Porcelain insulator and production process and equipment thereof

Abstract

The invention relates to the technical field of insulator production, and discloses a porcelain insulator and a production process and equipment thereof.The porcelain insulator comprises a porcelain insulator body, a top cover is fixedly arranged at one end of the porcelain insulator body, a core column is fixedly connected in the porcelain insulator body, a corrugated pipe is fixedly connected to the position, located in the porcelain insulator body, of the core column, and a limiting groove is formed in one end of the core column; a guide sleeve is fixedly installed on the top cover, a limiting plate is fixedly connected to the guide sleeve, a sleeve arranged on the outer side of the core column in a sleeving mode is fixedly connected to the guide sleeve, and a limiting block matched with a limiting groove is fixedly connected into the sleeve. The production equipment comprises a bottom plate, a movable base is arranged on the bottom plate in a sliding mode, a top frame is fixedly connected to the bottom plate, and a vertical frame is fixedly connected to one side of the top frame. The production process comprises the steps of part preparation, grinding treatment and quality detection. The limiting plate is arranged on the sleeve of the porcelain insulator, the sleeve is prevented from being stressed and deviated, the inner side surface and the outer side surface of the porcelain insulator are synchronously ground through production equipment, and the production technology of the porcelain insulator is simple in procedure and high in production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of insulator production, in particular to an insulating porcelain bottle and a production process and equipment thereof. Background Art

[0002] Insulating porcelain bottles, also known as insulators, are devices installed between conductors of different potentials or between conductors and grounded structures, which can withstand voltage and mechanical stress.

[0003] In the prior art, as disclosed in the application number: CN2022209900621, the name is: a suspension insulator impact-resistant device, which includes three insulator assemblies, the bottoms of the insulator assemblies located at the top and the middle are fixedly connected with sleeves, the inner walls of the two sleeves are plugged with vertical rods, the bottoms of the two vertical rods are rotatably connected with rotating tubes through bearings, the inner walls of the two rotating tubes are rotatably connected with connecting frames, the bottoms of the two connecting frames are respectively fixedly connected to the tops of the insulator assemblies located in the middle and the bottom, the inner walls of the two vertical rods are plugged with latches, the outer walls of the two latches are respectively plugged with the inner walls of the two sleeves, the outer walls of the two latches are pressed against curved plates, the inner walls of the two curved plates are fixedly connected with first springs, the bottoms of the two first springs are fixedly connected with sliders, the outer walls of the two sliders are respectively fixedly connected to the outer walls of the two sleeves, and the outer walls of the two sliders are respectively slidably engaged with the inner walls of the two curved plates.

[0004] In the prior art, the name disclosed in the application number: CN2022216392489 is: a support rod-shaped porcelain insulator dry grinder, which includes a frame, a slide rail, a grinding mechanism, a dust removal mechanism and a control switch are provided on the frame, a mobile trolley is slidably connected to the slide rail, and a blank positioning assembly is provided on the mobile trolley, the grinding mechanism includes a motor and a grinding disc, the grinding disc is located at one end of the slide rail and connected to the motor, the dust removal mechanism includes a dust cover and a dust suction pipe, the dust cover is arranged on the outer periphery of the grinding disc and is connected to the external exhaust system through the dust suction pipe, the dust cover is provided with an opening for facilitating the grinding process of the blank, and the control switch is electrically connected to the motor and the external exhaust system.

[0005] However, in the prior art, the connection of the insulator is a circular sleeve, which is not subject to rotational stress during the actual installation process, which can easily cause damage to the internal components of the insulator, and it is not easy to observe whether the inside of the insulator is damaged. In the prior art, for example, the porcelain insulator dry grinder disclosed in application number: CN2022216392489 cannot grind the inner and outer surfaces of the insulator at the same time, resulting in burrs on the inner and outer surfaces of the insulator, which is not conducive to the actual assembly of the insulator, and will change the electric field distribution near the insulator, which may induce local discharge or breakdown failure. Summary of the invention

[0006] The purpose of the present invention is to provide an insulating porcelain bottle and a production process and equipment thereof to solve the problems in the prior art.

[0007] The purpose of the present invention can be achieved through the following technical solutions:

[0008] An insulating porcelain bottle comprises a porcelain bottle body, one end of which is fixedly provided with a top cover, a core column is fixedly connected inside the porcelain bottle body, a corrugated tube is fixedly connected on the core column and inside the porcelain bottle body, and a limiting groove is provided at one end of the core column.

[0009] The top cover is fixedly connected with a positioning block, the top cover is fixedly installed with a guide sleeve, the guide sleeve is fixedly connected with a limiting plate, the guide sleeve is fixedly connected with a sleeve sleeved outside the core column, and the sleeve is fixedly connected with a limiting block matched with the limiting groove.

[0010] Preferably, a positioning groove is provided on one side of the guide sleeve, the positioning groove cooperates with the positioning block, the limiting plate is a polygonal structure, and a fixing cover for installing and fixing the limiting plate is fixedly connected to the top cover.

[0011] The invention discloses a production device for insulating porcelain bottles, comprising a bottom plate, on which a movable seat for fixing a porcelain bottle body is slidably provided, a top frame is fixedly connected to the bottom plate, and a vertical frame is fixedly connected to one side of the top frame.

[0012] The top frame includes a rotating plate, which is provided with a moving groove and a through groove, a moving block is slidably provided in the moving groove, a vertical rod 1 is slidably provided on the moving block, one end of the vertical rod 1 is provided with a horizontal groove, and the other end is fixedly connected to a motor 4, and the output end of the motor 4 is fixedly connected to a grinding wheel for processing the inner wall of the porcelain bottle body, a vertical rod 2 is slidably provided in the through groove, one end of the vertical rod 2 is fixedly connected to a motor 5, and the output end of the motor 5 is fixedly connected to two grinding wheels for processing the outer wall of the porcelain bottle body.

[0013] The stand comprises a rotating plate, a fixing hole is provided on the rotating plate, a horizontal bar is fixedly connected in the fixing hole, a vertical bar is fixedly connected to the horizontal bar, a connecting plate is fixedly connected to one end of the vertical bar, a guide groove is provided at the other end, a movable sleeve is slidably provided in the guide groove, two detection rods 1 are rotatably provided on the connecting plate, and a detection rod 2 for testing the porcelain bottle body is rotatably provided between the detection rod 1 and the movable sleeve.

[0014] Preferably, the bottom plate is provided with a cross groove, a guide rail is fixedly connected in the cross groove, a top claw is slidably provided on the guide rail, an array of cylinders for connecting the top claws are fixedly connected to the bottom plate, a trapezoidal groove is provided on one side of the top claw, and an inner groove is provided in the bottom plate;

[0015] A fixed plate is fixedly connected to the bottom of the base plate, a motor 1 is fixedly connected to the fixed plate, a driving disk is fixedly connected to the output end of the motor 1, an oblique arc groove is provided on the driving disk, a through groove is provided below the inner groove, a right-angle block is slidably provided in the inner groove, a push rod is fixedly connected to one side of the right-angle block, a driven rod is fixedly connected to one side of the push rod, the driven rod is slidably connected to the through groove, and one end of the driven rod is slidably connected to the oblique arc groove.

[0016] Preferably, the movable seat comprises a rectangular seat slidably mounted on a guide rail, a groove is provided on the side of the rectangular seat, a cross block is fixed in the groove, a right-angle block for fixing the movable seat cooperates with the groove, a trapezoidal groove for pushing the movable seat cooperates with the cross block, a loading plate is fixed on the rectangular seat, and an array-distributed loading block is fixed on the loading plate.

[0017] Preferably, one end of the loading block is rotatably provided with a symmetrically distributed support rod, and the other end is fixedly connected to a stop block. A splint is slidably provided on the loading block, the support rod is rotatably connected to the splint, a rotating rod is rotatably provided on the support rod, a spring 1 is fixedly connected to one side of the rotating block, a center tube is fixedly connected to the loading plate, a micro switch is fixedly connected inside the center tube, and a spring 1 is connected to the center tube.

[0018] Preferably, cylinder 2 is fixedly connected to the top frame, the output end of cylinder 2 is fixedly connected to a motor frame, motor 2 for connecting to a rotating plate is fixedly connected inside the motor frame, cylinder 3 for connecting to a driving moving block is fixedly connected to one end of the rotating plate, a moving rod is slidably provided at the other end, and a pressure rod for triggering a micro switch is fixedly connected under the rotating plate.

[0019] A second spring is fixedly connected to one side of the through slot, and the second spring is sleeved on the moving rod. A U-shaped block is fixedly connected to one end of the moving rod. The second spring is connected to the U-shaped block. An arc block is fixedly connected in the through slot. A lead screw for being threadedly connected to a vertical rod is rotatably provided on the moving block, and a third motor for connecting to a driving lead screw is fixedly connected below the moving block.

[0020] Preferably, one end of the second vertical pole is fixedly connected to a telescopic rod cooperating with the horizontal groove, one side of the second vertical pole is provided with an array of arc grooves, and the other side is fixedly connected to a guide rail cooperating with the U-shaped block, and the arc groove cooperates with the arc block.

[0021] Preferably, the stand comprises a fixed frame, to which motor six is ​​fixedly connected, to which the output end of motor six is ​​fixedly connected, to which a control rod is fixedly connected, to which a rotating arm for connecting a rotating plate is fixedly connected, to which a sliding rod distributed in an array is slidingly arranged on the rotating plate, to which a ring frame is fixedly connected, and the ring frame is connected to the rotating plate by a plurality of springs three, and the springs three are set on the sliding rod.

[0022] A swing arm is rotatably provided on the rotating plate, a slot is provided on one side of the swing arm, a motor seven is fixedly connected to the rotating plate, an output end of the motor seven is connected to the swing arm, two springs four are fixedly provided on the annular frame, a movable frame is slidably provided on the annular frame, the movable frame is connected to the spring four, a clamping rod is fixedly provided on the movable frame, and the clamping rod cooperates with the clamping slot.

[0023] The rotating plate is fixedly connected with a motor 8, an output end of the motor 8 is fixedly connected with a rotating block, a side surface of the rotating block is provided with an annular bevel groove, a round convex block is fixedly provided inside the movable sleeve, and the round convex block is slidably connected with the annular bevel groove.

[0024] A production process for an insulating porcelain bottle, wherein the production process uses the production equipment to produce and process the insulating porcelain bottle, and the production process comprises the following steps:

[0025] S1. Preparation of parts

[0026] The main body of the insulating porcelain bottle is processed and formed and then conveyed to the bottom plate.

[0027] S2. Grinding

[0028] The porcelain bottle body is transferred to the bottom of the top frame through the moving seat, and the porcelain bottle body is rotationally ground by the grinding wheel and the polishing wheel on the top frame to remove the burrs on the surface of the porcelain bottle body.

[0029] S3. Quality Inspection

[0030] The movable seat moves close to the stand to the detection position, rotates the rotating plate to the top of the porcelain bottle body, and then uses the detection rod 1 and the detection rod 2 on the stand to perform an impact test on the porcelain bottle body, test the material strength of the porcelain bottle body, and then discharge the material.

[0031] Beneficial effects of the present invention:

[0032] 1. The insulating porcelain bottle of the present invention is provided with a sleeve, and a polygonal limiting plate is designed on the sleeve. The limiting plate cooperates with a fixing cover welded on the top cover to fix the sleeve, prevent the sleeve from being offset by force, ensure the position of the limiting plate is fixed, and improve the service life of the insulating porcelain bottle. If the limiting plate on the insulating porcelain bottle is damaged, it can be intuitively understood that the insulating porcelain bottle is damaged, and the insulating porcelain bottle can be replaced in time;

[0033] 2. The production equipment of the insulating porcelain bottle of the present invention performs synchronous grinding treatment on the inner and outer surfaces of the insulating porcelain bottle, grinds the porcelain bottle body by means of a grinding wheel and a grinding wheel, and during the rotational grinding treatment process, the grinding process is stable, the inner and outer sides of the porcelain bottle are ground to the same degree, the surface burrs are removed, the danger of burrs on the surface of the porcelain bottle is eliminated, and the safety of the insulating porcelain bottle is improved;

[0034] 3. The production process of the insulating porcelain bottle of the present invention has simple procedures and high production efficiency. The insulating porcelain bottle can be efficiently ground and inspected after the burrs are removed to test the material strength of the insulating porcelain bottle product and the stress strength of the insulating porcelain bottle, thereby improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below in conjunction with the accompanying drawings.

[0036] Figure 1 It is a schematic diagram of the structure of the insulating porcelain bottle of the present invention;

[0037] Figure 2 is a cross-sectional view of the insulating porcelain bottle of the present invention;

[0038] Figure 3 The present invention Figure 2 The enlarged structural diagram at A in the middle;

[0039] Figure 4 It is a schematic diagram of the structure of the insulating porcelain bottle of the present invention;

[0040] Figure 5 It is a schematic diagram of the structure of the insulating porcelain bottle of the prior art of the present invention;

[0041] Figure 6 It is a schematic diagram of the structure of the production equipment of the present invention;

[0042] Figure 7 It is a schematic diagram of the bottom plate structure of the present invention;

[0043] Figure 8 It is a schematic diagram of the bottom plate structure of the present invention;

[0044] Fig. 9 It is a cross-sectional view of the bottom local structure of the present invention;

[0045] Fig.10 It is a partial structural schematic diagram of the movable seat of the present invention;

[0046] Fig.11 It is a schematic diagram of the local structure of the top frame of the present invention;

[0047] Fig.12 It is a schematic diagram of the structure of the top frame part of the present invention;

[0048] Fig.13 It is a schematic diagram of the stand structure of the present invention;

[0049] Fig.14 is a cross-sectional view of the stand of the present invention;

[0050] Fig.15 The present invention Fig.14 The enlarged structural diagram at B in the middle;

[0051] Fig.16 The present invention Fig.14 The enlarged structural diagram at C in the middle;

[0052] Fig.17 It is a schematic diagram of the stand structure of the present invention;

[0053] Fig.18 The present invention Fig.17 Enlarged structural diagram at point D in the middle. DETAILED DESCRIPTION

[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0055] An insulating porcelain bottle is characterized by being an insulator in a power distribution system of a smart grid, and its IPC classification number is: H01B17.

[0056] An insulating porcelain bottle, such as Figure 1-4 As shown, it includes a porcelain bottle body 1, a top cover 11 is fixedly provided at one end of the porcelain bottle body 1, a fixed cover 12 is fixedly provided on the top cover 11, a core column 18 is fixedly installed in the porcelain bottle body 1, a bellows 10 is fixedly connected to one side of the top cover 11, the bellows 10 is located in the porcelain bottle body 1 and fixedly connected to the core column 18, and a limiting groove 19 is provided at one end of the core column 18.

[0057] A positioning block 13 is fixedly mounted on the top cover 11 . A mounting hole is opened on the top cover 11 . The core column 18 is located in the mounting hole. A guide sleeve 14 is installed in the mounting hole. A limit plate 15 is fixedly mounted on the guide sleeve 14 . The limit plate 15 is installed in cooperation with the fixed cover 12 .

[0058] The limiting plate 15 is a polygonal structure. In this embodiment, the limiting plate 15 is a hexagonal structure.

[0059] A sleeve 141 is fixedly provided on the guide sleeve 14, and the sleeve 141 is slidably connected to the core column 18. A limit block 17 is fixedly provided in the sleeve 141. The limit block 17 cooperates with the limit groove 19 to guide the installation of the guide sleeve 14, and the limit block 17 can prevent the guide sleeve 14 from rotating.

[0060] A positioning groove 16 is provided on one side of the guide sleeve 14 , and the positioning groove 16 cooperates with the positioning block 13 to position the installation of the guide sleeve 14 and stably fix the guide sleeve 14 .

[0061] In the prior art, such as Figure 5 As shown, a circular kit 100 is fixedly installed on the insulating porcelain bottle. During actual use, the core column 18 is subjected to excessive rotational torque, which will drive the circular kit 100 to rotate and rotate the internal bellows 10, causing the bellows 10 to deform. During use, it is impossible to intuitively understand whether the circular kit 100 rotates, and the deformation of the bellows 10 cannot be intuitively observed from the outside of the insulating porcelain bottle. Therefore, the insulating porcelain bottle has a poor use effect, and the source of damage cannot be determined, and accurate maintenance cannot be performed. To determine whether the bellows 10 is damaged, the insulating porcelain bottle needs to be disassembled.

[0062] In this embodiment, the guide sleeve 14, the core column 18 and the top cover 11 on the insulating porcelain bottle are all positioned and installed, and the connection position is fixed, so that the guide sleeve 14 can withstand a certain rotational torque. After the guide sleeve 14 is assembled, the fixed cover 12 is installed on the limit plate 15. After being matched with the limit plate 15, the fixed cover 12 is welded to the top cover 11 by laser arc welding.

[0063] The fixing cover 12 has a good fixing effect on the guide sleeve 14, and the limiting effect between the guide sleeve 14, the core column 18 and the top cover 11 is good, which can bear a certain torque and protect the corrugated tube 10 inside the insulating porcelain bottle. In actual use, it can cope with larger torque and is not easy to be damaged. When damaged, the cause of damage and the damage condition of the internal bellows 10 can be intuitively judged through the damage or torsion of the limiting plate 15, which can simplify the maintenance operation of the insulating porcelain bottle.

[0064] A production equipment for insulating porcelain bottles is characterized by intelligent grinding and forming of power grid insulators, and its IPC classification number is: B24B5.

[0065] like Figure 6 As shown, the production equipment includes a bottom plate 2, a movable seat 3 is slidably provided on the bottom plate 2, a top frame 4 is fixedly provided on the bottom plate 2, and a vertical frame 5 is fixedly installed on one side of the top frame 4.

[0066] like Figure 7-9 As shown, a cross groove 21 is provided on the bottom plate 2, a guide rail 25 is fixedly provided on the inner wall of the cross groove 21, and a top claw 22 is slidably provided on the guide rail 25, an array-distributed cylinder 24 is fixedly installed on the bottom plate 2, a trapezoidal groove 23 is provided on one side of the top claw 22, and the other side is fixedly connected to the output end of the cylinder 24, and an inner groove 290 is provided in the bottom plate 2, a right-angle block 282 is slidably provided in the inner groove 290, and a top rod 291 is fixedly connected to one side of the right-angle block 282.

[0067] A fixing plate 27 is fixedly installed at the bottom of the base plate 2, and a motor 270 is fastened on the fixing plate 27. A driving disk 271 is fixedly connected to the output end of the motor 270. An oblique arc groove 272 is provided on the driving disk 271. A through groove 28 is provided below the inner groove 290. A driven rod 293 is fixedly connected to one side of the top rod 291. The driven rod 293 is slidably connected to the through groove 28. One end of the driven rod 293 is slidably connected to the oblique arc groove 272. The rotating driving disk 271 controls the driven rod 293 to slide on the through groove 28 to regulate the movement of the right-angle block 282.

[0068] like Fig. 9 , Fig.10As shown, the movable seat 3 includes a rectangular seat 31, a groove 311 is opened on the side of the rectangular seat 31, and a cross block 312 is fixedly arranged in the groove 311. When the right-angle block 282 moves to cooperate with the groove 311, the rectangular seat 31 is fixed by four right-angle blocks 282, and the trapezoidal groove 23 on the top claw 32 cooperates with the cross block 312, so that the top claw 32 moves the rectangular seat 31, and the rectangular seat 31 is slidably connected to the guide rail 25 to guide the rectangular seat 31.

[0069] A loading plate 32 is fixedly connected to the rectangular seat 31, and array-distributed loading blocks 33 are fixedly installed on the loading plate 32. A symmetrically distributed support rod 34 is rotatably installed on one end of the loading block 33, and a stopper 331 is fixedly provided on the other end. A splint 35 is slidably installed on the loading block 33, and the splint 35 is located on the inner side of the porcelain bottle main body 1. The porcelain bottle main body 1 is clamped by the splint 35 and the stopper 331, and the support rod 34 is rotatably connected to the splint 35.

[0070] A rotating rod 36 is rotatably installed on the support rod 34, and a spring 39 is fixedly connected to one side of the rotating rod 36. A central tube 321 is fixedly connected to the axis of the loading plate 32, and a micro switch 30 is fixedly installed in the central tube 321. One end of the spring 39 is fixedly connected to the side of the central tube 321. The elastic force of the spring 39 pushes the support rod 34 to rotate, so that the splint 35 keeps moving toward the stopper 331, so that the splint 35 fixes the porcelain bottle body 1.

[0071] like Fig.11 , Fig.12 As shown, a cylinder 2 41 is fixedly mounted on the top frame 4, an output end of the cylinder 2 41 is fixedly connected to a motor frame 410, a motor 2 411 is fixedly mounted inside the motor frame 410, a rotating plate 42 is fixedly connected to the output end of the motor 2 411, a cylinder 3 430 is fixedly mounted on one end of the rotating plate 42, and a moving rod 422 is slidably mounted on the other end.

[0072] A moving groove 420 and a through groove 421 are provided on the rotating plate 42 . A moving block 43 is slidably provided in the moving groove 420 . The output end of the cylinder three 430 is fixedly connected to one side of the moving block 43 to drive the moving block 43 to translate in the moving groove 420 .

[0073] A pressure rod 426 is fixedly connected to the bottom of the rotating plate 42, and the pressure rod 426 contacts the micro switch 30. When the micro switch 30 is triggered, the grinding work starts. A spring 2 423 is fixedly connected to one side of the through slot 421. The spring 2 423 is sleeved on the moving rod 422, and a U-shaped block 424 is fixedly connected to one end of the moving rod 422. The spring 2 423 is fixedly connected to the U-shaped block 424, and an arc block 425 is fixedly provided in the through slot 421.

[0074] A vertical rod 44 is slidably provided in the movable groove 420, and the vertical rod 44 is slidably connected to the movable block 43. A vertical rod 2 45 is slidably provided in the through groove 421. A lead screw 46 is rotatably provided on the movable block 43. A motor 3 460 is fixedly provided below the movable block 43. The output end of the motor 3 460 is fixedly connected to the lead screw 46, and the vertical rod 44 is threadedly connected to the lead screw 46. A horizontal groove 441 is provided at one end of the vertical rod 44, and a motor 442 is fixedly connected to the other end. A grinding wheel 47 is fixedly installed at the output end of the motor 442.

[0075] One end of the vertical pole 45 is fixedly connected to a telescopic rod 451 slidably connected to the horizontal groove 441, and the other end is fixedly connected to a motor 452. The output end of the motor 452 is fixedly connected to two grinding wheels 40. The two grinding wheels 40 are coaxially arranged. The grinding wheels 40 are located on the outside of the porcelain bottle body 1 to grind the outside of the porcelain bottle body 1 to remove burrs in the groove on the surface of the insulating porcelain bottle.

[0076] An array of arc grooves 48 are provided on one side of the vertical pole 45, and a guide rail 49 is fixedly provided on the other side. A U-shaped block 424 is slidably installed on the guide rail 49, and the arc groove 48 cooperates with the arc block 425. The elastic force of the spring 423 makes the U-shaped block 424 press against one side of the vertical pole 45, so that the arc groove 48 of the vertical pole 45 presses against the arc block 425, allowing the grinding wheel 40 to be stuck in the groove on the surface of the insulating porcelain bottle to remove burrs in the groove.

[0077] The lifting and lowering movement of the vertical rod 44 is controlled by the lead screw 46, and the horizontal groove 441 is slidably connected with the telescopic rod 451, which can drive the vertical rod 45 to slide up and down. When the arc groove 48 moves up and down through the circular arc groove 425, under the guidance of the circular arc block 425, the spring 2 423 can be squeezed to make the grinding wheel 40 intermittently move away from the porcelain bottle body 1, ensuring that the two grinding wheels 40 cross the protrusions on the outside of the insulating porcelain bottle, intermittently get into the gap between the two protrusions, and grind the burrs in the gap. Start the motor 2 411, control the rotation of the rotating plate 42, so that the grinding wheel 40 and the grinding wheel 47 perform rotational grinding on the inside and outside of the porcelain bottle body 1, and rotate to grind off the burrs on the porcelain bottle body 1.

[0078] like Figure 13-Figure 18 As shown, the stand 5 includes a fixed frame 51, on which a motor 510 is fastened and installed, and the output end of the motor 510 is fixedly connected to a control rod 511, on which a rotating arm 512 is fixedly installed, on which a rotating plate 52 is fixedly provided, on which a sliding rod 53 distributed in an array is slidingly provided, on which an annular frame 532 is fixedly connected the upper end of the sliding rod 53, and between the annular frame 532 and the rotating plate 52, a plurality of springs 531 are fixedly provided, and the springs 531 are sleeved on the sliding rod 53.

[0079] A fixing hole is provided on the rotating plate 52, and the fixing hole is located below the annular frame 532. A swing arm 59 is rotatably installed on the rotating plate 52, and a slot 591 is provided on one side of the swing arm 59. A motor 590 is fixedly installed on the rotating plate 52, and the output end of the motor 590 is fixedly connected to one end of the swing arm 59. Two springs 571 are fixedly provided on the annular frame 532, and a movable frame 57 is slidably provided on the annular frame 532. The movable frame 57 is fixedly connected to one end of the spring 571, and a clamping rod 58 is fixedly provided on the movable frame 57.

[0080] according to Fig.15 As shown, the clamping rod 58 cooperates with the clamping groove 591. At this time, the annular frame 532 is connected to the swing arm 59 through the clamping rod 58. When the swing arm 59 rotates downward, the swing arm 59 applies downward pressure to the annular frame 532 to ensure that the sliding rod 53 on the annular frame 532 abuts against the upper end of the insulating porcelain bottle to fix the insulating porcelain bottle.

[0081] If the end of the swing arm 59 abuts against the bottom of the annular frame 532 and rotates upward from the bottom of the annular frame 532, the annular frame 532 can be lifted, and the spring three 531 can be pulled up. Under the elastic force recovery deformation action of the spring three 531, the slide rod 53 is pulled downward to vibrate, and the pressure of the end of the insulating porcelain bottle is detected.

[0082] A motor 850 is fixedly mounted on the rotating plate 52, and a rotating block 501 is fixedly connected to the output end of the motor 850. An annular bevel groove 502 is provided on the side of the rotating block 501. A movable sleeve 56 is sleeved on the rotating block 501. A round protrusion 561 is fixedly provided inside the movable sleeve 56. The round protrusion 561 is slidably connected to the annular bevel groove 502. During the rotation of the rotating block 501, the round protrusion 561 slides continuously along the annular bevel groove 502, so that the movable sleeve 56 can move up and down periodically and continuously.

[0083] A cross bar 521 is fastened in the fixing hole of the rotating plate 52, and a vertical bar 522 is fixedly connected to the cross bar 521. A connecting plate 524 is fixedly arranged at one end of the vertical bar 522, and a guide groove 523 is opened at the other end. The movable sleeve 56 is slidably connected to the guide groove 523, which is used to guide the movable sleeve 56 to move up and down. A symmetrically distributed detection rod 1 55 is rotatably installed on the connecting plate 524, and one end of the detection rod 1 55 is rotatably connected to the detection rod 2 54, and the detection rod 2 54 is rotatably connected to the movable sleeve 56.

[0084] When the movable sleeve 56 moves downward and approaches the connecting plate 524, it will drive the connection between the detection rod 1 55 and the detection rod 2 54 away from the vertical rod 522, and squeeze with the inner wall of the porcelain bottle body 1 for pressure testing. The movable sleeve 56 moves up and down reciprocatingly, which can apply continuous point punching pressure to the porcelain bottle body 1, detect the pressure resistance of the material of the porcelain bottle body 1, and quickly detect the quality of the product material.

[0085] Here’s how it works:

[0086] For the one-piece molded porcelain bottle body 1, the feed is transported from a side feed conveyor belt on the bottom plate 2 and transferred to the moving seat 3 through a mechanical clamp. Then, the moving seat 3 is moved to the bottom of the top frame 4 under the push of the cylinder 1 24. The grinding wheel 47 is located above the inner wall of the porcelain bottle body 1 through the push of the cylinder 3 430. The rotating plate 42 is pushed downward by the cylinder 2 41 to move the grinding wheel 40 and the grinding wheel 47 downward to the inner and outer sides of the porcelain bottle body 1. The motor 2 411 is started to control the rotation of the rotating plate 42, so that the grinding wheel 40 and the grinding wheel 47 perform rotational grinding on the inner and outer sides of the porcelain bottle body 1.

[0087] The driving screw 46 controls the lifting and lowering movement of the vertical rod 1 44 , and the horizontal slot 441 is slidably connected with the telescopic rod 451 , which can drive the vertical rod 2 45 to slide up and down, and process the porcelain bottle body 1 from top to bottom to obtain a finished porcelain bottle body 1 .

[0088] Then the porcelain bottle body 1 is transported to one side of the stand 5, and the rotating plate 52 is controlled to rotate to the top of the porcelain bottle body 1 so that the fixing hole is aligned with the porcelain bottle body 1, and the motor 8 50 is started. The movable sleeve 56 is controlled to move up and down by the rotating block 501, driving the connection between the detection rod 1 55 and the detection rod 2 54 to rotate, and intermittently abut against the inner wall of the porcelain bottle body 1, and a pressure test is performed on the porcelain bottle body 1 to detect the material strength and impact resistance of the porcelain bottle body 1 to improve the product quality, and then the material is discharged to another conveyor belt, and the bottom plate 2 is transported to the next assembly process to assemble the insulating porcelain bottle.

[0089] A production process for an insulating porcelain bottle, the production process comprising the following steps:

[0090] S1. Preparation of parts

[0091] The porcelain bottle main body 1 constituting the insulating porcelain bottle is processed and formed and then conveyed to the bottom plate 2 .

[0092] S2. Grinding

[0093] The porcelain bottle body 1 is transferred to the bottom of the top frame 4 through the movable seat 3, and the porcelain bottle body 1 is rotationally ground by the grinding wheel 40 and the grinding wheel 47 on the top frame 4 to remove the burrs on the surface of the porcelain bottle body 1.

[0094] S3. Quality Inspection

[0095] The movable seat 3 moves to the detection position close to the stand 5, rotates the rotating plate 52 to the top of the porcelain bottle body 1, and then uses the detection rod 1 55 and the detection rod 2 54 on the stand 5 to perform an impact resistance test on the porcelain bottle body 1 to test the material strength of the porcelain bottle body 1, and then discharges the material.

[0096] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0097] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An insulating porcelain bottle, comprising a porcelain bottle body (1), characterized in that: A top cover (11) is fixedly provided at one end of the porcelain bottle body (1), a core column (18) is fixedly connected inside the porcelain bottle body (1), a bellows (10) is fixedly connected on the core column (18) and located inside the porcelain bottle body (1), and a limiting groove (19) is provided at one end of the core column (18); A positioning block (13) is fixedly connected to the top cover (11), a guide sleeve (14) is fixedly installed on the top cover (11), a limiting plate (15) is fixedly connected to the guide sleeve (14), a sleeve (141) sleeved on the outside of the core column (18) is fixedly connected to the guide sleeve (14), and a limiting block (17) matched with the limiting groove (19) is fixedly connected inside the sleeve (141).

2. The insulating porcelain bottle according to claim 1, characterized in that: A positioning groove (16) is provided on one side of the guide sleeve (14), the positioning groove (16) cooperates with the positioning block (13), the limiting plate (15) is a polygonal structure, and a fixing cover (12) for installing and fixing the limiting plate (15) is fixedly connected to the top cover (11).

3. The production equipment of an insulating porcelain bottle according to claim 1, comprising a bottom plate (2), characterized in that: A movable seat (3) for fixing the porcelain bottle body (1) is slidably provided on the bottom plate (2), a top frame (4) is fixedly connected to the bottom plate (2), and a vertical frame (5) is fixedly connected to one side of the top frame (4); The top frame (4) comprises a rotating plate (42), a moving groove (420) and a through groove (421) are provided on the rotating plate (42), a moving block (43) is slidably provided in the moving groove (420), a vertical rod (44) is slidably provided on the moving block (43), one end of the vertical rod (44) is provided with a horizontal groove (441), and the other end is fixedly connected to a motor (442), and the output end of the motor (442) is fixedly connected to a grinding wheel (47) for processing the inner wall of the porcelain bottle body (1), a vertical rod (45) is slidably provided in the through groove (421), one end of the vertical rod (45) is fixedly connected to a motor (452), and the output end of the motor (452) is fixedly connected to two grinding wheels (40) for processing the outer wall of the porcelain bottle body (1); The stand (5) comprises a rotating plate (52), a fixing hole is provided on the rotating plate (52), a horizontal rod (521) is fixedly connected in the fixing hole, a vertical rod (522) is fixedly connected to the horizontal rod (521), a connecting plate (524) is fixedly connected to one end of the vertical rod (522), a guide groove (523) is provided at the other end, a movable sleeve (56) is slidably provided in the guide groove (523), two detection rods (55) are rotatably provided on the connecting plate (524), and a detection rod (54) for testing the porcelain bottle body (1) is rotatably provided between the detection rods (55) and the movable sleeve (56).

4. The production equipment of an insulating porcelain bottle according to claim 3 is characterized in that: The bottom plate (2) is provided with a cross groove (21), a guide rail (25) is fixedly connected in the cross groove (21), a top claw (22) is slidably provided on the guide rail (25), an array of cylinders (24) for connecting the top claws (22) are fixedly connected to the bottom plate (2), a trapezoidal groove (23) is provided on one side of the top claw (22), and an inner groove (290) is provided in the bottom plate (2); The bottom of the base plate (2) is fixedly connected to a fixing plate (27), a motor 1 (270) is fixedly connected to the fixing plate (27), an output end of the motor 1 (270) is fixedly connected to a driving disk (271), an oblique arc groove (272) is provided on the driving disk (271), a through groove (28) is provided below the inner groove (290), a right-angle block (282) is slidably provided in the inner groove (290), a push rod (291) is fixedly connected to one side of the right-angle block (282), a driven rod (293) is fixedly connected to one side of the push rod (291), the driven rod (293) is slidably connected to the through groove (28), and one end of the driven rod (293) is slidably connected to the oblique arc groove (272).

5. The production equipment of an insulating porcelain bottle according to claim 4, characterized in that: The movable seat (3) comprises a rectangular seat (31) slidably mounted on a guide rail (25); a groove (311) is provided on the side of the rectangular seat (31); a cross block (312) is fixedly connected in the groove (311); a right-angle block (282) for fixing the movable seat (3) cooperates with the groove (311); a trapezoidal groove (23) for pushing the movable seat (3) cooperates with the cross block (312); a loading plate (32) is fixedly connected to the rectangular seat (31); and array-distributed loading blocks (33) are fixedly connected to the loading plate (32).

6. The production equipment of an insulating porcelain bottle according to claim 5, characterized in that: A symmetrically distributed support rod (34) is rotatably provided at one end of the loading block (33), and a stopper (331) is fixedly connected at the other end. A clamping plate (35) is slidably provided on the loading block (33), and the support rod (34) is rotatably connected to the clamping plate (35). A rotating rod (36) is rotatably provided on the support rod (34), and a spring (39) is fixedly connected to one side of the rotating rod (36). A central tube (321) is fixedly connected to the loading plate (32), and a micro switch (30) is fixedly connected inside the central tube (321). The spring (39) is connected to the central tube (321).

7. The production equipment of an insulating porcelain bottle according to claim 3, characterized in that: The top frame (4) is fixedly connected with a second cylinder (41), the output end of the second cylinder (41) is fixedly connected with a motor frame (410), the motor frame (410) is fixedly connected with a second motor (411) for connecting with a rotating plate (42), one end of the rotating plate (42) is fixedly connected with a third cylinder (430) for connecting with a driving moving block (43), the other end of the rotating plate (42) is slidably provided with a moving rod (422), and a pressure rod (426) for touching a micro switch (30) is fixedly connected below the rotating plate (42); A second spring (423) is fixedly connected to one side of the through slot (421), and the second spring (423) is sleeved on the moving rod (422). A U-shaped block (424) is fixedly connected to one end of the moving rod (422). The second spring (423) is connected to the U-shaped block (424). An arc block (425) is fixedly connected in the through slot (421). A lead screw (46) for threaded connection with the first vertical rod (44) is rotatably provided on the moving block (43), and a third motor (460) for connecting and driving the lead screw (46) is fixedly connected below the moving block (43).

8. The production equipment of an insulating porcelain bottle according to claim 7, characterized in that: One end of the second vertical pole (45) is fixedly connected to a telescopic rod (451) that cooperates with the horizontal groove (441); one side of the second vertical pole (45) is provided with an array of arc grooves (48); the other side is fixedly connected to a guide rail (49) that cooperates with the U-shaped block (424); the arc groove (48) cooperates with the circular arc block (425).

9. The production equipment of an insulating porcelain bottle according to claim 3, characterized in that: The stand (5) comprises a fixed frame (51), a motor six (510) is fixedly connected to the fixed frame (51), a control rod (511) is fixedly connected to the output end of the motor six (510), a rotating arm (512) for connecting to a rotating plate (52) is fixedly connected to the control rod (511), a sliding rod (53) distributed in an array is slidably arranged on the rotating plate (52), an annular frame (532) is fixedly connected to the sliding rod (53), the annular frame (532) and the rotating plate (52) are connected via a plurality of springs three (531), and the springs three (531) are sleeved on the sliding rod (53); A swing arm (59) is rotatably provided on the rotating plate (52), a slot (591) is provided on one side of the swing arm (59), a motor (590) is fixedly connected to the rotating plate (52), an output end of the motor (590) is connected to the swing arm (59), two springs (571) are fixedly provided on the annular frame (532), a moving frame (57) is slidably provided on the annular frame (532), the moving frame (57) is connected to the springs (571), a clamping rod (58) is fixedly provided on the moving frame (57), and the clamping rod (58) cooperates with the clamping slot (591); The rotating plate (52) is fixedly connected to a motor eight (50), the output end of the motor eight (50) is fixedly connected to a rotating block (501), a side surface of the rotating block (501) is provided with an annular bevel groove (502), a circular protrusion (561) is fixedly provided inside the movable sleeve (56), and the circular protrusion (561) is slidably connected to the annular bevel groove (502).

10. A production process for insulating porcelain bottles, wherein the production process uses the production equipment according to any one of claims 3 to 9 to produce and process the insulating porcelain bottles, characterized in that: The production process comprises the following steps: S1. Preparation of parts After the porcelain bottle body (1) constituting the insulating porcelain bottle is processed and formed, it is conveyed to the bottom plate (2); S2. Grinding The porcelain bottle body (1) is transferred to the bottom of the top frame (4) via the movable seat (3), and the porcelain bottle body (1) is subjected to rotational grinding processing by the grinding wheel (40) and the grinding wheel (47) on the top frame (4) to remove burrs on the surface of the porcelain bottle body (1); S3. Quality Inspection The movable seat (3) moves close to the stand (5) to the detection position, rotates the rotating plate (52) to the top of the porcelain bottle body (1), and then uses the detection rod 1 (55) and the detection rod 2 (54) on the stand (5) to perform an impact resistance test on the porcelain bottle body (1), test the material strength of the porcelain bottle body (1), and then discharge the material.

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