Photovoltaic frame profile cutting device

By introducing an adjustment cutting mechanism, an auxiliary protection mechanism and a debris removal mechanism into the photovoltaic frame profile cutting device, the problems of jumping and flying chips of aluminum profiles during the cutting process are solved, and the stability and cleaning are improved.

CN119175399AInactive Publication Date: 2024-12-24GUANGDONG MAIKEMEI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411239515.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing photovoltaic aluminum profile frame cutting devices are prone to accidental situations such as aluminum profile jumping and flying chips during use, which affects the cutting stability.

Method used

A photovoltaic frame profile cutting device including an adjustment cutting mechanism, an auxiliary protection mechanism and a decompression mechanism is designed to ensure stable clamping and cutting of aluminum profiles through clamping, cutting and protection mechanisms driven by cylinders, hydraulic telescopic rods and motors. , clean up the flying chips in time.

Benefits of technology

It effectively avoids the jumping of aluminum profiles, meets the processing needs of different angles, and ensures the stability and cleanliness of the cutting process through a highly adjustable protection and dust removal mechanism.

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Abstract

The invention relates to the technical field of aluminum profile cutting, and discloses a photovoltaic frame profile cutting device which comprises a workbench, supporting legs are fixedly connected to the bottom of the workbench, an electric guide rail groove is formed in the workbench, an adjusting cutting mechanism is arranged in the electric guide rail groove, and an auxiliary protection mechanism is arranged at the top of the workbench. In the using process, an air cylinder works to enable a pressing plate to move, photovoltaic frame profiles needing to be cut are conveniently and fully clamped, a hydraulic telescopic rod works to enable a first rotating block and a second rotating block to move, the angle of a cutting machine body is conveniently adjusted, a first motor works to enable a second motor to work, and therefore the photovoltaic frame profiles needing to be cut can be conveniently cut. The height of a protection plate is conveniently adjusted, so that flying chips and the like generated in the cutting process of photovoltaic frame profiles with different thicknesses are blocked and protected, a rotating plate rotates through work of a second motor, and reciprocating swing of a dust removal plate is conveniently achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum profile cutting, and in particular to a photovoltaic frame profile cutting device. Background Art

[0002] Photovoltaic panels are generally sealed by forming a frame with aluminum profiles. When forming the frame, four aluminum profiles of the required length need to be cut, and then the four aluminum profiles are respectively clamped on the sides of the photovoltaic panel to form a frame. In order to make the connection between the four aluminum profiles fit tightly, the aluminum profiles are cut obliquely.

[0003] According to the description of a photovoltaic aluminum profile frame cutting device disclosed on the patent website (authorization announcement number: CN 219818243U), "The utility model discloses a photovoltaic aluminum profile frame cutting device, including a workbench, a cutting mechanism is arranged on the top of the workbench, a clamping mechanism is arranged on the front of the cutting mechanism, an alignment mechanism is arranged above the clamping mechanism, and the alignment mechanism includes a slide plate, an L-shaped bar is fixedly connected to the side of the top of the workbench, a slide groove is provided on the top of the L-shaped bar, the outer wall of the slide plate is slidably connected to the inner wall of the slide groove, and a triangular bar is fixedly connected to the bottom end of the slide plate. The utility model utilizes the arrangement of the L-shaped bar, the slide groove, the slide plate and the triangular bar, and the slide plate moves in the slide groove to make the triangular bar fit the surface of the aluminum profile, so that the marking line on the aluminum profile can be aligned with the triangular bar, and the slide plate and the cutting blade of the cutting mechanism are located on the same axis, and then through the cooperation of the clamping mechanism and the sliding mechanism, the aluminum profile can be stably pushed to the cutting mechanism for precise cutting, thereby improving the stability of the photovoltaic aluminum profile frame cutting." In view of the above description, the applicant believes that there are the following problems: During use, the utility model moves the slide plate downward so that the triangular bar descends and fits the surface of the aluminum profile. At this time, the aluminum profile is moved so that the marking line of the aluminum profile is aligned with the bottom end of the triangular bar. The two threaded rods can be rotated to make the two clamps descend and press against the surface of the aluminum profile. In actual use, since the device fixes the clamping position of the aluminum profile when in use, unexpected situations such as jumping are prone to occur during the cutting process. At the same time, flying chips appear during the cutting process, which easily affect the use environment. Therefore, it is necessary to invent a photovoltaic frame profile cutting device to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a photovoltaic frame profile cutting device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a photovoltaic frame profile cutting device, comprising a workbench, a support leg fixedly connected to the bottom of the workbench, an electric guide rail groove arranged inside the workbench, an adjustment cutting mechanism arranged inside the electric guide rail groove, an auxiliary protection mechanism arranged on the top of the workbench, and a debris removal mechanism arranged on the top of the workbench; The adjusting cutting mechanism comprises a clamping assembly and a cutting assembly. The clamping assembly is arranged inside the electric guide rail groove, and the cutting assembly is arranged at the bottom of the workbench.

[0006] Preferably, the clamping assembly includes a support frame, which is arranged inside the electric guide rail groove, the top of the support frame is fixedly connected to a cylinder, the bottom of the cylinder is fixedly connected to a pressure plate, the front of the support frame is fixedly connected to a connecting box, the inside of the connecting box is fixedly connected to a spring, and the bottom of the spring is fixedly connected to a slide plate, so as to fully clamp the photovoltaic frame profile to be cut while avoiding the photovoltaic frame profile from jumping during the processing process.

[0007] Preferably, grooves are provided at corresponding positions of the connection box and the slide plate, and the slide plate is slidably connected to the connection box, so as to facilitate a more stable clamping process.

[0008] Preferably, two connection boxes are provided, and the two connection boxes are symmetrically distributed with the center line of the front side of the support frame as the axis of symmetry, so as to facilitate more stable use.

[0009] Preferably, the cutting assembly includes a first support plate, the first support plate is fixedly connected to the bottom of the workbench, a connecting block is rotatably connected inside the first support plate, the top of the connecting block is fixedly connected to the cutting machine body, the bottom of the connecting block is fixedly connected to the first fixed block, the right side of the first support plate is fixedly connected to the second fixed block, the second fixed block is rotatably connected inside the first rotating block, the right side of the first rotating block is fixedly connected to a hydraulic telescopic rod, and the right side of the hydraulic telescopic rod is fixedly connected to the second rotating block, so as to facilitate the adjustment of the angle of the cutting machine body, thereby meeting the processing requirements of different angles of photovoltaic frame profiles.

[0010] Preferably, grooves are provided at corresponding positions of the first fixed block and the second rotating block, and the second rotating block is rotatably connected inside the groove, so as to make the adjustment process more stable.

[0011] Preferably, the auxiliary protection mechanism includes a baffle, which is fixedly connected to the top of the workbench, a first connecting platform is fixedly connected to the left side of the baffle, and a second connecting platform is fixedly connected to the right side of the baffle. A first motor is fixedly connected to the top of the first connecting platform, and the output end of the first motor passes through the first connecting platform and extends to the inside where a threaded rod is fixedly connected. A limiting rod is fixedly connected to the inside of the second connecting platform, and a protective plate is slidably connected to the outside of the limiting rod, so as to facilitate the adjustment of the height of the protective plate, thereby meeting the requirements of blocking and protecting flying chips generated during the cutting process of photovoltaic frame profiles of different thicknesses.

[0012] Preferably, the protective plate is threadedly connected to the threaded rod, the protective plate is slidably connected to the first connecting platform, and the protective plate is slidably connected to the second connecting platform, so as to make the protective process more stable.

[0013] Preferably, the debris removal mechanism includes a debris removal fan, which is fixedly connected to the bottom of the workbench, a second support plate is fixedly connected to the top of the workbench, a dust removal plate is rotatably connected inside the second support plate, a support seat is fixedly connected to the top of the workbench, a second motor is fixedly connected to the top of the support seat, a rotating plate is fixedly connected to the output end of the second motor, and a connecting rod is rotatably connected inside the rotating plate to facilitate the reciprocating swing of the dust removal plate, thereby increasing the cleaning range and achieving sufficient suction and cleaning of flying chips generated by processing.

[0014] Preferably, grooves are provided at positions corresponding to the dust removal plate and the connecting rod, and the connecting rod is rotatably connected to the dust removal plate, and a connecting pipe is provided between the impurity removal fan and the dust removal plate to facilitate a more stable cleaning process.

[0015] Compared with the prior art, the present invention provides a photovoltaic frame profile cutting device, which has the following beneficial effects: The photovoltaic frame profile cutting device, through the setting of the adjusting cutting mechanism, during use, the setting cylinder works to move the pressure plate, so as to fully clamp the photovoltaic frame profile to be cut while avoiding the photovoltaic frame profile jumping during the processing process. The setting hydraulic telescopic rod works to move the first rotating block and the second rotating block, so as to adjust the angle of the cutting machine body, thereby meeting the processing requirements of photovoltaic frame profiles at different angles.

[0016] The photovoltaic frame profile cutting device, through the auxiliary protection mechanism, during use, operates the first motor to rotate the threaded rod, thereby facilitating adjustment of the height of the protection plate, thereby meeting the requirements of blocking and protecting flying chips generated during the cutting process of photovoltaic frame profiles of different thicknesses.

[0017] The photovoltaic frame profile cutting device has a dust removal mechanism, during use, through the operation of a second motor, which causes the rotating plate to rotate, thereby facilitating the reciprocating swing of the dust removal plate, thereby increasing the cleaning range, thereby achieving full suction and cleaning of flying chips generated during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor: Figure 1 It is a schematic diagram of the front structure of the present invention; Figure 2 It is a schematic diagram of the structure of the clamping assembly of the present invention; Figure 3 It is a schematic diagram of the internal structure of the clamping assembly of the present invention; Figure 4 This is a schematic diagram of the structure of the cutting assembly of the present invention; Figure 5 This is a schematic diagram of the auxiliary protection mechanism structure of the present invention; Figure 6 This is a schematic diagram of the internal structure of the auxiliary protection mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the impurity removal mechanism of the present invention.

[0019] In the figure: 1. workbench; 2. support leg; 3. electric guide rail groove; 4. adjusting cutting mechanism; 41. clamping assembly; 411. support frame; 412. cylinder; 413. pressure plate; 414. connection box; 415. slide plate; 416. spring; 42. cutting assembly; 421. first support plate; 422. connection block; 423. cutting machine body; 424. first fixed block; 425. second fixed block; 426. first rotating block; 427. hydraulic telescopic rod; 428. second rotating block; 5. auxiliary protection mechanism; 51. baffle; 52. first connecting platform; 53. second connecting platform; 54. first motor; 55. protection plate; 56. threaded rod; 57. limit rod; 6. impurity removal mechanism; 61. impurity removal fan; 62. second support plate; 63. dust removal plate; 64. support seat; 65. second motor; 66. rotating plate; 67. connecting rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1:

[0022] See also Figure 1-4 The present invention provides a technical solution: a photovoltaic frame profile cutting device, comprising a workbench 1, a support leg 2 is fixedly connected to the bottom of the workbench 1, an electric guide rail groove 3 is arranged inside the workbench 1, an adjustment cutting mechanism 4 is arranged inside the electric guide rail groove 3, an auxiliary protection mechanism 5 is arranged on the top of the workbench 1, and a debris removal mechanism 6 is arranged on the top of the workbench 1; The adjusting and cutting mechanism 4 comprises a clamping assembly 41 and a cutting assembly 42 . The clamping assembly 41 is arranged inside the electric guide rail groove 3 , and the cutting assembly 42 is arranged at the bottom of the workbench 1 .

[0023] Furthermore, the clamping assembly 41 includes a support frame 411, which is arranged inside the electric guide rail groove 3. The top of the support frame 411 is fixedly connected to a cylinder 412, the bottom of the cylinder 412 is fixedly connected to a pressure plate 413, the front of the support frame 411 is fixedly connected to a connection box 414, the inside of the connection box 414 is fixedly connected to a spring 416, and the bottom of the spring 416 is fixedly connected to a slide plate 415, which is convenient for fully clamping the photovoltaic frame profile to be cut while avoiding the photovoltaic frame profile from jumping during the processing process.

[0024] Furthermore, grooves are provided at corresponding positions of the connection box 414 and the slide plate 415, and the slide plate 415 is slidably connected to the connection box 414, so that the clamping process is more stable.

[0025] Furthermore, two connection boxes 414 are provided, and the two connection boxes 414 are symmetrically distributed with the front center line of the support frame 411 as the symmetry axis, so as to facilitate more stable use.

[0026] Furthermore, the cutting assembly 42 includes a first support plate 421, which is fixedly connected to the bottom of the workbench 1, and a connecting block 422 is rotatably connected inside the first support plate 421, and a cutting machine body 423 is fixedly connected to the top of the connecting block 422, and a first fixed block 424 is fixedly connected to the bottom of the connecting block 422, and a second fixed block 425 is fixedly connected to the right side of the first support plate 421, and a first rotating block 426 is rotatably connected inside the second fixed block 425, and a hydraulic telescopic rod 427 is fixedly connected to the right side of the first rotating block 426, and a second rotating block 428 is fixedly connected to the right side of the hydraulic telescopic rod 427, so as to facilitate the adjustment of the angle of the cutting machine body 423, thereby meeting the processing requirements of photovoltaic frame profiles at different angles.

[0027] Furthermore, grooves are provided at corresponding positions of the first fixed block 424 and the second rotating block 428 , and the second rotating block 428 is rotatably connected inside the grooves, so that the adjustment process is more stable. Embodiment 2:

[0028] See also Figure 5-6 , and combined with Example 1, it is further obtained that the auxiliary protection mechanism 5 includes a baffle 51, the baffle 51 is fixedly connected to the top of the workbench 1, the left side of the baffle 51 is fixedly connected to the first connecting platform 52, the right side of the baffle 51 is fixedly connected to the second connecting platform 53, the top of the first connecting platform 52 is fixedly connected to the first motor 54, the output end of the first motor 54 passes through the first connecting platform 52 and extends to the inside where a threaded rod 56 is fixedly connected, the second connecting platform 53 is fixedly connected to a limiting rod 57, and the outside of the limiting rod 57 is slidably connected to a protective plate 55, which is convenient for adjusting the height of the protective plate 55, thereby meeting the requirements of blocking and protecting flying chips generated during the cutting process of photovoltaic frame profiles of different thicknesses.

[0029] Furthermore, the protection plate 55 is threadedly connected to the threaded rod 56, the protection plate 55 is slidably connected to the first connecting platform 52, and the protection plate 55 is slidably connected to the second connecting platform 53, so that the protection process is more stable. Embodiment three:

[0030] See also Figure 7 , and combined with Example 1 and Example 2, it is further obtained that the impurity removal mechanism 6 includes an impurity removal fan 61, the impurity removal fan 61 is fixedly connected to the bottom of the workbench 1, the second support plate 62 is fixedly connected to the top of the workbench 1, and a dust removal plate 63 is rotatably connected inside the second support plate 62, a support seat 64 is fixedly connected to the top of the workbench 1, a second motor 65 is fixedly connected to the top of the support seat 64, and a rotating plate 66 is fixedly connected to the output end of the second motor 65, and a connecting rod 67 is rotatably connected inside the rotating plate 66, so as to facilitate the reciprocating swing of the dust removal plate 63, thereby increasing the cleaning range, thereby achieving sufficient suction and cleaning of the flying chips generated by the processing.

[0031] Furthermore, grooves are provided at corresponding positions of the dust removal plate 63 and the connecting rod 67, and the connecting rod 67 is rotatably connected to the dust removal plate 63. A connecting pipe is provided between the impurity removal fan 61 and the dust removal plate 63 to facilitate a more stable cleaning process.

[0032] In actual operation, when the device is used, the photovoltaic frame profile to be cut is first placed on the support frame 411, and the staff pulls the slide plate 415 to make the slide plate 415 contact with the photovoltaic frame profile to be cut, and cooperates with the spring 416 to work through the provided cylinder 412 to move the pressure plate 413 to clamp the photovoltaic frame profile to be cut, and then adjusts it according to the processing requirements, and works through the provided hydraulic telescopic rod 427 to make the first rotating block 426 and the second rotating block 428 move, and cooperates with the second fixed block 425 and the first The fixing block 424 causes the connecting block 422 to rotate inside the first support plate 421, thereby causing the cutting machine body 423 to rotate, and adjust according to the thickness of the photovoltaic frame profile. The first motor 54 is set to work to rotate the threaded rod 56, and cooperate with the limit rod 57 to move the protective plate 55. The debris removal fan 61 is set to work, and cooperate with the connecting pipe and the dust removal plate 63 to achieve the suction and cleaning of the flying chips after blocking. The second motor 65 is set to work to rotate the rotating plate 66, and cooperate with the connecting rod 67 to rotate the dust removal plate 63 inside the second support plate 62.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A photovoltaic frame profile cutting device, comprising a workbench (1), characterized in that: The bottom of the workbench (1) is fixedly connected to a support leg (2); an electric guide rail groove (3) is provided inside the workbench (1); an adjusting cutting mechanism (4) is provided inside the electric guide rail groove (3); an auxiliary protection mechanism (5) is provided on the top of the workbench (1); and a debris removal mechanism (6) is provided on the top of the workbench (1); The adjusting cutting mechanism (4) comprises a clamping assembly (41) and a cutting assembly (42); the clamping assembly (41) is arranged inside the electric guide rail groove (3), and the cutting assembly (42) is arranged at the bottom of the workbench (1).

2. A photovoltaic frame profile cutting device according to claim 1, characterized in that: The clamping assembly (41) comprises a support frame (411), the support frame (411) being arranged inside the electric guide rail groove (3), the top of the support frame (411) being fixedly connected to a cylinder (412), the bottom of the cylinder (412) being fixedly connected to a pressure plate (413), the front of the support frame (411) being fixedly connected to a connection box (414), the inside of the connection box (414) being fixedly connected to a spring (416), and the bottom of the spring (416) being fixedly connected to a slide plate (415).

3. A photovoltaic frame profile cutting device according to claim 2, characterized in that: Grooves are provided at corresponding positions of the connection box (414) and the slide plate (415), and the slide plate (415) is slidably connected to the connection box (414).

4. A photovoltaic frame profile cutting device according to claim 3, characterized in that: Two connection boxes (414) are provided, and the two connection boxes (414) are symmetrically distributed with the front center line of the support frame (411) as the symmetry axis.

5. A photovoltaic frame profile cutting device according to claim 1, characterized in that: The cutting assembly (42) comprises a first support plate (421), the first support plate (421) being fixedly connected to the bottom of the workbench (1), a connecting block (422) being rotatably connected inside the first support plate (421), a cutting machine body (423) being fixedly connected to the top of the connecting block (422), a first fixed block (424) being fixedly connected to the bottom of the connecting block (422), a second fixed block (425) being fixedly connected to the right side of the first support plate (421), a first rotating block (426) being rotatably connected inside the second fixed block (425), a hydraulic telescopic rod (427) being fixedly connected to the right side of the first rotating block (426), and a second rotating block (428) being fixedly connected to the right side of the hydraulic telescopic rod (427).

6. A photovoltaic frame profile cutting device according to claim 5, characterized in that: Grooves are provided at corresponding positions of the first fixed block (424) and the second rotating block (428), and the second rotating block (428) is rotatably connected inside the groove.

7. A photovoltaic frame profile cutting device according to claim 1, characterized in that: The auxiliary protection mechanism (5) comprises a baffle (51), wherein the baffle (51) is fixedly connected to the top of the workbench (1), a first connecting platform (52) is fixedly connected to the left side of the baffle (51), and a second connecting platform (53) is fixedly connected to the right side of the baffle (51), a first motor (54) is fixedly connected to the top of the first connecting platform (52), an output end of the first motor (54) passes through the first connecting platform (52) and extends to the inside where a threaded rod (56) is fixedly connected, a limiting rod (57) is fixedly connected to the inside of the second connecting platform (53), and a protection plate (55) is slidably connected to the outside of the limiting rod (57).

8. A photovoltaic frame profile cutting device according to claim 7, characterized in that: The protective plate (55) is threadedly connected to the threaded rod (56), the protective plate (55) is slidably connected to the first connecting platform (52), and the protective plate (55) is slidably connected to the second connecting platform (53).

9. The photovoltaic frame profile cutting device according to claim 1, characterized in that: The impurity removal mechanism (6) comprises an impurity removal fan (61), the impurity removal fan (61) is fixedly connected to the bottom of the workbench (1), a second support plate (62) is fixedly connected to the top of the workbench (1), a dust removal plate (63) is rotatably connected inside the second support plate (62), a support seat (64) is fixedly connected to the top of the workbench (1), a second motor (65) is fixedly connected to the top of the support seat (64), a rotating plate (66) is fixedly connected to the output end of the second motor (65), and a connecting rod (67) is rotatably connected inside the rotating plate (66).

10. A photovoltaic frame profile cutting device according to claim 9, characterized in that: The dust removal plate (63) and the connecting rod (67) are provided with grooves at positions corresponding to each other, and the connecting rod (67) is rotatably connected to the dust removal plate (63). A connecting pipe is provided between the impurity removal fan (61) and the dust removal plate (63).