Basalt plasma melting furnace
By designing an automated basalt plasma melting furnace, the automatic rotation and movement of the heating barrel is achieved using hydraulic cylinders and motor drive systems, the existing basalt melting furnaces are solved and the safety hazards in the heating and melting process is improved, and the operational safety and stability.
Patent Information
- Application Number
- CN202310738280.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-21
- Publication Date
- 2024-12-24
AI Technical Summary
The existing basalt melting furnace has safety hazards during the heating and melting process, which can easily lead to accidental injuries to the staff, and the heating barrel is unstable and easy to dump, affecting operational safety.
A basalt plasma melting furnace is designed, which adopts the base, melting furnace body, heating barrel, rotating shaft, adjustment screw, drive motor, hydraulic cylinder and other components, and realizes the automatic rotation and movement of the heating barrel through the hydraulic cylinder and motor drive system. Ensure safe operation.
It realizes efficient heating and melting of basalt, ensures operational safety, avoids manual contact with high-temperature heating barrels, and improves operational stability and safety.
Smart Images

Figure CN119178316A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of melting furnaces, and in particular to a basalt plasma melting furnace. Background Art
[0002] Basalt is an extrusive rock with high density and compactness. Basalt has high durability. The fiber produced by basalt drawing has a smooth surface. By increasing the roughness of its surface, the effective contact area between it and the carrier can be increased. Basalt fiber can significantly improve its mechanical properties and environmental resistance through surface modification. By combining it with other materials, the original properties of the material can be changed to a large extent and its functionality can be improved.
[0003] Basalt fiber is usually prepared by high-temperature melting and then drawing through heat-resistant plates. Currently, when melting basalt, it needs to be placed in a heating barrel in a melting furnace and needs to be taken out manually after melting. Due to the high temperature of the melting furnace, it is easy to injure workers accidentally, and the heating barrel needs to be manually dumped to pour out the melted basalt. When the heating barrel is not fixed stably, it is easy to dump, which poses an installation hazard. Therefore, we propose a basalt plasma melting furnace to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a basalt plasma melting furnace.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A basalt plasma melting furnace comprises a base, a melting furnace body is fixedly installed on the top of the base, a heating barrel is placed in the melting furnace body, a furnace cover is arranged on the top of the melting furnace body, and rotating shafts are fixedly installed on both sides of the heating barrel;
[0007] A moving seat is slidably installed on the top of the base, a horizontal plate is provided above the two moving seats, a rotating hole is opened on the horizontal plate, a threaded groove is opened on the top of the moving seat, an adjusting screw is rotatably installed in the rotating hole, and the adjusting screw is threadedly connected to the threaded groove;
[0008] The top of the horizontal plate is fixedly installed with a control box, the top of the adjusting screw is rotatably installed on the top of the control box, a sprocket is fixedly installed on the adjusting screw, a transmission sleeve between the two sprockets is provided with a chain, a driving motor is fixedly installed on the top of the control box, and the output shaft of the driving motor is fixedly connected to the corresponding adjusting screw;
[0009] Two vertical plates are fixedly installed at the bottom of the horizontal plate. The vertical plates are slidably connected with the moving seat, and the rotating shaft is rotatably connected with the vertical plates.
[0010] Preferably, a movable shell is fixedly mounted on the top of the base, and the movable seat is slidably connected to the movable shell, a guiding mechanism is provided between the movable seat and the base, a pushing mechanism is provided on the base, and the pushing mechanism is connected to the movable seat.
[0011] Preferably, the guide mechanism comprises a T-shaped slot and a T-shaped seat, the T-shaped slot is provided on the base, the T-shaped seat is fixedly mounted on the bottom of the movable seat, and the T-shaped seat is slidably connected to the T-shaped slot.
[0012] Preferably, the pushing mechanism includes a pushing hole, a pushing seat and a hydraulic cylinder 1. The pushing hole is opened on the inner wall of one side of the movable shell. A pushing seat fixedly connected to the movable seat is slidably installed in the pushing hole. The hydraulic cylinder 1 is fixedly installed on the base, and the output shaft of the hydraulic cylinder 1 is fixedly connected to the pushing seat.
[0013] Preferably, a rectangular groove is provided at the bottom of the vertical plate, a rectangular seat is slidably mounted in the rectangular groove, and a transmission mechanism is provided between the rectangular seat and the rotating shaft.
[0014] Preferably, the transmission mechanism comprises a spur rack and a rotating gear, the spur rack is fixedly mounted on a rectangular seat, the rotating gear is fixedly mounted on a rotating shaft, and the rotating gear is meshed with the spur rack.
[0015] Preferably, driving holes are provided on the inner walls on both sides of the rectangular groove, and the same driving plate is slidably installed in the two driving holes, and the driving plate is fixedly connected to the rectangular seat.
[0016] Preferably, the transverse plate is provided with two sliding holes, a sliding plate is slidably installed in the sliding holes, a hinge rod is hinged on one side of the sliding plate, and the bottom end of the hinge rod is hinged on the driving plate.
[0017] Preferably, a same guide rod is fixedly mounted on the inner walls on both sides of the sliding hole, and the sliding plate is slidably sleeved on the guide rod.
[0018] Preferably, a same synchronization rod is fixedly installed between the two transverse plates, a second hydraulic cylinder is fixedly installed on the top of the transverse plate, and an output shaft of the second hydraulic cylinder is fixedly connected to the sliding plate.
[0019] Beneficial effects of the present invention:
[0020] 1. The basalt can be placed through the heating barrel, and the heating barrel can be heated through the melting furnace body, so as to achieve the purpose of basalt. By starting the driving motor, the driving motor can drive the corresponding adjusting screw to rotate. With the cooperation of the sprocket and the chain, the two adjusting screws can be rotated synchronously. Under the action of the adjusting screw, the adjusting screw can move upward while rotating. The adjusting screw can drive the horizontal plate, the vertical plate and the control box to move upward. The vertical plate can move the heating barrel out of the melting furnace body through the rotating shaft;
[0021] 2. By starting the hydraulic cylinder 1, the hydraulic cylinder 1 can drive the push seat to move through the output shaft, the push seat can drive the moving seat to move, the moving seat can drive the horizontal plate, the vertical plate, the rotating shaft and the heating cylinder to move to the rear side, so that the heating cylinder can be moved to the rear side of the base;
[0022] 3. By starting hydraulic cylinder 2, hydraulic cylinder 2 can drive the sliding plate to move through the output shaft, the sliding plate can drive the driving plate to move downward through the hinged rod, the driving seat can drive the rectangular seat to move, the rectangular seat drives the rotating gear to rotate through the spur rack, the rotating gear can drive the heating barrel to rotate through the rotating shaft, and the basalt in the molten state can be poured out by the rotation of the heating barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of a basalt plasma melting furnace proposed by the present invention;
[0024] Figure 2 This is a schematic diagram of the main structure of a basalt plasma melting furnace proposed by the present invention;
[0025] Figure 3 This is a schematic structural diagram of part A of a basalt plasma melting furnace proposed by the present invention;
[0026] Figure 4 This is a schematic structural diagram of part B of a basalt plasma melting furnace proposed by the present invention;
[0027] Figure 5 This is a schematic structural diagram of part C of a basalt plasma melting furnace proposed by the present invention;
[0028] Figure 6 This is a schematic structural diagram of part D of a basalt plasma melting furnace proposed by the present invention.
[0029] In the figure: 1. base; 2. melting furnace body; 3. furnace cover; 4. heating barrel; 5. rotating shaft; 6. moving seat; 7. T-shaped slot; 8. T-shaped seat; 9. moving shell; 10. pushing hole; 11. pushing seat; 12. hydraulic cylinder one; 13. horizontal plate; 14. control box; 15. rotating hole; 16. threaded groove; 17. adjusting screw; 18. sprocket; 19. chain; 20. driving motor; 21. vertical plate; 22. rectangular slot; 23. rectangular seat; 24. spur rack; 25. rotating gear; 26. driving hole; 27. driving plate; 28. sliding hole; 29. sliding plate; 30. guide rod; 31. hinge rod; 32. synchronization rod; 33. hydraulic cylinder two. DETAILED DESCRIPTION
[0030] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] When a component is referred to as being "disposed on" another component, it can be directly on the other component or there can also be an intermediate component. "Disposed" indicates a way of existence, which can be a connection method such as connection, installation, fixed connection, active connection, etc. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there can be an intermediate component at the same time.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0033] Reference Figure 1-6 A basalt plasma melting furnace comprises a base 1, a melting furnace body 2 is fixedly installed on the top of the base 1, a heating barrel 4 is placed in the melting furnace body 2, a furnace cover 3 is arranged on the top of the melting furnace body 2, rotating shafts 5 are fixedly installed on both sides of the heating barrel 4, a moving seat 6 is slidably installed on the top of the base 1, a horizontal plate 13 is arranged above the two moving seats 6, a rotating hole 15 is opened on the horizontal plate 13, a threaded groove 16 is opened on the top of the moving seat 6, an adjusting screw 17 is rotatably installed in the rotating hole 15, the adjusting screw 17 is threadedly connected to the threaded groove 16, and the adjusting screw 17 is threadedly connected to the threaded groove 16. Rod 17, the movement of the adjusting screw 17 can drive the cross plate 13 to move, the top of the cross plate 13 is fixedly installed with the same control box 14, the top of the adjusting screw 17 is rotatably installed on the top of the control box 14, a sprocket 18 is fixedly installed on the adjusting screw 17, a transmission sleeve between the two sprockets 18 is provided with the same chain 19, a driving motor 20 is fixedly installed on the top of the control box 14, and the output shaft of the driving motor 20 is fixedly connected to the corresponding adjusting screw 17, and the purpose of synchronous rotation of the two adjusting screws 17 can be achieved by providing the sprocket 18 and the chain 19;
[0034] In this embodiment, a moving shell 9 is fixedly installed on the top of the base 1, and the moving seat 6 is slidably connected to the moving shell 9. A guiding mechanism is provided between the moving seat 6 and the base 1. A pushing mechanism is provided on the base 1, and the pushing mechanism is connected to the moving seat 6. The guiding mechanism includes a T-slot 7 and a T-slot 8. The T-slot 7 is opened on the base 1, and the T-slot 8 is fixedly installed on the bottom of the moving seat 6, and the T-slot 8 is slidably connected to the T-slot 7. Through the T-slot 7 and the T-slot 8, the moving seat 6 can be guided so that the moving seat 6 can move stably. The pushing mechanism includes a pushing hole 10, a pushing seat 11 and a hydraulic cylinder 12. The pushing hole 10 is opened on the inner wall of one side of the moving shell 9. A pushing seat 11 fixedly connected to the moving seat 6 is slidably installed in the pushing hole 10. The hydraulic cylinder 12 is fixedly installed on the base 1, and the output shaft of the hydraulic cylinder 12 is fixedly connected to the pushing seat 11. Through the hydraulic cylinder 12, the hydraulic cylinder 12 can drive the pushing seat 11 and the moving seat 6 to move through the output shaft.
[0035] In this embodiment, two vertical plates 21 are fixedly installed at the bottom of the horizontal plate 13. The vertical plates 21 are slidably mounted on the movable seat 6, and the rotating shaft 5 is rotatably connected to the vertical plates 21. A rectangular groove 22 is provided at the bottom of the vertical plate 21, and a rectangular seat 23 is slidably mounted on the rectangular groove 22. A transmission mechanism is provided between the rectangular seat 23 and the rotating shaft 5. The transmission mechanism includes a spur rack 24 and a rotating gear 25. The spur rack is fixedly mounted on the rectangular seat 23, and the rotating gear 25 is fixedly mounted on the rotating shaft 5, and the rotating gear 25 is meshed with the spur rack 24. By providing the transmission mechanism, the movement of the spur rack 24 can drive the rotating gear 25 to rotate.
[0036] In this embodiment, driving holes 26 are provided on the inner walls on both sides of the rectangular groove 22, and the same driving plate 27 is slidably installed in the two driving holes 26. The driving plate 27 is fixedly connected to the rectangular seat 23. Two sliding holes 28 are provided on the horizontal plate 13. A sliding plate 29 is slidably installed in the sliding hole 28. A hinge rod 31 is hinged on one side of the sliding plate 29. The bottom end of the hinge rod 31 is hinged on the driving plate 27. The two rectangular seats 23 can be driven to move by the driving plate 27. The same guide rod is fixedly installed on the inner walls on both sides of the sliding hole 28. 30, and the sliding plate 29 is slidably sleeved on the guide rod 30, and the sliding plate 29 can be guided by the guide rod 30, so that the sliding plate 29 can move stably, and the same synchronization rod 32 is fixedly installed between the two horizontal plates 13, and a hydraulic cylinder 23 is fixedly installed on the top of the horizontal plate 13, and the output shaft of the hydraulic cylinder 23 is fixedly connected to the sliding plate 29. The hydraulic cylinder 23 can be provided to push the sliding plate 29 to move, and under the action of the synchronization rod 32, the purpose of synchronous movement of the two sliding plates 29 can be achieved.
[0037] In the present invention, basalt can be placed by the heating barrel 4, and the heating barrel 4 can be heated by the melting furnace body 2, so that the purpose of basalt can be achieved. By starting the driving motor 20, the driving motor 20 can drive the corresponding adjusting screw 17 to rotate. Under the cooperation of the sprocket 18 and the chain 19, the two adjusting screws 17 can be rotated synchronously. Under the action of the adjusting screw 17, the adjusting screw 17 can rotate and move upward at the same time. The adjusting screw 17 can drive the horizontal plate 13, the vertical plate 21 and the control box 14 to move upward. The vertical plate 21 can move the heating barrel 4 out of the melting furnace body 2 through the rotating shaft 5. By starting the hydraulic cylinder 12, the hydraulic cylinder 1 can drive the push rod 12 through the output shaft. The movable seat 11 moves, and the pushing seat 11 can drive the movable seat 6 to move. The movable seat 6 can drive the horizontal plate 13, the vertical plate 21, the rotating shaft 5 and the heating cylinder to move backward, so as to move the heating cylinder to the rear side of the base 1. By starting the hydraulic cylinder 2 33, the hydraulic cylinder 2 33 can drive the sliding plate 29 to move through the output shaft, and the sliding plate 29 can drive the driving plate 27 to move downward through the hinge rod 31. The driving seat can drive the rectangular seat 23 to move, and the rectangular seat 23 drives the rotating gear 25 to rotate through the spur rack 24. The rotating gear 25 can drive the heating barrel 4 to rotate through the rotating shaft 5. The purpose of pouring out the basalt in a molten state can be achieved by rotating the heating barrel 4.
[0038] The above is a detailed introduction to a basalt plasma melting furnace provided by the present invention. Specific embodiments are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A basalt plasma melting furnace, characterized in that: The invention comprises a base (1), a melting furnace body (2) is fixedly mounted on the top of the base (1), a heating barrel (4) is placed in the melting furnace body (2), a furnace cover (3) is arranged on the top of the melting furnace body (2), and rotating shafts (5) are fixedly mounted on both sides of the heating barrel (4); A moving seat (6) is slidably mounted on the top of the base (1), a horizontal plate (13) is arranged above the two moving seats (6), a rotating hole (15) is provided on the horizontal plate (13), a thread groove (16) is provided on the top of the moving seat (6), an adjusting screw (17) is rotatably mounted in the rotating hole (15), and the adjusting screw (17) is threadedly connected to the thread groove (16); A control box (14) is fixedly mounted on the top of the transverse plate (13); the top of the adjusting screw (17) is rotatably mounted on the top of the control box (14); a sprocket (18) is fixedly mounted on the adjusting screw (17); a transmission sleeve between the two sprockets (18) is provided with a chain (19); a driving motor (20) is fixedly mounted on the top of the control box (14); an output shaft of the driving motor (20) is fixedly connected to the corresponding adjusting screw (17); Two vertical plates (21) are fixedly mounted on the bottom of the horizontal plate (13); the vertical plates (21) are slidably seated with the movable seat (6); and the rotating shaft (5) is rotatably connected with the vertical plates (21).
2. The basalt plasma melting furnace according to claim 1, characterized in that: A movable shell (9) is fixedly mounted on the top of the base (1), and the movable seat (6) is slidably connected to the movable shell (9). A guiding mechanism is provided between the movable seat (6) and the base (1), and a pushing mechanism is provided on the base (1), and the pushing mechanism is connected to the movable seat (6).
3. The basalt plasma melting furnace according to claim 2, characterized in that: The guide mechanism comprises a T-shaped slot (7) and a T-shaped seat (8); the T-shaped slot (7) is provided on the base (1); the T-shaped seat (8) is fixedly mounted on the bottom of the movable seat (6); and the T-shaped seat (8) is slidably connected to the T-shaped slot (7).
4. The basalt plasma melting furnace according to claim 2, characterized in that: The pushing mechanism comprises a pushing hole (10), a pushing seat (11) and a hydraulic cylinder (12); the pushing hole (10) is formed on an inner wall of one side of the moving shell (9); a pushing seat (11) fixedly connected to the moving seat (6) is slidably installed in the pushing hole (10); the hydraulic cylinder (12) is fixedly installed on the base (1), and an output shaft of the hydraulic cylinder (12) is fixedly connected to the pushing seat (11).
5. The basalt plasma melting furnace according to claim 1, characterized in that: A rectangular groove (22) is provided at the bottom of the vertical plate (21), a rectangular seat (23) is slidably mounted in the rectangular groove (22), and a transmission mechanism is provided between the rectangular seat (23) and the rotating shaft (5).
6. The basalt plasma melting furnace according to claim 5, characterized in that: The transmission mechanism comprises a spur rack (24) and a rotating gear (25), wherein the spur rack (24) is fixedly mounted on a rectangular seat (23), the rotating gear (25) is fixedly mounted on a rotating shaft (5), and the rotating gear (25) is meshed with the spur rack (24).
7. The basalt plasma melting furnace according to claim 5, characterized in that: The inner walls on both sides of the rectangular groove (22) are provided with driving holes (26), and the same driving plate (27) is slidably installed in the two driving holes (26), and the driving plate (27) is fixedly connected to the rectangular seat (23).
8. The basalt plasma melting furnace according to claim 1, characterized in that: The transverse plate (13) is provided with two sliding holes (28), a sliding plate (29) is slidably installed in the sliding hole (28), a hinge rod (31) is hinged on one side of the sliding plate (29), and the bottom end of the hinge rod (31) is hinged on the driving plate (27).
9. The basalt plasma melting furnace according to claim 8, characterized in that: The same guide rod (30) is fixedly mounted on the inner walls of both sides of the sliding hole (28), and the sliding plate (29) is slidably sleeved on the guide rod (30).
10. The basalt plasma melting furnace according to claim 8, characterized in that: A same synchronization rod (32) is fixedly installed between the two transverse plates (13), a second hydraulic cylinder (33) is fixedly installed on the top of the transverse plate (13), and an output shaft of the second hydraulic cylinder (33) is fixedly connected to the sliding plate (29).
