Distributed cutting device, use method and application in food processing field

Abstract

The present invention relates to the technical field of wire-drawn protein processing, and in particular to a decentralized cutting device, a method of using the device and an application in the field of food processing. The decentralized cutting device comprises a machine body, a wire-cutting device is arranged above the machine body, the wire-cutting device comprises a shell symmetrically arranged above the machine body, a rotating cylinder assembly is symmetrically arranged inside the shell, a wire-cutting rod distributed in a spiral array is arranged on the circumference of the rotating cylinder assembly, an actuator is arranged on the outside of the wire-cutting rod, an array-distributed air hole is opened on the circumference of the wire-cutting rod, a flow sensor is arranged inside the air hole; the actuator comprises a connecting groove opened on the circumference of the wire-cutting rod, an annular sleeve is arranged inside the connecting groove, an adjusting member is arranged at the bottom of the annular sleeve, and the adjusting member is used to drive the annular sleeve to reciprocate on the wire-cutting rod; the present invention drives the annular sleeve to move along the wire-cutting rod by the adjusting member, and the annular sleeve cleans the material on the wire-cutting rod to avoid the material staying on the wire-cutting rod for too long and affecting the normal operation of the wire-cutting rod.

Description

Technical Field

[0001] The present invention relates to the technical field of fibroblast protein processing, and in particular to a decentralized cutting device, a use method and an application in the field of food processing. Background Art

[0002] Fiber-grained protein is a fibrous plant protein with a texture similar to muscle fiber that is produced and processed through a special process. Due to its good water absorption and oil retention properties, it can be added to meat products to increase the color, aroma and taste of the meat products, increase the protein content, and promote particle integrity. It is an ideal meat product additive.

[0003] The Chinese patent with application number CN202121588606.3 discloses a wire-splitting device for the production of fibrous protein, including a bottom plate and a shell, an active roller is connected between the inner walls of the two sides of the shell through bearings, and a driven roller is connected between the outer walls of the two sides of the shell through bearings. One end of the connecting shaft of the driven roller passes through the shell and is welded with a driven gear, and one end of the connecting shaft of the active roller passes through the shell and is welded with a driving gear, the driving gear is meshed with the driven gear, and the outer walls of the active roller and the driven roller are welded with evenly distributed wire-splitting rods, and one end of the wire-splitting rod is welded with evenly distributed wire-splitting needles, and the top inner wall of the shell is connected with a blocking plate by bolts, and the bottom outer wall of the blocking plate is opened with evenly distributed grid grooves, which are adapted to the wire-splitting rod. The device uses the active roller and the driven roller to rotate simultaneously, so that the wire-splitting needles on the active roller and the driven roller can quickly perform wire-splitting processing on the raw materials, thereby achieving the effect of high efficiency in the production of fibrous protein.

[0004] Although the above-mentioned prior art can improve the production efficiency of fibrous protein to a certain extent, the following technical problems still exist in the actual application process:

[0005] In the process of debonding the drawn protein, the drawn protein contains a certain amount of moisture and has a certain toughness. As the debonding rod rotates, the debonded filamentary material is easily entangled on the debonding needle, causing the outer diameter of the debonding needle to gradually increase, affecting the debonding effect and causing the debonded filamentary material to fail to meet production needs.

[0006] Therefore, the present invention proposes a decentralized cutting device, a method of use and an application in the field of food processing to solve at least one problem existing in the above-mentioned prior art. Summary of the invention

[0007] The purpose of the present invention is to provide a decentralized cutting device, a method of use and application in the field of food processing to solve the technical problems raised in the above background technology.

[0008] To achieve the above object, the present invention provides the following technical solutions:

[0009] A decentralized cutting device comprises a machine body, a wire splitting device is arranged above the machine body, and a driving device is arranged outside the wire splitting device;

[0010] The wire unwinding device comprises a shell symmetrically arranged above the machine body, a rotating cylinder assembly is symmetrically arranged inside the shell, a screw unwinding rod distributed in a spiral array is arranged on the circumference of the rotating cylinder assembly, an actuator is arranged on the outer side of the screw unwinding rod, an array of vent holes are opened on the circumference of the screw unwinding rod, and a flow sensor is arranged inside the vent hole;

[0011] An air supply device is provided inside the rotating cylinder assembly, and the air supply device supplies gas to the inside of the shell through the air vent;

[0012] The actuator comprises a connection groove provided on the peripheral side of the screw-removing rod, an annular sleeve is provided inside the connection groove, the annular sleeve is slidably connected to the peripheral side of the screw-removing rod, and a pressure sensor is provided on the top of the screw-removing rod;

[0013] An adjusting piece is arranged at the bottom of the annular sleeve, and the adjusting piece is used for driving the annular sleeve to reciprocate on the screw-removing rod.

[0014] Preferably, the rotating cylinder assembly includes rotating cylinders distributed in an array, and the multiple rotating cylinders are rotatably connected to each other. Partition plates are fixedly connected to both ends of the rotating cylinders, and a mounting groove is opened in the middle of the partition plate. The partition plate is connected to the air supply device through the mounting groove, and a locking piece is provided at the connection between the mounting groove and the air supply device.

[0015] Preferably, the gas supply device comprises a gas supply cylinder, the outer wall of which is provided with through holes distributed in an array, the interior of which is provided with partition plates distributed in an array, the position of the partition plates corresponding to the position of the partition plates; the partition plates divide the internal area of ​​the gas supply cylinder into a plurality of gas supply areas;

[0016] A connecting block is provided at the end of the air supply cylinder, a rotating joint is provided at the end of the connecting block, a plurality of air supply pipes are provided on the rotating joint, and one end of the air supply pipe away from the rotating joint is connected to the corresponding air supply area.

[0017] Preferably, the adjusting member comprises an elastic member, one end of the elastic member is connected to the annular sleeve, the other end of the elastic member is connected to the bottom of the connecting groove, an elastic sleeve is provided on the outer side of the elastic member, one end of the elastic sleeve is connected to the annular sleeve, and the other end of the elastic sleeve is connected to the bottom of the connecting groove;

[0018] An electromagnetic block is arranged at the bottom of the connecting groove, and a magnetic block corresponding to the electromagnetic block is arranged at the bottom of the annular sleeve.

[0019] Preferably, the locking member comprises a slot provided on the peripheral side of the air supply cylinder, an electromagnetic latch is provided inside the installation slot, and the electromagnetic latch is plugged into the slot;

[0020] The position of the slot corresponds to the position of the screw removal rod on the rotating drum.

[0021] Preferably, a movable assembly is provided below the rotating drum assembly, and the movable assembly includes movable blocks distributed in an array, the number of the movable blocks is consistent with the number of the rotating drums, and the outer sides of the movable blocks are mutually attached;

[0022] The top of the movable block is symmetrically provided with an arc groove, the arc groove is concentric with the rotating drum, the bottom of the movable block is provided with a telescopic member, and the fixed end of the telescopic member is fixedly connected to the bottom of the shell;

[0023] A baffle is provided at one end of the housing away from the driving device, and the baffle is fitted with the movable block.

[0024] Preferably, the driving device comprises a cover body arranged on the machine body, a driving motor is arranged inside the housing, and an output shaft of the driving motor is provided with a driving gear;

[0025] Transmission gears are arranged on the outer sides of the two connection blocks, the two transmission gears are meshed with each other, and the driving gear is meshed with one of the transmission gears.

[0026] Preferably, a discharge port is provided at one end of the housing away from the driving device, and the discharge port is rotatably connected to the rotating drum assembly;

[0027] The tops of the two shells are each provided with a sub-feed port, the tops of the two sub-feed ports are commonly connected to a main feed port, and a bracket is provided on the outer side of the main feed port.

[0028] The present invention also discloses a method for using a decentralized cutting device, comprising the following steps:

[0029] S1. Start the driving device to drive the rotating drum assembly to rotate, and introduce the pre-prepared material into the main feed port. The material enters the corresponding shell through the sub-feed port at the bottom of the main feed port;

[0030] S2. After the material enters the shell, as the rotating drum assembly continues to rotate, the wire-removing rod on the rotating drum assembly removes the wires from the material and simultaneously pushes the wire-like material toward the discharge port, causing it to fall into the material storage barrel outside the machine body;

[0031] S3. When the screw removing rod is removing the wires from the material, the gas flow sensor on the screw removing rod is detected to determine whether there is material on the screw removing rod that affects the wire removing operation. The annular sleeve is driven to move along the screw removing rod by controlling the adjusting member so that the annular sleeve can clean the material wound on the screw removing rod.

[0032] The present invention also discloses an application of a distributed cutting device in the field of food processing, which is specifically applied to a wire-splitting rod for splitting drawn protein. Since the filamentary material is entangled on the wire-splitting rod, affecting the normal working of the wire-splitting rod, a distributed cutting device is required for auxiliary processing.

[0033] Technical effects and advantages of the present invention:

[0034] 1. The present invention determines whether there is material on the screw rod that affects the screw removal operation by detecting the value of the gas flow sensor, and drives the annular sleeve to move along the screw rod through the adjusting part. The annular sleeve cleans the material on the screw rod to prevent the material from staying on the screw rod for too long and affecting the normal work of the screw rod.

[0035] 2. In the process of the annular sleeve cleaning the screw rod, the present invention synchronously detects the value of the pressure sensor on the annular sleeve to determine whether the material on the screw rod is a filamentary material or a block material. If it is a filamentary material, the exhaust volume of the vent hole is controlled to increase, and the gas forms a protective cover around the screw rod to prevent the filamentary material from being entangled on the screw rod again; if it is a block material, the elastic sleeve is controlled to expand to reduce the distance between the screw rods and improve the wire removing effect of the screw rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a structural schematic diagram of the main body of the present invention;

[0037] Figure 2 It is a structural schematic diagram of the wire removing device of the present invention;

[0038] Figure 3 It is a structural schematic diagram of the active component of the present invention;

[0039] Figure 4 It is a structural schematic diagram of the driving device of the present invention;

[0040] Figure 5 This is a schematic diagram of the structure of the screw rod removal of the present invention;

[0041] Figure 6 It is a structural schematic diagram of the executive part of the present invention;

[0042] Figure 7 It is a structural schematic diagram of the rotating drum assembly of the present invention;

[0043] Figure 8 It is a structural schematic diagram of the gas supply device of the present invention;

[0044] Fig. 9 It is a structural schematic diagram of the locking member of the present invention;

[0045] Fig.10 It is a schematic diagram of the initial state of the annular sleeve of the present invention;

[0046] Fig.11 It is a schematic diagram of another state of the annular sleeve of the present invention;

[0047] Fig.12 It is a schematic diagram of the working state of the elastic sleeve of the present invention;

[0048] Fig.13 It is a schematic diagram of the working state of the telescopic member of the present invention.

[0049] In the figure: 1. body; 2. thread removal device; 201. shell; 202. rotating cylinder assembly; 2021. rotating cylinder; 2022. partition plate; 2023. installation slot; 203. thread removal rod; 204. vent hole; 205. actuator; 2051. connecting slot; 2052. annular sleeve; 3. air supply device; 301. air supply cylinder; 302. connecting block; 303. partition plate; 304. through hole; 305. air supply pipe; 306. rotary joint; 4. driving device; 401. cover; 402. driving motor; 403. driving gear; 404. transmission gear; 5. adjusting member; 501. elastic member; 502. elastic sleeve; 6. locking member; 601. electromagnetic latch; 602. slot; 7. movable assembly; 701. movable block; 702. arc slot; 703. telescopic member; 8. Baffle; 9. Discharge port; 10. Sub-feed port; 11. Main feed port; 12. Bracket. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Embodiment 1:

[0052] Reference Figures 1 to 13 As shown, this embodiment discloses a decentralized cutting device, including a machine body 1, a wire splitting device 2 is provided above the machine body 1, and a driving device 4 is provided outside the wire splitting device 2;

[0053] The wire unwinding device 2 includes a shell 201 symmetrically arranged above the body 1, and a rotating cylinder assembly 202 is symmetrically arranged inside the shell 201. A wire unwinding rod 203 distributed in a spiral array is arranged on the circumference of the rotating cylinder assembly 202. The wire unwinding rods 203 on the two rotating cylinder assemblies 202 are staggered. During the rotation of the rotating cylinder assembly 202, the wire unwinding rod 203 is synchronously driven to rotate. During the rotation of the wire unwinding rod 203, on the one hand, the wire drawing protein is unwound. On the other hand, since the wire unwinding rod 203 is distributed in a spiral array, during the rotation of the rotating cylinder assembly 202, the rotating cylinder assembly 202 drives the wire unwinding rod 203 to rotate synchronously. At this time, the rotating cylinder assembly 202 and the wire unwinding rod 203 are like a conveying auger, so that the wire unwinding rod 203 generates thrust on the material during the rotation, and transports the material to the inside of the material holding barrel outside the body 1.

[0054] It should be noted that a screw rod 203 is provided on the rotating drum assembly 202 so that the rotating drum assembly 202 and the screw rod 203 form a device similar to a conveying auger when rotating, and the screw rod 203 can push the material inside the shell 201 to move.

[0055] An actuator 205 is provided on the outer side of the screw rod 203, and an array of vent holes 204 are opened on the circumference of the screw rod 203. A flow sensor is provided inside the vent hole 204. By detecting the value of the flow sensor, it is determined whether there is filamentary material wrapped around the screw rod 203. If there is filamentary material wrapped around the screw rod 203, the actuator 205 is used to clean the filamentary material wrapped around the screw rod 203.

[0056] An air supply device 3 is provided inside the rotating cylinder assembly 202, and the air supply device 3 supplies gas to the interior of the shell 201 through the vent hole 204; the gas delivered by the air supply device 3 is discharged into the interior of the shell 201 from the vent hole 204 of the screw remover 203. As the rotating cylinder assembly 202 continues to rotate, the air flow discharged from the vent hole 204, on the one hand, impacts the interior of the shell 201 to prevent the material from sticking to the inner wall of the shell 201; on the other hand, it pushes the material inside the shell 201 to reduce the accumulation of the material inside the shell 201.

[0057] The actuator 205 includes a connection groove 2051 provided on the peripheral side of the screw removal rod 203, an annular sleeve 2052 is provided inside the connection groove 2051, and the annular sleeve 2052 is slidably connected to the peripheral side of the screw removal rod 203. A pressure sensor is provided on the top of the screw removal rod 203, and an adjustment member 5 is provided at the bottom of the annular sleeve 2052. The adjustment member 5 is used to drive the annular sleeve 2052 to reciprocate on the screw removal rod 203. Initially, the annular sleeve 2052 is located inside the connection groove 2051. When it is detected that there is material wound on the screw removal rod 203, the control adjustment member 5 is started, and the adjustment member 5 drives the annular sleeve 2052 to move along the screw removal rod 203, and the annular sleeve 2052 cleans the material wound on the screw removal rod 203.

[0058] Reference Figures 5 to 7 As shown, the rotating drum assembly 202 includes rotating drums 2021 distributed in an array, and the multiple rotating drums 2021 are rotatably connected to each other. The screw removal rods 203 are evenly distributed on the surface of each rotating drum 2021, and the screw removal rods 203 on each rotating drum 2021 are distributed in a spiral shape.

[0059] Both ends of the rotating drum 2021 are fixedly connected with a partition plate 2022, a mounting groove 2023 is opened in the middle of the partition plate 2022, the partition plate 2022 is connected to the air supply device 3 through the mounting groove 2023, and a locking piece 6 is provided at the connection between the mounting groove 2023 and the air supply device 3, and the partition plate 2022 is fixedly connected to the air supply device 3 through the locking piece 6.

[0060] Reference Figure 7 and Figure 8 As shown, the air supply device 3 includes an air supply cylinder 301, the outer wall of which is provided with through holes 304 distributed in an array, the interior of the air supply cylinder 301 is provided with partition plates 303 distributed in an array, the position of the partition plates 303 corresponds to the position of the partition plates 2022, and the partition plates 303 divide the internal area of ​​the air supply cylinder 301 into multiple air supply areas.

[0061] A connecting block 302 is provided at the end of the air supply cylinder 301, and a rotating joint 306 is provided at the end of the connecting block 302. The rotating joint 306 is connected to an external air pump. A plurality of air supply pipes 305 are provided on the rotating joint 306. One end of the air supply pipe 305 away from the rotating joint 306 is connected to the corresponding air supply area. The rotating joint 306 is a pipeline connecting device, and the connected pipelines can rotate relative to each other. The rotating joint 306 belongs to the prior art and will not be described in detail here.

[0062] Reference Figure 6As shown, the adjusting member 5 includes an elastic member 501, one end of the elastic member 501 is connected to the annular sleeve 2052, and the other end of the elastic member 501 is connected to the bottom of the connecting groove 2051, and the elastic member 501 includes a spring, and the spring is located on the outside of the screw removal rod 203; an elastic sleeve 502 is provided on the outside of the elastic member 501, one end of the elastic sleeve 502 is connected to the annular sleeve 2052, and the other end of the elastic sleeve 502 is connected to the bottom of the connecting groove 2051; the elastic sleeve 502 includes a rubber ring sleeve, and the rubber ring sleeve wraps the elastic member 501.

[0063] An electromagnetic block is provided at the bottom of the connecting groove 2051, and a magnetic block corresponding to the electromagnetic block is provided at the bottom of the annular sleeve 2052. By passing a positive current into the electromagnetic block, the electromagnetic block generates a repulsive force against the magnetic block, and the electromagnetic block pushes the annular sleeve 2052 to move along the screw removal rod 203 through the magnetic block.

[0064] It should be noted that the moving distance of the annular sleeve 2052 can be controlled by the amount of current passed into the electromagnetic block. The greater the amount of current, the longer the moving distance of the annular sleeve 2052.

[0065] Reference Figure 8 and Fig. 9 As shown, the locking member 6 includes a slot 602 provided on the side of the air supply cylinder 301, and the position of the slot 602 corresponds to the position of the partition plate 303 (as shown in FIG. Figure 8 As shown), an electromagnetic latch 601 is provided inside the mounting groove 2023, and the electromagnetic latch 601 is plugged into the slot 602; when the electromagnetic latch 601 is in the pop-up state, the electromagnetic latch 601 is plugged into the slot 602, the air supply cylinder 301 and the partition plate 2022 are in a fixed connection state, and the air supply cylinder 301 and the rotating drum 2021 are in a fixed connection state.

[0066] When the electromagnetic latch 601 is in the retracted state, the electromagnetic latch 601 does not contact the slot 602, the air supply cylinder 301 and the partition plate 2022 are in a sealed rotationally connected state, and the air supply cylinder 301 and the rotating cylinder 2021 are in a rotationally connected state.

[0067] The position of the slot 602 corresponds to the position of the screw removal rod 203 on the rotating drum 2021 .

[0068] Reference Figure 3As shown, a movable component 7 is provided below the rotating cylinder component 202, and the movable component 7 includes movable blocks 701 distributed in an array, the number of the movable blocks 701 is consistent with the number of the rotating cylinder 2021, and the outer sides of each movable block 701 fit together; arc grooves 702 are symmetrically opened on the top of the movable block 701, and the arc grooves 702 are concentric with the rotating cylinder 2021, and a telescopic member 703 is provided at the bottom of the movable block 701, and the fixed end of the telescopic member 703 is fixedly connected to the bottom of the shell 201, and a baffle 8 is provided at the end of the shell 201 away from the driving device 4, and the baffle 8 and the movable block 701 fit together.

[0069] The telescopic member 703 is activated to drive the movable block 701 to extend and retract inside the housing 201, thereby adjusting the distance between the movable block 701 and the screw removal rod 203, and further adjusting the material discharge speed.

[0070] Reference Figure 4 As shown, the driving device 4 includes a cover body 401 arranged on the body 1, a driving motor 402 is arranged inside the shell 201, and the output shaft of the driving motor 402 is provided with a driving gear 403; the outer sides of the two connecting blocks 302 are provided with transmission gears 404, the two transmission gears 404 are meshed with each other, and the driving gear 403 is meshed with one of the transmission gears 404.

[0071] The driving motor 402 drives the driving gear 403 to rotate, the driving gear 403 drives the two transmission gears 404 to rotate, the transmission gear 404 drives the air supply cylinder 301 to rotate through the connecting block 302, and during the rotation of the air supply cylinder 301, the rotating drum 2021 is driven to rotate through the locking member 6.

[0072] Reference Figure 1 As shown, a discharge port 9 is provided at one end of the shell 201 away from the driving device 4, and the discharge port 9 is rotatably connected to the rotating drum assembly 202; one end of the rotating drum assembly 202 is rotatably connected to the shell 201, and the other end is rotatably connected to the discharge port 9. During the rotation of the rotating drum assembly 202, the material is discharged from the discharge port 9.

[0073] The tops of the two shells 201 are both provided with sub-feed ports 10 , and the tops of the two sub-feed ports 10 are commonly connected to a main feed port 11 , and a bracket 12 is provided on the outer side of the main feed port 11 .

[0074] A control terminal is disposed on the outside of the machine body 1 , and a control system is disposed inside the control terminal. The control system is used to control the operation of all electrical components on the machine body 1 .

[0075] In the initial state, the electromagnetic latch 601 is in a pop-up state, the electromagnetic latch 601 is plugged into the slot 602, the air supply cylinder 301 is in a fixed connection state with the partition plate 2022, and the air supply cylinder 301 is in a fixed connection state with the rotating drum 2021.

[0076] When in use, the driving device 4 is started to drive the rotating drum assembly 202 to rotate, and then the pre-prepared material (i.e., block-shaped fibrous protein) is introduced into the main feed port 11. The sub-feed port 10 at the bottom of the main feed port 11 divides the material, and the material enters the corresponding shell 201 through the sub-feed port 10.

[0077] Reference Fig.13 As shown, in this embodiment, the shell 201 is divided into a feed section S3, a processing section S2 and a discharge section S1. After the material enters the shell 201, it passes through the feed section S3, the processing section S2 and the discharge section S1 in sequence, and finally falls into the inside of the material holding barrel outside the body 1 through the discharge port 9.

[0078] After the material enters the shell 201, as the drum 2021 continues to rotate, the wire-breaking rod 203 on the drum 2021 breaks the material into wires (i.e., beats the block material into wire-like material). Since the wire-breaking rods 203 on the drum 2021 are distributed in a spiral array, during the continuous rotation of the drum 2021, the wire-breaking rods 203 break the material into wires while simultaneously pushing the wire-like material to the position of the discharge port 9, so that it falls into the material holding barrel outside the machine body 1.

[0079] It should be noted that: while the wire-removing rod 203 is removing the wires from the material, the control system controls the external air pump to supply air to the inside of the air supply device 3 .

[0080] Reference Figure 7 and Figure 8 As shown, in the present embodiment, there are three air supply areas in the air supply cylinder 301, and each of the three air supply areas is provided with an air supply pipe 305. An external air pump respectively introduces airflow into the three air supply pipes 305 through a rotary joint 306, so that the air flows into the corresponding air supply areas. Since the three air supply areas respectively correspond to the three rotating drums 2021, and the three rotating drums 2021 respectively correspond to the feeding section S3, the processing section S2 and the discharging section S1, the air supply area allows the airflow to penetrate into the interior of the rotating drum 2021 through the through hole 304, and finally is discharged from the air vent 204 on the screw rod 203.

[0081] As the rotating drum assembly 202 continues to rotate, the airflow discharged from the vent hole 204 impacts the interior of the shell 201 on the one hand to prevent the material from adhering to the inner wall of the shell 201; on the other hand, it pushes the material inside the shell 201 to reduce the accumulation of the material inside the shell 201.

[0082] It should be noted that a control valve is provided inside the air supply pipe 305 , and the amount of air discharged from the air supply pipe 305 into the drum 2021 can be controlled by controlling the opening size of the control valve.

[0083] When the thread removing rod 203 is performing the thread removing operation on the material, the control system synchronously detects the gas flow sensor provided on the thread removing rod 203 , so as to determine whether there is material on the thread removing rod 203 that affects the thread removing operation.

[0084] When the control system detects that the value of the gas flow sensor does not exceed the set value, it indicates that there is no material on the screw rod 203 that affects the wire removing operation, or the existing material does not affect the wire removing operation of the screw rod 203. At this time, the control system does not make any changes, and the electrical components inside the shell 201 maintain the current working state unchanged.

[0085] When the control system detects that the value of the gas flow sensor exceeds the set value, it indicates that there is material on the screw rod 203 that affects the wire removal operation, and the material has affected the normal operation of the screw rod 203. At this time, the control system inputs a positive current to the electromagnetic block located at the bottom of the connecting groove 2051, so that the electromagnetic block generates a repulsive force with the magnetic block. The electromagnetic block pushes the annular sleeve 2052 to move along the screw rod 203 through the magnetic block. The annular sleeve 2052 cleans the material on the screw rod 203. During the cleaning process, the control system synchronously detects the value of the pressure sensor on the annular sleeve 2052, so as to determine whether the material on the screw rod 203 is a filamentary material or a block material.

[0086] If the value on the pressure sensor is less than the set value, it indicates that the reaction force on the annular sleeve 2052 is small, which further indicates that the material on the screw rod 203 is a filamentary material. After the top of the annular sleeve 2052 is flush with the top of the screw rod 203, the control system controls the electromagnetic block to cut off the power, and the annular sleeve 2052 is driven to retract to the inside of the connecting groove 2051 under the elastic recovery ability of the elastic member 501 and the elastic sleeve 502. At the same time, according to the position of the screw rod 203 exceeding the set value in the shell 201 (that is, which area S1, S2, and S3 it is located in), the control valve inside the air supply pipe 305 corresponding to the area is controlled to start, so that the amount of gas introduced into the inside of the rotating drum 2021 by the air supply pipe 305 increases, that is, the amount of gas discharged from the vents 204 on the screw rod 203 distributed on the rotating drum 2021 increases, so that the gas forms a protective cover around the screw rod 203 to prevent the filamentary material from being entangled around the screw rod 203 again.

[0087] It should be noted that: in this embodiment, there are three rotating drums 2021, and the three rotating drums 2021 correspond to the feeding section S3, the processing section S2 and the discharging section S1 of the shell 201 respectively. If there is filamentary material wrapped around the screw removing rod 203 on the rotating drum 2021 corresponding to the feeding section S3, then after the annular sleeve 2052 completes the cleaning of the screw removing rod 203, the air supply pipe 305 corresponding to the feeding section S3 is controlled to increase the ventilation volume into the inside of the rotating drum 2021, so that the gas forms a protective cover around the screw removing rod 203 corresponding to the feeding section S3 to prevent the filamentary material from being wrapped around the screw removing rod 203 again.

[0088] It should be noted that: if there is filamentary material wrapped around the screw rod 203, when the annular sleeve 2052 cleans it, there is no extrusion contact relationship between the filamentary material and the screw rod 203, and the distribution of the filamentary material is generally loose, so when the annular sleeve 2052 cleans it, the value on the pressure sensor is smaller than the set value.

[0089] If the value on the pressure sensor is greater than the set value, it indicates that the reaction force on the annular sleeve 2052 is large, which further indicates that the material on the screw rod 203 is a block material. After the top of the annular sleeve 2052 is flush with the top of the screw rod 203, all the adjusting members 5 on the rotating drum 2021 corresponding to the screw rod 203 are controlled to move, that is, the top of the annular sleeve 2052 is flush with the top of the screw rod 203. Since the annular sleeve 2052 is sealed and slidably connected with the screw rod 203, after all the adjusting members 5 are moved, the gas discharged from the vent hole 204 will enter the elastic sleeve 502 and cause it to expand (refer to Fig.12 As shown), the distance between the screw removal rods 203 is reduced, and the screw removal effect of the screw removal rods 203 is improved.

[0090] It should be noted that an air pressure sensor is provided in the elastic sleeve 502 . When the elastic sleeve 502 expands to a certain value, the control valve in the corresponding air supply pipe 305 is controlled to be closed to prevent the elastic sleeve 502 from expanding too much and affecting the normal operation of the drum 2021 .

[0091] It should be noted that: if there is block material on the screw rod 203, when the annular sleeve 2052 cleans it, due to the extrusion contact relationship between the block material and the screw rod 203, and the block material is generally compact, the value on the pressure sensor is greater than the set value when the annular sleeve 2052 cleans it.

[0092] When the control system detects a large difference between the values ​​of the flow sensors distributed in the three areas, it indicates that a certain area inside the shell 201 is blocked, resulting in a small value of the flow sensor corresponding to the blocked area and a large value of the flow sensor corresponding to the unblocked area.

[0093] Assuming that the discharge section S1 of the shell 201 is blocked, the control system controls the telescopic member 703 corresponding to the discharge section S1 to retract. The telescopic member 703 includes a hydraulic push rod. The telescopic member 703 drives the movable block 701 to move downward, so that the space of the discharge section S1 of the shell 201 is increased. At the same time, the adjustment member 5 corresponding to the discharge section S1 of the shell 201 is controlled to start, so that the annular sleeve 2052 moves along the axial direction of the screw rod 203, and finally the top of the annular sleeve 2052 is higher than the top of the screw rod 203 (that is, the length of the screw rod 203 is extended in disguise), so that the contact area between the screw rod 203 and the material is increased, so that the material is quickly discharged from the shell 201.

[0094] When the discharging section S1 is processed, the telescopic member 703 corresponding to the feeding section S3 and the processing section S2 is controlled to contract, and the contraction amount of the telescopic member 703 corresponding to the feeding section S3 and the processing section S2 is greater than the contraction amount of the telescopic member 703 corresponding to the discharging section S1 (refer to Fig.13 As shown in FIG. 1 ), the material can stay in the feeding section S3 and the processing section S2 without aggravating the blockage of the discharging section S2.

[0095] It should be noted that when the top of the annular sleeve 2052 is higher than the top of the screw removal rod 203, the control valve inside the air supply pipe 305 corresponding to the annular sleeve 2052 is in a closed state, and the air flow no longer enters the elastic sleeve 502 through the vent hole 204, that is, the elastic sleeve 502 will not expand.

[0096] by Fig.11 For example, when the control system detects that the flow sensors on the A drum 2021 exceed the set value, while the flow sensors on the B drum 2021 do not exceed the set value, it indicates that too much material adhered to the A drum 2021 affects the normal flow of the vent 204. At this time, the control system controls the electromagnetic latch 601 on the B drum 2021 to be in a retracted state, so that the air supply cylinder 301 and the B drum 2021 are in a state of rotational connection. At the same time, the control system passes positive current to the electromagnetic block on the B drum 2021. Flow causes the annular sleeve 2052 on the B drum 2021 to move along the screw rod 203 until the annular sleeve 2052 contacts the top of the movable block 701 (at this time, the top of the annular sleeve 2052 is higher than the top of the screw rod 203), so that the B drum 2021 is in a stationary state in the shell 201. During the rotation of the A drum 2021, the extended annular sleeve 2052 can clean the surface of the A drum 2021, so that the flow sensor on the A drum 2021 returns to a normal state.

[0097] After the flow sensor on the A rotating drum 2021 returns to normal, the electromagnetic plug 601 is controlled to pop out, so that the air supply cylinder 301 and the partition plate 2022 are in a fixed connection state, and the air supply cylinder 301 and the rotating drum 2021 are in a fixed connection state. Since the position of the slot 602 corresponds to the position of the screw rod 203 on the rotating drum 2021, after the electromagnetic plug 601 is popped out, the screw rod 203 on the rotating drum assembly 202 is still in a spiral distribution state.

[0098] Embodiment 2:

[0099] This embodiment discloses a method for using a decentralized cutting device, comprising the following steps:

[0100] S1, start the driving device 4 to drive the rotating drum assembly 202 to rotate, introduce the pre-prepared material into the main feed port 11, and the material enters the corresponding shell 201 through the sub-feed port 10 at the bottom of the main feed port 11;

[0101] S2. After the material enters the housing 201, as the rotating drum assembly 202 continues to rotate, the thread-removing rod 203 on the rotating drum assembly 202 removes the thread of the material and simultaneously pushes the thread-like material toward the position of the discharge port 9, so that it falls into the material storage barrel outside the machine body 1;

[0102] S3. When the screw removing rod 203 is removing the wires from the material, the gas flow sensor on the screw removing rod 203 is detected to determine whether there is material on the screw removing rod 203 that affects the screw removing operation. The annular sleeve 2052 is driven to move along the screw removing rod 203 by controlling the adjustment part 5, so that the annular sleeve 2052 can clean the material wrapped around the screw removing rod 203.

[0103] Although embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A decentralized cutting device, comprising a body (1), characterized in that: A wire unwinding device (2) is provided above the machine body (1), and a driving device (4) is provided outside the wire unwinding device (2); The thread-removing device (2) comprises a shell (201) symmetrically arranged above the machine body (1); a rotating cylinder assembly (202) is symmetrically arranged inside the shell (201); a thread-removing rod (203) distributed in a spiral array is arranged around the rotating cylinder assembly (202); an actuator (205) is arranged on the outside of the thread-removing rod (203); an array of vent holes (204) are opened around the thread-removing rod (203); and a flow sensor is arranged inside the vent hole (204); An air supply device (3) is provided inside the rotating cylinder assembly (202), and the air supply device (3) supplies air to the inside of the shell (201) through the air vent (204); The actuator (205) comprises a connection groove (2051) provided on the peripheral side of the screw removal rod (203); an annular sleeve (2052) is provided inside the connection groove (2051); the annular sleeve (2052) is slidably connected to the peripheral side of the screw removal rod (203); and a pressure sensor is provided on the top of the screw removal rod (203); An adjusting member (5) is provided at the bottom of the annular sleeve (2052), and the adjusting member (5) is used to drive the annular sleeve (2052) to reciprocate on the screw removal rod (203); The rotating cylinder assembly (202) comprises rotating cylinders (2021) distributed in an array, wherein the plurality of rotating cylinders (2021) are rotatably connected to each other, and a partition plate (2022) is fixedly connected to both ends of the rotating cylinder (2021), and a mounting through slot (2023) is provided in the middle of the partition plate (2022), and the partition plate (2022) is connected to the air supply device (3) via the mounting through slot (2023), and a locking member (6) is provided at the connection between the mounting through slot (2023) and the air supply device (3); The adjusting member (5) comprises an elastic member (501), one end of the elastic member (501) being connected to the annular sleeve (2052), and the other end of the elastic member (501) being connected to the bottom of the connecting groove (2051); an elastic sleeve (502) is provided on the outer side of the elastic member (501), one end of the elastic sleeve (502) being connected to the annular sleeve (2052), and the other end of the elastic sleeve (502) being connected to the bottom of the connecting groove (2051); An electromagnetic block is provided at the bottom of the connection groove (2051), and a magnetic block corresponding to the electromagnetic block is provided at the bottom of the annular sleeve (2052); When the control system detects that the value of the gas flow sensor exceeds the set value, it indicates that there is material on the screw rod that affects the screw removal operation, and the material has affected the normal operation of the screw rod. At this time, the control system passes a positive current to the electromagnetic block at the bottom of the connecting groove, so that the electromagnetic block generates a repulsive force with the magnetic block. The electromagnetic block pushes the annular sleeve to move along the screw rod through the magnetic block. The annular sleeve cleans the material on the screw rod. During the cleaning process, the control system synchronously detects the value of the pressure sensor on the annular sleeve, so as to determine whether the material on the screw rod is a filamentary material or a block material. If the value on the pressure sensor is greater than the set value, it means that the reaction force applied to the annular sleeve is large, which further indicates that the material on the screw rod is block material. After the top of the annular sleeve is flush with the top of the screw rod, all the adjusting parts on the rotating drum corresponding to the screw rod are controlled to move, that is, the top of the annular sleeve is flush with the top of the screw rod. Since the annular sleeve is sealingly and slidingly connected to the screw rod, after all the adjusting parts are moved, the gas discharged from the vent hole will enter the elastic sleeve and cause it to expand, thereby reducing the distance between the screw rods and improving the screw removing effect of the screw rod.

2. The decentralized cutting device according to claim 1, characterized in that: The air supply device (3) comprises an air supply cylinder (301), the outer wall of the air supply cylinder (301) is provided with through holes (304) distributed in an array, the interior of the air supply cylinder (301) is provided with partition plates (303) distributed in an array, the position of the partition plates (303) corresponds to the position of the partition plates (2022); the partition plates (303) divide the internal area of ​​the air supply cylinder (301) into a plurality of air supply areas; A connecting block (302) is provided at the end of the air supply cylinder (301), a rotating joint (306) is provided at the end of the connecting block (302), a plurality of air supply pipes (305) are provided on the rotating joint (306), and one end of the air supply pipe (305) away from the rotating joint (306) is connected to a corresponding air supply area.

3. The decentralized cutting device according to claim 2, characterized in that: The locking member (6) comprises a slot (602) provided on the circumference of the air supply cylinder (301), an electromagnetic latch (601) is provided inside the installation slot (2023), and the electromagnetic latch (601) is plugged into the slot (602); The position of the slot (602) corresponds to the position of the screw removal rod (203) on the rotating drum (2021).

4. The decentralized cutting device according to claim 2, characterized in that: A movable assembly (7) is provided below the rotating drum assembly (202), the movable assembly (7) comprising movable blocks (701) distributed in an array, the number of the movable blocks (701) being consistent with the number of the rotating drum (2021), and the outer sides of the movable blocks (701) being in contact with each other; The top of the movable block (701) is symmetrically provided with an arc groove (702), the arc groove (702) is concentric with the rotating drum (2021), the bottom of the movable block (701) is provided with a telescopic member (703), and the fixed end of the telescopic member (703) is fixedly connected to the bottom of the shell (201); A baffle (8) is provided at one end of the housing (201) away from the driving device (4), and the baffle (8) and the movable block (701) are in contact with each other.

5. The decentralized cutting device according to claim 2, characterized in that: The driving device (4) comprises a cover body (401) arranged on the machine body (1); a driving motor (402) is arranged inside the housing (201); and an output shaft of the driving motor (402) is provided with a driving gear (403); Transmission gears (404) are provided on the outer sides of the two connection blocks (302); the two transmission gears (404) are meshed with each other, and the driving gear (403) is meshed with one of the transmission gears (404).

6. The decentralized cutting device according to claim 1, characterized in that: An end of the housing (201) away from the driving device (4) is provided with a discharge port (9), and the discharge port (9) is rotatably connected to the rotating drum assembly (202); The tops of the two shells (201) are each provided with a sub-feed port (10), the tops of the two sub-feed ports (10) are commonly connected to a main feed port (11), and a bracket (12) is provided on the outside of the main feed port (11).

7. A method for using the decentralized cutting device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, starting the driving device (4) to drive the rotating drum assembly (202) to rotate, and introducing the pre-prepared material into the main feed port (11), and the material enters the corresponding housing (201) through the sub-feed port (10) at the bottom of the main feed port (11); S2, after the material enters the housing (201), as the rotating drum assembly (202) continues to rotate, the thread-removing rod (203) on the rotating drum assembly (202) removes the thread of the material while simultaneously pushing the thread-like material toward the position of the discharge port (9), causing it to fall into the material storage barrel outside the machine body (1); S3. When the screw removing rod (203) is removing the wires from the material, the gas flow sensor on the screw removing rod (203) is detected to determine whether there is material on the screw removing rod (203) that affects the screw removing operation. The annular sleeve (2052) is driven to move along the screw removing rod (203) by controlling the adjusting member (5), so that the annular sleeve (2052) clears the material wound on the screw removing rod (203).

8. Use of the decentralized cutting device as claimed in claim 1 in the field of food processing.

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