Coil paint dipping device and winding coil paint dipping method for motor production

The coil varnishing device improves efficiency and reduces waste by using a varnishing box with sequential tool movement and paint collection, addressing the inefficiencies of frequent vacuuming and discharge in existing equipment.

CN119182264AInactive Publication Date: 2024-12-24ANHUI JINYI INTELLIGENT MASCH CO LTD
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Patent Information

Application Number
CN202411698972.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing paint dipping equipment requires frequent vacuuming and paint liquid injection/discharge for each workpiece, leading to low efficiency and high material waste, especially when dealing with multiple groups of workpieces.

Method used

A coil varnishing device with a varnishing box containing a front storage station, varnishing station, and rear storage station, where multiple tools are placed in the front station, sealed, and paint is introduced into the varnishing station. A translation assembly moves tools sequentially through the stations, minimizing the need for frequent vacuuming and paint discharge, and a liquid receiving assembly collects excess paint for reuse.

Benefits of technology

This setup reduces operational steps, saves time, minimizes paint usage, and prevents environmental pollution, enhancing varnishing efficiency and economy by allowing sequential dipping with reduced paint liquid consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a coil paint dipping device and a winding coil paint dipping method for motor production, and relates to the field of coil paint dipping devices.The coil paint dipping device comprises a paint dipping box, a front storage station, a rear storage station and a paint dipping station are arranged in the paint dipping box, and the paint dipping station is located between the front storage station and the rear storage station; a front supporting and placing assembly is arranged in the front storage station and comprises a front supporting and placing plate, a dipping paint supporting and placing assembly is arranged in the dipping paint station and comprises a dipping paint supporting and placing plate, and a rear supporting and placing assembly is arranged in the rear storage station and comprises a rear supporting and placing plate. According to the paint dipping tool, the paint dipping box only needs to be subjected to single-time vacuumizing and paint liquid injection, frequent vacuumizing and injected paint liquid discharging are not needed, operation steps are reduced, the paint dipping interval time is saved, the paint dipping efficiency is improved, meanwhile, single paint dipping tools are sequentially subjected to paint dipping operation, the injected paint liquid amount is smaller, and the paint liquid introducing and discharging time is saved.
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Description

Technical Field

[0001] The invention relates to the field of coil varnish dipping devices, and in particular to a coil varnish dipping device and a winding coil varnish dipping method for motor production. Background Art

[0002] Vacuum impregnation is an advanced coating process that involves placing the coil to be treated in a vacuum container and removing moisture, air and other volatile substances from the coil by vacuuming. Subsequently, insulating materials or coatings are filled into these spaces to improve the insulation performance, mechanical strength and moisture and mildew resistance of the final product. This process is particularly suitable for the treatment of precision parts such as electrical coils, micromotors, mutual inductors, power transformers, etc.

[0003] During the vacuum dipping process, the air needs to be evacuated before the paint is injected to ensure that the paint can better penetrate into the tiny gaps and pores of the coil. The order of this process is very important, as it can first extract moisture and impurities from the air to prevent moisture in the air from contaminating the paint.

[0004] Chinese patent application CN109980873A discloses a vacuum pressure impregnation device and a paint impregnation method thereof, comprising a paint impregnation tank, a paint delivery pipe and at least two paint impregnation bushings. Since the paint delivery pipe is used to input insulating paint from the top and flows downward through the overflow port, it is not necessary to fill the bottom of the paint impregnation tank first when the paint is input. Under the same paint impregnation conditions, the amount of paint required to be input is less, and by stacking at least two layers of paint impregnation bushings, at least two layers of motor stators can be impregnated at one time, and the paint impregnation efficiency is high. Chinese patent application CN105284037A discloses a varnish impregnation device and a varnish impregnation method, comprising a supporting mechanism, which holds the stator on the outer diameter side of the stator on which the stator coil is installed and supports the stator in a state where the axial direction of the stator is facing the horizontal direction, and the supporting mechanism is driven to rotate by a rotating device, thereby rotating the stator; a varnish dripping device, which drips varnish toward the coil end of the stator supported and rotated by the supporting mechanism; and a stator inner diameter side heating device, which can efficiently and effectively heat the stator on which the stator coil is installed on the stator core for varnish impregnation of the stator coil, and can prevent the varnish from adhering to the stator.

[0005] The above patents and prior art also have the following defects: At present, the paint dipping equipment needs to be vacuumed before injecting the paint liquid. Before and after each workpiece is dipped in paint, the cover needs to be opened to load and unload the materials, which destroys the internal vacuum environment. In order to prevent the adhesion of dust and the entry of moisture caused by large-area contact between air and paint liquid, vacuuming and paint liquid injection are required for each feeding, and paint liquid needs to be discharged for each discharge. The operation is cumbersome, resulting in long dip intervals and low dip efficiency. If a large-space dip painting equipment is used, multiple groups of workpieces are dipped in paint at one time, more paint liquid is required, the injection and discharge time of the paint liquid is long, and the economy is poor.

[0006] Therefore, the present application provides a coil varnishing device and a winding coil varnishing method for motor production to meet the needs. Summary of the invention

[0007] The purpose of the present application is to provide a coil varnishing device and a winding coil varnishing method for motor production, by arranging a front storage station, a varnishing station and a rear storage station in a varnishing box, a plurality of varnishing tools can be placed in the front storage station, and then the varnishing box is sealed, and paint liquid is introduced into the varnishing station. The translation component moves the varnishing tools in the front storage station to the varnishing station in turn for varnishing, and moves the varnishing tools that have been varnished in the varnishing station to the rear storage station. When varnishing a plurality of varnishing tools in turn, it is only necessary to evacuate the varnish box and inject paint liquid once, and there is no need for frequent evacuation and discharge of the injected paint liquid, which reduces the operating steps, saves the interval time of varnishing, and improves the varnishing efficiency. At the same time, the individual varnishing tools are varnished in turn, and the amount of paint liquid injected is smaller, which saves the time for passing and discharging the paint liquid.

[0008] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a coil varnishing device, comprising a varnishing box, wherein a front storage station, a rear storage station and a varnishing station are arranged in the varnishing box, the varnishing station is located between the front storage station and the rear storage station, a front supporting assembly is arranged in the front storage station, the front supporting assembly comprises a front supporting plate, a varnishing station is provided with a varnishing supporting assembly, the varnishing supporting assembly comprises a varnishing supporting plate, a rear supporting assembly is arranged in the rear storage station, the rear supporting assembly comprises a rear supporting plate, and the front supporting plate, the varnishing supporting plate and the rear supporting plate can all move vertically; A plurality of dipping tools are arranged in the dipping box, and a translation assembly is arranged in the dipping box. The front supporting plate moves upward to enable the top dipping tool located in the front storage station to move to the position of the translation assembly, and the translation assembly pushes the corresponding dipping tool in the front storage station into the dipping station; The upward movement of the paint dipping support plate can move the paint dipping tooling located in the paint dipping station to the position of the translation assembly, and the translation assembly pushes the corresponding paint dipping tooling in the paint dipping station to the rear storage station.

[0009] Preferably, a liquid receiving assembly is provided in the rear storage station, the liquid receiving assembly includes a liquid receiving plate and a pushing cylinder, the liquid receiving plate can be moved between the varnishing station and the rear storage station; when the translation assembly moves the varnishing tooling in the varnishing station to the rear storage station, the liquid receiving plate is located in the rear storage station, the corresponding varnishing tooling is located on the liquid receiving plate, the pushing cylinder is fixedly mounted on the varnishing box, and the output end of the liquid receiving plate is fixedly mounted on the liquid receiving plate; When the liquid receiving plate is moved from the rear storage station to the paint dipping station, the paint dipping tooling on the liquid receiving plate is moved to the rear supporting plate; The liquid receiving plate is provided with a liquid receiving groove, and one end of the liquid receiving groove close to the paint dipping station is opened.

[0010] Preferably, the top of the paint dipping box is open, and a sealed box cover is hinged on the top of the paint dipping box, the translation assembly is arranged on the sealed box cover, the translation assembly includes a first translation unit and a second translation unit, the first translation unit includes a first translation frame, the second translation unit includes a second translation frame, and the first translation frame and the second translation frame can move horizontally.

[0011] Preferably, the translation assembly also includes a translation screw, a translation motor and a translation belt member, the translation motor is fixedly mounted on the sealed box cover, the translation screw is rotatably connected to the sealed box cover, the translation belt member includes a driving pulley, a passive pulley and a connecting belt, the driving pulley is fixedly mounted on the output end of the translation motor, the passive pulley is fixedly mounted on the translation screw, and the connecting belt is connected to the driving pulley and the passive pulley, the first translation unit also includes a first translation screw barrel, the first translation screw barrel is sleeved on the translation screw and is threadedly connected to the translation screw, and the second translation unit includes a second translation screw barrel, the second translation screw barrel is sleeved on the translation screw and is threadedly connected to the translation screw.

[0012] Preferably, the paint dipping tool includes a paint dipping frame, a paint dipping T-block and a connecting strip, the paint dipping frame is provided with a paint dipping hole, the paint dipping T-block is fixedly installed on the bottom of the paint dipping frame, the connecting strip is fixedly installed on the bottom of the paint dipping frame, the translation assembly also includes a translation T-bar, the translation T-bar is fixedly installed on the sealed box cover, the bottom of the translation T-bar is provided with a T-slot, and the T-slot corresponds to the front storage station, the paint dipping station and the rear storage station, and all have through-notches.

[0013] Preferably, the front supporting assembly includes a front supporting discharge motor, a front supporting screw, a front supporting block, a front stabilizing block and a front stabilizing rod. The front supporting discharge motor is fixedly installed in the paint dipping box, the front supporting screw is rotatably connected in the paint dipping box, the front supporting screw is fixedly installed on the output end of the front supporting discharge motor, the front stabilizing block is fixedly installed on the front supporting plate, the front stabilizing block is sleeved on the front supporting screw and threadedly connected to the front supporting screw, the front stabilizing rod is fixedly installed in the paint dipping box, the front stabilizing block is sleeved on the front stabilizing rod and slidably cooperates with the front stabilizing rod.

[0014] Preferably, the rear supporting assembly includes a rear supporting discharge motor, a rear supporting screw, a rear supporting block, a rear stabilizing block and a rear stabilizing rod. The rear supporting discharge motor is fixedly installed in the paint dipping box, the rear supporting screw is rotatably connected in the paint dipping box, the rear supporting screw is fixedly installed on the output end of the rear supporting discharge motor, the rear stabilizing block is fixedly installed on the rear supporting plate, the rear stabilizing block is sleeved on the rear supporting screw and threadedly connected to the rear supporting screw, the rear stabilizing rod is fixedly installed in the paint dipping box, the rear stabilizing block is sleeved on the rear stabilizing rod and slidably cooperates with the rear stabilizing rod.

[0015] Preferably, the paint dipping box is provided with a paint frame, the top of the paint frame is opened, the position of the paint frame is a paint dipping station, the two sides of the paint frame are respectively a front storage station and a rear storage station, the paint dipping supporting assembly also includes a paint dipping supporting cylinder, the bottom of the paint dipping supporting cylinder is fixedly mounted on the paint dipping box, the top of the paint dipping supporting cylinder is fixedly mounted on the paint frame, the paint dipping supporting plate is arranged in the paint frame, and the top of the paint dipping supporting cylinder passes through the paint frame and is fixedly mounted on the paint dipping supporting plate.

[0016] Preferably, a sealing assembly is connected between the sealed box cover and the paint dipping box, the sealing assembly includes a box cover fixing block, a box body fixing block and a sealing cylinder, the box cover fixing block is fixedly mounted on the sealed box cover, the box body fixing block is fixedly mounted on the paint dipping box, the sealing cylinder is rotatably connected to the box body fixing block, the output end of the sealing cylinder is rotatably connected to the box cover fixing block, a paint liquid tank, a liquid pump and an air compressor are provided in the paint dipping box, a liquid adding pipe is provided on the paint liquid tank, the input end of the liquid pump is connected to the paint liquid tank, the output end of the liquid pump is connected to the paint frame, and the output end of the air compressor is connected to the outside of the paint dipping box.

[0017] A method for varnishing a winding coil in motor production, using the above-mentioned coil varnishing device, comprises the following steps: S1: Place the coil in the varnish dipping tooling, stack multiple varnish dipping tools vertically on the front support plate of the front storage station, and seal the varnish dipping box; S2: The paint dipping box is evacuated to negative pressure, the front supporting plate moves upward, driving the paint dipping tooling on the top to move upward, so that the paint dipping tooling at the top moves to the position of the translation assembly, and the translation assembly moves the paint dipping tooling to the paint dipping supporting plate in the paint dipping station; S3: The paint support plate descends, and the paint liquid is passed into the paint dipping station, and the coil on the paint dipping tool in the paint dipping station is painted; S4: The translation assembly is reset; S5: After the coil in the varnishing station is finished being varnished, the front supporting plate and the varnishing supporting plate move upwards, the front supporting plate drives the varnishing tooling above to move upwards, so that the varnishing tooling located at the top moves to the position of the translation assembly, and the varnishing supporting plate moves the varnishing tooling that has finished being varnished to the position of the translation assembly; S6: The translation assembly moves the paint-dipped tooling in the paint-dipped station to the rear support plate in the rear storage station, and at the same time moves the paint-dipped tooling in the front paint-dipped station that has not been painted to the paint-dipped support plate in the paint-dipped station; S7: The paint dipping support plate moves downward into the paint liquid for dipping; S8: Repeat steps S4-S7 until all the dipping tools in the dipping box are dipped in paint; S9: Open the paint dipping box and take out the paint dipping tooling in the paint dipping box.

[0018] In summary, the technical effects and advantages of the present invention are as follows: 1. In the present invention, by arranging a front storage station, a paint dipping station and a rear storage station in the paint dipping box, a plurality of paint dipping tools can be placed in the front storage station, and then the paint dipping box is sealed, and paint liquid is introduced into the paint dipping station. The translation assembly moves the paint dipping tools in the front storage station to the paint dipping station in sequence for paint dipping, and moves the paint dipping tools that have been painted in the paint dipping station to the rear storage station. When the plurality of paint dipping tools are painted in sequence, it is only necessary to evacuate the paint dipping box once and inject paint liquid, and it is not necessary to frequently evacuate and discharge the injected paint liquid, which reduces the operation steps, saves the interval time of paint dipping, and improves the paint dipping efficiency. At the same time, the individual paint dipping tools are painted in sequence, and the amount of paint liquid injected is smaller, which saves the time of passing and discharging the paint liquid. 2. In the present invention, the paint dipping tool that has completed the paint dipping is moved to the liquid receiving plate. When the next paint dipping tool moves to the paint dipping station for paint dipping, the paint liquid on the paint dipping tool that has completed the paint dipping drips onto the liquid receiving plate and flows back to the paint dipping station through the liquid receiving groove on the liquid receiving plate, thereby preventing the waste of paint liquid, saving the amount of paint liquid, and having good economy. At the same time, it prevents the paint liquid from dripping outside the paint dipping station, causing environmental pollution, and reducing the difficulty of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural schematic diagram of the paint dipping box, the sealing box cover and the sealing assembly in the present invention; Figure 2 It is a schematic diagram of the structure of the front supporting assembly, the paint dipping supporting assembly, the rear supporting assembly and the paint dipping tooling in the present invention; Figure 3 It is a schematic diagram of the structure of the front supporting plate and the rear supporting plate in the present invention; Figure 4 It is a structural schematic diagram of the paint dipping support plate and the paint dipping tooling in the present invention; Figure 5 It is a schematic diagram of the structure of the second translation frame and the second translation cylinder in the present invention; Figure 6 For the present invention Figure 5 The structural diagram of part A in the figure; Figure 7 It is a schematic diagram of the structure of the paint dipping frame, the paint dipping T-block and the translation T-strip in the present invention; Figure 8 It is a structural schematic diagram of the paint frame, the paint dipping support plate and the paint dipping tooling in the present invention; Fig. 9 It is a schematic diagram of the structure of the liquid pump and the air compressor in the present invention; Fig.10 It is a schematic diagram of the structure of the front supporting plate and the paint dipping tooling in the present invention; Fig.11 It is a schematic diagram of the structure of the rear supporting plate and the paint dipping supporting plate in the present invention; Fig.12 It is a structural schematic diagram of the paint dipping frame and the paint dipping T-block in the present invention.

[0021] In the figure: 1, paint dipping box; 2, front support assembly; 21, front support plate; 22, front support screw; 23, front support block; 24, front stabilizing block; 25, front stabilizing rod; 26, front support motor; 3, paint dipping support assembly; 31, paint dipping support plate; 32, paint dipping support cylinder; 4, rear support assembly; 41, rear support plate; 42, rear support screw; 43, rear support block; 44, rear stabilizing block; 45, rear stabilizing rod; 46, rear support motor; 5, paint dipping tooling; 51, paint dipping frame; 52, paint dipping T-block; 6, translation assembly; 6 1. First translation unit; 611. First translation frame; 612. First translation barrel; 62. Second translation unit; 621. Second translation frame; 622. Second translation barrel; 63. Translation screw; 64. Translation motor; 65. Translation belt; 66. Translation T-bar; 7. Liquid receiving assembly; 71. Liquid receiving plate; 72. Push cylinder; 8. Sealed box cover; 9. Sealing assembly; 91. Box cover fixing block; 92. Box body fixing block; 93. Sealed cylinder; 10. Paint frame; 11. Paint liquid tank; 12. Liquid pump; 13. Air compressor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example 1: Reference Figure 1-Figure 12 A coil varnishing device shown in the figure comprises a varnishing box 1, wherein a front storage station, a rear storage station and a varnishing station are arranged in the varnishing box 1, wherein the varnishing station is located between the front storage station and the rear storage station, wherein a front supporting assembly 2 is arranged in the front storage station, wherein the front supporting assembly 2 comprises a front supporting plate 21, wherein a varnishing supporting assembly 3 is arranged in the varnishing station, wherein the varnishing supporting assembly 3 comprises a varnishing supporting plate 31, wherein a rear supporting assembly 4 is arranged in the rear storage station, wherein the rear supporting assembly 4 comprises a rear supporting plate 41, wherein the front supporting plate 21, the varnishing supporting plate 31 and the rear supporting plate 41 are all capable of vertical movement; A plurality of dipping tools 5 are arranged in the dipping box 1, and a translation assembly 6 is arranged in the dipping box 1. The front supporting plate 21 moves upward to enable the dipping tool 5 located at the top of the front storage station to move to the position of the translation assembly 6, and the translation assembly 6 pushes the corresponding dipping tool 5 in the front storage station into the dipping station; The paint dipping support plate 31 moves upwards to enable the paint dipping tool 5 located in the paint dipping station to move to the position of the translation assembly 6, and the translation assembly 6 pushes the corresponding paint dipping tool 5 in the paint dipping station to the rear storage station.

[0024] The coil is placed in the paint dipping tool 5, and multiple paint dipping toolings 5 ​​are stacked vertically on the front supporting plate 21 of the front storage station, the paint dipping box 1 is sealed, and the paint dipping box 1 is evacuated to negative pressure. The front supporting plate 21 moves upward, driving the paint dipping tooling 5 above to move upward, so that the paint dipping tooling 5 located at the top is moved to the position of the translation component 6, and the translation component 6 moves the paint dipping tooling 5 to the paint dipping supporting plate 31 in the paint dipping station. The paint dipping supporting plate 31 descends, and the paint liquid is passed into the paint dipping station. The coil on the paint dipping tooling 5 in the paint dipping station is painted, and the translation component 6 is reset. After the paint dipping of the coil in the paint dipping station is completed, the front supporting plate 21 and the paint dipping supporting plate 31 are placed. Move upward, the front supporting plate 21 drives the paint dipping tool 5 above to move upward, so that the paint dipping tool 5 located at the top moves to the position of the translation component 6, and the paint dipping supporting plate 31 moves the paint dipping tool 5 that has been painted to the position of the translation component 6. The translation component 6 moves the paint dipping tool 5 that has been painted in the paint dipping station to the rear supporting plate 41 in the rear storage station, and at the same time, moves the paint dipping tool 5 that has not been painted in the front paint dipping station to the paint dipping supporting plate 31 in the paint dipping station, and the paint dipping supporting plate 31 moves downward into the paint liquid for painting, and all the paint dipping tools 5 in the paint dipping box 1 are painted, and the paint dipping box 1 is opened to take out the paint dipping tool 5 in the paint dipping box 1.

[0025] By arranging a front storage station, a paint dipping station and a rear storage station in the paint dipping box 1, a plurality of paint dipping tools 5 can be placed in the front storage station, and then the paint dipping box 1 is sealed, and paint liquid is introduced into the paint dipping station. The translation component 6 moves the paint dipping tool 5 in the front storage station to the paint dipping station in turn for paint dipping, and moves the paint dipping tool 5 that has been painted in the paint dipping station to the rear storage station. When the plurality of paint dipping tools 5 are painted in turn, it is only necessary to evacuate the paint dipping box 1 and inject paint liquid once, and there is no need for frequent vacuuming and discharge of the injected paint liquid, which reduces the operating steps, saves the interval time of paint dipping, and improves the paint dipping efficiency. At the same time, the individual paint dipping tools 5 are painted in turn, and the amount of paint liquid injected is smaller, which saves the time for passing and discharging the paint liquid.

[0026] The paint-immersing supporting plate 31 is provided with a plurality of connecting holes.

[0027] Example 2, reference Figure 1-Figure 12 , which is different from the above-mentioned embodiment, a liquid receiving assembly 7 is provided in the rear storage station, and the liquid receiving assembly 7 includes a liquid receiving plate 71 and a pushing cylinder 72, and the liquid receiving plate 71 can move between the varnishing station and the rear storage station; when the translation assembly 6 moves the varnishing tooling 5 in the varnishing station to the rear storage station, the liquid receiving plate 71 is located in the rear storage station, and the corresponding varnishing tooling 5 is located on the liquid receiving plate 71, and the pushing cylinder 72 is fixedly installed on the varnishing box 1, and the output end of the liquid receiving plate 71 is fixedly installed on the liquid receiving plate 71; When the liquid receiving plate 71 is moved from the rear storage station to the paint dipping station, the paint dipping tool 5 on the liquid receiving plate 71 is moved to the rear supporting plate 41; A liquid receiving groove is provided on the liquid receiving plate 71, and one end of the liquid receiving groove close to the paint dipping station is open.

[0028] The paint dipping tool 5 that has completed the paint dipping operation moves to the liquid receiving plate 71. When the next paint dipping tool 5 moves to the paint dipping station for paint dipping, the paint liquid on the paint dipping tool 5 that has completed the paint dipping operation drips onto the liquid receiving plate 71 and flows back to the paint dipping station through the liquid receiving groove on the liquid receiving plate 71, thereby preventing the waste of paint liquid, saving the amount of paint liquid, and having good economy. At the same time, it prevents the paint liquid from dripping outside the paint dipping station, causing environmental pollution, and reduces the difficulty of cleaning.

[0029] Example 3, reference Figure 1-Figure 12 , which is different from the above-mentioned embodiment, the top of the paint dipping box 1 is open, and a sealed box cover 8 is hinged on the top of the paint dipping box 1, and the translation assembly 6 is arranged on the sealed box cover 8. The translation assembly 6 includes a first translation unit 61 and a second translation unit 62. The first translation unit 61 includes a first translation frame 611, and the second translation unit 62 includes a second translation frame 621. The first translation frame 611 and the second translation frame 621 can move horizontally.

[0030] The front supporting plate 21 in the front storage station moves upward, so that the paint dipping tool 5 located at the top of the front supporting plate 21 moves to the first translation frame 611. At the same time, the paint dipping supporting plate 31 in the paint dipping station moves upward, and the paint dipping tool 5 that has been dipped in paint moves to the second translation frame 621. The first translation frame 611 and the second translation frame 621 move, and the second translation frame 621 moves the paint dipping tool 5 in the paint dipping station to the liquid receiving plate 71 in the rear storage station. The first translation frame 611 moves the paint dipping tool 5 in the front storage station to the second translation frame 621. Move to the paint dipping station for paint dipping. When the paint dipping is completed, the pushing cylinder 72 pushes the liquid receiving plate 71 to move into the paint dipping station. At this time, the paint dipping tool 5 on the liquid receiving plate 71 is limited by the second translation frame 621 and cannot move. The paint dipping tool 5 falls onto the rear supporting plate 41, and then the rear supporting plate 41 moves downward to move the corresponding paint dipping tool 5 to the bottom of the liquid receiving plate 71. The liquid receiving plate 71 moves to the rear storage station, and the first translation frame 611 and the second translation frame 621 are reset to move the next paint dipping tool 5 and dip it in paint.

[0031] Example 4, reference Figure 1-Figure 12, which is different from the above-mentioned embodiment, the translation assembly 6 also includes a translation screw 63, a translation motor 64 and a translation belt member 65. The translation motor 64 is fixedly mounted on the sealed box cover 8, and the translation screw 63 is rotatably connected to the sealed box cover 8. The translation belt member 65 includes a driving pulley, a passive pulley and a connecting belt. The driving pulley is fixedly mounted on the output end of the translation motor 64, the passive pulley is fixedly mounted on the translation screw 63, and the connecting belt is connected to the driving pulley and the passive pulley. The first translation unit 61 also includes a first translation screw barrel 612, which is sleeved on the translation screw 63 and threadedly connected to the translation screw 63. The second translation unit 62 includes a second translation screw barrel 622, which is sleeved on the translation screw 63 and threadedly connected to the translation screw 63.

[0032] The translation motor 64 drives the active pulley to rotate, the active pulley drives the connecting belt to rotate, the connecting belt causes the passive pulley to rotate, the passive pulley drives the translation screw 63 to rotate, the first translation screw barrel 612 and the second translation screw barrel 622 move on the translation screw 63, the first translation screw barrel 612 drives the first translation frame 611 to move, the second translation screw barrel 622 drives the second translation frame 621 to move, the first translation frame 611 and the second translation frame 621 drive the corresponding paint dipping tooling 5 to move.

[0033] Example 5, reference Figure 1-Figure 12 , which is different from the above-mentioned embodiment, the paint dipping tool 5 includes a paint dipping frame 51, a paint dipping T-block 52 and a connecting strip. The paint dipping frame 51 is provided with a paint dipping hole. The paint dipping T-block 52 is fixedly installed at the bottom of the paint dipping frame 51. The connecting strip is fixedly installed at the bottom of the paint dipping frame 51. The translation assembly 6 also includes a translation T-bar 66. The translation T-bar 66 is fixedly installed on the sealing box cover 8. A T-slot is provided at the bottom of the translation T-bar 66. The T-slot is provided with a through-notch corresponding to the front storage station, the paint dipping station and the rear storage station.

[0034] The front supporting plate 21 moves upward to move the corresponding paint dipping tooling 5 to the position of the translation assembly 6, and the corresponding paint dipping T-block 52 of the paint dipping tooling 5 passes through the notch into the T-slot of the translation T-bar 66. At this time, the corresponding translation T-bar 66 is located in the first translation frame 611, and the movement of the first translation frame 611 drives the corresponding translation T-bar 66 to move in the T-slot. When it moves to the paint dipping station, the translation T-bar 66 falls through the corresponding notch onto the paint dipping supporting plate 31 in the paint dipping frame 51, and the paint dipping supporting plate 31 descends into the paint dipping frame 51 for paint dipping.

[0035] The paint supporting plate 31 moves upward, and moves the paint dipping tool 5 that has completed paint dipping to the position of the translation assembly 6. The corresponding paint dipping T-block 52 of the paint dipping tool 5 passes through the through gap and enters the T-slot of the translation T-bar 66. At this time, the corresponding translation T-bar 66 is located in the second translation frame 621. The movement of the second translation frame 621 drives the corresponding translation T-bar 66 to move in the T-slot. When it moves to the rear storage station, the translation T-bar 66 falls onto the liquid receiving plate 71 through the corresponding through gap.

[0036] Example 6, reference Figure 1-Figure 12 , which is different from the above-mentioned embodiment, the front supporting assembly 2 includes a front supporting discharge motor 26, a front supporting screw 22, a front supporting block 23, a front stabilizing block 24 and a front stabilizing rod 25, the front supporting discharge motor 26 is fixedly installed in the paint dipping box 1, the front supporting screw 22 is rotatably connected in the paint dipping box 1, the front supporting screw 22 is fixedly installed at the output end of the front supporting discharge motor 26, the front stabilizing block 24 is fixedly installed on the front supporting plate 21, the front stabilizing block 24 is sleeved on the front supporting screw 22 and is threadedly connected to the front supporting screw 22, the front stabilizing rod 25 is fixedly installed in the paint dipping box 1, the front stabilizing block 24 is sleeved on the front stabilizing rod 25 and slidably cooperates with the front stabilizing rod 25.

[0037] The front supporting discharge motor 26 drives the front supporting screw 22 to rotate, the front supporting block 23 moves on the front supporting screw 22, the front supporting block 23 drives the front supporting plate 21 to move, and the front supporting plate 21 drives the front stabilizing block 24 to move on the front stabilizing rod 25, so that the front supporting plate 21 moves more stably.

[0038] Example 7, reference Figure 1-Figure 12 , which is different from the above-mentioned embodiment, the rear supporting assembly 4 includes a rear supporting discharge motor 46, a rear supporting screw 42, a rear supporting block 43, a rear stabilizing block 44 and a rear stabilizing rod 45. The rear supporting discharge motor 46 is fixedly installed in the paint dipping box 1, the rear supporting screw 42 is rotatably connected in the paint dipping box 1, the rear supporting screw 42 is fixedly installed at the output end of the rear supporting discharge motor 46, the rear stabilizing block 44 is fixedly installed on the rear supporting plate 41, the rear stabilizing block 44 is sleeved on the rear supporting screw 42 and is threadedly connected to the rear supporting screw 42, the rear stabilizing rod 45 is fixedly installed in the paint dipping box 1, the rear stabilizing block 44 is sleeved on the rear stabilizing rod 45 and slidably cooperates with the rear stabilizing rod 45.

[0039] The rear supporting discharge motor 46 drives the rear supporting screw 42 to rotate, the rear supporting block 43 moves on the rear supporting screw 42, the rear supporting block 43 drives the rear supporting plate 41 to move, and the rear supporting plate 41 drives the rear stabilizing block 44 to move on the rear stabilizing rod 45, so that the movement of the rear supporting plate 41 is more stable.

[0040] Example 8, reference Figure 1-Figure 12, which is different from the above embodiment, the paint dipping box 1 is provided with a paint frame 10, the top of the paint frame 10 is opened, the position of the paint frame 10 is a paint dipping station, the two sides of the paint frame 10 are respectively a front storage station and a rear storage station, and the paint dipping supporting assembly 3 also includes a paint dipping supporting cylinder 32, the bottom of the paint dipping supporting cylinder 32 is fixedly installed on the paint dipping box 1, the top of the paint dipping supporting cylinder 32 is fixedly installed on the paint frame 10, the paint dipping supporting plate 31 is arranged in the paint frame 10, and the top of the paint dipping supporting cylinder 32 passes through the paint frame 10 and is fixedly installed on the paint dipping supporting plate 31.

[0041] The paint dipping supporting cylinder 32 drives the paint dipping supporting plate 31 to move vertically, and the paint dipping tool 5 is dipped in paint in the paint frame 10.

[0042] Example 9, reference Figure 1-Figure 12 , which is different from the above-mentioned embodiment, a sealing assembly 9 is connected between the sealed box cover 8 and the paint dipping box 1, and the sealing assembly 9 includes a box cover fixing block 91, a box body fixing block 92 and a sealing cylinder 93. The box cover fixing block 91 is fixedly installed on the sealed box cover 8, the box body fixing block 92 is fixedly installed on the paint dipping box 1, the sealing cylinder 93 is rotatably connected to the box body fixing block 92, and the output end of the sealing cylinder 93 is rotatably connected to the box cover fixing block 91. A paint liquid tank 11, a liquid pump 12 and an air compressor 13 are arranged in the paint dipping box 1, a liquid adding pipe is arranged on the paint liquid tank 11, the input end of the liquid pump 12 is connected to the paint liquid tank 11, the output end of the liquid pump 12 is connected to the paint frame 10, and the output end of the air compressor 13 is connected to the outside of the paint dipping box 1.

[0043] The sealing cylinder 93 drives the sealing box cover 8 to rotate, closing the paint dipping box 1, and the air compressor 13 pumps the paint dipping box 1 to a negative pressure. The liquid pump 12 passes the paint liquid in the paint liquid tank 11 into the paint frame 10. Before opening the sealing box cover 8 after the paint dipping is completed, the air compressor 13 restores the paint dipping box 1 to be consistent with the external air pressure, and the paint liquid in the paint frame 10 is discharged into the paint liquid tank 11 to prevent the paint liquid from being contaminated by large-area contact with the external air, thereby improving the quality of the paint liquid.

[0044] A method for varnishing a winding coil in motor production, using the above coil varnishing device, comprises the following steps: S1: Place the coil in the varnish dipping tool 5, stack multiple varnish dipping tools 5 vertically on the front supporting plate 21 of the front storage station, and seal the varnish dipping box 1; S2: The paint dipping box 1 is evacuated to negative pressure, and the front supporting plate 21 moves upward, driving the paint dipping tool 5 above to move upward, so that the paint dipping tool 5 located at the top moves to the position of the translation assembly 6, and the translation assembly 6 moves the paint dipping tool 5 to the paint dipping supporting plate 31 in the paint dipping station; S3: The paint support plate 31 descends, and the paint liquid is passed into the paint dipping station, and the coils on the paint dipping tool 5 in the paint dipping station are painted; S4: The translation assembly 6 is reset; S5: After the coils in the varnishing station are varnished, the front supporting plate 21 and the varnishing supporting plate 31 move upward, and the front supporting plate 21 drives the varnishing tool 5 above to move upward, so that the varnishing tool 5 located at the top moves to the position of the translation assembly 6, and the varnishing supporting plate 31 moves the varnishing tool 5 that has been varnished to the position of the translation assembly 6; S6: The translation assembly 6 moves the paint-dipping tool 5 that has been painted in the paint-dipping station to the rear supporting plate 41 in the rear storage station, and at the same time moves the paint-dipping tool 5 that has not been painted in the front paint-dipping station to the paint-dipping supporting plate 31 in the paint-dipping station; S7: The paint dipping support plate 31 moves downward into the paint liquid for dipping; S8: looping steps S4-S7 until all the dipping tools 5 in the dipping box 1 are dipped in paint; S9: Open the paint dipping box 1 and take out the paint dipping tool 5 in the paint dipping box 1.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coil varnishing device, comprising a varnishing box, characterized in that: The paint dipping box is provided with a front storage station, a rear storage station and a paint dipping station, the paint dipping station can be fed with paint liquid, the paint dipping station is located between the front storage station and the rear storage station, the front storage station is provided with a front supporting assembly, the front supporting assembly includes a front supporting plate, the paint dipping station is provided with a paint dipping supporting assembly, the paint dipping supporting assembly includes a paint dipping supporting plate, the rear storage station is provided with a rear supporting assembly, the front supporting plate, the paint dipping supporting plate and the rear supporting plate can all move vertically; A plurality of dipping tools are arranged in the dipping box, and a translation assembly is arranged in the dipping box. The front supporting plate moves upward to enable the top dipping tool located in the front storage station to move to the position of the translation assembly, and the translation assembly pushes the corresponding dipping tool in the front storage station into the dipping station; The upward movement of the paint dipping support plate can move the paint dipping tooling located in the paint dipping station to the position of the translation assembly, and the translation assembly pushes the corresponding paint dipping tooling in the paint dipping station to the rear storage station; A liquid receiving assembly is provided in the rear storage station, the liquid receiving assembly includes a liquid receiving plate and a pushing cylinder, the liquid receiving plate can be moved between the varnish dipping station and the rear storage station; when the translation assembly moves the varnish dipping tooling in the varnish dipping station to the rear storage station, the liquid receiving plate is located in the rear storage station, the corresponding varnish dipping tooling is located on the liquid receiving plate, the pushing cylinder is fixedly mounted on the varnish dipping box, and the output end of the liquid receiving plate is fixedly mounted on the liquid receiving plate; When the liquid receiving plate is moved from the rear storage station to the paint dipping station, the paint dipping tooling on the liquid receiving plate is moved to the rear supporting plate; The liquid receiving plate is provided with a liquid receiving groove, and one end of the liquid receiving groove close to the paint dipping station is opened.

2. A coil varnishing device according to claim 1, characterized in that: The top of the paint dipping box is open, and a sealed box cover is hinged on the top of the paint dipping box. The translation assembly is arranged on the sealed box cover. The translation assembly includes a first translation unit and a second translation unit. The first translation unit includes a first translation frame, and the second translation unit includes a second translation frame. The first translation frame and the second translation frame can move horizontally.

3. A coil varnishing device according to claim 2, characterized in that: The translation assembly also includes a translation screw, a translation motor and a translation belt member. The translation motor is fixedly mounted on the sealing box cover, and the translation screw is rotatably connected to the sealing box cover. The translation belt member includes a driving pulley, a passive pulley and a connecting belt. The driving pulley is fixedly mounted on the output end of the translation motor, and the passive pulley is fixedly mounted on the translation screw. The connecting belt is connected to the driving pulley and the passive pulley. The first translation unit also includes a first translation screw barrel, which is sleeved on the translation screw and threadedly connected to the translation screw. The second translation unit includes a second translation screw barrel, which is sleeved on the translation screw and threadedly connected to the translation screw.

4. A coil varnishing device according to claim 2, characterized in that: The paint dipping tool includes a paint dipping frame, a paint dipping T-block and a connecting strip. The paint dipping frame is provided with a paint dipping hole. The paint dipping T-block is fixedly installed on the bottom of the paint dipping frame. The connecting strip is fixedly installed on the bottom of the paint dipping frame. The translation assembly also includes a translation T-bar, which is fixedly installed on the sealed box cover. A T-slot is provided at the bottom of the translation T-bar, and the T-slot is provided with a through-notch corresponding to the front storage station, the paint dipping station and the rear storage station.

5. The coil varnishing device according to claim 1, characterized in that: The front supporting assembly includes a front supporting discharge motor, a front supporting screw, a front supporting block, a front stabilizing block and a front stabilizing rod. The front supporting discharge motor is fixedly installed in the paint dipping box, the front supporting screw is rotatably connected in the paint dipping box, the front supporting screw is fixedly installed at the output end of the front supporting discharge motor, the front stabilizing block is fixedly installed on the front supporting plate, the front stabilizing block is sleeved on the front supporting screw and is threadedly connected to the front supporting screw, the front stabilizing rod is fixedly installed in the paint dipping box, the front stabilizing block is sleeved on the front stabilizing rod and slidably cooperates with the front stabilizing rod.

6. A coil varnishing device according to claim 1, characterized in that: The rear supporting assembly includes a rear supporting discharge motor, a rear supporting screw, a rear supporting block, a rear stabilizing block and a rear stabilizing rod. The rear supporting discharge motor is fixedly installed in the paint dipping box, the rear supporting screw is rotatably connected in the paint dipping box, the rear supporting screw is fixedly installed on the output end of the rear supporting discharge motor, the rear stabilizing block is fixedly installed on the rear supporting plate, the rear stabilizing block is sleeved on the rear supporting screw and threadedly connected to the rear supporting screw, the rear stabilizing rod is fixedly installed in the paint dipping box, the rear stabilizing block is sleeved on the rear stabilizing rod and slidably cooperates with the rear stabilizing rod.

7. A coil varnish dipping device according to claim 2, characterized in that: The paint dipping box is provided with a paint frame, the top of the paint frame is opened, the position of the paint frame is a paint dipping station, the two sides of the paint frame are respectively a front storage station and a rear storage station, the paint dipping supporting assembly also includes a paint dipping supporting cylinder, the bottom of the paint dipping supporting cylinder is fixedly mounted on the paint dipping box, the top of the paint dipping supporting cylinder is fixedly mounted on the paint frame, the paint dipping supporting plate is arranged in the paint frame, and the top of the paint dipping supporting cylinder passes through the paint frame and is fixedly mounted on the paint dipping supporting plate.

8. A coil varnishing device according to claim 7, characterized in that: A sealing assembly is connected between the sealed box cover and the paint dipping box, and the sealing assembly includes a box cover fixing block, a box body fixing block and a sealing cylinder. The box cover fixing block is fixedly installed on the sealed box cover, and the box body fixing block is fixedly installed on the paint dipping box. The sealing cylinder is rotatably connected to the box body fixing block, and the output end of the sealing cylinder is rotatably connected to the box cover fixing block. A paint liquid tank, a liquid pump and an air compressor are provided in the paint dipping box. A liquid adding pipe is provided on the paint liquid tank, the input end of the liquid pump is communicated with the paint liquid tank, the output end of the liquid pump is communicated with the paint frame, and the output end of the air compressor is communicated with the outside of the paint dipping box.

9. A method for varnishing winding coils in motor production, using the coil varnishing device as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1: Place the coil in the varnish dipping tooling, stack multiple varnish dipping tools vertically on the front support plate of the front storage station, and seal the varnish dipping box; S2: The paint dipping box is evacuated to negative pressure, the front supporting plate moves upward, driving the paint dipping tooling on the top to move upward, so that the paint dipping tooling at the top moves to the position of the translation assembly, and the translation assembly moves the paint dipping tooling to the paint dipping supporting plate in the paint dipping station; S3: The paint support plate descends, and the paint liquid is passed into the paint dipping station, and the coil on the paint dipping tool in the paint dipping station is painted; S4: The translation assembly is reset; S5: After the coil in the varnishing station is finished being varnished, the front supporting plate and the varnishing supporting plate move upwards, the front supporting plate drives the varnishing tooling above to move upwards, so that the varnishing tooling located at the top moves to the position of the translation assembly, and the varnishing supporting plate moves the varnishing tooling that has finished being varnished to the position of the translation assembly; S6: The translation assembly moves the paint-dipped tooling in the paint-dipped station to the rear support plate in the rear storage station, and at the same time moves the paint-dipped tooling in the front paint-dipped station that has not been painted to the paint-dipped support plate in the paint-dipped station; S7: The paint dipping support plate moves downward into the paint liquid for dipping; S8: Repeat steps S4-S7 until all the dipping tools in the dipping box are dipped in paint; S9: Open the paint dipping box and take out the paint dipping tooling in the paint dipping box.