Corrugated guardrail stand column construction positioning system and method

The corrugated guardrail column positioning system addresses the challenge of accurate installation on curved roads by using a central axis device and auxiliary mechanism, enhancing construction efficiency and reducing errors.

CN119162948AActive Publication Date: 2024-12-20CCCC FIRST HARBOR ENGINEERING CO LTD +1
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411570374.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-20
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

The difficult positioning of corrugated guardrail posts on curved road sections, leading to inaccurate installation and the need for rework due to cumulative errors, complicates the construction process.

Method used

A corrugated guardrail column construction positioning system comprising a positioning mechanism with a central axis device, chain guide device, clamping device, and limit plate device, along with an auxiliary mechanism, which includes a control box, universal wheels, and guide rail mechanisms, to accurately position and install guardrail posts on both straight and curved roads.

Benefits of technology

The system significantly improves construction efficiency and accuracy, reducing the likelihood of cumulative errors and simplifying the installation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119162948A_ABST
    Figure CN119162948A_ABST
Patent Text Reader

Abstract

The invention discloses a waveform guardrail stand column construction positioning system and method, and relates to the technical field of road construction.The system comprises a positioning mechanism and an auxiliary mechanism, the positioning mechanism comprises a center shaft device, a guide chain device, a clamping device and a limiting plate device, and the guide chain device and the center shaft device form a simulation unit; the simulation units are arranged on the arc-shaped road and used for representing paths between adjacent stand columns on the edge of the arc-shaped road, the simulation units are provided with auxiliary mechanisms, and the auxiliary mechanisms are used for laying the simulation units and determining the positions of the middle point positions and the two end point positions of the simulation units so as to be matched with the simulation units to complete positioning of the stand columns or independently complete positioning of the stand columns. The method comprises a first mode in which the auxiliary mechanism is matched with the simulation unit to complete column positioning and a second mode in which the auxiliary mechanism independently completes column positioning. According to the method, the corrugated guardrail stand columns can be installed and positioned on straight or arc roads, the construction efficiency can be remarkably improved, the positioning precision is guaranteed, the construction difficulty is reduced, and the construction quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of road construction, and in particular to a construction positioning system and method for a corrugated guardrail column. Background Art

[0002] Highway is a modern term for a public road where cars can travel. Cars, bicycles, rickshaws, horses and other vehicles and pedestrians can use it. In the early days, there were no restrictions on highways, most of which were simple roads. Later, different highways had different restrictions. As transportation became increasingly developed, more and more restricted highways were added, especially some highways that were exclusively for cars (some urban highways banned bicycles and motorcycles), and highways were developed, which were closed for cars throughout the entire journey. Now many roads, especially highways, need to install guardrails on both sides, among which corrugated guardrails are widely used on highways.

[0003] The edges of many roads are not standard straight lines, but many are curved. It is very difficult to locate the corrugated guardrail posts on curved sections. This is reflected in the following aspects: when locating, it is necessary to measure and locate according to the normal length of the arc where the road edge is located and the arc length between the posts to determine the distance between the post and the road edge and the spacing between adjacent posts; using the above measurement and positioning method, it is necessary to select many points for measurement, which takes a long time; when locating by normal, it is also necessary to measure the curve radius of the arc of the road edge, and then determine the normal point position. Inaccurate measurement can easily cause the cumulative deviation of the corrugated guardrail posts to be too large, resulting in inaccurate installation position of the corrugated guardrail, and even the need for rework. Summary of the invention

[0004] The invention provides a system and method for positioning the construction of a corrugated guardrail post, aiming to solve the problems of difficult positioning of corrugated guardrail posts in arc sections of highways, complicated operation and easy occurrence of cumulative errors.

[0005] To solve the above problems, the technical solution of the present invention is:

[0006] A corrugated guardrail column construction positioning system includes a positioning mechanism and an auxiliary mechanism. The positioning mechanism includes a central axis device, a chain guide device, a clamping device and a limit plate device. The chain guide device includes a first chain guide device and a second chain guide device with the same structure and length. The opposite ends of the first chain guide device and the second chain guide device are respectively connected to the two ends of the central axis device. The other ends of the first chain guide device and the second chain guide device are respectively connected to the clamping device. The central axis device and the first chain guide device and the second chain guide device are respectively connected to the limit plate device between one end of the clamping device. The clamping device is used to connect the column of the corrugated guardrail. The limit plate device is used to fix the position of the central axis device and the chain guide device. The chain guide device and the central axis device constitute a simulation unit and are used to characterize the path between adjacent columns on the edge of the arc-shaped highway. The path is parallel to the arc-shaped edge of the highway. The simulation unit is equipped with an auxiliary mechanism. The auxiliary mechanism is used to deploy the simulation unit and determine the position of the middle point and the two end points of the simulation unit, so as to cooperate with the simulation unit to complete the positioning of the column or complete the positioning of the column alone.

[0007] Preferably, the central axis device includes a first positioning block, the head and tail ends of the first positioning block are respectively provided with through grooves, the upper and lower groove walls of the through groove are provided with a through first connecting hole, a screw hole is provided in the middle of the top end of the first positioning block and is screwed with a first positioning screw arranged along the longitudinal direction, and the first positioning screw is used to represent the middle point of the simulation unit.

[0008] Preferably, a first threaded hole is also formed on the side wall surface of the first positioning block, a first limiting rod is screwed to the first threaded hole, the first limiting rod is used to limit the distance from the first positioning screw to the edge of the road, a first insertion rod is vertically fixedly connected to the lower end of the first limiting rod, the first insertion rod is used to be inserted into the soil outside the road and fix the first positioning block.

[0009] Preferably, the chain guide device includes a plurality of second positioning blocks hingedly connected end to end, the front end of the second positioning block is provided with a first protrusion, the rear end is provided with a transverse groove, the upper longitudinal edge of the first protrusion is provided with a second connecting hole, the upper and lower groove walls of the transverse groove are provided with a through third connecting hole, the first protrusions between adjacent second positioning blocks are plugged into the transverse groove and are hinged by a first hinge axis passing through the second connecting hole and the third connecting hole, the second positioning block located in the outermost section is connected with the third positioning block, the front end of the third positioning block is provided with a second protrusion with the same shape and size as the first protrusion, and the rear end is provided with a threaded groove, the second protrusion is plugged into the adjacent transverse groove and is hinged by the second hinge axis, the upper end of the second hinge axis extends upward to form a second positioning screw, the two second positioning screws are used to represent the two end positions of the simulation unit, the first protrusion adjacent to the first positioning block is inserted into the through groove, and is hinged by the third hinge axis passing through the first connecting hole and the second connecting hole.

[0010] Preferably, a second threaded hole is opened on the side wall of the third positioning block, and a second limiting rod is screwed to the second threaded hole. The second limiting rod is used to limit the distance from the second positioning screw to the edge of the road. A second insertion rod is vertically fixedly connected to the lower end of the second limiting rod, and the second insertion rod is used to be inserted into the soil outside the road and fix the third positioning block.

[0011] Preferably, the clamping device includes a limit frame and a stud. The shape of the limit frame matches the shape of the outer wall of the column and is used to be clamped on the outer wall of the column. The outer end of the limit frame is fixedly connected with the stud, and the stud is screwed to the thread groove.

[0012] Preferably, the limit plate device is a first limit plate or a second limit plate, and the opposite ends of the first limit plate and the second limit plate are provided with openings that cooperate with each other, and fourth connecting holes are relatively provided at the openings. The two fourth connecting holes are connected in series on the first positioning screw and are limited by nuts. The first limit plate and the second limit plate are also provided with a strip hole on the side away from the fourth connecting hole, and the second positioning screw passes through the strip hole and is locked by a nut.

[0013] Preferably, the auxiliary mechanism includes a control box, universal wheels, armrests, guide rail mechanisms, and scroll wheels. An armrest is provided on the top rear side of the control box, and universal wheels are provided on the bottom of the control box. One side of the control box is provided with a guide rail mechanism for the simulation unit to pass through, and the other side is provided with a scroll wheel. A power module and a controller that are electrically connected to each other are provided in the control box.

[0014] Preferably, the guide rail mechanism includes fixed plates that are opposite to each other and fixedly connected to the side walls of the control box, a plurality of rollers arranged in the longitudinal direction are respectively provided on both sides of the opposite ends of the two fixed plates, and slide grooves are respectively provided on the inner surfaces of the two fixed plates between the two groups of rollers, the rollers are used to roll with the side walls of the simulation unit, and the slide grooves are used to slide with the two ends of the first hinge shaft and the third hinge shaft; the transverse roller includes a transverse roller for contacting the outer wall of the curb at the edge of the highway, the top of the transverse roller is connected with a telescopic mechanism, the telescopic mechanism is connected to the side wall of the control box, and the transverse roller is provided with two front and rear groups; the telescopic mechanism is an electric cylinder, an electric cylinder fixing hole is provided in the control box, the fixed end of the electric cylinder is fixedly connected to the fixing hole, the telescopic end extends horizontally outward along a direction perpendicular to the direction of travel of the simulation unit in the guide rail mechanism and is connected to the top of the transverse roller, and the side wall of the telescopic end is also fixedly connected with an infrared light emitter in the longitudinal direction.

[0015] Preferably, a displacement sensor is installed on the auxiliary mechanism, and a display is installed on the armrest. The displacement sensor and the display are electrically connected to the controller through wires, respectively. The front and rear ends of the fixed plate located on the upper side are respectively connected to modules of the same size, and the modules of the same size include a fourth positioning block with the same shape and size as the third positioning block, a clamping mechanism connected to the outer end of the fourth positioning block and with the same shape and size as the clamping device, the inner end of the fourth positioning block is fixedly connected to the front end or the rear end of the fixed plate through a third protrusion, and the third protrusion is provided with a through hole for marking the position of the second positioning screw.

[0016] A method for using a corrugated guardrail column construction positioning system includes mode 1 and mode 2, wherein mode 1 includes the following steps:

[0017] (11) Without installing the third positioning block, one end of the simulation unit is input into the guide rail mechanism, and then the end of the simulation unit passing through the guide rail mechanism is connected to the third positioning block, and the clamping device is connected, and the first column that has been fixed is clamped by the clamping device, and then the second limit rod and the second insertion rod are installed, and the second insertion rod is inserted into the soil;

[0018] (12) According to the preset distance between the simulation unit and the outer wall of the curb, the length of the electric cylinder is adjusted, and the auxiliary mechanism is pushed forward so that the transverse roller is always in contact with the outer wall of the curb. The simulation unit slides along the guide rail mechanism. After the first positioning block passes through the guide rail mechanism, the first positioning screw is installed at the screw hole, and then the first limit rod and the first insertion rod are installed, and the first insertion rod is inserted into the soil;

[0019] (13) The auxiliary mechanism continues to move to the end of the chain guide device away from the first column to determine the position of the second hinge shaft relative to the ground. After the auxiliary mechanism is completely separated from the simulation unit, the second hinge shaft is installed to connect the third positioning block and the clamping device, and then the second limit rod is installed, and the corresponding second insertion rod is inserted into the soil. At this time, the position of the limit frame away from the first column is the position of the second column.

[0020] (14) Install the first limit plate and the second limit plate respectively, insert the first insertion rod and the second insertion rod completely into the soil, and install the second column;

[0021] (15) After the second column is installed, take the second column as the starting point and repeat the above steps (11) to (14), and repeat this cycle to complete the positioning and installation of all columns;

[0022] The second mode includes the following steps:

[0023] (21) The auxiliary mechanism is located at the starting position, the rear clamping mechanism clamps the first column that has been installed and fixed, the length of the electric cylinder is adjusted so that the transverse roller contacts the outer wall of the curb, the controller start button is turned on, and the auxiliary mechanism is pushed forward while maintaining contact;

[0024] (22) According to the displacement information displayed on the display, when the position of the first positioning screw is reached, the auxiliary mechanism stops moving, and the position of the first positioning screw is marked according to the position of the through hole on the rear side, and the auxiliary mechanism continues to move forward. When the position of the second positioning screw on the front side is reached, the auxiliary mechanism stops moving, and the position of the second positioning screw here is marked according to the position of the through hole on the front side. At this time, the position corresponding to the clamping mechanism on the front side is the installation position of the second column;

[0025] (23) After the second column is installed, repeat steps (21)-(22) starting from the second column until all columns are installed;

[0026] In the above-mentioned Mode 1 and Mode 2, if there is no curbstone on the side of the road, when the auxiliary mechanism is moved, the infrared light emitted by the infrared light emitter is always used to align with the edge line of the road.

[0027] The present invention provides a corrugated guardrail column construction positioning system and method, which has the following beneficial effects:

[0028] The present invention can be used to install and position corrugated guardrail posts on straight or curved roads, solving the problems of difficult positioning of corrugated guardrail posts on curved road sections, complicated operation, and easy occurrence of cumulative errors. It can significantly improve construction efficiency, ensure positioning accuracy, reduce construction difficulty, and improve construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 , a schematic diagram of the top view of the structure of the present invention when in use;

[0030] Figure 2 , a schematic side view of the structure of the central axis device of the present invention;

[0031] Figure 3 , a schematic diagram of the top view of the central axis device of the present invention;

[0032] Figure 4 , a schematic diagram of the connection relationship between the first limiting rod and the first inserting rod of the present invention;

[0033] Figure 5 , a schematic side view of the chain guide device of the present invention;

[0034] Figure 6 , a schematic diagram of the top view of the chain guide device of the present invention;

[0035] Figure 7, a schematic diagram of the top view of the structure of the clamping device of the present invention when clamping a column;

[0036] Figure 8 , a front view structural schematic diagram of the clamping device of the present invention when clamping a column;

[0037] Fig. 9 , a schematic diagram of the positional relationship between the first limiting plate and the second limiting plate of the present invention;

[0038] Fig.10 , a schematic diagram of the first limiting plate and the second limiting plate connecting the first positioning screw of the present invention;

[0039] Fig.11 , a top view of the first limiting plate of the present invention;

[0040] Fig.12 , a schematic diagram of a local structure when the present invention is implemented;

[0041] Fig.13 , a schematic diagram of a local structure when the present invention is implemented;

[0042] Fig.14 , a front view structural schematic diagram of an implementation mode of the auxiliary mechanism of the present invention;

[0043] Fig.15 , a schematic diagram of a top view of an auxiliary mechanism of the present invention;

[0044] Fig.16 , a schematic diagram of the top view of another embodiment of the auxiliary mechanism of the present invention.

[0045] 1: middle axis device, 1-1: first positioning block, 1-2: first plug rod, 1-3: first positioning screw, 1-4: first limiting rod, 1-5: through slot, 1-6: first connecting hole, 2: chain guide device, 2-1: second positioning block, 2-1-1: first protrusion, 2-1-2: transverse slot, 2-2: third positioning block, 2-3: first hinge axis, 2-4: second hinge axis, 2-5: second plug rod, 2-6: second limiting rod, 2-7: threaded slot, 3: clamping device, 3-1: limiting frame, 3-2: stud, 4: limiting plate device, 4-1: first A limit plate, 4-2: a second limit plate, 4-3: the top of the opening, 4-4: a strip hole, 5: a limit rod, 6: a curb, 7: a column, 8: an auxiliary mechanism, 81: a control box, 82: an armrest; 83: a guide rail mechanism, 831: a fixing plate, 832: a roller, 833: a space for the simulation unit to pass through, 834: a slide groove, 84: an electric cylinder, 85: a horizontal roller, 86: an infrared light emitter, 87: a fixing hole; 88: a through hole, 89: a third protrusion, 810: a fourth positioning block, 811: a first clamping mechanism, 812: a second clamping mechanism. DETAILED DESCRIPTION

[0046] The following describes in detail the implementation mode of the present invention in a step-by-step manner. The description is only a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0047] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the purpose of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore cannot be understood as a limitation on the present invention.

[0048] Example 1

[0049] A corrugated guardrail column construction positioning system, such as Figure 1-16 As shown, it includes a positioning mechanism and an auxiliary mechanism 8. The positioning mechanism includes a central axis device 1, a chain guide device 2, a clamping device 3 and a limit plate device 4. The chain guide device 2 includes a first chain guide device and a second chain guide device with the same structure and length. The opposite ends of the first chain guide device and the second chain guide device are respectively connected to the two ends of the central axis device 1, and the other ends of the first chain guide device and the second chain guide device are respectively connected to the clamping device 3. The central axis device 1 and the first chain guide device and the second chain guide device are respectively connected with the limit plate device 4 between one end of the clamping device 3. The clamping device 3 is used to connect the column of the corrugated guardrail, and the limit plate device 4 is used to fix the position of the central axis device 1 and the chain guide device 2. The chain guide device 2 and the central axis device 1 constitute a simulation unit, and are used to characterize the path between adjacent columns at the edge of the arc-shaped road, and the path is parallel to the arc-shaped edge of the road. The simulation unit is equipped with an auxiliary mechanism. The auxiliary mechanism is used to deploy the simulation unit and determine the position of the middle point and the two end points of the simulation unit, so as to cooperate with the simulation unit to complete the positioning of the column or complete the positioning of the column alone.

[0050] In this embodiment, after the simulation unit is positioned at the edge of the road, it can not only assist in the positioning of the column, but also assist in the positioning of the installation of the corrugated plate. Before construction, it is necessary to determine the length of the simulation unit based on the pre-set distance between adjacent columns, such as by adding or subtracting the second positioning block until the length of the simulation unit matches the set length, and the auxiliary mechanism is used to place the simulation unit in the set position to avoid the inconsistency of the normal distance (vertical distance from the edge of the road) caused by manual placement, thereby improving the convenience of construction while ensuring measurement accuracy. At the same time, the auxiliary mechanism can complete the positioning of the column alone based on the mechanism of the positioning mechanism, further simplifying the column positioning process.

[0051] Example 2

[0052] Based on Example 1, this embodiment discloses, Figure 2-4 As shown, the central axis device 1 includes a first positioning block 1-1, the head and tail ends of the first positioning block 1-1 are respectively provided with through grooves 1-5, the upper and lower groove walls of the through groove 1-5 are provided with a through first connecting hole 1-6, and a screw hole is provided in the middle of the top end of the first positioning block 1-1 and is screwed with a first positioning screw 1-3 arranged along the longitudinal direction, and the first positioning screw 1-3 is used to represent the middle point of the simulation unit.

[0053] like Figure 1-4 As shown, a first threaded hole is also provided on the side wall surface of the first positioning block 1-1, and a first limiting rod 1-4 is screwed to the first threaded hole. The first limiting rod 1-4 is used to limit the distance from the first positioning screw 1-3 to the edge of the road. A first insertion rod 1-2 is vertically fixedly connected to the lower end of the first limiting rod 1-4. The first insertion rod 1-2 is used to be inserted into the soil outside the road and fix the first positioning block 1-1.

[0054] In this embodiment, the positional relationship between the first limiting rod and the first inserting rod is as follows: Figure 4 As shown, the first limiting rod is preferably a telescopic rod structure, so that the simulation unit can be limited at different distances from the road edge. At the same time, the length of the first limiting rod can also be used as a measuring ruler, such as Figure 1 As shown, it is connected to the edge of the road to measure whether the position of the first positioning block is accurate. The central axis device, as the chain link in the center of the simulation unit, can locate the center point of the simulation unit. While assisting in measuring the position of the column, it can also assist in the installation and positioning of the corrugated plate.

[0055] Example 3

[0056] Based on Embodiments 1 and 2, this embodiment discloses that Figure 5 , 6As shown, the chain guide device 2 includes a plurality of second positioning blocks 2-1 which are hingedly connected head to tail, the front end of the second positioning block 2-1 is provided with a first protrusion 2-1-1, the rear end is provided with a transverse groove 2-1-2, the first protrusion 2-1-1 is provided with a second connecting hole (not marked in the figure) in the longitudinal direction, the upper and lower groove walls of the transverse groove 2-1-2 are provided with a through third connecting hole (not marked in the figure), the first protrusions between adjacent second positioning blocks 2-1 are plugged into the transverse grooves and are hingedly connected through the first hinge shaft 2-3 passing through the second connecting hole and the third connecting hole, and the second positioning block 2-1 located at the outermost section is connected A third positioning block 2-2 is connected, and the front end of the third positioning block 2-2 is provided with a second protrusion that is consistent with the shape and size of the first protrusion, and the rear end is provided with a threaded groove 2-7. The second protrusion is inserted into the adjacent transverse groove 2-7 and is hinged through the second hinge shaft 2-4. The upper end of the second hinge shaft 2-4 extends upward to form a second positioning screw. The two second positioning screws are used to represent the two end positions of the simulation unit. The first protrusion 2-1-1 adjacent to the first positioning block 1-1 is inserted into the through groove and is hinged through a third hinge shaft (not marked in the figure) passing through the first connecting hole and the second connecting hole.

[0057] like Figure 5 , 6 As shown, a second threaded hole is opened on the side wall of the third positioning block 2-2, and a second limiting rod 2-6 is screwed to the second threaded hole. The second limiting rod 2-6 is used to limit the distance from the second positioning screw to the edge of the road. A second insertion rod 2-5 is vertically fixedly connected to the lower end of the second limiting rod 2-6. The second insertion rod 2-5 is used to be inserted into the soil outside the road and fix the third positioning block 2-2.

[0058] Example 4

[0059] Based on embodiments 1, 2, and 3, this embodiment discloses that Figure 7 , 8 As shown, the clamping device 3 includes a limit frame 3-1 and a stud 3-2. The shape of the limit frame 3-1 matches the shape of the outer wall of the column 7 and is used to be clamped on the outer wall of the column 7. The outer end of the limit frame 3-1 is fixedly connected with the stud 3-2, and the stud 3-2 is screwed to the thread groove 2-7.

[0060] Example 5

[0061] Based on embodiments 1, 2, 3, and 4, this embodiment discloses that Figure 1 , 9 As shown in FIG. 11, the limit plate device 4 is a first limit plate 4-1 or a second limit plate 4-2, and the first limit plate 4-1 and the second limit plate 4-2 are provided with openings that match each other at the opposite ends, and the openings are provided with fourth connecting holes (such as Fig.11As shown, not marked in the figure), the two fourth connection holes are connected in series on the first positioning screw 1-3 and are limited by nuts, and the first limiting plate 4-1 and the second limiting plate 4-2 are further provided with a strip hole 4-4 on the side away from the fourth connection hole, and the second positioning screw passes through the strip hole and is locked by a nut. Figure 1 As shown, the bar-shaped hole facilitates the position adjustment of the second positioning screw when positioning different arc paths.

[0062] Example 6

[0063] Based on embodiments 1, 2, 3, 4, and 5, this embodiment discloses that Figure 14-16 As shown, the auxiliary mechanism 8 includes a control box 81, universal wheels, armrests 82, guide rail mechanisms 83, and scroll wheels. The control box 81 is provided with an armrest 82 on the top rear side, and the control box 81 is provided with universal wheels at the bottom. One side of the control box 81 is provided with a guide rail mechanism 83 for the simulation unit to pass through, and the other side is provided with a scroll wheel. The control box 81 is provided with a power module and a controller that are electrically connected to each other.

[0064] like Figure 14-16 As shown, the guide rail mechanism 83 includes a fixed plate 831 which is opposite to each other and fixedly connected to the side wall of the control box 81, and a plurality of rollers 832 arranged longitudinally are respectively provided on both sides of the opposite ends of the two fixed plates 831, and a slide groove 834 is respectively provided on the inner surface of the two fixed plates 831 between the two groups of rollers 832, and the rollers 832 are used for rolling with the side wall of the simulation unit, and the slide groove 834 is used for sliding connection with the first hinge shaft 2-3 and the two ends of the third hinge shaft; the transverse roller includes a roller for contacting the outer wall of the curbstone at the edge of the road The transverse roller 85 has a telescopic mechanism connected to the top thereof, and the telescopic mechanism is connected to the side wall of the control box 81. The transverse roller 85 has two front and rear groups; the telescopic mechanism is an electric cylinder 84, and an electric cylinder fixing hole 87 is provided in the control box 81. The fixed end of the electric cylinder 84 is fixedly connected to the fixing hole 87, and the telescopic end extends horizontally outward in a direction perpendicular to the direction in which the simulation unit moves in the guide mechanism 83 and is connected to the top of the transverse roller 85. The side wall of the telescopic end is also fixedly connected to an infrared light emitter 86 in the longitudinal direction.

[0065] In this embodiment, the distance between the simulation unit and the outer wall of the curb can be controlled by controlling the extension of the electric cylinder. Since the simulation unit passes through the guide rail mechanism synchronously when the auxiliary mechanism moves along the outer side of the curb, the distance between the simulation unit and the outer wall of the curb can be ensured to be always consistent, so that the simulation unit can achieve accurate simulation of the path between adjacent columns. Through simulation, the path distance between adjacent columns can be effectively controlled, and the spacing between the column and the outer wall of the curb can be controlled. At the same time, positioning assistance can be provided for the installation of the corrugated plate. In the case of no curb, the infrared light can be emitted by the infrared light emitter, so that the infrared light is always aligned with the edge line of the road during the movement of the auxiliary mechanism to implement the laying of the touch simulation unit, wherein the edge line can be manually drawn.

[0066] Example 7

[0067] Based on Example 6, this embodiment discloses that, Figure 14-16 As shown, a displacement sensor (not shown) is installed on the auxiliary mechanism 8, and a display (not shown) is installed on the armrest 82. The displacement sensor and the display are electrically connected to the controller through wires, and the front and rear ends of the fixed plate 831 located on the upper side are respectively connected to modules of the same size, and the modules of the same size include a fourth positioning block 810 with the same shape and size as the third positioning block, and a clamping mechanism (a first clamping mechanism 811 and a second clamping mechanism 812) connected to the outer end of the fourth positioning block 810 and with the same shape and size as the clamping device. The inner end of the fourth positioning block 810 is fixedly connected to the front end or the rear end of the fixed plate 831 through a third protrusion 89, and the third protrusion is provided with a through hole 88 for marking the position of the second positioning screw.

[0068] In this embodiment, modules of the same size are provided to enable the auxiliary mechanism to complete the positioning of the column alone. During the movement of the auxiliary mechanism, the laying of the simulation unit is omitted, and the positions of the first positioning screw, the second positioning screw and the column are directly positioned.

[0069] Example 8

[0070] Based on the above embodiments, this embodiment discloses a method for using a corrugated guardrail column construction positioning system, including mode 1 and mode 2, wherein mode 1 includes the following steps:

[0071] (11) Without installing the third positioning block, one end of the simulation unit is input into the guide rail mechanism, and then the end of the simulation unit passing through the guide rail mechanism is connected to the third positioning block, and the clamping device is connected, and the first column that has been fixed is clamped by the clamping device, and then the second limit rod and the second insertion rod are installed, and the second insertion rod is inserted into the soil, that is, the position of the second positioning screw here is fixed;

[0072] (12) According to the preset distance between the simulation unit and the outer wall of the curb, the length of the electric cylinder 84 is adjusted, and the auxiliary mechanism 8 is pushed forward so that the transverse roller 85 is always in contact with the outer wall of the curb 6. The simulation unit slides along the guide rail mechanism. After the first positioning block passes through the guide rail mechanism, the first positioning screw is installed at the screw hole, and then the first limit rod and the first insertion rod are installed, and the first insertion rod is inserted into the soil;

[0073] (13) The auxiliary mechanism 8 continues to move to the end of the chain guide device away from the first column to determine the position of the second hinge shaft relative to the ground. After the auxiliary mechanism is completely separated from the simulation unit, the second hinge shaft is installed to connect the third positioning block and the clamping device, and then the second limit rod is installed. The corresponding second insertion rod is inserted into the soil. At this time, the position of the limit frame away from the first column is the position of the second column.

[0074] (14) Install the first limiting plate 41 and the second limiting plate 42 respectively, and completely insert the first insertion rod and the second insertion rod into the soil, and install the second column;

[0075] (15) After the second column is installed, take the second column as the starting point and repeat the above steps (11) to (14), and repeat this cycle to complete the positioning and installation of all columns;

[0076] The second mode includes the following steps:

[0077] (21) The auxiliary mechanism is located at the starting position, the rear clamping mechanism clamps the first column that has been installed and fixed, and the length of the electric cylinder is adjusted so that the transverse roller 85 contacts the outer wall of the curb 6. The controller start button is turned on, and the auxiliary mechanism 8 is pushed forward while maintaining contact;

[0078] (22) According to the displacement information displayed on the display, when the position of the first positioning screw is reached, the auxiliary mechanism 8 stops moving, and the position of the first positioning screw is marked according to the position of the through hole 88 on the rear side, and the auxiliary mechanism continues to move forward. When the position of the second positioning screw on the front side is reached, the auxiliary mechanism stops moving, and the position of the second positioning screw here is marked according to the position of the through hole 88 on the front side. At this time, the position corresponding to the clamping mechanism on the front side is the installation position of the second column;

[0079] (23) After the second column is installed, repeat steps (21)-(22) starting from the second column until all columns are installed;

[0080] In the above-mentioned Mode 1 and Mode 2, if there is no curbstone on the side of the road, when the auxiliary mechanism is moved, the infrared light emitted by the infrared light emitter is always used to align with the edge line of the road.

Claims

1. A corrugated guardrail column construction positioning system, characterized by: It includes a positioning mechanism and an auxiliary mechanism, wherein the positioning mechanism includes a central axis device, a chain guide device, a clamping device and a limit plate device, wherein the chain guide device includes a first chain guide device and a second chain guide device of the same structure and length, wherein the opposite ends of the first chain guide device and the second chain guide device are respectively connected to the two ends of the central axis device, and the other ends of the first chain guide device and the second chain guide device are respectively connected to the clamping device; The middle axis device and the ends of the first chain guide device and the second chain guide device close to the clamping device are respectively connected with a limit plate device, the clamping device is used to connect the column of the corrugated guardrail, and the limit plate device is used to fix the position of the middle axis device and the chain guide device; The chain guide device and the middle shaft device constitute a simulation unit and are used to characterize the path between adjacent upright posts at the edge of the arc-shaped road, wherein the path is parallel to the arc-shaped edge of the road; The simulation unit is equipped with an auxiliary mechanism, which is used to deploy the simulation unit and determine the positions of the middle point and the two end points of the simulation unit, so as to cooperate with the simulation unit to complete the positioning of the column or complete the positioning of the column alone.

2. A corrugated guardrail column construction positioning system as described in claim 1, characterized in that: the central axis device includes a first positioning block, the first and tail ends of the first positioning block are respectively provided with through grooves, the upper and lower groove walls of the through groove are provided with a through first connecting hole, and the middle part of the top end of the first positioning block is provided with a screw hole and is screwed with a first positioning screw arranged along the longitudinal direction, and the first positioning screw is used to represent the middle point of the simulation unit.

3. A corrugated guardrail column construction positioning system as claimed in claim 2, characterized in that: A first threaded hole is also formed on the side wall surface of the first positioning block, and a first limiting rod is screwed to the first threaded hole; The first limiting rod is used to limit the distance from the first positioning screw to the edge of the road. A first insertion rod is vertically fixedly connected to the lower end of the first limiting rod. The first insertion rod is used to be inserted into the soil outside the road and fix the first positioning block.

4. A corrugated guardrail column construction positioning system as claimed in claim 3, characterized in that: the chain guide device comprises a plurality of second positioning blocks hingedly connected end to end; The front end of the second positioning block is provided with a first protrusion, and the rear end is provided with a transverse groove. The upper longitudinal edge of the first protrusion is provided with a second connecting hole, and the upper and lower groove walls of the transverse groove are provided with a through third connecting hole. The first protrusions between adjacent second positioning blocks are plugged into the transverse groove and hinged through the first hinge shaft passing through the second connecting hole and the third connecting hole. The second positioning block located at the outermost section is connected to the third positioning block; The front end of the third positioning block is provided with a second protrusion that is consistent with the shape and size of the first protrusion, and the rear end is provided with a threaded groove. The second protrusion is inserted into the adjacent transverse groove and hinged through the second hinge shaft. The upper end of the second hinge shaft extends upward to form a second positioning screw. The two second positioning screws are used to represent the two end positions of the simulation unit. The first protrusion adjacent to the first positioning block is inserted into the through groove and is hinged through the third hinge shaft that passes through the first connecting hole and the second connecting hole.

5. A corrugated guardrail column construction positioning system as claimed in claim 4, characterized in that: A second threaded hole is provided on the side wall of the third positioning block, and a second limiting rod is screwed to the second threaded hole. The second limiting rod is used to limit the distance from the second positioning screw to the edge of the road. A second insertion rod is vertically fixedly connected to the lower end of the second limiting rod. The second insertion rod is used to be inserted into the soil outside the road and fix the third positioning block.

6. A corrugated guardrail column construction positioning system as described in claim 5, characterized in that: the clamping device includes a limit frame and a stud, the shape of the limit frame matches the shape of the outer wall of the column, and is used to be clamped on the outer wall of the column, the outer end of the limit frame is fixedly connected with the stud, and the stud is screwed to the thread groove.

7. A corrugated guardrail column construction positioning system as claimed in claim 6, characterized in that: The limiting plate device is a first limiting plate or a second limiting plate, and the opposite ends of the first limiting plate and the second limiting plate are provided with openings that cooperate with each other, and fourth connecting holes are provided at the openings relatively to each other. The two fourth connecting holes are connected in series to the first positioning screw and are limited by a nut. The first limiting plate and the second limiting plate are also provided with a strip hole on the side away from the fourth connecting hole, and the second positioning screw passes through the strip hole and is locked by a nut.

8. A corrugated guardrail column construction positioning system as claimed in claim 7, characterized in that: The auxiliary mechanism includes a control box, universal wheels, armrests, guide rail mechanisms, and scroll wheels. An armrest is provided on the top rear side of the control box, and a universal wheel is provided on the bottom of the control box. One side of the control box is provided with a guide rail mechanism for the simulation unit to pass through, and the other side is provided with a scroll wheel. A power module and a controller that are electrically connected to each other are provided in the control box.

9. A corrugated guardrail column construction positioning system as claimed in claim 8, characterized in that: the guide rail mechanism comprises fixed plates which are opposite to each other and fixedly connected to the side wall of the control box, and a plurality of rollers arranged in the longitudinal direction are respectively arranged on both sides of the opposite ends of the two fixed plates, and slide grooves are respectively opened on the inner surfaces of the two fixed plates between the two groups of rollers; The roller is used to roll with the side wall of the simulation unit, and the slide groove is used to slide with both ends of the first hinge shaft and the third hinge shaft; the transverse roller includes a transverse roller for contacting the outer wall of the curbstone at the edge of the road, and the top of the transverse roller is connected with a telescopic mechanism; The telescopic mechanism is connected to the side wall of the control box, and the transverse roller is provided with two groups, front and rear; the telescopic mechanism is an electric cylinder, and an electric cylinder fixing hole is provided in the control box, and the fixed end of the electric cylinder is fixedly connected to the fixing hole, and the telescopic end extends horizontally outwards perpendicular to the direction in which the simulation unit moves in the guide rail mechanism and is connected to the top of the transverse roller, and the side wall of the telescopic end is also fixedly connected to an infrared light emitter in the longitudinal direction; A displacement sensor is installed on the auxiliary mechanism, a display is installed on the armrest, the displacement sensor and the display are electrically connected to the controller through wires, and the front and rear ends of the fixing plate on the upper side are respectively connected to modules of the same size; The same-size module includes a fourth positioning block having the same shape and size as the third positioning block, a clamping mechanism connected to the outer end of the fourth positioning block and having the same shape and size as the clamping device, the inner end of the fourth positioning block is fixedly connected to the front end or rear end of the fixed plate through a third protrusion, and the third protrusion is provided with a through hole for marking the position of the second positioning screw.

10. A method for using a corrugated guardrail column construction positioning system as claimed in claim 9, characterized in that it comprises mode 1 and mode 2, wherein mode 1 comprises the following steps: (11) Without installing the third positioning block, one end of the simulation unit is input into the guide rail mechanism, and then the end of the simulation unit passing through the guide rail mechanism is connected to the third positioning block, and the clamping device is connected, and the first column that has been fixed is clamped by the clamping device, and then the second limit rod and the second insertion rod are installed, and the second insertion rod is inserted into the soil; (12) According to the preset distance between the simulation unit and the outer wall of the curb, the length of the electric cylinder is adjusted, and the auxiliary mechanism is pushed forward so that the transverse roller is always in contact with the outer wall of the curb. The simulation unit slides along the guide rail mechanism. After the first positioning block passes through the guide rail mechanism, the first positioning screw is installed at the screw hole, and then the first limit rod and the first insertion rod are installed, and the first insertion rod is inserted into the soil; (13) The auxiliary mechanism continues to move to the end of the chain guide device away from the first column to determine the position of the second hinge shaft relative to the ground. After the auxiliary mechanism is completely separated from the simulation unit, the second hinge shaft is installed to connect the third positioning block and the clamping device, and then the second limit rod is installed, and the corresponding second insertion rod is inserted into the soil. At this time, the position of the limit frame away from the first column is the position of the second column. (14) Install the first limit plate and the second limit plate respectively, insert the first insertion rod and the second insertion rod completely into the soil, and install the second column; (15) After the second column is installed, take the second column as the starting point and repeat the above steps (11) to (14), and repeat this cycle to complete the positioning and installation of all columns; The second mode includes the following steps: (21) The auxiliary mechanism is located at the starting position, the rear clamping mechanism clamps the first column that has been installed and fixed, the length of the electric cylinder is adjusted so that the transverse roller contacts the outer wall of the curb, the controller start button is turned on, and the auxiliary mechanism is pushed forward while maintaining contact; (22) According to the displacement information displayed on the display, when the position of the first positioning screw is reached, the auxiliary mechanism stops moving, and the position of the first positioning screw is marked according to the position of the through hole on the rear side, and the auxiliary mechanism continues to move forward. When the position of the second positioning screw on the front side is reached, the auxiliary mechanism stops moving, and the position of the second positioning screw here is marked according to the position of the through hole on the front side. At this time, the position corresponding to the clamping mechanism on the front side is the installation position of the second column; (23) After the second column is installed, repeat steps (21)-(22) starting from the second column until all columns are installed; In the above-mentioned Mode 1 and Mode 2, if there is no curbstone on the side of the road, when the auxiliary mechanism is moved, the infrared light emitted by the infrared light emitter is always used to align with the edge line of the road.

Citation Information

Patent Citations

  • Auxiliary mounting device and mounting method for corrugated beam steel guardrail of bent road section

    CN112195830A

  • Expressway guardrail assembling device

    CN113882296A

  • Quick positioning tool for corrugated guardrail upright

    CN211200199U

  • Wave-shaped guardrail circle center finding device

    CN220270281U

  • Guardrails for civil engineering structures

    FR3115304A1