Printing, stirring and assembling device for automatically preparing supercapacitor
Through an automatic preparation device with integrated printing, stirring and assembly functions, the problems of low efficiency and instability in supercapacitor preparation are solved, and more uniform electrode coating, material mixing and assembly are achieved, and the charging and discharging efficiency is improved.
Patent Information
- Application Number
- CN202411188091.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2024-12-20
AI Technical Summary
During the preparation process of existing supercapacitors, there are problems such as low material preparation, electrode preparation and assembly efficiency and high instability, resulting in uneven printing and low charge and discharge efficiency.
An automatic preparation device integrating printing, stirring and assembly functions was designed. The ink-returnable scraper was used to achieve uniform ink coating, the stepper motor drove the mechanical claws and conveyor belt for smooth transmission of electrodes, the magnetic stirrer mixed materials, and passed through the machinery. Arm fit supercapacitors.
The preparation efficiency and stability of supercapacitors are improved, the problems of uneven printing and low charging and discharging efficiency are solved, and more efficient mixing and assembly of electrode materials are achieved.
Smart Images

Figure CN119170424A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of novel energy storage devices, and in particular to a device capable of printing, stirring and assembling for automatically preparing supercapacitors. A supercapacitor preparation device integrating printing, stirring and assembling functions Background Art
[0002] In recent years, with the development of new energy storage fields, supercapacitors have received extensive attention and application in the field of energy storage due to their high power density, fast charging and long cycle life. In today's supercapacitor preparation, manual material preparation, electrode preparation, electrode assembly and electrolyte filling take a lot of time, which limits its large-scale application to a certain extent. Screen printing is a common technical method for preparing supercapacitor electrodes. When screen printing is performed manually, the electrode slurry is first applied to the screen plate, and then the printed pattern is scraped out with a scraper. In this process, problems such as uneven coating and uneven printing may occur, which ultimately leads to poor conductivity of the printed electrode and low charging and discharging efficiency of the supercapacitor.
[0003] Based on the above problems, the present invention proposes a device for automatic preparation of supercapacitors that can be printed, stirred, and assembled, which includes a platform, a printing module, a transmission module, a stirring module, and an assembly module. The present invention utilizes the ink-returning scraper in the printing module to evenly apply the ink on the screen printing screen to increase the efficiency and stability of printing; at the same time, the transmission module drives the mechanical claws and conveyor belts through a stepper motor to smoothly transfer the electrodes; the stirring module fully mixes the materials through a magnetic stirrer, and cooperates with the GM6020 electrode through a temperature sensor to achieve full mixing of the electrode materials at a suitable temperature; the assembly module assembles the electrodes into supercapacitors through a complex mechanical arm. The problems of low efficiency and instability in the preparation of supercapacitors are solved. Summary of the invention
[0004] The purpose of the present invention is to provide a printable, stirring and assembling device for automatically preparing supercapacitors with simple structure, good adaptability, high space utilization and low failure rate.
[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a device for automatically preparing supercapacitors that can be printed, stirred and assembled, characterized in that it includes a platform 1, a printing module 2, a transmission module 3, a stirring module 4, and an assembly module 5; the printing module 2 column 2-1 is fixed to the middle front end of the platform 1 by welding, so as to realize the printing function of the electrode; the transmission module 3 is fixed to the left side of the upper end surface of the platform 1 by welding, so as to realize the transmission and transportation of the electrode; the stirring module 4 is fixed to the rear side of the platform 1 by bolts through the bottom plate 4-1 thereof, so as to realize the function of stirring the electrode; the assembly module 5 is fixed to the right side of the platform 1 by bolts through the base 5-2 thereof, so as to realize the function of assembling supercapacitors.
[0006] Further, as a preference, the printing module 2 includes a column 2-1, an A6 servo motor 2-2, a slider 2-3, a rack 2-4, a gear 2-5, a bottom plate 2-6, a screen printing screen 2-7, a screen clamp holder 2-8, a slide rail 2-9, an ink-returning scraper 2-10, a floating joint 2-11, a cylinder device 2-12, a slide rail drive motor 2-13, a slide rail slider 2-14, a conveyor belt 2-15, a pulley 2-16, a support wheel 2-17, a tensioning wheel 2-18, an electric rod 2-19, a pressure sensor 2-20, an electric rod 2-21, and a support seat 2-22; the The rack 2-4 is fixed to the base plate 2-6 through the slider 2-3; the gear 2-5 is connected to the output shaft of the servo motor 2-2 through a set screw, and cooperates with the rack 2-4. Through the transmission between the gear 2-5 and the rack 2-4, the function of transferring the base plate 2-6 to the bottom of the screen printing screen 2-7 is realized; the screen clamp fixture 2-8 is fixed to the slide rail 2-9 by bolts; the screen printing screen 2-7 is fixed to the screen clamp fixture 2-8 by bolts to realize the function of fixing the screen printing screen; the The slide rail 2-9 is fixed on the column 2-1 by welding; the ink-returning scraper 2-10 is connected to the cylinder device 2-12 through the floating joint 2-11, and the movement of the ink-returning scraper 2-10 on the Z axis is controlled by the cylinder transmission; the slide rail 2-8 is fixed to the column 2-1 by bolts; the output shaft of the slide rail drive motor 2-13 is connected to the pulley 2-16 in the slide rail 2-9, the conveyor belt 2-15 is fixed to the slide rail slider 2-14 by gluing, and the slide rail slider 2-14 It is connected to the cylinder device 2-12 by bolts, and belt transmission is realized by motor drive, so as to realize the function of moving the ink-returning scraper 2-10 on the X-axis; the support wheel 2-17 is fixed to the slide rail 2-9 by bolts, so as to realize the function of supporting the conveyor belt; the tensioning wheel 2-18 is connected to the slide rail 2-9 through the wheel frame 2-19, and the pressure sensor 2-20 is connected to the support seat 2-22 through the electric rod 2-21. The position of the tensioning wheel is adjusted by the telescopic movement of the electric rod, so as to realize the tensioning effect on the conveyor belt.
[0007] Further, as a preference, the transmission module 3 includes a mechanical claw 3-1, a coupling 3-2, a 20 stepper motor 3-3, a screw 3-4, a coupling 3-5, a 28 stepper motor 3-6, a slider 3-7, a V-belt 3-8, a pulley 3-9, and a 35 stepper motor 3-10; the mechanical claw 3-1 is connected to the output shaft of the 20 stepper motor 3-3 through the coupling 3-2 to achieve the clamping and rotation functions of the mechanical claw 3-1; the screw 3-4 is connected to the output shaft of the 28 stepper motor 3-6 through the coupling 3-5 to achieve the movement of the mechanical claw 3-1 on the Z axis; the slider 3-7 is fixed to the V-belt 3-8 by gluing, and the pulley 3-9 is connected to the output shaft of the 35 stepper motor 3-10 by a key, and the pulley 3-9 is driven by the 35 stepper motor 3-10 to drive the V-belt 3-8 to achieve the movement of the mechanical claw 3-1 on the Y axis.
[0008] Further, as a preference, the stirring module 4 includes a support plate 4-1, a pillar 4-2, a beaker 4-3, a water cup 4-4, a heating wire 4-5, a DS18B20 temperature sensor 4-6, a fixing ring 4-7, a stirring rod 4-8, a GM6020 motor 4-9, and a magnetic rotating piece 4-10; the support plate 4-1 is fixed by the pillar 4-2 to stabilize the entire magnetic stirrer; the beaker 4-3 is placed in the water cup 4-4 for placing electrode materials and water; the heating wire 4-5 is fixed to the support plate by welding to achieve the heating function; the DS18B20 temperature sensor 4-6 is placed in the water cup 4-4 through the fixing ring 4-7, and the stirring rod 4-8 is placed in the beaker, and the magnetic rotating piece 4-10 is driven by the GM6020 motor 4-9 to cause the stirring rod 4-8 to rotate, thereby achieving the function of stirring materials.
[0009] Beneficial effects of the present invention:
[0010] The present invention provides a device capable of printing, stirring and assembling for automatically preparing a supercapacitor, which comprises a platform 1, a printing module 2, a transmission module 3, a stirring module 4 and an assembly module 5. The present invention utilizes a scraper capable of returning ink in the printing module to evenly apply ink on a screen printing screen, thereby increasing the efficiency and stability of printing; at the same time, the transmission module steadily transmits the electrode by means of a stepping motor driving a mechanical claw and a conveyor belt; the stirring module fully mixes the material by means of a magnetic stirrer, and realizes full mixing of the electrode material at a suitable temperature by means of a temperature sensor and a GM6020 electrode in cooperation with each other; the assembly module assembles the electrode into a supercapacitor by means of a complex mechanical arm. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1is a general assembly stereogram of the present invention;
[0012] Figure 2 is a three-dimensional diagram of a printing module of the present invention;
[0013] Figure 3 It is a partial installation diagram of the lower part of the printing module of the present invention;
[0014] Figure 4 It is a partial installation diagram of the upper part of the printing module of the present invention;
[0015] Figure 5 It is a diagram of the conveyor belt assembly of the printing module of the present invention;
[0016] Figure 6 It is a three-dimensional diagram of the transmission module of the present invention.
[0017] Figure 7 It is a transmission module assembly diagram of the present invention.
[0018] Figure 8 It is a three-dimensional diagram of the stirring module of the present invention.
[0019] Fig. 9 It is a top view of the stirring module of the present invention.
[0020] Fig.10 It is a three-dimensional diagram of an assembly module of the present invention.
[0021] Among them: column 2-1, A6 servo motor 2-2, slider 2-3, rack 2-4, gear 2-5, bottom plate 2-6, screen printing screen 2-7, screen clamp holder 2-8, slide rail 2-9, ink return scraper 2-10, floating joint 2-11, cylinder device 2-12, slide rail drive motor 2-13, slide rail slider 2-14, conveyor belt 2-15, pulley 2-16, support wheel 2-17, tension wheel 2-18, electric rod 2-19, pressure sensor 2-20, electric rod 2-21 , support base 2-22, mechanical claw 3-1, coupling 3-2, 20 stepper motor 3-3, screw 3-4, coupling 3-5, 28 stepper motor 3-6, slider 3-7, V-belt 3-8, pulley 3-9, 35 stepper motor 3-10, support plate 4-1, pillar 4-2, beaker 4-3, water cup 4-4, heating wire 4-5, DS18B20 temperature sensor 4-6, fixing ring 4-7, stirring rod 4-8, GM6020 motor 4-9, magnetic rotating piece 4-10. DETAILED DESCRIPTION
[0022] The present invention is described in detail below in conjunction with the accompanying drawings. However, it should be understood that the accompanying drawings are provided only to help those skilled in the art further understand the present invention, but do not limit the present invention in any form.
[0023] like Figure 1, 2 , 3, 4, and 5, a device for automatically preparing a supercapacitor that can be printed, stirred, and assembled, includes a column 2-1, an A6 servo motor 2-2, a slider 2-3, a rack 2-4, a gear 2-5, a bottom plate 2-6, a screen printing screen 2-7, a screen clamp fixture 2-8, a slide rail 2-9, an ink-returning scraper 2-10, a floating joint 2-11, a cylinder device 2-12, a slide rail drive motor 2-13, a slide rail slider 2-14, a conveyor belt 2-15, a pulley 2-16, a support wheel 2-17, a tensioning wheel 2-18, an electric rod 2-19, a pressure sensor 2-20, and an electric rod 2-21. -21, support seat 2-22; the rack 2-4 is fixed to the base plate 2-6 through the slider 2-3; the gear 2-5 is connected to the output shaft of the servo motor 2-2 through a set screw, and cooperates with the rack 2-4, and the transmission between the gear 2-5 and the rack 2-4 is used to realize the function of transferring the base plate 2-6 to the bottom of the screen printing screen 2-7; the screen clamp fixture 2-8 is fixed to the slide rail 2-9 by bolts; the screen printing screen 2-7 is fixed to the screen clamp fixture 2-8 by bolts to realize the fixing of the screen printing screen 2-7. The function of the printing screen; the slide rail 2-9 is fixed on the column 2-1 by welding; the ink-returning scraper 2-10 is connected to the cylinder device 2-12 through the floating joint 2-11, and the movement of the ink-returning scraper 2-10 on the Z axis is controlled by the cylinder transmission; the slide rail 2-8 is fixed to the column 2-1 by bolts; the output shaft of the slide rail drive motor 2-13 is connected to the pulley 2-16 in the slide rail 2-9, the conveyor belt 2-15 is fixed to the slide rail slider 2-14 by gluing, and the slide rail slider Block 2-14 is connected to the cylinder device 2-12 by bolts, and belt transmission is realized by motor drive, so as to realize the function of moving the ink-returning scraper 2-10 on the X-axis; the support wheel 2-17 is fixed to the slide rail 2-9 by bolts, so as to realize the function of supporting the conveyor belt; the tensioning wheel 2-18 is connected to the slide rail 2-9 through the wheel frame 2-19, and the pressure sensor 2-20 is connected to the support seat 2-22 through the electric rod 2-21. The position of the tensioning wheel is adjusted by the telescopic movement of the electric rod, so as to realize the tensioning effect on the conveyor belt.
[0024] like Figure 6 , 7As shown, the transmission module 3 includes a mechanical claw 3-1, a coupling 3-2, a 20 stepper motor 3-3, a screw 3-4, a coupling 3-5, a 28 stepper motor 3-6, a slider 3-7, a V-belt 3-8, a pulley 3-9, and a 35 stepper motor 3-10; the mechanical claw 3-1 is connected to the output shaft of the 20 stepper motor 3-3 through the coupling 3-2 to realize the clamping and rotation functions of the mechanical claw 3-1; the screw 3-4 is connected to the output shaft of the 28 stepper motor 3-6 through the coupling 3-5 to realize the movement of the mechanical claw 3-1 on the Z axis; the slider 3-7 is fixed to the V-belt 3-8 by gluing, and the pulley 3-9 is connected to the output shaft of the 35 stepper motor 3-10 by a key, and the pulley 3-9 is driven by the 35 stepper motor 3-10 to drive the V-belt 3-8 to realize the movement of the mechanical claw 3-1 on the Y axis.
[0025] like Figure 8 , 9 As shown, the stirring module 4 includes a support plate 4-1, a pillar 4-2, a beaker 4-3, a water cup 4-4, a heating wire 4-5, a DS18B20 temperature sensor 4-6, a fixing ring 4-7, a stirring rod 4-8, a GM6020 motor 4-9, and a magnetic rotating piece 4-10; the support plate 4-1 is fixed by the pillar 4-2 to stabilize the entire magnetic stirrer; the beaker 4-3 is placed in the water cup 4-4 for placing electrode materials and water; the heating wire 4-5 is fixed to the support plate by welding to achieve the heating function; the DS18B20 temperature sensor 4-6 is placed in the water cup 4-4 through the fixing ring 4-7, and the stirring rod 4-8 is placed in the beaker, and the magnetic rotating piece 4-10 is driven by the GM6020 motor 4-9 to cause the stirring rod 4-8 to rotate, thereby achieving the function of stirring materials.
[0026] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
Claims
1. A printing, stirring and assembling device for automatically preparing supercapacitors, characterized in that: It includes a platform 1, a printing module 2, a transmission module 3, a stirring module 4, and an assembly module 5; the printing module 2 column 2-1 is fixed to the middle front end of the platform 1 by welding, so as to realize the printing function of the electrode; the transmission module 3 is fixed to the left side of the upper end surface of the platform 1 by welding, so as to realize the transmission and transportation of the electrode; the stirring module 4 is fixed to the rear side of the platform 1 by bolts through the bottom plate 4-1 thereof, so as to realize the function of stirring the electrode; the assembly module 5 is fixed to the right side of the platform 1 by bolts therein, so as to realize the function of assembling the supercapacitor.
2. The device for automatically preparing a supercapacitor capable of printing, stirring and assembling according to claim 1, characterized in that: The printing module 2 includes a column 2-1, an A6 servo motor 2-2, a slider 2-3, a rack 2-4, a gear 2-5, a bottom plate 2-6, a screen printing screen 2-7, a screen clamp fixer 2-8, a slide rail 2-9, an ink return scraper 2-10, a floating joint 2-11, a cylinder device 2-12, a slide rail drive motor 2-13, a slide rail slider 2-14, a conveyor belt 2-15, a pulley 2-16, a support wheel 2-17, a tensioning wheel 2-18, an electric rod 2-19, a pressure sensor 2-20, an electric rod 2-21, and a support seat 2-22; the rack 2-4 is connected to the The slider 2-3 is fixed to the bottom plate 2-6; the gear 2-5 is connected to the output shaft of the servo motor 2-2 by a set screw, and cooperates with the rack 2-4. The gear 2-5 and the rack 2-4 are used to transmit the bottom plate 2-6 to the bottom of the screen printing screen 2-7; the screen clamp fixture 2-8 and the slide rail 2-9 are fixed by bolts; the screen printing screen 2-7 is fixed to the screen clamp fixture 2-8 by bolts to fix the screen printing screen; the slide rail 2- 9 is fixed on the column 2-1 by welding; the ink-returning scraper 2-10 is connected to the cylinder device 2-12 through the floating joint 2-11, and the movement of the ink-returning scraper 2-10 on the Z axis is controlled by the cylinder transmission; the slide rail 2-8 is fixed to the column 2-1 by bolts; the output shaft of the slide rail drive motor 2-13 is connected to the pulley 2-16 in the slide rail 2-9, the conveyor belt 2-15 is fixed to the slide rail slider 2-14 by gluing, and the slide rail slider 2-14 is fixed to the The cylinder device 2-12 is connected by bolts and driven by a motor to realize belt transmission, thereby realizing the function of moving the ink-returning scraper 2-10 on the X-axis; the support wheel 2-17 is fixed to the slide rail 2-9 by bolts to realize the function of supporting the conveyor belt; the tensioning wheel 2-18 is connected to the slide rail 2-9 through the wheel frame 2-19, and the pressure sensor 2-20 is connected to the support seat 2-22 through the electric rod 2-21. The position of the tensioning wheel is adjusted by the telescopic movement of the electric rod to realize the tensioning effect on the conveyor belt.
3. The device for automatically preparing a supercapacitor capable of printing, stirring and assembling according to claim 1, characterized in that: The transmission module 3 includes a mechanical claw 3-1, a coupling 3-2, a 20 stepper motor 3-3, a screw 3-4, a coupling 3-5, a 28 stepper motor 3-6, a slider 3-7, a V-belt 3-8, a pulley 3-9, and a 35 stepper motor 3-10; the mechanical claw 3-1 is connected to the output shaft of the 20 stepper motor 3-3 through the coupling 3-2 to realize the clamping and rotation functions of the mechanical claw 3-1; the screw 3-4 is connected to the output shaft of the 28 stepper motor 3-6 through the coupling 3-5 to realize the movement of the mechanical claw 3-1 on the Z axis; the slider 3-7 is fixed to the V-belt 3-8 by gluing, and the pulley 3-9 is connected to the output shaft of the 35 stepper motor 3-10 by a key, and the pulley 3-9 is driven by the 35 stepper motor 3-10 to drive the V-belt 3-8 to realize the movement of the mechanical claw 3-1 on the Y axis.
4. The device for automatically preparing a supercapacitor capable of printing, stirring and assembling according to claim 1, characterized in that: The stirring module includes a support plate 4-1, a pillar 4-2, a beaker 4-3, a water cup 4-4, a heating wire 4-5, a DS18B20 temperature sensor 4-6, a fixing ring 4-7, a stirring rod 4-8, a GM6020 motor 4-9, and a magnetic rotating piece 4-10; the support plate 4-1 is fixed by the pillar 4-2 to stabilize the entire magnetic stirrer; the beaker 4-3 is placed in the water cup 4-4 for placing electrode materials and water; the heating wire 4-5 is fixed to the support plate by welding to achieve the heating function; the DS18B20 temperature sensor 4-6 is placed in the water cup 4-4 through the fixing ring 4-7, and the stirring rod 4-8 is placed in the beaker, and the magnetic rotating piece 4-10 is driven by the GM6020 motor 4-9 to cause the stirring rod 4-8 to rotate, thereby achieving the function of stirring the material.
