Basalt fiber doubling and twisting device

Abstract

The invention belongs to the technical field of textile equipment, and particularly relates to a basalt fiber doubling and twisting device which comprises a base, a left supporting plate, a middle supporting plate, two right supporting plates, a winding mechanism, a mounting disc, a brake motor, a clamping fixing assembly, a smearing assembly, a mounting cylinder, a drying assembly and a conical hopper. The left supporting plate, the middle supporting plate and the two right supporting plates are sequentially and fixedly installed on the base from left to right. The basalt fiber doubling and twisting device is reasonable in design, a bobbin wound with basalt fibers can be conveniently fixed through the clamping and fixing assembly, doubling and twisting operation of the basalt fibers can be achieved under the cooperation of an installation disc and a brake motor, meanwhile, smearing operation of smearing liquid can be conducted on the basalt fibers passing through a conical hopper under the action of a smearing assembly, and the practicability of the basalt fiber doubling and twisting device is improved. And the coated basalt fibers can be air-dried under the action of the air drying assembly, winding is carried out under the cooperation of the winding assembly after air drying is completed, and the winding roller can be replaced after winding of the winding roller is completed.

Description

Technical Field

[0001] The invention relates to the technical field of textile equipment, and in particular to a basalt fiber doubling and twisting device. Background Art

[0002] Basalt fiber is glass fiber drawn from natural basalt. Basalt fiber production enterprises generally produce basalt fiber raw yarn, which is then processed and compounded by other enterprises. Few basalt production enterprises have basalt fiber twisting devices. Basalt fiber has been widely used in fiber reinforced composite materials, friction materials, shipbuilding materials, thermal insulation materials, automotive industry, high-temperature filter fabrics and protection fields. Basalt fiber production enterprises generally produce basalt fiber raw yarn, which is then processed and composited by other enterprises. Few basalt fiber production enterprises have basalt fiber twisting devices. The existing twisting equipment in the textile field is expensive, complex in structure, and not suitable for the twisting process of basalt fiber. After searching, the existing patent with authorization announcement number CN216809081U discloses a basalt fiber twisting device, including a base, a wire outlet device is arranged on the upper surface of one side of the base, the wire outlet device includes a barrel, an alarm device is arranged on one side of the wire outlet device, the alarm device includes an alarm light and a camera module, a wire splitting device is arranged on the other side of the alarm device, a spray device is arranged on the other side of the wire splitting device, and a twisting device is arranged on the other side of the spray device.

[0003] In the above existing patents, when spraying the coating liquid on the basalt fiber, the coating liquid will inevitably scatter. At the same time, directly rolling it up after coating will cause adhesion. Therefore, the present invention proposes a basalt fiber twisting device to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a basalt fiber doubling and twisting device.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: A basalt fiber doubling and twisting device, comprising a base, a left support plate, a middle support plate, two right support plates, a winding mechanism, a mounting plate, a brake motor, a clamping and fixing component, a coating component, a mounting cylinder, a drying component and a conical bucket;

[0006] The left support plate, the middle support plate and the two right support plates are fixedly installed on the base from left to right in sequence, the brake motor is fixedly installed on the left support plate, the mounting plate is fixedly installed on the output shaft of the brake motor, the clamping fixing assembly is arranged on the side of the mounting plate close to the middle support plate, the mounting cylinder is fixedly installed on the middle support plate, the conical bucket is fixedly installed on one end of the mounting cylinder close to the mounting disk, a top plate is fixedly installed on the top side of the middle support plate, the coating assembly and the drying assembly are both arranged on the top plate, and the coating assembly and the drying assembly are respectively adapted to the conical bucket and the mounting cylinder, and the winding mechanism is arranged on the two right support plates.

[0007] Preferably, the clamping and fixing assembly includes multiple fixed plates, multiple lifting plates, multiple damping sleeves, multiple circular plates 1, multiple circular plates 2, multiple springs and multiple limit rods. One side of the mounting plate is provided with multiple guide grooves, and lifting plates are slidably installed in the multiple guide grooves. One side of the mounting plate is fixedly installed with multiple fixed plates, and limit rods are fixedly installed on the multiple fixed plates. Circular plate 2 is rotatably installed on the multiple limit rods. A damping sleeve is installed on the lifting plate for damping rotation, and a circular plate 1 is fixedly installed on the damping sleeve. Springs are fixedly installed on the multiple lifting plates, and one end of the spring away from the lifting plate is fixedly installed on the inner wall of the corresponding guide groove.

[0008] Preferably, a guide rod is fixedly installed in the guide groove, and the lifting plate is slidably installed in the guide groove through the guide rod.

[0009] Preferably, the coating assembly includes a liquid storage tank, a delivery pipe, a solenoid valve and a water-absorbing sponge. The water-absorbing sponge is fixedly installed on the inner wall of the conical bucket, the liquid storage tank is fixedly installed on the top side of the top plate, and the same delivery pipe is connected between the liquid storage tank and the conical bucket. The solenoid valve is fixedly installed on the delivery pipe, and the bottom end of the delivery pipe extends into the water-absorbing sponge.

[0010] Preferably, a circular ring is fixedly mounted on the side of the conical bucket away from the mounting cylinder.

[0011] Preferably, the drying component includes a fan and a fixed sleeve, the fixed sleeve is fixedly mounted on the mounting cylinder, a plurality of through holes are opened on the mounting cylinder, the fixed cylinder is connected with the mounting cylinder through the plurality of through holes, the fan is fixedly mounted on the top plate, and the air outlet of the fan is connected with the fixed sleeve.

[0012] Preferably, the winding mechanism includes a winding roller and a core shaft, and a placement groove is opened on the side of the two right support plates close to each other, and the core shaft is movably installed in the placement groove, and the winding roller is fixedly sleeved on the core shaft.

[0013] Preferably, a drive shaft is rotatably installed on the right support plate located on the front side, and a servo motor is fixedly installed on the right support plate located on the front side. The output shaft of the servo motor and the front end of the drive shaft are respectively fixedly sleeved with a driving gear and a driven gear, and the driving gear and the driven gear are meshed with each other. A clamping block is fixedly installed on the rear end of the drive shaft, and a clamping slot is opened at the front end of the core shaft, and the clamping block is clamped and fixedly installed in the clamping slot.

[0014] Preferably, two guide wheels are rotatably installed in the installation cylinder to guide multiple bundles of basalt fibers.

[0015] Preferably, the two right support plates are fixedly mounted with fixed plates, the two fixed plates are rotatably mounted with two support shafts, and the two support shafts are fixedly sleeved with guide rollers.

[0016] The beneficial effects of the present invention are as follows: in the present invention, the bobbin wound with basalt fiber can be fixed conveniently by means of the clamping fixing assembly, and the basalt fiber can be twisted in cooperation with the mounting plate and the brake motor, and at the same time, the basalt fiber passing through the conical bucket can be coated with coating liquid by the coating assembly, and the coated basalt fiber can be air-dried by the air-drying assembly, and after air-drying, it can be reeled in cooperation with the reeling assembly, and the reeling roller can be replaced after the reeling is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of a basalt fiber twisting device proposed by the present invention;

[0019] Figure 2 This is a schematic cross-sectional view of a basalt fiber doubling and twisting device proposed by the present invention;

[0020] Figure 3 This is a schematic structural diagram of part A of a basalt fiber doubling and twisting device proposed by the present invention;

[0021] Figure 4 This is a schematic structural diagram of part B of a basalt fiber doubling and twisting device proposed by the present invention;

[0022] Figure 5 This is a schematic structural diagram of the winding component part proposed by the present invention.

[0023] In the figure: 1. base; 11. left support plate; 12. middle support plate; 121. top plate; 13. right support plate; 2. mounting plate; 21. brake motor; 22. lifting plate; 23. damping sleeve; 24. circular plate one; 25. spring; 26. limit rod; 27. circular plate two; 3. mounting cylinder; 301. guide wheel; 31. conical bucket; 311. ring; 312. absorbent sponge; 313. liquid storage tank; 314. delivery pipe; 315. solenoid valve; 32. fixing sleeve; 321. fan; 4. winding roller; 41. core shaft; 5. driving shaft; 51. block; 52. driven gear; 53. servo motor; 54. driving gear. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Reference Figure 1-5A basalt fiber twisting device comprises a base 1, a left support plate 11, a middle support plate 12, two right support plates 13, a mounting plate 2, a brake motor 21, a mounting cylinder 3 and a conical bucket 31. The left support plate 11, the middle support plate 12 and the two right support plates 13 are fixedly mounted on the base 1 from left to right in sequence, the brake motor 21 is fixedly mounted on the left support plate 11, the mounting plate 2 is fixedly mounted on the output shaft of the brake motor 21, a plurality of guide grooves are provided on one side of the mounting plate 2, a lifting plate 22 is slidably mounted in the plurality of guide grooves, a plurality of fixed plates are fixedly mounted on one side of the mounting plate 2, a plurality of fixed plates are fixedly mounted with limit rods 26, a plurality of limit rods 26 are rotatably mounted with circular plates 27, and a stop plate 22 is provided on the lifting plate 2 A damping sleeve 23 is installed for rotation, a circular plate 24 is fixedly installed on the damping sleeve 23, a plurality of lifting plates 22 are fixedly installed with springs 25, one end of the spring 25 away from the lifting plate 22 is fixedly installed on the inner wall of the corresponding guide groove, so as to fix the bobbin with basalt fiber wound thereon without affecting the normal rotation of the bobbin and avoiding the bobbin from rotating on its own, the mounting cylinder 3 is fixedly installed on the middle support plate 12, the conical bucket 31 is fixedly installed on one end of the mounting cylinder 3 close to the mounting disk 2, a top plate 121 is fixedly installed on the top side of the middle support plate 12, a water-absorbing sponge 312 is fixedly installed on the inner wall of the conical bucket 31, a liquid storage tank 313 is fixedly installed on the top side of the top plate 121, and the liquid storage tank 313 is fixedly installed on the inner wall of the conical bucket 31 The conical buckets 31 are connected with a same delivery pipe 314, on which a solenoid valve 315 is fixedly installed, and the bottom end of the delivery pipe 314 extends into the water-absorbing sponge 312, so that the coating liquid in the liquid storage tank 313 can be coated on the multiple basalt fibers passing through the conical bucket 31, a fixing sleeve 32 is fixedly installed on the mounting cylinder 3, and the mounting cylinder 3 is provided with a plurality of through holes, and the fixing cylinder is connected with the mounting cylinder 3 through the plurality of through holes, and a fan 321 is fixedly installed on the top plate 121, and the air outlet of the fan 321 is connected with the fixing sleeve 32, so that the basalt fibers passing through the mounting cylinder 3 can be air-dried, and a placement groove is provided on the side close to each other of the two right support plates 13, and a core shaft is movably installed in the placement groove. 41, a winding roller 4 is provided on the fixed sleeve 32 on the core shaft 41, which can reel in the basalt fiber after coating and twisting when the core shaft 41 rotates, a driving shaft 5 is rotatably installed on the right support plate 13 located on the front side, and a servo motor 53 is fixedly installed on the right support plate 13 located on the front side, and the output shaft of the servo motor 53 and the front end of the driving shaft 5 are respectively fixed with a driving gear 54 and a driven gear 52 on the fixed sleeve 32, and the driving gear 54 and the driven gear 52 are meshed, and a clamping block 51 is fixedly installed on the rear end of the driving shaft 5, and a clamping groove is opened at the front end of the core shaft 41, and the clamping block 51 is clamped and fixedly installed in the clamping groove, which can control the core shaft 41 to drive the winding roller 4 to rotate, and at the same time facilitate the quick disassembly and assembly of the core shaft 41 and the winding roller 4.

[0026] In this embodiment, a guide rod is fixedly installed in the guide groove, and the lifting plate 22 is slidably installed in the guide groove through the guide rod, so that the lifting plate 22 can maintain stable sliding along the guide groove. A ring 311 is fixedly installed on the side of the conical bucket 31 away from the mounting tube 3, which can guide the basalt fiber entering the conical bucket 31, thereby avoiding direct friction between the basalt fiber and the conical bucket 31.

[0027] In this embodiment, two guide wheels 301 are rotatably installed in the installation cylinder 3, which can guide multiple bundles of basalt fibers. Fixed plates are fixedly installed on the two right support plates 13, and two support shafts are rotatably installed on the two fixed plates. Guide rollers are provided on the fixed sleeves 32 of the two support shafts, which can guide the twisted basalt fibers when they are wound around the winding roller 4.

[0028] The circuits, electronic components and modules involved all adopt existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, cables and methods.

[0029] Working principle: When in use, first turn on the power supply, control the lifting plate 22 to move toward the center of the mounting plate 2, put the bobbin with basalt fiber wrapped around it on the limit rod 26, then release the lifting plate 22, and under the action of the spring 25, the two ends of the bobbin can be abutted against the corresponding circular plate 1 24 and circular plate 2 27, pull out the basalt fiber on the bobbin and pass it through the conical bucket 31 and the mounting cylinder 3 and then fix it on the winding roller 4, start the brake motor 21 and the servo motor 53, and control the drive shaft 5 to drive the core shaft 41 and the winding roller 4 to rotate under the cooperation of the drive gear 54 and the driven gear 52, so that the basalt fiber can be wound up, and the brake motor 2 1 controls the installation disk 2 to rotate, and can perform a parallel twisting operation on multiple bundles of basalt fibers. At the same time, under the action of the electromagnetic valve 315, the coating liquid in the liquid storage tank 313 is controlled to immerse into the water-absorbing sponge 312, and the coating liquid can be applied when the basalt fibers pass through the water-absorbing sponge 312. The basalt fibers can be guided by the guide wheel 301, and air can be blown into the installation cylinder 3 under the action of the fan 321, so that the basalt fibers can be air-dried. After the air-drying, the basalt fibers are rolled up under the action of the winding roller 4. When the winding roller 4 needs to be disassembled, the card slot is adjusted to the vertical direction, and the core shaft 41 and the winding roller 4 are taken out from the placement slot.

[0030] The above is a detailed introduction to a basalt fiber twisting device provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A basalt fiber twisting device, characterized in that: It comprises a base (1), a left support plate (11), a middle support plate (12), two right support plates (13), a winding mechanism, a mounting plate (2), a brake motor (21), a clamping and fixing component, a coating component, a mounting cylinder (3), a drying component and a conical bucket (31); The left support plate (11), the middle support plate (12) and the two right support plates (13) are fixedly mounted on the base (1) from left to right in sequence, the brake motor (21) is fixedly mounted on the left support plate (11), the mounting plate (2) is fixedly mounted on the output shaft of the brake motor (21), the clamping fixing assembly is arranged on the side of the mounting plate (2) close to the middle support plate (12), the mounting tube (3) is fixedly mounted on the middle support plate (12), the conical bucket (31) is fixedly mounted on one end of the mounting tube (3) close to the mounting plate (2), a top plate (121) is fixedly mounted on the top side of the middle support plate (12), the coating assembly and the drying assembly are both arranged on the top plate (121), and the coating assembly and the drying assembly are respectively matched with the conical bucket (31) and the mounting tube (3), and the winding mechanism is arranged on the two right support plates (13).

2. A basalt fiber doubling and twisting device according to claim 1, characterized in that: The clamping and fixing assembly comprises a plurality of fixing plates, a plurality of lifting plates (22), a plurality of damping sleeves (23), a plurality of circular plates (24), a plurality of circular plates (27), a plurality of springs (25) and a plurality of limiting rods (26); a plurality of guide grooves are provided on one side of the mounting plate (2); the lifting plates (22) are slidably mounted in the plurality of guide grooves; a plurality of fixing plates are fixedly mounted on one side of the mounting plate (2); a limiting rod (26) is fixedly mounted on the plurality of fixing plates; a circular plate (27) is rotatably mounted on the plurality of limiting rods (26); a damping sleeve (23) is rotatably mounted on the lifting plate (22); a circular plate (24) is fixedly mounted on the damping sleeve (23); a spring (25) is fixedly mounted on the plurality of lifting plates (22); an end of the spring (25) away from the lifting plate (22) is fixedly mounted on the inner wall of the corresponding guide groove.

3. The basalt fiber doubling and twisting device according to claim 2, characterized in that: A guide rod is fixedly installed in the guide groove, and the lifting plate (22) is slidably installed in the guide groove through the guide rod.

4. The basalt fiber doubling and twisting device according to claim 1, characterized in that: The smearing assembly comprises a liquid storage tank (313), a delivery pipe (314), an electromagnetic valve (315) and a water-absorbing sponge (312); the water-absorbing sponge (312) is fixedly mounted on the inner wall of the conical bucket (31); the liquid storage tank (313) is fixedly mounted on the top side of the top plate (121); the same delivery pipe (314) is connected between the liquid storage tank (313) and the conical bucket (31); the electromagnetic valve (315) is fixedly mounted on the delivery pipe (314); and the bottom end of the delivery pipe (314) extends into the water-absorbing sponge (312).

5. The basalt fiber doubling and twisting device according to claim 1, characterized in that: A circular ring (311) is fixedly mounted on the side of the conical bucket (31) away from the mounting cylinder (3).

6. The basalt fiber doubling and twisting device according to claim 1, characterized in that: The drying component comprises a fan (321) and a fixed sleeve (32); the fixed sleeve (32) is fixedly mounted on the mounting cylinder (3); a plurality of through holes are provided on the mounting cylinder (3); the fixed cylinder is connected to the mounting cylinder (3) via the plurality of through holes; the fan (321) is fixedly mounted on the top plate (121); and an air outlet of the fan (321) is connected to the fixed sleeve (32).

7. The basalt fiber doubling and twisting device according to claim 6, characterized in that: The winding mechanism comprises a winding roller (4) and a core shaft (41). A placement groove is provided on the mutually adjacent sides of the two right support plates (13). The core shaft (41) is movably installed in the placement groove. The winding roller (4) is provided on a fixed sleeve (32) on the core shaft (41).

8. The basalt fiber doubling and twisting device according to claim 7, characterized in that: The winding mechanism further comprises a servo motor (53), a driving gear (54), a driven gear (52), a driving shaft (5) and a clamping block (51); the driving shaft (5) is rotatably mounted on the right support plate (13) located at the front side; the servo motor (53) is fixedly mounted on the right support plate (13) located at the front side; the output shaft of the servo motor (53) and the front end of the driving shaft (5) are respectively provided with a driving gear (54) and a driven gear (52) in a fixed sleeve (32); the driving gear (54) and the driven gear (52) are meshed with each other; the rear end of the driving shaft (5) is fixedly mounted with a clamping block (51); the front end of the core shaft (41) is provided with a clamping groove; the clamping block (51) is clamped and fixedly mounted in the clamping groove.

9. The basalt fiber doubling and twisting device according to claim 6, characterized in that: Two guide wheels (301) are rotatably mounted in the installation cylinder (3) and are capable of guiding multiple bundles of basalt fibers.

10. The basalt fiber doubling and twisting device according to claim 1, characterized in that: A fixing plate is fixedly mounted on each of the two right support plates (13), two support shafts are rotatably mounted on the two fixing plates, and guide rollers are fixedly mounted on each of the two support shafts with fixing sleeves (32).

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