Integrated AI business ecosystem based on clothing intelligent production

Abstract

The invention discloses an integrated AI business ecosystem based on clothing intelligent production, and relates to the technical field of clothing production management. The system comprises a production optimization unit, a material management unit, a process optimization unit, a decision support unit and an automation unit. The production optimization unit comprises a data analysis module and an algorithm optimization module; according to the system, through the intelligent carrying module and the intelligent logistics module, workshop robots can be remotely scheduled, and automatic operation in the garment production process is achieved in combination with garment production equipment such as an automatic sewing machine, a cutting machine and an ironing machine, so that complex garment production tasks can be efficiently completed, the production efficiency and the product quality are improved, and the production cost is reduced. And meanwhile, the flowing conditions of the materials and the products are monitored in real time through the Internet of Things technology, accurate distribution of the materials and the products is achieved, waiting time and stock overstock are reduced, and meanwhile the elasticity degree of a production line supply chain is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of clothing production management, and in particular to an integrated AI business ecosystem based on intelligent clothing production. Background Art

[0002] Clothing production management is a management technology involving a wide range of areas, including clothing production technology, management technology, quality management, clothing production process organization and management, material management, product manufacturing and cost management, etc. They influence and restrict each other. From the overall point of view, the task of clothing production management is to use the functions of planning, organization and control to effectively combine various production factors invested in the production process to form an organic clothing production management system;

[0003] However, the existing clothing production AI business ecosystem still has some defects:

[0004] The AI ​​business ecosystem for clothing production in existing technologies can mostly only complete production progress, material management, workshop monitoring, etc. when managing clothing production. Since it is impossible to control the equipment in the clothing production workshop, complex clothing production tasks still require manual coordination and operation, which makes the production of complex clothing less convenient. At the same time, existing technologies are not convenient for automatic distribution of materials and garments in clothing production workshops, which can easily lead to inventory backlogs, affect clothing production efficiency, and seriously affect the flexibility of the production line supply chain.

[0005] In response to the above problems, the inventors proposed an integrated AI business ecosystem based on intelligent clothing production to solve the above problems. Summary of the invention

[0006] In order to solve the above problems, the purpose of the present invention is to provide an integrated AI business ecosystem based on intelligent clothing production.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions: an integrated AI business ecosystem based on intelligent clothing production, the business ecosystem includes a production optimization unit, a material management unit, a process optimization unit, a decision support unit and an automation unit;

[0008] The production optimization unit includes a data analysis module and an algorithm optimization module;

[0009] The material management unit includes a material data module, an inventory comparison module, a material early warning module and a material recording module;

[0010] The process optimization unit includes a production monitoring module, a task scheduling module and a production line adjustment module;

[0011] The decision support unit includes a data collection module, a data calculation module and a forecast planning module;

[0012] The automation unit includes an intelligent handling module and an intelligent logistics module.

[0013] Preferably, the data analysis module includes a historical data module, an inventory data module and a demand data module.

[0014] Preferably, the intelligent logistics module includes a warehousing module, a sorting module and a transportation module.

[0015] Preferably, the terminal device of the intelligent transport module includes a workshop transport trolley, an equipment rack is fixedly installed on the upper surface of the workshop transport trolley, a storage tank is fixedly installed on the upper end surface of the equipment rack, a feed port and a discharge port are respectively provided on the storage tank, a material dividing mechanism is provided inside the storage tank, and a discharge mechanism is provided on the discharge port.

[0016] Preferably, the material dividing mechanism includes a fixed roller, which is arranged in a storage tank, and the outer wall of the fixed roller is fixedly installed with a plurality of isolation plates distributed in a ring array, and isolation disks are fixedly installed at both ends of the fixed roller, and the outer walls of the two isolation disks are in movable contact with the inner wall of the storage tank, and the opposite sides of the two isolation disks are fixedly connected to the ends of the plurality of isolation plates.

[0017] Preferably, circular guide rails are fixedly installed at both ends of the inner wall of the storage tank, two arc-shaped sliders are slidably installed on the two circular guide rails, a rotating shaft is rotatably installed at the axial position of the storage tank, the rotating shaft passes through the fixed roller and is fixedly connected to the fixed roller, and two fixed rods are fixedly installed at both ends of the rotating shaft, and one end of one of the fixed rods is fixedly connected to a arc-shaped slider.

[0018] Preferably, a first motor is fixedly mounted on one end of the material storage tank, a rotating rod is fixedly mounted on the driving output end of the first motor, the rotating rod is rotatably connected to one end of the material storage tank, a fan-shaped gear is fixedly mounted on one end of the rotating rod, wherein a gear ring is fixedly mounted on the outer walls of two adjacent arc-shaped sliders, and the fan gear is meshingly connected with the gear ring.

[0019] Preferably, the discharging mechanism includes a discharge plate, which is arranged in the discharge port, a rotating shaft is rotatably installed at one end of the storage tank, one end of the rotating shaft is fixedly connected to one end of the discharge plate, a second motor is fixedly installed at one end of the storage tank, and an end of the rotating shaft away from the discharge plate is fixedly connected to the driving output end of the second motor.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, the workshop robots can be remotely dispatched through the intelligent handling module and the intelligent logistics module, and the automatic operation in the clothing production process can be realized by combining the automatic sewing machine, cutting machine, ironing machine and other clothing production equipment, so as to efficiently complete the complex clothing production tasks, improve the production efficiency and product quality, and at the same time, the flow of materials and products can be monitored in real time through the Internet of Things technology to realize the accurate distribution of materials and products, reduce waiting time and inventory backlog, and improve the flexibility of the production line supply chain;

[0022] 2. In the present invention, through the cooperation of the material dividing mechanism and the material discharging mechanism, the clothing fabrics or accessories can be classified and stored in the material storage tank, and the workshop transport trolley will transport the classified and stored clothing fabrics or accessories to the workshop processing station. By controlling the multiple storage cavities to correspond to the material discharging ports one by one, and by controlling the opening of the blanking plate, the clothing fabrics or accessories in the multiple storage cavities are sent to different processing stations, thereby conveniently realizing the automatic classification and feeding of clothing fabrics or accessories, thereby effectively improving the efficiency of clothing processing, reducing the labor cost of clothing enterprises, and further improving the flexibility of the production line supply chain. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 This is a composition diagram of an integrated AI business ecosystem based on intelligent clothing production in the present invention.

[0025] Figure 2 It is a structural schematic diagram of the workshop transport trolley and the storage tank of the present invention.

[0026] Figure 3 It is a schematic diagram of the overall structure of the storage tank of the present invention.

[0027] Figure 4 It is a schematic diagram of the cutaway structure of the storage tank of the present invention.

[0028] Figure 5 It is a structural schematic diagram of the material distribution mechanism of the present invention.

[0029] Figure 6 It is a schematic diagram of the distribution of the feed port and the discharge port of the present invention.

[0030] Figure 7 It is a structural schematic diagram of the discharging mechanism of the present invention.

[0031] In the figure: 100, production optimization unit; 200, material management unit; 300, process optimization unit; 400, decision support unit; 500, automation unit; 110, data analysis module; 120, algorithm optimization module; 210, material data module; 220, inventory comparison module; 230, material warning module; 240, material recording module; 310, production monitoring module; 320, task scheduling module; 330, production line adjustment module; 410, data collection module; 420, data calculation module; 430, forecasting and planning module; 510, intelligent handling module; 520, intelligent logistics module; 1110, historical data Module; 1120, inventory data module; 1130, demand data module; 5210, storage module; 5220, sorting module; 5230, transportation module; 1, workshop transport trolley; 11, equipment rack; 12, storage tank; 13, feed port; 14, discharge port; 2, material separation mechanism; 21, fixed roller; 22, isolation plate; 23, isolation disk; 24, rubber strip; 25, circular guide rail; 26, arc slider; 27, rotating shaft; 28, fixed rod; 29, first motor; 3, rotating rod; 31, fan gear; 32, gear ring; 4, discharge mechanism; 41, blanking plate; 42, rubber ring; 43, rotating shaft; 44, second motor. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example: Figure 1-7 As shown, the present invention provides an integrated AI business ecosystem based on intelligent clothing production, and the business ecosystem includes a production optimization unit 100, a material management unit 200, a process optimization unit 300, a decision support unit 400 and an automation unit 500;

[0034] The production optimization unit 100 includes a data analysis module 110 and an algorithm optimization module 120 , wherein the data analysis module 110 includes a historical data module 1110 , an inventory data module 1120 , and a demand data module 1130 ;

[0035] The material management unit 200 includes a material data module 210, an inventory comparison module 220, a material early warning module 230 and a material recording module 240;

[0036] The process optimization unit 300 includes a production monitoring module 310, a task scheduling module 320 and a production line adjustment module 330;

[0037] The decision support unit 400 includes a data collection module 410, a data calculation module 420 and a forecast planning module 430;

[0038] The automation unit 500 includes an intelligent handling module 510 and an intelligent logistics module 520 , and the intelligent logistics module 520 includes a warehousing module 5210 , a sorting module 5220 and a transportation module 5230 .

[0039] Through the production optimization unit 100 composed of the data analysis module 110 and the algorithm optimization module 120, the production plan of the clothing enterprise can be optimized through data analysis and algorithms to improve the clothing production efficiency;

[0040] The material management unit 200 composed of the material data module 210, the inventory comparison module 220, the material early warning module 230 and the material recording module 240 can realize the intelligent management of clothing fabrics or accessories, including the purchase, storage, use and inventory management of clothing fabrics or accessories, and at the same time, according to the usage and production progress of clothing fabrics or accessories, early warning of the inventory status of clothing fabrics or accessories is provided so as to replenish the goods in time;

[0041] Through the process optimization unit 300 composed of the production monitoring module 310, the task scheduling module 320 and the production line adjustment module 330, the efficiency and accuracy of the operators can be improved through monitoring and feedback, and the working time, steps and production capacity of the operators can be recorded at the same time. Through data analysis and feedback, problems in the operation can be discovered and corrected. At the same time, according to the workload of the operators, the operation tasks can be reasonably allocated and scheduled to improve the work efficiency of the operators and the efficiency of clothing production;

[0042] Through the decision support unit 400 composed of the data collection module 410, the data calculation module 420 and the forecast planning module 430, problems in production can be discovered through data analysis, and historical sales data, market trends and production capacity can be analyzed to perform demand forecasting and production capacity planning, thereby improving clothing production efficiency, reducing clothing production costs, and providing support and basis for the company's decision-making;

[0043] Through the automation unit 500 composed of the intelligent handling module 510 and the intelligent logistics module 520, the workshop robots can be remotely dispatched, and combined with automated sewing machines, cutting machines, ironing machines and other clothing production equipment, automated operations in the clothing production process can be realized, so that complex clothing production tasks can be completed efficiently, production efficiency and product quality can be improved, and at the same time, the flow of materials and products can be monitored in real time through the Internet of Things technology, so as to achieve accurate distribution of materials and products and reduce waiting time and inventory backlogs.

[0044] The terminal device of the intelligent handling module 510 includes a workshop handling trolley 1, an equipment frame 11 is fixedly installed on the upper surface of the workshop handling trolley 1, and a storage tank 12 is fixedly installed on the upper end surface of the equipment frame 11. A feed port 13 and a discharge port 14 are respectively provided on the storage tank 12. By setting the feed port 13 and the discharge port 14, the clothing fabrics or accessories to be transported can enter the storage tank 12 through the feed port 13, and the clothing fabrics or accessories in the storage tank 12 can be discharged to the processing station of the production line through the discharge port 14. A material dividing mechanism 2 is provided inside the storage tank 12, and a discharge mechanism 4 is provided on the discharge port 14. By setting the material dividing mechanism 2 and the discharge mechanism 4, the material dividing mechanism 2 can classify different clothing fabrics or accessories and store them in the storage tank 12, and cooperate with the discharge mechanism 4 to discharge the classified clothing fabrics or accessories one by one.

[0045] The material dividing mechanism 2 includes a fixed roller 21, which is arranged in the material storage tank 12. A plurality of isolation plates 22 distributed in a ring array are fixedly installed on the outer wall of the fixed roller 21. Isolation disks 23 are fixedly installed on both ends of the fixed roller 21. The outer walls of the two isolation disks 23 are in active contact with the inner wall of the material storage tank 12. The opposite sides of the two isolation disks 23 are fixedly connected to the ends of the plurality of isolation plates 22. By arranging the fixed roller 21, the isolation plates 22 and the isolation disks 23, a plurality of storage cavities are formed, and clothing fabrics or accessories can be classified and stored in the plurality of storage cavities.

[0046] A rubber strip 24 is fixedly installed on several isolation plates 22, and one side of the rubber strip 24 is in active contact with the inner wall of the storage tank 12. By setting the rubber strip 24, the rubber strip 24 can improve the sealing between the isolation plate 22 and the inner wall of the storage tank 12, thereby preventing clothing fabrics or accessories from being separated from the storage cavity.

[0047] Circular guide rails 25 are fixedly installed at both ends of the inner wall of the storage tank 12, and two arc-shaped sliders 26 are slidably installed on the two circular guide rails 25. A rotating shaft 27 is rotatably installed at the axial position of the storage tank 12. The rotating shaft 27 passes through the fixed roller 21 and is fixedly connected to the fixed roller 21. Two fixed rods 28 are fixedly installed at both ends of the rotating shaft 27, and one end of one of the fixed rods 28 is fixedly connected to an arc-shaped slider 26. By driving the arc-shaped slider 26 to slide in a circle on the circular guide rail 25, the arc-shaped slider 26 can make the rotating shaft rotate through the fixed rod 28. 27 rotates, and the rotating shaft 27 can rotate the fixed roller 21, the isolation plate 22 and the isolation disk 23, so that the clothing fabrics or accessories stored in the storage cavity rotate synchronously. When each storage cavity corresponds to the discharge port 14, the classified stored clothing fabrics or accessories can be discharged. When each storage cavity corresponds to the feed port 13, different clothing fabrics or accessories can be classified and stored in the storage tank 12. The workshop transport trolley 1 automatically moves in the production workshop to transport the classified stored clothing fabrics or accessories to various processing stations in the production workshop.

[0048] A first motor 29 is fixedly installed at one end of the storage tank 12, and a rotating rod 3 is fixedly installed at the driving output end of the first motor 29. The rotating rod 3 and one end of the storage tank 12 are rotatably connected, and a fan gear 31 is fixedly installed at one end of the rotating rod 3, wherein the outer walls of two adjacent arc-shaped sliders 26 are fixedly installed with a gear ring 32, and the fan gear 31 is meshingly connected with the gear ring 32. By turning on the first motor 29, the driving shaft of the first motor 29 can rotate the rotating rod 3, and the rotating rod 3 can rotate the fan gear 31, and the fan gear 31 can drive the gear ring 32 to rotate. The fan gear 31 meshes with the gear ring 32 for one cycle and rotates the size of a storage cavity.

[0049] The discharging mechanism 4 includes a discharge plate 41, which is arranged in the discharge port 14. A rubber ring 42 is fixedly installed around the discharge plate 41. The outer wall of the rubber ring 42 is in active contact with the side wall of the discharge port 14. A rotating shaft 43 is rotatably installed at one end of the storage tank 12. One end of the rotating shaft 43 is fixedly connected to one end of the discharge plate 41. A second motor 44 is fixedly installed at one end of the storage tank 12. One end of the rotating shaft 43 away from the discharge plate 41 is fixedly connected to the driving output end of the second motor 44. Next, by setting a blanking plate 41, when the blanking plate 41 is in an open state, the clothing fabrics or accessories in the storage cavity are discharged through the discharge port 14, and by setting a rubber ring 42, the rubber ring 42 can improve the sealing between the blanking plate 41 and the discharge port 14, and by turning on the second motor 44, the driving shaft of the second motor 44 can rotate the rotating shaft 43, and the rotating shaft 43 can make the blanking plate 41 flip around the axis of the rotating shaft 43 as the center of the circle, thereby realizing the opening or closing of the blanking plate 41.

[0050] Working principle: When it is necessary to transport clothing fabrics or accessories in the clothing production process, the operator first stores a type of clothing fabrics or accessories in a storage cavity through the feed port 13, and then turns on the first motor 29. The driving shaft of the first motor 29 rotates through the rotating rod 3 to rotate the fan gear 31, and the fan gear 31 can drive the gear ring 32 to rotate. The gear ring 32 makes the two arc-shaped sliders 26 slide in a circle on the circular guide rail 25. The arc-shaped slider 26 rotates the rotating shaft 27 through the fixed rod 28. The rotating shaft 27 rotates the fixed roller 21, multiple isolation plates 22 and multiple isolation disks 23, and the fan gear 31 meshes with the gear ring 32 for a cycle to rotate the size of a storage cavity. As each storage space corresponds vertically to the feed port 13, the operator stores different types of clothing fabrics or accessories in multiple storage cavities one by one;

[0051] As the workshop transport trolley 1 operates, the workshop transport trolley 1 transports the classified and stored clothing fabrics or accessories to different processing stations in the production workshop. When it arrives at a designated processing station, by controlling the fixed roller 21, multiple isolation plates 22 and multiple isolation disks 23 to rotate, one of the storage cavities corresponds to the discharge port 14, and then the second motor 44 is turned on. The driving shaft of the second motor 44 uses the rotating shaft 43 to make the unloading plate 41 flip toward the outside of the storage tank 12 with the axis of the rotating shaft 43 as the center of the circle. At this time, the discharge port 14 is in an opened state, and the clothing fabrics or accessories in a storage cavity corresponding to the discharge port 14 are subjected to the downward gravity and are discharged outward along the unloading plate 41 to the processing station, thereby conveniently realizing the automatic classification and feeding of clothing fabrics or accessories, thereby effectively improving the efficiency of clothing processing and reducing the labor cost of clothing enterprises.

[0052] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An integrated AI business ecosystem based on intelligent clothing production, characterized by: The business ecosystem includes a production optimization unit (100), a material management unit (200), a process optimization unit (300), a decision support unit (400) and an automation unit (500); The production optimization unit (100) comprises a data analysis module (110) and an algorithm optimization module (120); The material management unit (200) comprises a material data module (210), an inventory comparison module (220), a material early warning module (230) and a material recording module (240); The process optimization unit (300) includes a production monitoring module (310), a task scheduling module (320) and a production line adjustment module (330); The decision support unit (400) includes a data collection module (410), a data calculation module (420) and a forecast planning module (430); The automation unit (500) comprises an intelligent transport module (510) and an intelligent logistics module (520).

2. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 1, characterized in that: The data analysis module (110) includes a historical data module (1110), an inventory data module (1120) and a demand data module (1130).

3. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 1, characterized in that: The intelligent logistics module (520) includes a storage module (5210), a sorting module (5220) and a transportation module (5230).

4. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 1, characterized in that: The terminal device of the intelligent transport module (510) comprises a workshop transport trolley (1), an equipment frame (11) is fixedly mounted on the upper surface of the workshop transport trolley (1), a storage tank (12) is fixedly mounted on the upper end surface of the equipment frame (11), a feed port (13) and a discharge port (14) are respectively provided on the storage tank (12), a material distribution mechanism (2) is provided inside the storage tank (12), and a discharge mechanism (4) is provided on the discharge port (14).

5. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 4, characterized in that: The material distribution mechanism (2) comprises a fixed roller (21), the fixed roller (21) is arranged in a material storage tank (12), a plurality of isolation plates (22) distributed in a ring array are fixedly mounted on the outer wall of the fixed roller (21), isolation disks (23) are fixedly mounted on both ends of the fixed roller (21), the outer walls of the two isolation disks (23) are in movable contact with the inner wall of the material storage tank (12), and the opposite sides of the two isolation disks (23) are fixedly connected to the ends of the plurality of isolation plates (22).

6. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 5, characterized in that: A rubber strip (24) is fixedly mounted on each of the plurality of isolation plates (22), and one side of the rubber strip (24) is in active contact with the inner wall of the material storage tank (12).

7. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 5, characterized in that: Circular guide rails (25) are fixedly installed at both ends of the inner wall of the material storage tank (12), and two arc-shaped sliders (26) are slidably installed on the two circular guide rails (25). A rotating shaft (27) is rotatably installed at the axial center position of the material storage tank (12), and the rotating shaft (27) passes through the fixed roller (21) and is fixedly connected to the fixed roller (21). Two fixed rods (28) are fixedly installed at both ends of the rotating shaft (27), and one end of one of the fixed rods (28) is fixedly connected to a arc-shaped slider (26).

8. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 7, characterized in that: A first motor (29) is fixedly mounted on one end of the material storage tank (12); a rotating rod (3) is fixedly mounted on the driving output end of the first motor (29); the rotating rod (3) is rotatably connected to one end of the material storage tank (12); a sector gear (31) is fixedly mounted on one end of the rotating rod (3); a gear ring (32) is fixedly mounted on the outer walls of two adjacent arc-shaped sliders (26); and the sector gear (31) is meshingly connected with the gear ring (32).

9. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 4, characterized in that: The discharging mechanism (4) comprises a discharge plate (41), wherein the discharge plate (41) is arranged in the discharge port (14); a rotating shaft (43) is rotatably mounted on one end of the storage tank (12); one end of the rotating shaft (43) is fixedly connected to one end of the discharge plate (41); a second motor (44) is fixedly mounted on one end of the storage tank (12); and one end of the rotating shaft (43) away from the discharge plate (41) is fixedly connected to the driving output end of the second motor (44).

10. The integrated AI business ecosystem based on intelligent clothing production as claimed in claim 9, characterized in that: A rubber ring (42) is fixedly mounted around the blanking plate (41), and the outer side wall of the rubber ring (42) is in active contact with the side wall of the discharge port (14).

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