An intelligent detection system for aluminum profile production
By designing an intelligent inspection system for aluminum profile production, the problem of single inspection content and inconvenient detection of complex shape profiles in the prior art is solved, and comprehensive automated inspection and trimming of aluminum profiles is achieved, and the accuracy and production efficiency of inspection are improved.
Patent Information
- Application Number
- CN202411421218.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-10-12
AI Technical Summary
In the prior art, the devices used for aluminum profile detection can only detect less length and flat cross-section, and are inconvenient to detect corners of the inclined surface, making it difficult to meet the detection needs of complex shape profiles.
An intelligent detection system is designed, including machining table, sliding seat, lift seat, wedge, support block, infrared rangefinder, detection block and vibration motor. Through the coordinated work of these components, comprehensive inspection of aluminum profiles is achieved, including length measurement, slope detection, groove detection and burr trimming.
The intelligent detection system can adapt to aluminum profiles of different specifications and lengths, realize flexible detection of complex shape profiles, improve the accuracy and production efficiency of detection, reduce manual intervention, and ensure product quality.
Smart Images

Figure CN119178381B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of measurement technology, and in particular to an intelligent detection system for aluminum profile production. Background Art
[0002] As a lightweight, high-strength, corrosion-resistant metal material, aluminum profiles are widely used in modern industry, construction, transportation, home furnishing and other fields. Figure 1 As shown, the profiles are positioned by bevels, grooves and positioning columns, and finally fastened by bolts, so that they can be assembled quickly. These profiles need to be cut strictly according to the size during the processing process, and in order to avoid installation jams, unqualified sizes and substandard strength, they need to be tested after cutting.
[0003] After searching, the application with the announcement number CN214276726U discloses a device for detecting the length and cross-section of aluminum profiles. However, the detection device still has some disadvantages during use: when using it, it detects through the positioning end block and the detection block, and it can only detect the length and flat cross-section. The detection content is relatively simple, and it is not easy to detect complex shapes such as bevel corners. Figure 1 Profile shown. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the prior art can only detect the length and flat cross section, the detection content is relatively small, and it is not easy to detect the bevel corner, making it inconvenient to detect. Figure 1 In order to overcome the shortcomings of the profiles shown in the figure, an intelligent detection system for aluminum profile production is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An intelligent detection system for aluminum profile production, comprising a profile and a processing table, wherein two sliding seats are slidably provided on the top of the processing table, a mounting frame is fixedly provided on the top of the two sliding seats, a lifting seat is slidably provided in the mounting frame, a resistance block is fixedly provided on one side of the lifting seat, a support block for supporting the profile is fixedly provided on one side of the resistance block, and a wedge block for detecting the inclined surface on the profile is provided on one side of the resistance block;
[0007] A first electric push rod, which is arranged on the top of the processing table, and whose output end is transmission-connected with two sliding seats, and is used to drive two wedge blocks to approach each other for inclined surface detection, and two support blocks to support the profile;
[0008] Two mounting blocks, the two mounting blocks are respectively fixedly arranged on one side of the corresponding sliding seat, and one side of one mounting block is fixedly provided with an infrared rangefinder for measuring the length of the profile;
[0009] A detection block, wherein the detection block is movably arranged at the bottom of the mounting frame, a second electric push rod is fixedly arranged on the top of the sliding seat, an output end of the second electric push rod is fixedly connected to the lifting seat, and is used to lift the profile, and cooperate with the detection block to detect the groove on the profile, and a vibration motor is arranged on the top of the detection block, which is used to drive the detection block to vibrate and trim the burrs in the groove;
[0010] The supporting mechanism is arranged on the processing table, used for supporting the middle part of the profile, and is used in conjunction with the first electric push rod to further fix the profile while driving the wedge block to detect the inclined surface.
[0011] In a possible design, a fixed seat is fixed on the top of the processing table, a first gear is rotatably provided on the top wall of the fixed seat, first racks meshing with the first gear are slidably provided on the inner walls on both sides of the fixed seat, and sliding rods are provided on the ends of the two first racks away from each other. The sliding seat can be adjustably mounted on the corresponding sliding rods for measuring profiles of different specifications, and the output end of the first electric push rod is fixedly connected to one of the sliding rods for simultaneously driving the sliding seats on both sides to move relative to each other.
[0012] In a possible design, the supporting mechanism includes a fourth guide rod that passes through and slides on the top of the processing table, the top of the fourth guide rod passes through the first gear and the fixed seat and is fixedly connected to the lifting platform, two first guide rods are fixedly provided on both sides of the lifting platform, the two first guide rods on the same side are connected to the corresponding lifting seats, the outer walls of the two first guide rods on the same side are sleeved with the same supporting seat, and a positioning hole corresponding to the positioning column is opened on the top of the supporting seat, which is used to detect the position of the positioning column and can support the profile.
[0013] In a possible design, a waist-shaped hole corresponding to the first guide rod is opened on one side of the mounting frame, and the other ends of the two first guide rods on the same side pass through the lifting seat and the corresponding waist-shaped hole. When the lifting seat is lifted or lowered, the first guide rod can drive the two support seats to move up and down, and lift the profile.
[0014] In a possible design, a second bolt is threadedly provided on one side of the support seat, and one end of the second bolt abuts against the corresponding first guide rod to fix the position of the support seat.
[0015] In a possible design, a shift plate is rotatably provided on one side of the lifting platform, a pressure rod is fixedly provided on one side of the shift plate, and the shift plate is transmission-connected to the first rack, and when the two sliding seats are driven to approach each other, the pressure rod is driven to swing and cooperate with the two support seats to clamp the profile.
[0016] In a possible design, a connecting shaft is rotatably provided on one side of the lifting platform, the paddle plate fixing sleeve is provided on the connecting shaft, the outer wall fixing sleeve of the connecting shaft is provided with a second gear, a guide seat is fixedly provided on one side of the lifting platform, and a second rack meshing with the second gear is slidably provided on the top of the guide seat, and a push bar used in conjunction with the second rack is provided on the top of one of the first racks, and when the first rack moves, the second rack can be pushed to move by the push bar, thereby driving the paddle plate to swing.
[0017] In a possible design, two sliding blocks are provided on the top of the processing table for sliding, and two third guide rods are slidably provided on one side of the sliding block, and one end of the two third guide rods on the same side are fixedly connected to the corresponding sliding seats, and the sliding block is slidably sleeved on the corresponding sliding rod, and a first bolt is threadedly provided on one side of the sliding block, and one end of the first bolt abuts against the sliding rod for fixing the mounting seat, and a second spring is sleeved on the third guide rod, and the two ends of the second spring are respectively fixedly connected to the sides of the sliding block and the sliding seat that are close to each other. After the first electric push rod is retracted into place, if the length of the profile is unqualified, the sliding seat will move in the opposite direction relative to the sliding block.
[0018] In a possible design, a limit rod is slidably provided on one side of the guide seat, one end of the limit rod is fixedly connected to the second rack, and the other end abuts against the outer side of the guide seat for guiding the second rack, and a third spring is sleeved on the outer wall of the limit rod, and the two ends of the third spring are respectively fixedly connected to one end of the second rack and one side of the guide seat for driving the second rack to reset and move.
[0019] In a possible design, two second guide rods are slidably provided through the top of the mounting frame, the bottom of the two second guide rods is fixedly provided with a same mounting seat, the detection block is fixedly provided at the bottom of the mounting seat, a limit block is fixedly provided on the top of the second guide rod, and a first spring is sleeved on the outer wall of the second guide rod, and the two ends of the first spring are respectively fixedly connected to the bottom of the mounting frame and the top of the mounting seat, one of the limit blocks is provided with a normally closed switch, and the normally closed switch is connected to the vibration motor through a wire for controlling the start and stop of the vibration motor. Beneficial Effects
[0020] In the present invention, the intelligent detection system for aluminum profile production, through the design of a sliding block sliding on the top of the processing table, cooperates with the use of a third guide rod and a second spring, and the intelligent detection system realizes flexible adjustment of the mounting seat and the detection element thereon. This design enables the system to make adaptive adjustments according to aluminum profiles of different lengths and specifications, thereby improving the accuracy and flexibility of detection. After the first electric push rod is retracted into place, if the profile length is unqualified, the sliding seat can automatically move in the opposite direction, ensuring the continuity and automation of the detection process and reducing the need for manual intervention;
[0021] In the present invention, the intelligent detection system for aluminum profile production realizes intelligent control and automatic adjustment of the detection process through the linkage design of the second guide rod, the first spring and the normally closed switch on the mounting frame and the vibration motor. When the detection block contacts the aluminum profile, the vibration motor can start automatically through the compression of the first spring and the triggering of the normally closed switch to perform deburring and other treatments on the profile surface. This process does not require human intervention, which greatly improves production efficiency and product quality. At the same time, the setting of the limit block and the normally closed switch also ensures that the vibration motor can stop automatically when not needed, avoiding energy waste and equipment damage;
[0022] In the present invention, the intelligent detection system for aluminum profile production, through the combined design of the paddle plate and the pressure rod, drives the two sliding seats to approach each other, and drives the pressure rod to clamp the profile through the swing of the paddle plate. This automated clamping mechanism not only improves the efficiency and accuracy of profile fixing, but also reduces the need for manual operation and reduces labor intensity. At the same time, the clamping effect is more stable, which is conducive to the smooth progress of subsequent detection work;
[0023] In the present invention, the intelligent detection system for aluminum profile production is provided with a waist-shaped hole corresponding to the first guide rod on the mounting frame, and the first guide rod is used to drive the two support seats to rise and fall synchronously when the lifting seat is raised and lowered. This design significantly improves the stability and accuracy of profile lifting. The waist-shaped hole design allows the first guide rod to move freely within a certain range, avoiding affecting the left and right movement of the lifting seat;
[0024] In the present invention, comprehensive automatic detection and trimming of aluminum profiles are achieved through the first electric push rod, the second electric push rod, the vibration motor, and the infrared rangefinder. All processes from profile length measurement, inclined surface detection, groove detection to trimming of burrs in the groove can be completed without human intervention, greatly improving production efficiency and product quality. The design of the wedge block and the support block enables the system to accurately detect and support the inclined surface of the profile to ensure the accuracy of the detection results. At the same time, the combination of the detection block and the vibration motor realizes the rapid trimming of burrs in the groove, thereby improving the surface quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the aluminum profile installation structure;
[0026] Figure 2 A three-dimensional structural schematic diagram of an intelligent detection system for aluminum profile production proposed by the present invention;
[0027] Figure 3 A schematic diagram of a three-dimensional structure from another perspective of an intelligent detection system for aluminum profile production proposed by the present invention;
[0028] Figure 4 This is a schematic diagram of the installation structure of a sliding seat and a lifting seat of an intelligent detection system for aluminum profile production proposed by the present invention;
[0029] Figure 5 for Figure 4 Another perspective structural diagram;
[0030] Figure 6 This is a schematic diagram of the installation structure of a lifting platform for an intelligent detection system for aluminum profile production proposed by the present invention;
[0031] Figure 7 This is a schematic diagram of the installation structure of a dial plate of an intelligent detection system for aluminum profile production proposed by the present invention;
[0032] Figure 8 for Figure 7 A schematic diagram of the enlarged structure of the middle part A;
[0033] Fig. 9 This is a schematic diagram of the control system structure of an intelligent detection system for aluminum profile production proposed by the present invention.
[0034] In the figure: 1, profile; 2, inclined surface; 3, groove; 4, positioning column; 5, processing table; 6, sliding seat; 7, mounting frame; 8, first guide rod; 9, support seat; 10, pressure rod; 11, first electric push rod; 12, sliding rod; 13, detection block; 14, second guide rod; 15, limit block; 16, first spring; 17, mounting seat; 18, vibration motor; 19, lifting seat; 20, resistance block; 21, support block; 22, wedge block; 23, second electric push rod; 24 , mounting block; 25, infrared rangefinder; 26, waist-shaped hole; 27, slider; 28, third guide rod; 29, second spring; 30, first bolt; 31, fourth guide rod; 32, lifting platform; 33, first gear; 34, positioning hole; 35, dial plate; 36, fixing seat; 37, first rack; 39, push bar; 40, second bolt; 41, connecting shaft; 42, second gear; 43, guide seat; 44, limit rod; 45, third spring; 46, second rack. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example
[0036] Reference Figure 1-Figure 9 , an intelligent detection system, comprising: a profile 1 and a processing table 5:
[0037] The aluminum profile 1, as a workpiece to be inspected, is placed on a processing table 5. The processing table 5 is a stable platform for supporting the entire inspection system.
[0038] Two sliding seats 6 are arranged on the top of the processing table 5 through slide rails or other sliding mechanisms. The two sliding seats 6 can move horizontally along the top of the processing table 5. A mounting frame 7 is fixedly arranged on the top of each sliding seat 6, and a slide rail or guide rail is designed inside the mounting frame 7 for mounting and sliding the lifting seat 19.
[0039] Inside the mounting frame 7, the lifting seat 19 is lifted and lowered vertically by means of a slide rail. A resistance block 20 is fixed to one side of the lifting seat 19, and a support block 21 is fixed to one side of the resistance block 20 for supporting the profile 1 during the detection process. A wedge block 22 is provided on the other side of the resistance block 20 for detecting the inclined surface 2 on the profile 1.
[0040] The first electric push rod 11 is installed on the top of the processing table 5, and its output end is connected to the two sliding seats 6. When the first electric push rod 11 is working, it can drive the two sliding seats 6 to move closer to or away from each other along the top of the processing table 5, thereby driving the two wedge blocks 22 to detect the inclined surface 2 of the profile 1, and the two support blocks 21 also support the profile 1.
[0041] The two mounting blocks 24 are respectively fixed on one side of the corresponding sliding seat 6. An infrared rangefinder 25 is fixed on one of the mounting blocks 24, which can accurately measure the length of the profile 1 and provide data support for subsequent processing or testing. The external rangefinder 25 adopts the external rangefinder in the patent document CN221438684U and is equipped with a corresponding infrared receiver.
[0042] The detection block 13 is movably arranged at the bottom of the mounting frame 7, and is used to detect the groove 3 on the profile 1. A second electric push rod 23 is fixedly arranged on the top of the sliding seat 6, and its output end is fixedly connected to the lifting seat 19. When the second electric push rod 23 is working, it can drive the lifting seat 19 to rise and fall, thereby realizing the lifting of the profile 1 and the detection of the groove 3. A vibration motor 18 is arranged on the top of the detection block 13, and the motor can drive the detection block 13 to vibrate during the detection process to trim the burrs in the groove 3. The vibration motor 18 adopts the vibration motor in the patent document CN221414232U.
[0043] Two second guide rods 14 are slidably arranged on the top of the mounting frame 7, and a mounting seat 17 is fixed to the bottom of the two second guide rods 14, and the detection block 13 is fixed to the bottom of the mounting seat 17. In order to limit the moving range of the mounting seat 17, a limit block 15 is fixed to the top of the second guide rod 14. At the same time, the outer wall of the second guide rod 14 is sleeved with a first spring 16, and its two ends are fixedly connected to the bottom of the mounting frame 7 and the top of the mounting seat 17 respectively. This design allows the mounting seat 17 to move up and down in the mounting frame 7, and return to its original position by the elastic force of the first spring 16 when subjected to external force.
[0044] In order to achieve precise control of the vibration motor 18, a normally closed switch is provided on one of the limit blocks 15. The normally closed switch is connected to the vibration motor 18 through a wire. When the mounting seat 17 rises, the normally closed switch does not contact the mounting frame 7, the normally closed switch automatically opens, and the vibration motor 18 starts to work. When the mounting frame 7 touches the normally closed switch, the switch is disconnected, and the vibration motor 18 stops working; in this way, it can be ensured that the vibration motor 18 starts to work when the detection block 13 contacts the profile 1, and the burrs in the groove 3 are trimmed.
[0045] A fixed seat 36 is fixed on the top of the processing table 5, and a first gear 33 is rotatably provided on the top wall of the fixed seat 36. First racks 37 meshing with the first gear 33 are slidably provided on the inner walls on both sides of the fixed seat 36. A sliding rod 12 is provided at the ends of the two first racks 37 that are away from each other, and the sliding seat 6 can be adjusted and installed on the corresponding sliding rod 12 to adapt to the measurement of profiles 1 of different specifications. The output end of the first electric push rod 11 is fixedly connected to one of the sliding rods 12, and is used to simultaneously drive the sliding seats 6 on both sides to move relative to each other.
[0046] The support mechanism also includes a fourth guide rod 31 that penetrates and slides on the top of the processing table 5. The top end of the guide rod penetrates the first gear 33 and the fixed seat 36 and is fixedly connected to the lifting platform 32. Two first guide rods 8 are fixedly provided on both sides of the lifting platform 32, and the two first guide rods 8 on the same side are connected to the corresponding lifting seats 19. A positioning hole 34 corresponding to the positioning column 4 is opened on the top of the support seat 9, which is used to detect the position of the positioning column 4 and further fix the profile 1 during the detection process.
[0047] In order to realize the lifting function of the support seat 9 to cooperate with the detection and lifting of the profile 1, a waist-shaped hole 26 matching the shape of the first guide rod 8 is designed on one side of the mounting frame 7. The other ends of the two first guide rods 8 on the same side penetrate the lifting seat 19 and are inserted into the corresponding waist-shaped holes 26. When the lifting seat 19 moves up and down in the mounting frame 7, due to the support of the first guide rod 8, the two support seats 9 will also rise and fall accordingly, thereby lifting the profile 1. This design ensures the stability and accuracy of the support seat 9 during the lifting process.
[0048] In order to further improve the clamping effect of the profile 1, a dial plate 35 is rotatably arranged on one side of the lifting platform 32. A pressure rod 10 is fixedly connected to one side of the dial plate 35, and the dial plate 35 is transmission-connected to the first rack 37. When the first electric push rod 11 drives the two sliding seats 6 to approach each other, the first rack 37 will also move accordingly and drive the dial plate 35 to rotate. The rotation of the dial plate 35 further drives the pressure rod 10 to swing, so that it cooperates with the two support seats 9 to clamp the profile 1 together. This design enhances the fixing effect of the system on the profile 1 during the detection process and improves the accuracy and stability of the detection.
[0049] Two slidable sliders 27 are designed on the top of the processing table 5, and these sliders 27 slide freely along the sliding rod 12. In order to enhance the connection stability between the slider 27 and the sliding seat 6, two third guide rods 28 are slidably provided on one side of each slider 27. One end of the two third guide rods 28 is fixedly connected to the corresponding sliding seat 6, and the other end slides through the slider 27. In order to fix the position of the slider 27 on the sliding rod 12, a first bolt 30 is threadedly provided on one side of the slider 27. When the first bolt 30 is tightened, one end of the bolt will be tightly against the sliding rod 12, thereby fixing the slider 27.
[0050] A second spring 29 is sleeved on the third guide rod 28, and its two ends are respectively fixedly connected to the slider 27 and the side of the slider seat 6 that is close to each other. This design allows that after the first electric push rod 11 is retracted into place, if the length of the profile 1 is unqualified, the slider seat 6 will move in the opposite direction relative to the slider 27 due to the elastic force of the second spring 29, thereby realizing automatic detection and feedback of the profile 1.
[0051] The present application can be used in the field of profile processing and detection, and can also be used in other fields applicable to the present application. Example
[0052] refer to Figure 1-Figure 9 , improved on the basis of Example 1: an intelligent detection system for aluminum profile production, which is applied to the field of profile processing detection. In order to adjust and fix the position of the support seat 9 during the lifting process, a threaded hole is provided on one side of the support seat 9 for installing the second bolt 40. When the support seat 9 is adjusted to the desired position, the second bolt 40 is rotated so that one end of the second bolt 40 is tightly in contact with the first guide rod 8, thereby locking the position of the support seat 9. This design allows the user to flexibly adjust the position of the support seat 9 according to the specific size and shape of the profile 1, and ensure the stability of the support seat 9 during the detection process.
[0053] In order to realize the swing control of the dial plate 35, a connecting shaft 41 is rotatably provided on one side of the lifting platform 32, and the dial plate 35 is fixedly sleeved on the connecting shaft 41. A second gear 42 is fixedly sleeved on the outer wall of the connecting shaft 41, and a guide seat 43 is fixedly provided on one side of the lifting platform 32. A second rack 46 meshing with the second gear 42 is slidably provided on the top of the guide seat 43. At the same time, a push bar 39 is provided on the top of one of the first racks 37, and the push bar 39 is used in conjunction with the second rack 46. When the first rack 37 moves under the drive of the first electric push rod 11, the push bar 39 pushes the second rack 46 to slide on the guide seat 43, thereby driving the second gear 42 and the connecting shaft 41 to rotate, and finally causing the dial plate 35 to swing. This transmission mechanism ensures the synchronous movement between the dial plate 35 and the first rack 37, thereby realizing the precise control of the pressure rod 10.
[0054] In order to ensure the stability and accuracy of the second rack 46 during the movement, a limit rod 44 is slidably provided on one side of the guide seat 43. One end of the limit rod 44 is fixedly connected to the second rack 46, and the other end contacts the outer side of the guide seat 43 to play a guiding role. At the same time, a third spring 45 is sleeved on the outer wall of the limit rod 44, and its two ends are respectively fixedly connected to one end of the second rack 46 and one side of the guide seat 43. When the first rack 37 pushes the second rack 46 to move, the elastic force of the third spring 45 will drive the second rack 46 to reset and move, ensuring that the system can return to the initial state and prepare for the next detection.
[0055] In the present application, when in use, the position of the support seat 9 on the first guide rod 8 is adjusted according to the position of the positioning column 4 on the profile 1. After the adjustment is completed, the second bolt 40 is screwed so that the bottom end of the second bolt 40 contacts the first guide rod 8 to fix the support seat 9;
[0056] Then, the fully qualified profile 1 is placed on the two support seats 9, and the positioning column 4 is inserted into the corresponding positioning hole 34, and then the first electric push rod 11 is started to retract. The retraction of the first electric push rod 11 can drive the sliding rod 12 on one side to move, and the movement of the sliding rod 12 can drive the first rack 37 to move, and the movement of the first rack 37 can drive the sliding rod 12 to move, and drive the first rack 37 on the other side to move through the first gear 33, so that the sliding rods 12 on both sides are close to each other, and the first rack 37 can drive the push bar 39 to move during the movement, and the movement of the push bar 39 can push the second rack 46 to move, and the movement of the second rack 46 can drive the second gear 42 to rotate, and the rotation of the second gear 42 can drive the dial plate 35 to rotate, and the rotation of the dial plate 35 can drive the pressure rod 10 to contact the upper surface of the profile 1, and cooperate with the two support seats 9 to clamp the profile 1;
[0057] After moving into position, push the mounting brackets 7 on both sides to move, drive the wedge block 22 and the support block 21 to move, so that the support block 21 is inserted into the two ends of the profile 1, and the wedge block 22 is against the inclined surface 2 at both ends of the profile 1, and the movement of the mounting bracket 7 can drive the slider 27 to move on the sliding rod 12, at this time the second spring 29 is in an uncompressed state, and then screw the first bolt 30 to fix the slider 27 on the sliding rod 12, and start the infrared rangefinder 25 to measure the distance of the mounting block 24 on the other side, and record the standard value;
[0058] After the adjustment is completed, the first electric push rod 11 is started to extend, driving the first rack 37 to reset and move, which can drive the sliding rod 12 to reset and move, and the sliding rod 12 to reset and move can drive the slider 27 to reset and move, and the slider 27 to reset and move can drive the mounting frame 7 to reset and move through the two third guide rods 28, and at the same time, the sliding rod 12 on the other side can be driven to reset and move through the first gear 33, and the second rack 46 can be reset and moved under the action of the third spring 45, driving the second gear 42 to reset and rotate, which can drive the dial plate 35 to reset and rotate, and release the fixation of the profile 1;
[0059] Then replace the one to be tested. When the position of the positioning column 4 on the profile 1 is unqualified, it cannot be placed on the support seat 9, while the qualified one can be placed on the two support seats 9, and the first electric push rod 11 is started to retract, and the support blocks 21 and wedge blocks 22 on both sides are driven to approach the profile 1 by the above principle, and the pressure rod 10 is driven to cooperate with the two support seats 9 to clamp the profile 1. When the angle of the inclined surface 2 is large or the length of the profile 1 is long, the sliding seat 6 will compress the third guide rod 28, and start the infrared rangefinder 25 to detect the position of the installation block 24 on the other side. When the measured size is greater than the standard value, the length of the profile 1 is long, and it is removed and trimmed;
[0060] When the detected value is consistent with the standard value, the second electric push rods 23 on both sides are started to extend. The extension of the second electric push rods 23 can drive the lifting seat 19 to move upward. The upward movement of the lifting seat 19 can drive the first guide rod 8 to move upward. The upward movement of the first guide rod 8 can drive the support seat 9 and the lifting platform 32 to move upward to lift the profile 1, so that the detection block 13 is inserted into the groove 3. When there are burrs in the groove 3 or the size and position are not suitable, the upward movement of the profile 1 will drive the detection block 13 to move upward. The upward movement of the detection block 13 can drive the second guide rod 14 to move upward through the mounting seat 17, and drive the limit block 15 away from the top of the mounting frame 7. At this time, the normally closed switch at the bottom of the limit block 15 is turned on to control the vibration motor 18 to vibrate. During the vibration, the detection block 13 can be driven to vibrate, trim the burrs in the groove 3, and move downward to insert into the groove 3. If it still cannot be inserted into the groove 3 after thirty seconds of starting, it is determined that the groove 3 is unqualified;
[0061] After the detection is completed, the second electric push rod 23 is started to reset and move, which can drive the lifting seats 19 on both sides to reset downward, drive the profile 1 away from the detection block 13, and the detection block 13 can reset and move under the action of the first spring 16. Finally, the first electric push rod 11 is started to extend to drive the two mounting frames 7 away from the profile 1, and drive the pressure rod 10 to reset and release the fixation of the profile 1.
[0062] However, as is well known to those skilled in the art, the working principles and wiring methods of the first electric push rod 11, the vibration motor 18, the second electric push rod 23 and the infrared rangefinder 25 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An intelligent detection system for aluminum profile production, characterized in that: It comprises a profile (1) and a processing table (5), wherein two sliding seats (6) are slidably provided on the top of the processing table (5), a mounting frame (7) is fixedly provided on the top of each of the two sliding seats (6), a lifting seat (19) is slidably provided inside the mounting frame (7), a resistance block (20) is fixedly provided on one side of the lifting seat (19), a support block (21) for supporting the profile (1) is fixedly provided on one side of the resistance block (20), and a wedge block (22) for detecting the upper inclined surface (2) of the profile (1) is provided on one side of the resistance block (20); A first electric push rod (11), the first electric push rod (11) being arranged on the top of the processing table (5), the output end of which is transmission-connected to the two sliding seats (6), and used for driving the two wedge blocks (22) to approach each other to detect the inclined surface (2), and the two support blocks (21) to support the profile (1); Two mounting blocks (24), the two mounting blocks (24) being fixedly mounted on one side of a corresponding sliding seat (6), and an infrared rangefinder (25) being fixedly mounted on one side of one of the mounting blocks (24) for measuring the length of the profile (1); A detection block (13), wherein the detection block (13) is movably arranged at the bottom of the mounting frame (7), a second electric push rod (23) is fixedly arranged on the top of the sliding seat (6), an output end of the second electric push rod (23) is fixedly connected to the lifting seat (19), and is used to lift the profile (1) and cooperate with the detection block (13) to detect the groove (3) on the profile (1), and a vibration motor (18) is arranged on the top of the detection block (13) to drive the detection block (13) to vibrate to trim the burrs in the groove (3); A support mechanism, arranged on the processing table (5), used to support the middle part of the profile (1), and used in conjunction with the first electric push rod (11), to further fix the profile (1) while driving the wedge block (22) to detect the inclined surface (2); The support mechanism comprises a fourth guide rod (31) which passes through and slides on the top of the processing table (5); the top end of the fourth guide rod (31) passes through the first gear (33) and the fixed seat (36) and is fixedly connected to the lifting platform (32); two first guide rods (8) are fixedly provided on both sides of the lifting platform (32); the two first guide rods (8) on the same side are connected to the corresponding lifting seats (19); the outer walls of the two first guide rods (8) on the same side are sleeved with the same support seat (9); the top of the support seat (9) is provided with a positioning hole (34) corresponding to the positioning column (4) for detecting the position of the positioning column (4) and capable of supporting the profile (1).
2. The intelligent detection system for aluminum profile production according to claim 1, characterized in that: A fixed seat (36) is fixedly provided on the top of the processing table (5), a first gear (33) is rotatably provided on the top wall of the fixed seat (36), first racks (37) meshing with the first gear (33) are slidably provided on the inner walls on both sides of the fixed seat (36), and sliding rods (12) are provided at the ends of the two first racks (37) that are away from each other, and the sliding seat (6) can be adjustably mounted on the corresponding sliding rod (12) for measuring profiles (1) of different specifications, and the output end of the first electric push rod (11) is fixedly connected to one of the sliding rods (12) for simultaneously driving the sliding seats (6) on both sides to move relative to each other.
3. The intelligent detection system for aluminum profile production according to claim 2 is characterized in that: A waist-shaped hole (26) corresponding to the first guide rod (8) is formed on one side of the mounting frame (7); the other ends of the two first guide rods (8) on the same side penetrate the lifting seat (19) and the corresponding waist-shaped hole (26); when the lifting seat (19) is lifted or lowered, the first guide rod (8) can drive the two support seats (9) to be lifted or lowered, thereby lifting the profile (1).
4. The intelligent detection system for aluminum profile production according to claim 3 is characterized in that: A second bolt (40) is threadedly provided on one side of the support seat (9), and one end of the second bolt (40) abuts against the corresponding first guide rod (8) to fix the position of the support seat (9).
5. The intelligent detection system for aluminum profile production according to claim 4, characterized in that: A shift plate (35) is rotatably provided on one side of the lifting platform (32), a pressure rod (10) is fixedly provided on one side of the shift plate (35), and the shift plate (35) is transmission-connected to a first rack (37) so as to drive the pressure rod (10) to swing and cooperate with the two support seats (9) to clamp the profile (1) when driving the two sliding seats (6) to approach each other.
6. The intelligent detection system for aluminum profile production according to claim 5, characterized in that: A connecting shaft (41) is rotatably provided on one side of the lifting platform (32), the shifting plate (35) is fixedly sleeved on the connecting shaft (41), and a second gear (42) is fixedly sleeved on the outer wall of the connecting shaft (41). A guide seat (43) is fixedly provided on one side of the lifting platform (32), and a second rack (46) meshing with the second gear (42) is slidably provided on the top of the guide seat (43), wherein a push bar (39) used in conjunction with the second rack (46) is provided on the top of one of the first racks (37), and when the first rack (37) moves, the second rack (46) can be pushed to move by the push bar (39), thereby driving the shifting plate (35) to swing.
7. The intelligent detection system for aluminum profile production according to claim 6, characterized in that: Two sliders (27) are slidably provided on the top of the processing table (5), and two third guide rods (28) are slidably provided on one side of the slider (27), and one end of the two third guide rods (28) on the same side are fixedly connected to the corresponding sliding seat (6). The slider (27) is slidably sleeved on the corresponding sliding rod (12), and a first bolt (30) is threadedly provided on one side of the slider (27), and one end of the first bolt (30) contacts the sliding rod (12) and is used to fix the mounting seat (17). A second spring (29) is sleeved on the third guide rod (28), and two ends of the second spring (29) are respectively fixedly connected to the slider (27) and the sliding seat (6) on the side close to each other. After the first electric push rod (11) is retracted into place, if the length of the profile (1) is unqualified, the sliding seat (6) will move in the opposite direction relative to the slider (27).
8. The intelligent detection system for aluminum profile production according to claim 7, characterized in that: A limiting rod (44) is slidably provided through one side of the guide seat (43), one end of the limiting rod (44) is fixedly connected to the second rack (46), and the other end contacts the outer side of the guide seat (43) for guiding the second rack (46), and a third spring (45) is sleeved on the outer wall of the limiting rod (44), and two ends of the third spring (45) are respectively fixedly connected to one end of the second rack (46) and one side of the guide seat (43) for driving the second rack (46) to reset and move.
9. The intelligent detection system for aluminum profile production according to claim 8, characterized in that: Two second guide rods (14) are slidably provided on the top of the mounting frame (7); the bottoms of the two second guide rods (14) are fixedly provided with a same mounting seat (17); the detection block (13) is fixedly provided at the bottom of the mounting seat (17); a limit block (15) is fixedly provided on the top of the second guide rod (14); a first spring (16) is sleeved on the outer wall of the second guide rod (14); the two ends of the first spring (16) are respectively fixedly connected to the bottom of the mounting frame (7) and the top of the mounting seat (17); one of the limit blocks (15) is provided with a normally closed switch, which is connected to the vibration motor (18) through a wire and is used to control the start and stop of the vibration motor (18).
Citation Information
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