Main power transformer with internal heat dissipation air duct

By designing the connecting seat structure and cooling air duct in the main power transformer, the problems of difficulty in installation and connection, poor ventilation and dust coverage are solved, and rapid disassembly, effective heat dissipation and dust filtration are achieved, extending the service life of the equipment.

CN119181564APending Publication Date: 2024-12-24XUZHOU HANXIANG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202411427627.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2024-12-24

AI Technical Summary

Technical Problem

The existing transformers with cooling ducts are difficult to disassemble and repair quickly when installed and connected, and have poor ventilation and are easily covered by dust, resulting in a shortened service life.

Method used

A main power transformer with an internal cooling air duct was designed, adopting a connecting seat structure, including a damping shock absorber, a through-hole plate, a connecting cylinder, a conductive torch, an insulating seat, a hollow frame, a filter plate and a through-frame, through These components enable quick installation and removal, effective heat dissipation and dust filtration.

Benefits of technology

It realizes rapid installation and disassembly of the transformer, improves ventilation effect, avoids dust adhesion, buffers vibration, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a main power transformer with an internal heat dissipation air duct, which comprises a connecting seat structure, a transformer structure is mounted on the connecting seat structure, the connecting seat structure comprises a through hole plate, a damping shock absorber is fixed above the through hole plate, and a connecting cylinder is fixed on the through hole plate in a penetrating manner; the transformer structure comprises an insulating base provided with a clamping groove, a transformer body is fixedly installed above the insulating base, the insulating base is fixedly provided with a connecting cylinder, a conductive cylinder is fixedly installed in the connecting cylinder in an attached mode, and pins connected with the circuit board are welded and fixed to the bottom of the connecting cylinder. And meanwhile, a hollow frame connected with the transformer body in a penetrating mode is fixedly installed at the bottom of the insulating base, a cooling fan is fixedly installed in the hollow frame, a filter screen plate is fixedly installed on the surface of the hollow frame, and a connecting column is fixed to the bottom of the insulating base. And through the arranged pins, soldering tin fixed installation is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of main power transformers, in particular to a main power transformer with an internal heat dissipation air duct. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are a primary coil, a secondary coil and an iron core. Its main functions include voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. Transformers are widely used in daily life. After searching, it was found that the existing public technology has a publication number of CN214254023U, a transformer with a heat dissipation duct, including a magnetic ring, a primary winding group, and a secondary winding group. An insulating shell is set outside the magnetic ring, and an insulating seat is connected to the bottom of the insulating shell. A number of pins are provided on the insulating seat; A heat dissipation fan is provided below the insulating seat, a ventilation cavity is provided on the insulating seat corresponding to the heat dissipation fan, an air duct is provided on the insulating shell, the air duct is connected with the inner cavity of the insulating shell, the lower end of the air duct is connected with the ventilation cavity, and the upper end of the air duct is open. The utility model provides an insulating shell on the outside of the magnetic ring, so that the surface of the magnetic ring does not need to be sprayed with insulating paint, which can effectively reduce the stress influence on the magnetic ring, improve the stability of its electrical performance, and increase the insulation safety; the air duct is provided on the insulating shell, which cooperates with the function of the heat dissipation fan, is beneficial to the ventilation and heat dissipation of the transformer, and prolongs the service life of the transformer.

[0003] To sum up: although the transformer in the above scheme solves the problem of transformer heat dissipation, the transformer in the above scheme is installed and connected to the circuit board through pins. However, when the transformer is installed and connected to the circuit board through pins, it will cause the transformer to be unable to be quickly disassembled, repaired or replaced during later maintenance or replacement. In addition, the ventilation plate of the transformer in the above scheme is installed under the mounting groove, and the ventilation plate and the circuit board are installed too close after the transformer is installed, resulting in the inability to achieve ventilation and conveying effects. At the same time, the transformer in the above scheme is often covered with dust after long-term operation. Summary of the invention

[0004] The purpose of the present invention is to address the deficiencies in the prior art and provide a main power transformer with an internal heat dissipation duct to solve the problem that the transformer in the above-mentioned scheme proposed in the above-mentioned background technology is installed and connected to the circuit board through pins, but when the transformer is installed and connected to the circuit board through pins, it will cause the transformer to be unable to be quickly disassembled, repaired and replaced during later maintenance or replacement. In addition, since the ventilation plate of the transformer in the above-mentioned scheme is installed inside the installation groove, the ventilation plate and the circuit board are installed too close to each other after the transformer is installed, resulting in the inability to achieve ventilation and conveying effects. At the same time, the transformer in the above-mentioned scheme is often covered with dust after long-term operation.

[0005] To achieve the above object, the present invention provides the following technical solution: a main power transformer with an internal heat dissipation duct, comprising a connection seat structure, on which a transformer structure is mounted;

[0006] The connecting seat structure includes a through-hole plate with a damping shock absorber fixed on the top, and a connecting tube is fixed through the through-hole plate, and a conductive tube is fixedly installed inside the connecting tube;

[0007] A pin connected to the circuit board is welded and fixed at the bottom of the connecting cylinder.

[0008] By adopting the above technical solution, the soldering and fixing installation are achieved through the arranged pins.

[0009] Preferably, the transformer structure includes an insulating seat with a slot, and a transformer body is fixedly installed on the top of the insulating seat, and a hollow frame connected to the transformer body is fixedly installed on the bottom of the insulating seat, and a heat dissipation fan is fixedly installed inside the hollow frame.

[0010] By adopting the above technical solution, the heat dissipation fan is provided to assist in heat dissipation.

[0011] Preferably, a filter screen is fixedly mounted on the surface of the hollow frame, a connecting column is fixed on the bottom of the insulating seat, and a conductive contact cylinder that is in electrical contact with the conductive cylinder is fixed on the surface of the connecting column.

[0012] By adopting the above technical solution, the connection column is provided to achieve a fixed installation connection.

[0013] Preferably, a through frame of a fixing slot is mounted on the card slot in a matching manner, and another filter screen is fixed to the through frame through the inside of the fixing slot, and through holes are penetrated through the through frame to facilitate the extension of the transformer body parts.

[0014] By adopting the above technical solution, the through frame is provided to achieve the function of wrapping and opening.

[0015] Preferably, one group of the connecting cylinders is provided, and concentric conductive cylinders are provided inside the connecting cylinders.

[0016] By adopting the above technical solution, the connecting tube is provided to achieve inner and outer side installation and current transmission.

[0017] Preferably, the overall opening shape of the card slot is a "square".

[0018] By adopting the above technical solution, the provided card slots can be used to achieve card-fitting and fixing.

[0019] Preferably, a group of through holes is provided, and the through holes are symmetrically provided with respect to the upper surface of the through frame.

[0020] By adopting the above technical solution, the through holes are opened to facilitate the through-and-through installation of components.

[0021] Preferably, the conductive contact cylinder and the conductive cylinder are arranged in concentric but different circles, and both the conductive contact cylinder and the conductive cylinder are made of conductive metal material.

[0022] By adopting the above technical solution, current transmission is achieved through the provided conductive contact tube.

[0023] Preferably, four filter screen plates are provided, and the filter screen plates are installed equidistantly with respect to the surface of the hollow frame.

[0024] By adopting the above technical solution, the filter screen is provided to achieve interception and filtration.

[0025] Compared with the prior art, the invention has the following beneficial effects: the main power transformer with internal heat dissipation duct,

[0026] (1) In this case, the transformer structure is provided with: a connecting column and a conductive contact cylinder, thereby solving the problem in the above scheme that the transformer is installed and connected to the circuit board through pins. However, when the transformer is installed and connected to the circuit board through pins, it will cause the transformer to be unable to be quickly disassembled, repaired or replaced during later maintenance or replacement. When the transformer body needs to be installed and connected to the circuit board, the operator slides and matches the transformer body with the connecting cylinder through the connecting column and the conductive contact cylinder. After the connecting cylinder and the connecting column are slid and matched, the conductive cylinder and the conductive contact cylinder are electrically connected. When the above two are electrically connected, it is convenient for the subsequent transformer body to be quickly installed and disassembled;

[0027] (2) The hollow frame and the filter screen plate are arranged in the transformer structure, so as to solve the problem that the ventilation plate of the transformer in the above scheme is installed inside the installation slot, and the ventilation plate and the circuit board are installed too close to each other after the transformer is installed, so that the ventilation and conveying effect cannot be achieved. When the transformer body is slid and installed, the heat dissipation fan transmits the external airflow through the filter screen plates around the hollow frame to the inside of the transformer body during the operation of the transformer body, so as to assist the heat dissipation of the transformer body during the operation;

[0028] (3) The transformer structure is provided with: a pass frame and a filter screen plate, so as to solve the problem that the transformer in the above scheme is often covered with dust after long-term operation. When the transformer body is installed and works for a long time, external dust will enter the equipment through the heat dissipation holes of the equipment. When the external dust enters the equipment, the external dust is intercepted and processed by the filter screen plate. When the dust entering from the outside is intercepted by the filter screen plate and the pass frame, the dust is prevented from adhering to the surface of the transformer body;

[0029] (4) By providing a damping shock absorber in the connecting seat structure, the problem that the vibration generated during the operation of the transformer in the above solution cannot be buffered is solved. When the vibration generated during the operation of the transformer body is transmitted to the insulating seat, the insulating seat transmits the vibration to the damping shock absorber. At this time, the damping shock absorber buffers and reduces the vibration generated during the operation of the transformer body. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the front cross-sectional structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the structure of the through-hole plate, the damping shock absorber, the connecting tube and the pins of the present invention;

[0032] Figure 3 This is a schematic diagram of the structure of the connecting tube, the conductive tube and the pins of the present invention;

[0033] Figure 4 It is a schematic diagram of the structure of the insulating seat, transformer body, hollow frame, heat dissipation fan, connecting column, conductive contact cylinder, through frame and filter screen plate of the present invention;

[0034] Figure 5 This is a schematic diagram of the insulating seat and the slot structure of the present invention;

[0035] Figure 6 It is a schematic diagram of the structure of the through frame, through hole and filter screen plate of the present invention.

[0036] In the figure: 1. connection seat structure; 101. through-hole plate; 102. damping shock absorber; 103. connection tube; 104. conductive tube; 105. pin; 2. transformer structure; 201. insulating seat; 202. slot; 203. transformer body; 204. hollow frame; 205. cooling fan; 206. connection column; 207. conductive contact tube; 208. through frame; 209. through hole; 2010. filter screen. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-6 The present invention provides a technical solution: a main power transformer with an internal heat dissipation duct, such as Figure 1 , Figure 2 and Figure 3As shown, it includes a connecting seat structure 1, which includes a through-hole plate 101 with a damping shock absorber 102 fixed on the top, and a connecting tube 103 is fixed through the through-hole plate 101, and a group of connecting tubes 103 are provided, and concentric conductive tubes 104 are provided inside the connecting tubes 103. When the above-mentioned parts are provided in one group, it not only reflects the inner and outer side installation properties of the above-mentioned parts, but also reflects the contact conductivity of the above-mentioned parts installation settings. When the above-mentioned parts are provided in one group, it also reflects the practicality and overall aesthetics of the above-mentioned parts installation settings. When the concentric conductive tubes 104 are provided inside the connecting tube 103, it effectively facilitates the sliding matching installation of the conductive contact tube 207 and the connecting column 206. At the same time, the conductive tube 104 is fixedly installed inside the connecting tube 103, and a pin 105 connected to the circuit board is welded and fixed at the bottom of the connecting tube 103.

[0039] In the above solution, the operator can use an electric soldering iron to fix the through-hole board 101 on the circuit board through the pins 105 .

[0040] like Figure 4 , Figure 5 and Figure 6 As shown, a transformer structure 2 is installed on the connecting seat structure 1, and the transformer structure 2 includes an insulating seat 201 with a slot 202, and the slot 202 is opened in a "square" shape as a whole. When the overall shape is opened in a "square" as a result, it not only reflects the card-matching installation of the above structure and the through frame 208, but also facilitates the rapid installation and disassembly and separation effect of the through frame 208. When the overall shape of the above structure is opened in a "square", the practicality, axial symmetry and overall appearance of the above structure are reflected at the same time. A transformer body 203 is fixedly installed above the insulating seat 201, and a hollow frame 204 connected to the transformer body 203 is fixedly installed at the bottom of the insulating seat 201, and a heat dissipation fan 205 is fixedly installed inside the hollow frame 204, wherein the transformer body 203 and the heat dissipation fan 205 both adopt the component installation setting in the comparative document, and the component installation setting in the comparative document is used to effectively transport the airflow generated during the operation of the heat dissipation fan 205 to the inside of the transformer body 203 for auxiliary heat dissipation treatment.

[0041] In the above scheme, a filter screen plate 2010 is fixedly installed on the surface of the hollow frame 204, and there are 4 filter screen plates 2010, and the filter screen plates 2010 are equidistantly installed on the surface of the hollow frame 204. When the above components are arranged in 4 pieces, not only the equidistant distribution installation of the above components is reflected, but also the four-sided ventilation of the above components is reflected. When the above components are arranged in 4 pieces, the filtering interception of the above component installation is reflected. At the same time, when the filter screen plates 2010 are equidistantly installed on the surface of the hollow frame 204, the situation that only one side of the hollow frame 204 is ventilated is avoided. A connecting column 206 is fixed at the bottom of the insulating seat 201, and the connecting column 2 A conductive contact cylinder 207 that is in electrical contact with the conductive cylinder 104 is fixed on the surface of 06. The conductive contact cylinder 207 and the conductive cylinder 104 are arranged in concentric circles, and both the conductive contact cylinder 207 and the conductive cylinder 104 are arranged in conductive metal materials. By arranging the above-mentioned components in concentric circles, not only the relative wrapping installation property of the above-mentioned components is reflected, but also the relative sliding adjustability of the above-mentioned components is reflected. When the above-mentioned components are arranged in concentric circles, the coaxial and concentric quick matching installation property of the above-mentioned components is reflected. At the same time, when the conductive contact cylinder 207 and the conductive cylinder 104 are both arranged in conductive metal materials, the current transmission effect is effectively achieved.

[0042] Furthermore, in the above scheme, a through frame 208 with a fixed slot is installed on the card slot 202, and another filter screen plate 2010 is fixed to the through frame 208 through the inside of the fixed slot. At the same time, a through hole 209 is opened through the through frame 208 for convenient extension of the parts of the transformer body 203. A group of through holes 209 is opened, and the through holes 209 are symmetrically opened about the upper surface of the through frame 208. When a group of two is opened through the above structure, this set not only reflects the symmetry of the above structure, but also reflects the convenience of the parts through-installation of the above structure. When a group of two is opened through the above structure, the practicality and axial symmetry of the above structure are simultaneously reflected.

[0043] In the above scheme, when the transformer body 203 needs to be installed and connected with the circuit board, the operator slides and connects the transformer body 203 with the connecting tube 103 through the connecting column 206 and the conductive contact tube 207. After the connecting tube 103 is slid and connected with the connecting column 206, the conductive tube 104 is electrically connected with the conductive contact tube 207. When the above two are electrically contacted and connected, it is convenient for the subsequent transformer body 203 to be quickly installed and disassembled. After the transformer body 203 is installed, the operator holds the through frame 208 and engages with the card slot 202 to conveniently wrap and protect the transformer body 203.

[0044] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A main power transformer with an internal heat dissipation duct, characterized in that: It comprises a connection base structure (1), on which a transformer structure (2) is mounted; The connection seat structure (1) comprises a through-hole plate (101) with a damping shock absorber (102) fixed on the top, and a connection tube (103) is fixedly passed through the through-hole plate (101), and a conductive tube (104) is fixedly installed inside the connection tube (103); A pin (105) connected to the circuit board is welded and fixed on the bottom of the connecting cylinder (103).

2. A main power transformer with an internal heat dissipation duct according to claim 1, characterized in that: The transformer structure (2) comprises an insulating seat (201) provided with a slot (202), a transformer body (203) being fixedly mounted above the insulating seat (201), and a hollow frame (204) being through-connected to the transformer body (203) being fixedly mounted at the bottom of the insulating seat (201), and a heat dissipation fan (205) being fixedly mounted inside the hollow frame (204).

3. A main power transformer with an internal heat dissipation duct according to claim 2, characterized in that: A filter screen plate (2010) is fixedly mounted on the surface of the hollow frame (204), a connecting column (206) is fixed at the bottom of the insulating seat (201), and a conductive contact cylinder (207) that is in electrical contact with the conductive cylinder (104) is fixed on the surface of the connecting column (206).

4. A main power transformer with an internal heat dissipation duct according to claim 2, characterized in that: The clamping slot (202) is equipped with a through frame (208) of a fixed slot, and another filter screen (2010) is fixed to the through frame (208) through the inside of the fixed slot. Meanwhile, a through hole (209) is provided through the through frame (208) for facilitating the extension of parts of the transformer body (203).

5. The main power transformer with internal heat dissipation duct according to claim 1, characterized in that: The connecting cylinder (103) is provided in one group, and a concentric conductive cylinder (104) is provided inside the connecting cylinder (103).

6. A main power transformer with an internal heat dissipation duct according to claim 2, characterized in that: The card slot (202) is generally opened in a "square" shape.

7. The main power transformer with internal heat dissipation duct according to claim 4, characterized in that: The through holes (209) are provided in a group, and the through holes (209) are symmetrically provided with respect to the upper surface of the through frame (208).

8. The main power transformer with internal heat dissipation duct according to claim 3, characterized in that: The conductive contact cylinder (207) and the conductive cylinder (104) are arranged in concentric circles but in different circles, and both the conductive contact cylinder (207) and the conductive cylinder (104) are made of conductive metal material.

9. The main power transformer with internal heat dissipation duct according to claim 3, characterized in that: Four filter screen plates (2010) are provided, and the filter screen plates (2010) are installed at equal distances with respect to the surface of the hollow frame (204).

Citation Information

Patent Citations

  • Transformer with heat dissipation air duct

    CN214254023U