Pipe profile welding equipment for engineering construction

By introducing a cleaning mechanism into the pipe profile welding equipment, and cleaning the pipe surface with the cooperation of the second motor and brush, the problem of oil stains and rust in the existing equipment affecting welding is solved, and the welding efficiency and effect are improved.

CN119175500APending Publication Date: 2024-12-24徐坚梁
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Patent Information

Application Number
CN202411562978.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2024-12-24

AI Technical Summary

Technical Problem

Existing pipe profile welding equipment is difficult to effectively clean the pipe surface, resulting in oil stains and rust that affects the welding effect.

Method used

A tube profile welding device including a cleaning mechanism is designed. Through the cooperation of the second motor, the driving gear and the brush, the brush rotates clockwise to clean the surface of the pipe, and the cleaned rust falls to the collection box through the cleaning port. Internally, the pipes are cleaned.

Benefits of technology

It effectively prevents oil stains and rust at the pipe ports during welding, improves the welding effect, reduces labor for manual cleaning, and improves welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses pipe profile welding equipment for engineering construction, and relates to the technical field of pipeline welding. The welding device comprises a workbench, a fixing column is fixedly connected to the bottom of the workbench, a welding device is arranged on the top of the workbench, and a moving mechanism is arranged on the top of the workbench. When pipes need to be welded, an operator places the needed pipes in an annular supporting frame, then a two-way motor is started to enable a moving plate to slide towards the center of a workbench in a moving groove, meanwhile, the annular supporting frame is driven to drive the pipes to move, and the two ends of the two pipes are connected; and then an operator screws an adjusting handle to adjust the angle of a welding head of the welding device according to the conditions of the pipes, it is ensured that the welding head of the welding device can weld the joints of the pipes, the effect of automatically jointing the pipes is achieved through the design, the labor force of manual jointing is effectively reduced, and the efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of pipeline welding, and in particular relates to a pipe profile welding device used for engineering construction. Background Art

[0002] Pipes have a wide range of uses. They are mainly used in industrial installations such as water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, water conservancy projects, and are an indispensable part of construction.

[0003] According to a disclosed pipe profile welding equipment for construction projects (publication number: CN 118371941B): it includes a controller and a rolling welding device, the rolling welding device includes an upper fixing mechanism and a lower fixing mechanism, the inner side of the upper fixing mechanism is provided with two driven wheel groups that can be raised and lowered and steered, the inner side of the lower fixing mechanism is provided with a power wheel group that can be raised and lowered and steered, the upper fixing mechanism is provided with a welding head assembly, a first camera, and a second camera, the first camera is vertically facing the surface of the pipe profile, and the second camera is facing the welding nozzle of the welding head assembly.

[0004] In the above application, through the cooperation between the controller and the power wheel assembly, it is difficult to solve the problem of cleaning the pipe before welding in the rolling welding device, which causes oil and rust on the pipe, affecting the welding effect. Therefore, we proposed a pipe profile welding equipment for engineering construction. Summary of the invention

[0005] The purpose of the present invention is to provide a pipe profile welding device for engineering construction. Through the mutual cooperation between the second motor, driving gear and brush components of the cleaning mechanism, before welding, the operator can start the second motor to mesh the driving gear with the driven gear so that the driven gear rotates clockwise to drive the brush to rotate clockwise. During the clockwise rotation of the brush, the surface of the pipe is cleaned, and the rust after cleaning falls into the inside of the collection box through the cleaning port. This design achieves the effect of cleaning the pipe, prevents the welded pipe port from being oily and rusty, thereby affecting the pipe welding effect, and solves the existing problems.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention is a pipe profile welding device for engineering construction, comprising a workbench, a fixed column is fixedly connected to the bottom of the workbench, a welder is arranged on the top of the workbench, and a moving mechanism is arranged on the top of the workbench;

[0008] The moving mechanism includes a bidirectional motor, the bottom of which is fixedly connected to the top of the workbench, the output shaft of the bidirectional motor is fixedly connected to a threaded rod, a threaded sleeve is threadedly connected to the circumferential surface of the threaded rod, a connecting rod is fixedly connected to the side of the threaded sleeve, and a moving plate is fixedly connected to one end of the connecting rod away from the side of the threaded sleeve. A moving groove is provided on the top of the workbench, the side of the moving plate is slidably connected to the inside of the moving groove, and the top of the moving plate is fixedly connected to an annular support frame.

[0009] Furthermore, the circumferential surface of the threaded rod is fixedly passed through a limiting plate, and an adjusting handle is provided on the side of the welder.

[0010] Furthermore, a limiting shaft is fixedly connected to the side of the bidirectional motor, and the circumferential surface of the limiting shaft penetrates the side of the threaded sleeve and is slidably connected to the side of the threaded sleeve.

[0011] Furthermore, the number of the threaded sleeve, the movable plate and the annular support frame is set to two, and they are symmetrical to each other along the vertical center axis of the workbench.

[0012] Furthermore, a rotating mechanism is provided on the top of the workbench, and the rotating mechanism includes a first motor, the bottom of the first motor is fixedly connected to the top of the workbench, the output shaft of the first motor is fixedly connected to a rotating shaft, the circumferential surface of the rotating shaft is fixedly connected to a turntable, the circumferential surface of the turntable is provided with a card slot, the internal rotation of the annular support frame is connected to a fixed frame, and the side of the fixed frame is fixedly connected to an inlay rod.

[0013] Furthermore, a compression spring is fixedly connected inside the fixing frame, and an end of the compression spring away from the inside of the fixing frame is fixedly connected to an adjustment plate.

[0014] Furthermore, the number of the slots and inlay rods is set to twelve, in groups of six, and are symmetrical to each other along the vertical center axis of the workbench.

[0015] Furthermore, the workbench is provided with a cleaning mechanism, which includes a second motor, the bottom of which is fixedly connected to the top of the workbench, the output shaft of the second motor is fixedly connected to a rotating shaft, a driving gear is fixedly passed through the circumferential surface of the rotating shaft, a protective cover is fixedly connected to the top of the workbench, a driven gear is rotatably connected to the side of the protective cover, a brush is fixedly connected to the inside of the driven gear, and a cleaning port is opened inside the protective cover.

[0016] Furthermore, a support plate is fixedly connected to the bottom of the workbench, a collection box is slidably connected to the side of the support plate, a slide groove is provided on the circumferential surface of the protective sleeve, and the interior of the slide groove is slidably connected to the circumferential surface of the welder.

[0017] Furthermore, the circumferential surface of the driving gear meshes with the circumferential surface of the driven gear, and the number of the driving gear, the driven gear and the brush is set to two and arranged in a linear array along the side of the second motor.

[0018] The present invention has the following beneficial effects:

[0019] 1. The present invention cooperates with each other among the components of the moving mechanism, such as the bidirectional motor, the threaded rod and the annular support frame. When it is necessary to weld the pipe, the operator places the required pipe inside the annular support frame, and then starts the bidirectional motor to move the threaded sleeve through the connecting rod to drive the moving plate to slide toward the center of the workbench inside the moving groove, and at the same time drives the annular support frame to drive the pipe to move, so that the two ends of the two pipes are connected. Then the operator turns the adjustment handle to adjust the angle of the welding head of the welder according to the situation of the pipe to ensure that the welding head of the welder can weld the connection of the pipe. This design achieves the effect of automatically joining the pipes, effectively reduces the labor of manual joining, and improves efficiency.

[0020] 2. The present invention uses the mutual cooperation between the components of the rotating mechanism, such as the turntable, the embedding rod and the adjustment plate. During the welding process, the pipe is fixed by the extrusion spring and the adjustment plate. Then, the first motor is started to rotate the turntable counterclockwise. The embedding rod is engaged with the slot and the embedding rod, and the counterclockwise rotation of the embedding rod drives the fixing frame to rotate counterclockwise inside the annular support frame. The pipe is indirectly rotated through multiple slots and embedding rods, thereby making the pipe joints evenly welded. This design achieves the effect of rotating the pipe during the welding process and prevents uneven welding at the pipe joints.

[0021] 3. The present invention cooperates with each other among the second motor, driving gear, brush and other components of the cleaning mechanism. Before welding, the operator can start the second motor to mesh the driving gear with the driven gear so that the driven gear rotates clockwise, driving the brush to rotate clockwise. During the clockwise rotation of the brush, the surface of the pipe is cleaned, and the rust after cleaning falls into the inside of the collection box through the cleaning port. This design achieves the effect of cleaning the pipe, preventing oil and rust from being present on the welded pipe port, thereby affecting the pipe welding effect.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 This is a schematic diagram of the structure of the three-dimensional appearance of the present invention from a first viewing angle;

[0025] Figure 2 It is a schematic structural diagram of a three-dimensional cross-section of the present invention from a second viewing angle;

[0026] Figure 3 It is a schematic structural diagram of a three-dimensional cross-section of the present invention from a third viewing angle;

[0027] Figure 4 For the present invention Figure 1 A is a schematic diagram of the three-dimensional enlarged structure;

[0028] Figure 5 For the present invention Figure 2 Schematic diagram of the three-dimensional enlarged structure of B;

[0029] Figure 6 For the present invention Figure 2 Schematic diagram of the three-dimensional magnified structure of C;

[0030] Figure 7 For the present invention Figure 3 Schematic diagram of the three-dimensional magnified structure in D.

[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0032] 1. Workbench; 2. Fixed column; 3. Welder; 4. Moving mechanism; 41. Bidirectional motor; 42. Threaded rod; 43. Threaded sleeve; 44. Connecting rod; 45. Moving plate; 46. Moving groove; 47. Annular support frame; 48. Limiting plate; 49. Adjusting handle; 410. Limiting shaft; 5. Rotating mechanism; 51. First motor; 52. Rotating shaft; 53. Turntable; 54. Slot; 55. Fixed frame; 56. Inlay rod; 57. Extrusion spring; 58. Adjusting plate; 6. Cleaning mechanism; 61. Second motor; 62. Rotating shaft; 63. Driving gear; 64. Protective cover; 65. Driven gear; 66. Brush; 67. Cleaning port; 68. Support plate; 69. Collecting box; 610. Slide groove. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-7 The present invention is a pipe profile welding device for engineering construction, comprising a workbench 1, a fixed column 2 is fixedly connected to the bottom of the workbench 1, a welder 3 is arranged on the top of the workbench 1, and a moving mechanism 4 is arranged on the top of the workbench 1;

[0035] The moving mechanism 4 includes a bidirectional motor 41, the bottom of which is fixedly connected to the top of the workbench 1, the output shaft of the bidirectional motor 41 is fixedly connected to a threaded rod 42, a threaded sleeve 43 is threadedly connected to the circumferential surface of the threaded rod 42, a connecting rod 44 is fixedly connected to the side of the threaded sleeve 43, and a moving plate 45 is fixedly connected to the end of the connecting rod 44 away from the side of the threaded sleeve 43. A moving groove 46 is opened on the top of the workbench 1, the side of the moving plate 45 is slidably connected to the inside of the moving groove 46, and the top of the moving plate 45 is fixedly connected to a ring-shaped support frame 47.

[0036] The circumferential surface of the threaded rod 42 is fixedly passed through a limiting plate 48 , and an adjusting handle 49 is provided on the side of the welding device 3 .

[0037] A limiting shaft 410 is fixedly connected to the side of the bidirectional motor 41 . The circumferential surface of the limiting shaft 410 penetrates the side of the threaded sleeve 43 and is slidably connected to the side of the threaded sleeve 43 .

[0038] The number of the threaded sleeve 43 , the movable plate 45 and the annular support frame 47 is set to two, and they are symmetrical to each other along the vertical center axis of the workbench 1 .

[0039] A rotating mechanism 5 is provided on the top of the workbench 1, and the rotating mechanism 5 includes a first motor 51. The bottom of the first motor 51 is fixedly connected to the top of the workbench 1, the output shaft of the first motor 51 is fixedly connected to a rotating shaft 52, the circumferential surface of the rotating shaft 52 is fixedly connected to a turntable 53, the circumferential surface of the turntable 53 is provided with a card slot 54, the internal rotation of the annular support frame 47 is connected to a fixed frame 55, and the side of the fixed frame 55 is fixedly connected to an inlay rod 56.

[0040] A pressing spring 57 is fixedly connected inside the fixing frame 55 , and an adjusting plate 58 is fixedly connected to one end of the pressing spring 57 away from the inside of the fixing frame 55 .

[0041] The number of the clamping slots 54 and the embedding rods 56 is set to twelve, in groups of six, and are symmetrical to each other along the vertical center axis of the workbench 1.

[0042] The workbench 1 is provided with a cleaning mechanism 6, which includes a second motor 61. The bottom of the second motor 61 is fixedly connected to the top of the workbench 1, the output shaft of the second motor 61 is fixedly connected to a rotating shaft 62, a driving gear 63 is fixedly passed through the circumferential surface of the rotating shaft 62, a protective sleeve 64 is fixedly connected to the top of the workbench 1, a driven gear 65 is rotatably connected to the side of the protective sleeve 64, a brush 66 is fixedly connected to the inside of the driven gear 65, and a cleaning port 67 is opened inside the protective sleeve 64.

[0043] A support plate 68 is fixedly connected to the bottom of the workbench 1, a collecting box 69 is slidably connected to the side of the support plate 68, a slide groove 610 is provided on the circumferential surface of the protective sleeve 64, and the interior of the slide groove 610 is slidably connected to the circumferential surface of the welder 3.

[0044] The circumferential surface of the driving gear 63 meshes with the circumferential surface of the driven gear 65 . The number of the driving gear 63 , the driven gear 65 and the brush 66 is two and they are arranged in a linear array along the side of the second motor 61 .

[0045] A specific application of this embodiment is: when it is necessary to weld the pipe, the operator places the required pipe inside the annular support frame 47, and then starts the bidirectional motor 41. The output shaft of the bidirectional motor 41 rotates counterclockwise, and the counterclockwise rotation of the output shaft of the bidirectional motor 41 drives the threaded rod 42 to rotate counterclockwise, and the threaded sleeve 43 threadedly connected to the circumferential surface of the threaded rod 42 moves toward the direction of the bidirectional motor 41. The threaded sleeve 43 moves through the connecting rod 44 to drive the moving plate 45 to slide toward the center of the workbench 1 in the moving groove 46, and the moving plate 45 moves through the annular support frame 47 to drive the pipe to move, so that the two ends of the two pipes are connected, and then the operator turns the adjustment handle 49 to adjust the angle of the welding head of the welder 3 according to the situation of the pipe to ensure that the welding head of the welder 3 can weld the connection of the pipe.

[0046] During the welding process, in order to prevent uneven welding of the pipe, the pipe is fixed by squeezing the spring 57 and the adjusting plate 58 during the welding process, and then the first motor 51 is started, and the output shaft of the first motor 51 rotates counterclockwise, and the counterclockwise rotation of the output shaft of the first motor 51 drives the rotating shaft 52 to rotate counterclockwise, and the turntable 53 fixed to the circumferential surface of the rotating shaft 52 follows the rotating shaft 52 to rotate counterclockwise, and during the counterclockwise rotation of the turntable 53, the engagement between the card slot 54 and the inlay rod 56 causes the inlay rod 56 to rotate counterclockwise, and the counterclockwise rotation of the inlay rod 56 drives the fixing frame 55 to rotate counterclockwise inside the annular support frame 47, and the pipe is indirectly rotated through multiple card slots 54 and the inlay rod 56, so that the pipe joint is evenly welded. Next, in order to prevent the welded pipe end from being greasy and rusty, thereby affecting the pipe welding effect, the operator can start the second motor 61 at this time, and the output shaft of the second motor 61 rotates counterclockwise, and the output shaft of the second motor 61 rotates counterclockwise to drive the rotating shaft 62 to rotate counterclockwise, and the driving gear 63 fixed to the circumferential surface of the rotating shaft 62 follows the rotating shaft 62 to rotate counterclockwise. Because the driving gear 63 and the driven gear 65 are meshed with each other, the driving gear 63 rotates counterclockwise to drive the driven gear 65 to rotate clockwise, and the driven gear 65 rotates clockwise to drive the brush 66 to rotate clockwise. During the clockwise rotation of the brush 66, the surface of the pipe is cleaned, and the cleaned rust falls into the inside of the collection box 69 through the cleaning port 67.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A pipe profile welding device for engineering construction, characterized in that: It comprises a workbench (1), the bottom of the workbench (1) is fixedly connected to a fixed column (2), the top of the workbench (1) is provided with a welder (3), and the top of the workbench (1) is provided with a moving mechanism (4); The moving mechanism (4) comprises a bidirectional motor (41), the bottom of the bidirectional motor (41) is fixedly connected to the top of the workbench (1), the output shaft of the bidirectional motor (41) is fixedly connected to a threaded rod (42), the circumferential surface of the threaded rod (42) is threadedly connected to a threaded sleeve (43), the side of the threaded sleeve (43) is fixedly connected to a connecting rod (44), the end of the connecting rod (44) away from the side of the threaded sleeve (43) is fixedly connected to a moving plate (45), the top of the workbench (1) is provided with a moving groove (46), the side of the moving plate (45) is slidably connected to the inside of the moving groove (46), and the top of the moving plate (45) is fixedly connected to an annular support frame (47).

2. The pipe profile welding equipment for engineering construction according to claim 1 is characterized in that: The circumferential surface of the threaded rod (42) is fixedly passed through a limiting plate (48), and an adjusting handle (49) is provided on the side of the welder (3).

3. The pipe profile welding equipment for engineering construction according to claim 2 is characterized in that: A limiting shaft (410) is fixedly connected to the side of the bidirectional motor (41), and the circumferential surface of the limiting shaft (410) penetrates the side of the threaded sleeve (43) and is slidably connected to the side of the threaded sleeve (43).

4. The pipe profile welding equipment for engineering construction according to claim 3 is characterized in that: The number of the threaded sleeve (43), the movable plate (45) and the annular support frame (47) is set to two, and they are symmetrical to each other along the vertical center axis of the workbench (1).

5. The pipe profile welding equipment for engineering construction according to claim 4 is characterized in that: A rotating mechanism (5) is arranged on the top of the workbench (1), and the rotating mechanism (5) comprises a first motor (51), the bottom of the first motor (51) is fixedly connected to the top of the workbench (1), the output shaft of the first motor (51) is fixedly connected to a rotating shaft (52), the circumferential surface of the rotating shaft (52) is fixedly connected to a turntable (53), the circumferential surface of the turntable (53) is provided with a card slot (54), the inside of the annular support frame (47) is rotatably connected to a fixed frame (55), and the side of the fixed frame (55) is fixedly connected to an inlay rod (56).

6. The pipe profile welding equipment for engineering construction according to claim 5, characterized in that: The interior of the fixing frame (55) is fixedly connected with a pressing spring (57), and one end of the pressing spring (57) away from the interior of the fixing frame (55) is fixedly connected with an adjusting plate (58).

7. The pipe profile welding equipment for engineering construction according to claim 6, characterized in that: The number of the clamping slots (54) and the embedding rods (56) is twelve, in groups of six, and are symmetrical with each other along the vertical center axis of the workbench (1).

8. The pipe profile welding equipment for engineering construction according to claim 7, characterized in that: The workbench (1) is provided with a cleaning mechanism (6), the cleaning mechanism (6) comprising a second motor (61), the bottom of the second motor (61) is fixedly connected to the top of the workbench (1), the output shaft of the second motor (61) is fixedly connected to a rotating shaft (62), a driving gear (63) is fixedly passed through the circumferential surface of the rotating shaft (62), a protective sleeve (64) is fixedly connected to the top of the workbench (1), a driven gear (65) is rotatably connected to the side of the protective sleeve (64), a brush (66) is fixedly connected to the interior of the driven gear (65), and a cleaning port (67) is provided inside the protective sleeve (64).

9. The pipe profile welding equipment for engineering construction according to claim 8, characterized in that: The bottom of the workbench (1) is fixedly connected to a support plate (68), the side of the support plate (68) is slidably connected to a collection box (69), the circumferential surface of the protective sleeve (64) is provided with a slide groove (610), and the interior of the slide groove (610) is slidably connected to the circumferential surface of the welder (3).

10. The pipe profile welding equipment for engineering construction according to claim 9, characterized in that: The circumferential surface of the driving gear (63) meshes with the circumferential surface of the driven gear (65), and the number of the driving gear (63), the driven gear (65) and the brush (66) is set to two and is linearly arrayed along the side of the second motor (61).

Citation Information

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