Tracked PCCP pipeline installation trolley

By designing a crawler PCCP pipeline installation trolley, the hoisting, transverse movement and crawler walking units are used, combined with the soil filling function of the stabilizing unit, the safety problems caused by shaking during the pipe lifting process are solved, and a more stable and safe pipeline installation is achieved.

CN119178059BActive Publication Date: 2025-02-28SINOHYDRO ENG BUREAU 4 +2

Patent Information

Application Number
CN202411405023.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-02-28
Estimated Expiration
2044-10-10

AI Technical Summary

Technical Problem

During the PCCP pipeline lifting process, there is a certain risk of shaking of the pipe section, which affects the installation safety and efficiency.

Method used

A crawler PCCP pipeline installation trolley is designed, which adopts a built-in hoisting unit, a transverse unit and a crawler walking unit. These units are connected through a power hydraulic unit transmission to achieve stable lifting and docking of pipe fittings. At the same time, the stabilization unit includes a conveying assembly and a filling assembly, which uses an electro-hydraulic push rod to push the soil to the bottom and sides of the fitting, enhancing the stability of the fitting.

Benefits of technology

Through this device, the stability of the transportation and fixing of pipe fittings is significantly improved, the danger during the lifting process is reduced, and the safety and success rate of installation are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a crawler type PCCP pipeline installation trolley, comprising a frame, a jacking unit is arranged on the inner side of the frame, the frame is provided with a transverse movement unit, the transverse movement unit is connected to the crawler walking unit, the frame is provided with a power hydraulic unit, the power hydraulic unit is transmission-connected to the jacking unit, the transverse movement unit and the crawler walking unit, the power hydraulic unit is connected to a controller, and the frame is provided with a stabilizing unit; the stabilizing unit comprises two conveying components and two filling components, each conveying component and each filling component is respectively located on both sides of the frame, the conveying component is slidably connected to the crawler walking unit, the filling component comprises a push plate and an electric hydraulic push rod, one end of the electric hydraulic push rod is fixedly connected to the frame, the other end of the electric hydraulic push rod is connected to the push plate, and the electric hydraulic push rod is connected to the controller; the present invention adopts the above structure, improves the stability of transportation and fixation of pipe fittings, and is suitable for pipe fitting installation.
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Description

Technical Field

[0001] The invention belongs to the technical field of pipeline installation, and in particular relates to a crawler-type PCCP pipeline installation trolley. Background Art

[0002] Prestressed concrete cylinder pipe, or PCCP, is a water pipe made by winding circumferential prestressed steel wire on a high-strength concrete core with a steel cylinder, and then spraying a dense cement mortar protective layer on it. It is a composite pipe composed of thin steel plates, high-strength steel wires and concrete. It fully and comprehensively utilizes the tensile strength and easy sealing of steel and the compressive and corrosion resistance of concrete, and has the characteristics of high sealing, high strength and high impermeability.

[0003] When laying and installing PCCP pipelines, the pipelines need to be butt-jointed. Currently, a lifting rope is generally used to lift the pipe section to be butt-jointed to the end of the already fixed pipe section. This lifting method is dangerous due to the shaking of the pipe section during the lifting process. Summary of the invention

[0004] The purpose of the present invention is to provide a crawler-type PCCP pipeline installation trolley, aiming to solve the problem pointed out in the background technology that there is a certain danger due to the shaking of the pipe section during the hanging process.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0006] A crawler-type PCCP pipeline installation trolley comprises a frame, a jacking unit is provided on the inner side of the frame, the frame is provided with a lateral movement unit, the lateral movement unit is connected to the crawler walking unit, the frame is provided with a power hydraulic unit, the power hydraulic unit is transmission-connected to the jacking unit, the lateral movement unit and the crawler walking unit, the power hydraulic unit is connected to a controller, and the frame is provided with a stabilizing unit; the stabilizing unit comprises two conveying components and two filling components, each of the conveying components and each of the filling components is respectively located on both sides of the frame, the conveying component is slidably connected to the crawler walking unit, the filling component comprises a push plate and an electric hydraulic push rod, one end of the electric hydraulic push rod is fixedly connected to the frame, the other end of the electric hydraulic push rod is connected to the push plate, and the electric hydraulic push rod is connected to the controller.

[0007] Furthermore, the conveying assembly includes a motor, a screw shaft, a conveying pipe and a feed pipe, one end of the conveying pipe is fixedly connected to the frame, the conveying pipe and the frame are provided with a conveying channel, the conveying channel is provided with the screw shaft, the motor is transmission-connected to the screw shaft, the screw shaft is rotationally connected to the conveying pipe, and the feed pipe is provided at the end of the conveying pipe away from the frame.

[0008] Furthermore, the delivery pipe is connected to one end of a ground anchor cylinder away from the frame end, the other end of the ground anchor cylinder is connected to the ground, and the ground anchor cylinder is transmission-connected to the power hydraulic unit.

[0009] Furthermore, the push plate is arranged in an arc shape, and a guide plate is provided at the upper end of the push plate, and the guide plate is adapted to the lifting unit; the push plate is provided with a channel, and the channel corresponds to the conveying channel, and the channel is provided with a baffle, and the baffle is hinged to the push plate, and the push plate is provided with an upper limit block and a lower limit block.

[0010] Furthermore, the frame is provided with two reinforcement components away from the end of the power hydraulic unit, and the reinforcement components include motor 2, a driving gear, a driven gear, a threaded rod and an abutment rod. Motor 2 is connected to the frame, and the output shaft of motor 2 is connected to the driving gear, the driving gear is meshed and connected to the driven gear, the driven gear is connected to the threaded rod, the threaded rod is threadedly connected to the frame, and the threaded rod is threadedly connected to the abutment rod. When the reinforcement component is in the working position, the two abutment rods abut against each other, and the frame and the two abutment rods are square.

[0011] Furthermore, a display light is provided between the two abutment rods, and the display light includes an LED lamp bead and an insertion rod, wherein the LED lamp bead is provided on the outer surface of one of the abutment rods, and the LED lamp bead is electrically connected to the positive and negative poles of the power supply, and the abutment rod is provided with a socket away from the threaded rod end, and the side walls of the socket are provided with positive and negative poles at intervals, and the other abutment rod is provided with an insertion rod away from the threaded rod end, and the insertion rod is adapted to the socket, and the side walls of the insertion rod are provided with a connecting piece, and the two ends of the connecting piece correspond to the positive and negative poles respectively, and when the insertion rod is inserted into the socket, the LED lamp bead emits light.

[0012] Furthermore, the frame is provided with an alignment assembly, and the alignment assembly is located between the jacking unit and the power hydraulic unit.

[0013] Furthermore, the alignment assembly includes an L-shaped support rod, a plurality of electric telescopic rods, and a plurality of lasers. One end of the L-shaped support rod is fixedly connected to the frame, and the other end of the L-shaped support rod is provided with a plurality of the electric telescopic rods. Each of the electric telescopic rods is arranged at intervals along the circumference of the L-shaped support rod, and each of the electric telescopic rods is connected to the corresponding laser away from the end of the L-shaped support rod; there are at least three lasers.

[0014] Further, the method for using the crawler-type PCCP pipeline installation trolley includes the following steps:

[0015] Step 1: mechanically place the pipe fittings to be butted between the lifting units;

[0016] Step 2: The operator uses the controller to make the crawler walking unit carry the pipe to be connected and move toward the end of the connected pipe, and makes the pipe to be connected close to the connected pipe, and stops the crawler walking unit through the controller;

[0017] Step 3: The operator controls the transverse movement unit through the controller to adjust the left and right positions between the pipe to be butted and the butted pipe, so that the pipe to be butted and the butted pipe are aligned left and right;

[0018] Step 4: The operator controls the lifting unit through the controller to adjust the vertical position between the pipe fitting to be butted and the butted pipe fitting, so that the pipe fitting to be butted and the butted pipe fitting are aligned vertically;

[0019] Step 5: The operator controls the crawler walking unit to move through the controller, and at the same time, fine-tunes the left-right and up-down positions between the butted pipe fittings and the butted pipe fittings, and inserts the butted pipe fittings into the butted pipe fittings. The operator stops the crawler walking unit through the controller;

[0020] Step 6: The operator starts the conveying assembly, and the conveying assembly conveys the soil between the filling assembly and the pipe to be connected;

[0021] Step 7: The operator stops the conveying assembly and starts the filling assembly. The electric hydraulic push rod extends to make the push plate push the soil to both sides of the pipe to be butted, and the electric hydraulic push rod contracts to make the push plate close to the frame.

[0022] Step 8: Repeat the operations of steps 6 and 7 to fix the butted pipe fittings;

[0023] Step 9: The operator retracts the lifting unit through the controller to separate the butt-jointed pipe fitting and the lifting unit;

[0024] Step 10: The operator uses the controller to make the crawler walking unit drive the frame away from the pipe to be butted, thereby completing the butt connection between the pipe to be butted and the butted pipe.

[0025] Further, in step three, when the operator adjusts the pipe to be connected through the transverse movement unit, the operator first starts the motor 2, and the motor 2 rotates forward through the driving gear and the driven gear to drive the threaded rod to rotate, and the rotation of the threaded rod drives the abutment rod to move, and when the two abutment rods abut each other, the motor 2 is stopped. In step ten, when the operator drives the frame away from the pipe to be connected through the crawler walking unit, the operator first starts the motor 2, and the motor 2 rotates in the reverse direction through the driving gear and the driven gear to drive the threaded rod to rotate, and the rotation of the threaded rod drives the abutment rod to move, so that the abutment rod is reset;

[0026] In step 3, step 4 and step 5, when the operator adjusts the pipe fittings to be connected through the transverse movement unit and the lifting unit, the operator first starts each electric telescopic rod, and each electric telescopic rod extends to drive the corresponding laser to move to the inner wall of the pipe fittings to be connected. The operator starts each laser, and each laser emits a laser beam to the end of the connected pipe fitting. In step 10, the operator turns off each laser and starts each electric telescopic rod, and each electric telescopic rod contracts to drive the corresponding laser close to the L-shaped support rod.

[0027] Due to the adoption of the above structure, the present invention has the following technical advances compared with the prior art:

[0028] The frame of the present invention is provided with a jacking unit on the inner side, the frame is provided with a transverse unit, the transverse unit is connected to the crawler walking unit, the frame is provided with a power hydraulic unit, the power hydraulic unit is transmission-connected to the jacking unit, the transverse unit and the crawler walking unit, and the power hydraulic unit is connected to a controller; the present invention utilizes the jacking unit to stabilize the pipe fittings, and the crawler walking unit carries the pipe fittings for transportation, thereby improving the stability of the pipe fittings and solving the problem pointed out in the background technology that there is a certain danger due to the shaking of the pipe section during the lifting process;

[0029] The frame of the present invention is provided with a stabilizing unit, which includes two conveying components and two filling components, each conveying component and each filling component is respectively located on both sides of the frame, the conveying component is slidably connected to the crawler walking unit, and the filling component includes a push plate and an electric hydraulic push rod, one end of the electric hydraulic push rod is fixedly connected to the frame, the other end of the electric hydraulic push rod is connected to the push plate, and the electric hydraulic push rod is connected to the controller; the two conveying components of the present invention transport the soil used to fix the pipe fittings to between the push plates and the pipe fittings respectively, the electric hydraulic push rods are extended so that the push plates push the soil to the bottom and both sides of the pipe fittings, and the soil at the bottom and both sides of the pipe fittings is used to stabilize the pipe fittings, thereby improving the stability of the pipe fittings.

[0030] In summary, the present invention adopts the above structure, which improves the stability of transportation and fixation of pipe fittings and is suitable for pipe fitting installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0032] In the attached picture:

[0033] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0034] Figure 2 It is a schematic structural diagram of a vehicle frame, a lifting unit, a lateral movement unit, a crawler traveling unit, a power hydraulic unit and a reinforcement assembly according to an embodiment of the present invention;

[0035] Figure 3 It is a schematic diagram of the structure of a vehicle frame, a stabilizing unit, a lateral movement unit, a ground cylinder, a ground and a reinforcement assembly according to an embodiment of the present invention;

[0036] Figure 4 This is a schematic diagram of the structure of the push plate, guide plate, baffle plate and upper limit block according to an embodiment of the present invention;

[0037] Figure 5 It is a structural schematic diagram of a filling component according to an embodiment of the present invention;

[0038] Figure 6 This is a schematic diagram of the structure of the strengthening assembly, the display lamp and the LED lamp beads according to the embodiment of the present invention;

[0039] Figure 7 This is a schematic diagram of the structure of a reinforcement assembly and a plug rod according to an embodiment of the present invention;

[0040] Figure 8 It is a structural schematic diagram of an alignment component according to an embodiment of the present invention;

[0041] Fig. 9 It is a structural schematic diagram of a spiral shaft according to an embodiment of the present invention;

[0042] Fig.10 It is a schematic structural diagram of a pipe fitting to be butted against and soil according to an embodiment of the present invention.

[0043] Labeled parts: 1-frame, 2-lifting unit, 3-transverse unit, 4-crawler walking unit, 5-power hydraulic unit, 6-stabilizing unit, 601-conveying assembly, 60101-motor 1, 60102-screw shaft, 60103-conveying pipe, 60104-feeding pipe, 602-filling assembly, 60201-push plate, 6020101-guide plate, 6020102-baffle, 6020103-upper limit block, 6020104 -Lower limit block, 60202-Electric hydraulic push rod, 7-Anchor cylinder, 8-Anchor, 9-Reinforcement assembly, 901-Motor 2, 902-Driving gear, 903-Driven gear, 904-Threaded rod, 905-Abutment rod, 10-Display light, 1001-LED lamp bead, 1002-Insertion rod, 11-Alignment assembly, 1101-L-shaped support rod, 1102-Electric telescopic rod, 1103-Laser, 12-Fittings to be connected, 13-Soil. DETAILED DESCRIPTION

[0044] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0045] This embodiment discloses a crawler-type PCCP pipeline installation trolley, such as Figure 1 , Figure 2 、 Figure 3 、 Fig.10As shown, the crawler PCCP pipeline installation trolley includes a frame 1. The main beam of the frame 1 is a box beam structure. The material used is a high-performance welded steel plate, which has high strength, good rigidity, and strong bending moment resistance. The strength and rigidity of the whole vehicle have sufficient margins. The inner side of the frame 1 is fixedly connected with a plurality of arc-shaped support plates by welding. The plurality of arc-shaped support plates are arranged in a square. The plurality of arc-shaped support plates arranged in a square are suitable for the transportation of different pipe fittings 12 to be connected, and can improve the stability of the pipe fittings 12 to be connected, which solves the problem pointed out in the background technology that there is a certain danger due to the shaking of the pipe section during the lifting process. The pipe fitting is a large-diameter PCCP pipe, and the pipe fitting can also be a large-diameter pipe of other materials. A jacking unit 2 is provided on the inner side of the frame 1. The jacking unit 2 includes a jacking cylinder, a sliding sleeve and a support plate. The jacking cylinder is connected to the frame 1 by bolts, and one end of the jacking cylinder is slidably connected to the sliding sleeve. The sliding sleeve is fixedly connected to the support plate by welding away from the end of the jacking cylinder. The support plate can also be The bolt-connected sliding sleeve and the supporting plate are arranged in an arc shape. The stroke of the lifting cylinder is 200 mm. The rise and fall of the lifting cylinder are used to adjust the height of the pipe fittings. There are multiple lifting units 2, and the number of lifting units 2 is at least 4. The lifting cylinders of the 4 lifting units 2 are respectively connected to the power hydraulic unit 5 by transmission. The power hydraulic unit 5 can also be implemented by other hydraulic structures. The hydraulic structure belongs to the common knowledge of technicians in this field. The technicians can select the appropriate hydraulic structure according to the actual situation. The power hydraulic unit 5 includes an engine, a hydraulic pump, a motor, a control valve group, a fuel tank, etc., and an oil filter is installed on the oil suction and return pipelines to purify the hydraulic oil. The oil filter can effectively minimize the impurities in the hydraulic oil, thereby improving the reliability and service life of the operation. A check valve is installed on the combined suction oil filter. When the pipe trolley needs to be repaired, only the filter element needs to be removed without draining the hydraulic oil. The hydraulic oil tank is equipped with an oil level observation port for convenient oil level checking;The power hydraulic unit 5 can be connected to the controller through wires, and the power hydraulic unit 5 can also be connected to the controller through wireless signals. The operator can control the power hydraulic unit 5 through the controller, and the operator can also directly control the power hydraulic unit 5. The power hydraulic unit 5 can drive the four jacking units 2 to rise and fall at the same time, and can also drive the jacking units 2 to rise and fall separately. When the four jacking units 2 are lifted and lowered at the same time, it is used to adjust the height between the pipe parts 12 to be connected and the connecting pipe parts. When the power hydraulic unit 5 drives the jacking units 2 to rise and fall separately, it is used to adjust the horizontal state of the pipe parts 12 to be connected. It is used for frame tilt caused by uneven ground, such as uneven front and back and uneven left and right, so that the tracked trolley can adapt to different terrains, thereby improving the adaptability of the tracked trolley. The frame 1 is connected to the transverse unit 3 by bolts, and the other end of the transverse unit 3 is connected to the crawler walking unit 4 by bolts. There are at least two transverse units 3, and the two transverse units 3 are respectively located on both sides of the frame 1. The transverse unit 3 is a transverse oil cylinder, and the frame 1 can be moved left and right by the extension and contraction of the transverse oil cylinder. The moving range is 150 mm on each side. The two transverse oil cylinders 3 are respectively connected to the power hydraulic unit 5; the end of the frame 1 away from the transverse unit 3 is connected to the power hydraulic unit 5 by a bracket, and the power hydraulic unit 5 is connected to the crawler walking unit 4 by a transmission. The crawler walking unit 4 is driven by a closed hydraulic system. The power required by the crawler walking unit 4 matches the output power of the power hydraulic unit, which can automatically prevent overload of the engine and driving components and avoid engine stalling; the crawler walking unit 4 includes a driving wheel, a weight-bearing The crawler vehicle is composed of a wheel, a guide wheel and a crawler track. A hydraulic motor and a reducer are installed on the driving wheel. The crawler walking unit 4 is driven by a hydraulic motor. The structure of the crawler walking unit 4 can also adopt the structure of an existing crawler vehicle. The two crawler walking units 4 are respectively located on both sides of the frame 1, and the frame 1 is slidably connected to the left and right crawler walking units 4. The operator can realize crawler walking, jacking and transverse movement and other functions by operating the controller; the frame 1, the left and right crawler walking units 4, the jacking unit 2, the transverse movement unit 6 and the power hydraulic unit 5 form a crawler trolley. The crawler trolley uses four sets of jacking units 2 to adjust the height direction of the pipe parts 12 to be connected. The four sets of transverse movement units 3 drive the frame 1 to slide on the crawler walking unit 4 to adjust the left and right directions of the pipe parts 12 to be connected. The crawler trolley can also have a collision warning function;The frame 1 is provided with a stabilizing unit 6, which includes two conveying components 601 and two filling components 602. The two conveying components 601 and the two filling components 602 are respectively located on both sides of the frame 1. The conveying components 601 and the filling components 602 passed by the frame 1 are respectively located on the outside and inside of the frame 1. The conveying component 601 is fixedly connected to the frame 1 by welding. The conveying component 601 is slidably connected to the crawler walking unit 4. The conveying component 601 conveys the soil 13 to between the pipe to be connected and the filling component 602. The filling component 602 includes a push plate 60201 and an electric hydraulic push rod 60202. One end of the electric hydraulic push rod 60202 is connected to the frame 1 by bolts, and the other end of the electric hydraulic push rod 60202 is connected to the frame 1 by bolts. Connect the push plate 60201, there are two electric hydraulic push rods 60202, the two electric hydraulic push rods 60202 are respectively located at the two ends of the push plate 60201, the electric hydraulic push rods 60202 can be connected to the controller through wires, and the electric hydraulic push rods 60202 can also be connected to the controller through wireless signals. The electric hydraulic push rods 60202 extend to drive the push plate 60201 to push the soil 13 to the bottom and both sides of the pipe fitting 12 to be connected. As the soil 13 at the bottom and both sides of the pipe fitting 12 to be connected accumulates, the accumulated soil 13 stabilizes the pipe fitting 12 to be connected, avoiding the pipe fitting 12 to be connected from moving after the jacking unit 2 is separated from the pipe fitting 12 to cause the connection failure, thereby improving the connection success rate and the installation success rate of the PCCP pipeline;When in use, first, the operator mechanically places the pipe component to be butted 12 between the jacking units 2, and then the operator uses the controller to make the crawler walking unit 4 carry the pipe component to be butted 12 to move toward the end of the butted pipe component, and make the pipe component to be butted 12 close to the butted pipe component, and stop the movement of the crawler walking unit 4 through the controller, and then the operator controls the transverse moving unit 3 through the controller to adjust the left and right positions between the pipe component to be butted 12 and the butted pipe component, so that the left and right positions of the pipe component to be butted 12 and the butted pipe component are aligned, and then the operator controls the jacking unit 2 through the controller to adjust The upper and lower positions of the butt joint pipe parts 12 and the butt joint pipe parts are adjusted to align the upper and lower positions of the butt joint pipe parts 12 and the butt joint pipe parts. After that, the operator controls the crawler walking unit 4 to move toward the butt joint pipe parts end through the controller, and at the same time controls the lifting unit 2 and the lateral moving unit 3 through the controller to fine-tune the left and right and upper and lower positions between the butt joint pipe parts 12 and the butt joint pipe parts, and inserts the butt joint pipe parts 12 into the butt joint pipe parts. The operator stops the crawler walking unit 4 through the controller, and then the operator starts the conveying assembly 601, and the conveying assembly 601 conveys the soil 13 to The two sides of the pipe member 12 to be butted are arranged, and the soil 13 is located between the filling assembly 602 and the pipe member 12 to be butted. After that, the operator stops the conveying assembly 601, starts the filling assembly 602, and the electric hydraulic push rod 60202 makes the push plate 60201 push the soil 13 to the bottom and both sides of the pipe member 12 to be butted. The electric hydraulic push rod 60202 contracts to make the push plate 60201 close to the frame 1. After that, the conveying assembly 601 is repeatedly started to make the conveying assembly 601 convey the soil 13, and the filling assembly 602 is repeatedly started to make the soil 13 accumulate at the bottom of the butted pipe member 12. and both sides to fix the pipe fittings 12 to be butted. After that, the operator shrinks the lifting unit 2 through the controller to separate the pipe fittings to be butted from the lifting unit 2. Finally, the operator drives the crawler walking unit 4 to drive the frame 1 away from the pipe fittings to be butted 12 through the controller to complete the butt joint of the pipe fittings 12 to be butted and the butt joint pipe fittings, that is, to complete the installation of the PCCP pipeline. The crawler-type PCCP pipeline installation trolley can also be used for the installation of small-diameter PCCP pipelines. Therefore, the advantage of this embodiment is that the above-mentioned setting improves the stability of the transportation and fixation of the pipe fittings and improves the safety. ;

[0046] Another embodiment, such as Figure 1 , Figure 3 , Figure 4 , Figure 5 , Fig. 9As shown, the conveying assembly 601 includes a motor 60101, a spiral shaft 60102, a conveying pipe 60103 and a feed pipe 60104, one end of the conveying pipe 60103 is fixedly connected to the frame 1 by welding, a conveying channel is opened between the conveying pipe 60103 and the frame 1 by a hole punching machine, a spiral shaft 60102 is arranged in the conveying channel, one end of the spiral shaft 60102 is connected to the output shaft of the motor 60101 by a key, the motor 60101 is connected to the conveying pipe 60102 by bolts, the other end of the spiral shaft 60102 is rotatably connected to the conveying pipe 60103 through a bracket, the end of the conveying pipe 60103 away from the frame 1 is fixedly connected to the feed pipe 60104 by welding, the feed pipe 60104 and the conveying pipe 60103 are in communication, and an operator can add soil 1 into the conveying pipe 60103 through the feed pipe 60104. 3. The feed pipe 60104 can also carry soil 13, and the soil 13 is convenient to take. The motor 60101 rotates to drive the screw shaft 60102 to rotate. The screw shaft 60102 rotates to transport the soil 13 in the feed pipe 60104 to between the filling component 602 and the pipe 12 to be connected. The end of the delivery pipe 60103 away from the frame 1 is connected to one end of the anchor cylinder 7 by bolts, and the other end of the anchor cylinder 7 is connected to the anchor 8 by bolts. The anchor cylinder 7 is connected to the power hydraulic unit 5 in a transmission manner. The power hydraulic unit 5 drives the anchor cylinder 7 to retract. When the delivery component 602 delivers the soil 13, the anchor cylinder 7 extends to make the anchor 8 contact the ground, thereby improving the stability of the delivery component 601. When the delivery component 601 does not deliver the soil 13, the power hydraulic unit 5 shrinks the anchor cylinder 7, and the anchor 8 is away from the ground, which is convenient for the crawler walking unit 4 to move.The anchor cylinder 7 can also be replaced by other telescopic mechanisms, such as a hydraulic telescopic rod, an electric hydraulic telescopic rod, a threaded telescopic rod, etc. The push plate is arranged in an arc shape, and the upper end of the push plate 60201 is fixedly connected to the guide plate 6020101 by welding. The push plate 60201 can also be integrally formed with the guide plate 6020101, and the guide plate 6020101 is adapted to the jacking unit 2. The arc-shaped push plate 60201 is convenient for pushing the soil 13 to the bottom of the pipe to be connected. The guide plate 6020101 is arranged to reduce the amount of soil 13 falling between the push plate 60201 and the frame 1 when the push plate 60201 pushes the soil 13. The push plate 60201 is provided with a channel through the machine tool, and the channel corresponds to the conveying channel. The soil 13 conveyed by the conveying channel falls between the push plate 60201 and the pipe to be connected through the channel, and the channel is provided with a baffle 60 20102, the baffle 6020102 is hinged to the push plate 60201, and the push plate 60201 is fixedly connected to the upper limit block 6020103 and the lower limit block 6020104 by welding. The upper limit block 6020103 is close to the hinged end of the push plate 60201, and the upper limit block 6020103 can prevent the baffle 6020102 from flipping between the frame 1 and the push plate 30201 under the impact of the soil 13. The lower limit block 6020104 is far away from the hinged end and is located between the baffle 6020102 and the frame 1. The lower limit block 6020104 can block the channel when the push plate 60201 pushes the soil 13, further improving the utilization rate of the soil 13; therefore, the advantage of this embodiment is that the above-mentioned setting is adopted to improve the stability of the conveying component 601 and the utilization rate of the soil 13. ;

[0047] Another embodiment, such as Figure 1 , Figure 2 , Figure 3 , Figure 6 , Figure 7As shown, two reinforcement components 9 are provided at the end of the frame 1 away from the power hydraulic unit 5, and the reinforcement component 9 includes a second motor 901, a driving gear 902, a driven gear 903, a threaded rod 904 and an abutment rod 905. The second motor 901 is connected to the frame 1 by bolts, and the output shaft of the second motor 901 is connected to the driving gear 902 by a key, and the driving gear 902 is meshed and connected to the driven gear 903, and the driven gear 903 is connected to the threaded rod 904, and the threaded rod 904 is threadedly connected to the frame 1, and the threaded rod 904 is threadedly connected to the abutment rod 905. The second motor 901 rotates forward to make the two abutment rods 904 05 move toward each other so that the two abutment rods 905 abut, and the motor 2 901 reverses so that the two abutment rods 905 move back to back so that the two abutment rods 905 separate. When the reinforcement component 9 is in the working position, the two abutment rods 905 abut against each other, and the frame 1 and the two abutment rods 905 are in the same direction. The reinforcement component 9 can also be replaced by a cylinder, an oil cylinder, etc. This arrangement improves the stability of the frame 1 when the lateral movement unit 3 moves the frame 1 left and right. After the butt-jointed pipe fittings are butt-jointed and fixed, the crawler walking unit 4 makes the frame leave the butt-jointed pipe fittings, and the two abutment rods 905 separate, so that the frame 1 An opening is formed, and the frame 1 provided with the opening improves the stability of the pipe fitting to be butted; 2 A display light 10 is provided between each abutting rod 905, and the display light 10 includes an LED lamp bead 1001 and an insertion rod 1002, and the outer surface of one abutting rod 905 is connected to the LED lamp bead 1001 by screws, and the LED lamp bead 1001 is connected to the positive and negative poles of the power supply by wires, and the power supply can use a button battery, which is embedded in the abutting rod 905, and the abutting rod 905 is provided with a jack through the machine tool at the end away from the threaded rod 904, and the positive and negative poles of the power supply are arranged at intervals on the side of the jack. On the wall, another abutment rod 905 is fixedly connected to the plug rod 1002 by welding away from the end of the threaded rod 904. The plug rod 1002 can also be integrally formed with the abutment rod 905. The plug rod 1002 is adapted to the socket. The side wall of the plug rod 1002 is connected to the connecting piece by screws. The connecting piece can be a copper sheet or a wire. The two ends of the connecting piece correspond to the positive and negative poles respectively. When the plug rod 1002 is inserted into the socket, the connecting piece is connected to the power supply to make the LED lamp bead 1001 light up. The display light 10 can also be replaced by an alarm. The setting of the display light 10 serves as a reminder.

[0048] Another embodiment, such as Figure 8As shown, the frame 1 is connected to the alignment assembly 11 by bolts, and the alignment assembly 11 is located between the jacking unit 2 and the power hydraulic unit 5. The alignment assembly 11 includes an L-shaped support rod 1101, a plurality of electric telescopic rods 1102, and a plurality of lasers 1103. One end of the L-shaped support rod 1101 is connected to the frame 1 by bolts, and the other end of the L-shaped support rod 1101 extends into the interior of the pipe to be connected. The L-shaped support rod 1101 is connected to the plurality of electric telescopic rods 1102 by bolts. The plurality of electric telescopic rods 1102 extend along the L-shaped support rod 1101. The electric telescopic rods 1102 are arranged at circumferential intervals, and the ends away from the L-shaped support rod 1101 are respectively connected to the corresponding lasers 1103 by bolts. There are at least three lasers 1103. When aligning the pipe fittings to be butted and the butted pipe fittings, the operator makes the multiple electric telescopic rods 1102 respectively abut against the inner walls of the pipe fittings to be butted, and turns on the lasers 1103 respectively. The laser 1103 emits a laser beam to the end of the butted pipe fitting. The laser beam is green light. The positions of the pipe fittings to be butted and the butted pipe fittings are adjusted by the laser beam, thereby improving work efficiency.

[0049] In another embodiment, a method for using a crawler-type PCCP pipeline installation trolley includes the following steps: Step 1, an operator mechanically places the pipe fitting 12 to be connected between the lifting units 2 of the frame 1, Step 2, an operator uses a controller to make the crawler walking unit 4 carry the pipe fitting 12 to be connected to the end of the connecting pipe fitting, and makes the pipe fitting 12 to be connected close to the connecting pipe fitting, and stops the crawler walking unit 4 from moving through the controller, Step 2A, an operator starts the motor 2 901, the motor 2 901 rotates forward to drive the threaded rod 904 to rotate through the driving gear 902 and the driven gear 903, the threaded rod 904 rotates to drive the two abutting rods 905 to move toward each other, and when the two abutting rods 905 abut against each other, the LED lamp bead 1101 emits light, stop motor 2 901, step 2b, the operator starts each electric telescopic rod 1102, each electric telescopic rod 1102 extends to drive the corresponding laser 1103 to move to the inner wall of the pipe component to be connected 12, the operator starts each laser 1103, each laser 1103 emits a laser beam to the end of the connecting pipe component, and observes the position of the pipe component to be connected 12 and the connecting pipe component through the laser beam, step 3, the operator controls the transverse movement unit 3 through the controller, adjusts the left and right position between the pipe component to be connected 12 and the connecting pipe component, so that the left and right of the pipe component to be connected 12 and the connecting pipe component are aligned, step 4, the operator controls the lifting unit 2 through the controller, adjusts the upper and lower positions between the pipe component to be connected 12 and the connecting pipe component, so that the pipe component to be connected 12 is aligned with the upper and lower parts of the butt joint pipe fittings. Step 5: The operator controls the crawler walking unit 4 to move toward the end of the butt joint pipe fitting through the controller, and at the same time, fine-tunes the left and right and up and down positions between the butt joint pipe fittings 12 and the butt joint pipe fittings, and inserts the butt joint pipe fittings 12 into the butt joint pipe fittings. The operator stops the crawler walking unit 4 through the controller. Step 6: The operator starts the conveying assembly 601, and the conveying assembly 601 conveys the soil 13 to between the filling assembly 602 and the butt joint pipe fittings. Step 7: The operator stops the conveying assembly 601 and starts the filling assembly 602. The electric hydraulic push rod 60202 extends to make the push plate 60201 pile the soil 13 on both sides of the butt joint pipe fittings. The electric hydraulic push rod 60202 contracts to make the push plate 60 201 is close to the frame 1, step eight, repeat the operation of step six and step seven to fix the pipe fitting 12 to be butted, step nine, the operator shrinks the jacking unit 2 through the controller to separate the pipe fitting 12 to be butted and the jacking unit 2, step nine a, the operator starts the motor 2 901, the motor 2 901 rotates in the opposite direction to drive the threaded rod 904 to rotate through the driving gear 902 and the driven gear 903, the threaded rod 904 rotates to drive the two abutment rods 905 to move in the opposite direction, and reset the abutment rod 905, stop the motor 2 901, step nine b, the operator turns off each laser 1103, starts each electric telescopic rod 1102, each electric telescopic rod 1102 shrinks and drives the corresponding laser 1103 close to the L-shaped support rod 1101,Step 10: The operator uses the controller to make the crawler walking unit 4 drive the frame 1 away from the pipe to be butted 12, and completes the butt joint between the pipe to be butted 12 and the butt joint pipe, that is, completes the installation of the PCCP pipeline.

[0050] The working principle of the embodiment of the present invention is as follows:

[0051] During use, first, the operator places the pipe component to be connected 12 between the jacking units 2 through the machine, and then the operator controls the crawler walking unit 4 to carry the pipe component to be connected 12 to move toward the end of the connecting pipe component through the controller, and makes the pipe component to be connected 12 close to the connecting pipe component, and stops the movement of the crawler walking unit 4 through the controller, and then the operator controls the transverse movement unit 3 through the controller to adjust the left and right positions between the pipe component to be connected 12 and the connecting pipe component, so that the left and right positions of the pipe component to be connected 12 and the connecting pipe component are aligned with each other, and then the operator controls the jacking unit 2 through the controller to adjust the up and down positions between the pipe component to be connected 12 and the connecting pipe component, so that the up and down positions of the pipe component to be connected 12 and the connecting pipe component are aligned with each other, and then the operator controls the crawler walking unit 4 to move toward the end of the connecting pipe component through the controller, and at the same time controls the jacking unit 2 and the transverse movement unit 3 through the controller to fine-tune the left and right and up and down positions between the pipe component to be connected 12 and the connecting pipe component, and inserts the pipe component to be connected 12 into the connecting pipe component, and the operator controls the crawler walking unit 4 through the controller The element 4 stops moving, and then the operator starts the conveying assembly 601, which conveys the soil 13 to both sides of the pipe to be butted, and makes the soil 13 located between the filling assembly 602 and the pipe to be butted. Then, the operator stops the conveying assembly 601, starts the filling assembly 602, and the electric hydraulic push rod 60202 makes the push plate 60201 push the soil 13 to the bottom and both sides of the pipe to be butted 12, and the electric hydraulic push rod 60202 shrinks to make the push plate 60201 close to the frame 1, and then repeats the process. Start the conveying component 601 to make it convey the soil 13, and repeatedly start the filling component 602 to pile the soil 13 on the bottom and both sides of the pipe fitting to be connected 12, so that the pipe fitting to be connected 12 is fixed. After that, the operator controls the jacking unit 2 to retract and separate the pipe fitting to be connected 12 and the jacking unit 2 through the controller. Finally, the operator controls the crawler walking unit 4 to drive the frame 1 away from the pipe fitting to be connected 12 through the controller, and completes the connection between the pipe fitting to be connected 12 and the connecting pipe fitting, that is, completes the installation of the PCCP pipeline.

[0052] Parts not described in detail in the present invention belong to common knowledge of those skilled in the art.

[0053] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A crawler-type PCCP pipeline installation trolley, comprising a frame (1), characterized in that: The frame (1) is provided with a lifting unit (2) on the inner side, the frame (1) is provided with a transverse movement unit (3), the transverse movement unit (3) is connected to a crawler walking unit (4), the frame (1) is provided with a power hydraulic unit (5), the power hydraulic unit (5) is transmission-connected to the lifting unit (2), the transverse movement unit (3) and the crawler walking unit (4), the power hydraulic unit (5) is connected to a controller, and the frame (1) is provided with a stabilizing unit (6); The stabilizing unit (6) comprises two conveying assemblies (601) and two filling assemblies (602), each of the conveying assemblies (601) and each of the filling assemblies (602) are respectively located on two sides of the frame (1), the conveying assembly (601) is slidably connected to the crawler walking unit (4), the filling assembly (602) comprises a push plate (60201) and an electric hydraulic push rod (60202), one end of the electric hydraulic push rod (60202) is fixedly connected to the frame (1), the other end of the electric hydraulic push rod (60202) is connected to the push plate (60201), and the electric hydraulic push rod (60202) is connected to the controller; The conveying assembly (601) comprises a motor (60101), a screw shaft (60102), a conveying pipe (60103) and a feeding pipe (60104); one end of the conveying pipe (60103) is fixedly connected to the frame (1); the conveying pipe (60103) and the frame (1) are provided with a conveying channel; the screw shaft (60102) is provided in the conveying channel; the motor (60101) is transmission-connected to the screw shaft (60102); the screw shaft (60102) is rotationally connected to the conveying pipe (60103); and the feeding pipe (60104) is provided at the end of the conveying pipe (60103) away from the frame (1); The push plate (60201) is arranged in an arc shape, and a guide plate (6020101) is arranged at the upper end of the push plate (60201), and the guide plate (6020101) is adapted to the lifting unit (2); the push plate (60201) is provided with a channel, and the channel corresponds to the conveying channel, and the channel is provided with a baffle (6020102), and the baffle (6020102) is hinged to the push plate (60201), and the push plate (60201) is provided with an upper limit block (6020103) and a lower limit block (6020104); The frame (1) is provided with two reinforcement components (9) at the end away from the power hydraulic unit (5). The reinforcement components (9) include a second motor (901), a driving gear (902), a driven gear (903), a threaded rod (904) and an abutment rod (905). The second motor (901) is connected to the frame (1). The output shaft of the second motor (901) is connected to the driving gear (902). The driving gear (902) is meshedly connected to the driven gear (903). The driven gear (903) is connected to the threaded rod (904). The threaded rod (904) is threadedly connected to the frame (1). The threaded rod (904) is threadedly connected to the abutment rod (905). When the reinforcement components (9) are in a working position, the two abutment rods (905) abut against each other. The frame (1) and the two abutment rods (905) are in a square shape.

2. The crawler-type PCCP pipeline installation trolley according to claim 1 is characterized in that: The delivery pipe (60103) is connected to one end of the anchor cylinder (7) at the end away from the frame (1), and the other end of the anchor cylinder (7) is connected to the anchor (8). The anchor cylinder (7) is connected to the power hydraulic unit (5) in a transmission manner.

3. The crawler-type PCCP pipeline installation trolley according to claim 1 is characterized in that: A display light (10) is provided between the two abutment rods (905), and the display light (10) comprises an LED lamp bead (1001) and an insertion rod (1002), wherein the LED lamp bead (1001) is provided on the outer surface of one of the abutment rods (905), and the LED lamp bead (1001) is electrically connected to the positive and negative poles of a power source, and a plug hole is provided at an end of the abutment rod (905) away from the threaded rod, and a positive pole and a negative pole are arranged at intervals on the side wall of the plug hole, and an insertion rod (1002) is provided at an end of the other abutment rod (905) away from the threaded rod (904), and the plug rod (1002) is adapted to the plug hole, and a connecting piece is provided on the side wall of the plug rod (1002), and the two ends of the connecting piece correspond to the positive pole and the negative pole respectively, and when the plug rod (1002) is inserted into the plug hole, the LED lamp bead (1001) emits light.

4. The crawler-type PCCP pipeline installation trolley according to claim 3 is characterized in that: The vehicle frame (1) is provided with an alignment component (11), and the alignment component (11) is located between the lifting unit (2) and the power hydraulic unit (5).

5. The crawler-type PCCP pipeline installation trolley according to claim 4 is characterized in that: The alignment assembly (11) comprises an L-shaped support rod (1101), a plurality of electric telescopic rods (1102), and a plurality of lasers (1103); one end of the L-shaped support rod (1101) is fixedly connected to the frame (1); the other end of the L-shaped support rod (1101) is provided with a plurality of electric telescopic rods (1102); each of the electric telescopic rods (1102) is arranged at intervals along the circumference of the L-shaped support rod (1101); each end of the electric telescopic rod (1102) away from the L-shaped support rod (1101) is respectively connected to a corresponding laser (1103); and the number of the lasers (1103) is at least three.

6. The crawler-type PCCP pipeline installation trolley according to claim 5 is characterized in that: The method of using the crawler PCCP pipeline installation trolley includes the following steps: Step 1: mechanically placing the pipe parts to be butted between the lifting units (2); Step 2: The operator uses the controller to make the crawler walking unit (4) carry the pipe to be connected and move toward the end of the connected pipe, and makes the pipe to be connected close to the connected pipe, and stops the crawler walking unit (4) through the controller; Step 3: The operator controls the transverse movement unit (3) through the controller to adjust the left-right position between the pipe to be butted and the butted pipe, so that the pipe to be butted and the butted pipe are aligned left-right; Step 4: The operator controls the lifting unit (2) through the controller to adjust the vertical position between the pipe fitting to be butted and the butted pipe fitting so that the pipe fitting to be butted and the butted pipe fitting are aligned vertically; Step 5: The operator controls the crawler walking unit (4) to move through the controller, and at the same time, finely adjusts the left-right and up-down positions between the butted pipe parts and the butted pipe parts, and inserts the butted pipe parts into the butted pipe parts. The operator stops the crawler walking unit (4) through the controller; Step 6: The operator starts the conveying assembly (601), and the conveying assembly (601) conveys the soil between the filling assembly (602) and the pipe to be connected; Step 7: The operator stops the conveying assembly (601), starts the filling assembly (602), and the electric hydraulic push rod (60202) extends to make the push plate (60201) push the soil to both sides of the pipe to be connected, and the electric hydraulic push rod (60202) contracts to make the push plate (60201) close to the frame (1); Step 8: Repeat the operations of steps 6 and 7 to fix the butted pipe fittings; Step nine, the operator uses the controller to retract the lifting unit (2) to separate the butt-joined pipe fitting and the lifting unit (2); Step 10: The operator uses the controller to control the crawler walking unit (4) to drive the vehicle frame (1) away from the pipe component to be butted, thereby completing the butt connection between the pipe component to be butted and the butted pipe component.

7. The crawler-type PCCP pipeline installation trolley according to claim 6 is characterized in that: In step three, when the operator adjusts the pipe to be connected through the transverse movement unit (3), the operator first starts the second motor (901), and the second motor (901) rotates in the positive direction through the driving gear (902) and the driven gear (903) to drive the threaded rod (904) to rotate, and the rotation of the threaded rod (904) drives the abutment rod (905) to move. When the two abutment rods (905) abut against each other, the second motor (901) is stopped. In step ten, when the operator drives the frame (1) away from the pipe to be connected through the crawler walking unit (4), the operator first starts the second motor (901), and the second motor (901) rotates in the reverse direction through the driving gear (902) and the driven gear (903) to drive the threaded rod (904) to rotate, and the rotation of the threaded rod (904) drives the abutment rod (905) to move, so that the abutment rod (905) is reset; In step 3, step 4 and step 5, when the operator adjusts the pipe fittings to be connected by means of the lateral movement unit (3) and the lifting unit (2), the operator first starts each electric telescopic rod (1102), and each electric telescopic rod (1102) extends to drive the corresponding laser (1103) to move to the inner wall of the pipe fittings to be connected, and the operator starts each laser (1103), and each laser (1103) emits a laser beam to the end of the connected pipe fittings. In step 10, the operator turns off each laser (1103), starts each electric telescopic rod (1102), and each electric telescopic rod (1102) contracts to drive the corresponding laser (1103) to approach the L-shaped support rod (1101).

Citation Information

Patent Citations

  • Crawler-type hoisting pipe transporting vehicle

    CN213569257U

  • Butt joint adjusting device for pipeline installation

    CN221323538U

Cited By

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