the sealing gasket (2309) is made of silicone material.
Citation Information
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