Whole substrate engineering glass crushing system
By designing the glass crushing system for the whole substrate engineering of the substrate, and using the flipped components and the material guide mechanism to achieve automatic loading and crushing, the problem of insufficient safety and reliability of the re-crumbing and recycling process of engineering glass in the existing technology is solved, and manpower is avoided The material and stacking are agglomerated, improving the safety and stability of the process.
Patent Information
- Application Number
- CN202411203230.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing engineering glass re-crumbing and recycling process has insufficient safety and reliability, which requires manpower to load and can easily lead to glass accumulation and blockage, causing blockage, and affecting the safe operation of the device.
A glass crushing system for the whole-board engineering of substrate is designed, including the main frame, the material guide mechanism, the crushing mechanism and the extraction mechanism. Through the mutual cooperation between the flipped components and the placement components, the automatic loading and crushing of glass is achieved, and the direct participation of manpower is avoided. The loading operation is carried out and the glass is stably introduced into the material guide mechanism for breaking, reducing the risk of accumulation and agglomeration.
It realizes unmanned loading and automated crushing, ensures the safe operation of the engineering glass recycle device, reduces complex operations and accumulation and agglomeration during the crushing process, and improves the safety and reliability of the process.
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Figure CN119186782A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass substrate production, and in particular to a substrate whole-plate engineering glass crushing system. Background Art
[0002] In the glass substrate production process, especially in the manufacture of TFT-LCD (thin-film transistor liquid crystal display) and OLED (organic light-emitting diode) panels, the re-crushing and recycling of engineering glass is an important link aimed at improving resource utilization efficiency and reducing environmental pollution;
[0003] Among them, the re-crushing and recycling of engineering glass is a special device. The crushed glass is ground into powder through the batching process and provided to the pool furnace for melting.
[0004] Through the above content, we can understand the necessity of re-crushing and recycling of engineering glass. However, judging from the performance of current recycling facilities, there are still deficiencies in the re-crushing and recycling process of engineering glass. In the existing re-crushing and recycling process of engineering glass, personnel are still required to perform auxiliary operations, and the safety and reliability of the entire process are insufficient; and it is still mainly manpower loading, which will harm personal safety during this loading operation; at the same time, during the crushing period, the operation progress cannot be guaranteed, which easily leads to accumulation and agglomeration of glass during crushing, causing blockage, and the safe operation of the engineering glass recycling device cannot be guaranteed;
[0005] Therefore, the present application proposes a substrate whole plate engineering glass breaking system. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a substrate whole plate engineering glass crushing system, which solves the problems mentioned in the background technology.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A system for crushing whole-plate engineering glass of a substrate comprises a main frame, a mounting frame is fixedly installed inside the main frame, a material guide mechanism is installed on the top of the mounting frame, a crushing mechanism is installed on the mounting frame on one side of the material guide mechanism, a transfer trough for receiving materials is arranged in the mounting frame, a guide opening is arranged on the top of the main frame, a material taking mechanism penetrating the guide opening is slidably installed on the top of the main frame, an extraction mechanism penetrating the guide opening is arranged on the top of the main frame, and the working end of the extraction mechanism extends into the main frame, a support platform is arranged in the main frame on one side of the mounting frame, and a mounting opening is arranged on the support platform, a turning assembly is arranged inside the mounting opening, and a placing assembly is arranged in the main frame on one side of the support platform;
[0009] The material picking mechanism includes a material picking plate, a suction cup, a mounting plate, and a second telescopic cylinder; the extraction mechanism includes an adjusting component and an extraction component; the flipping component includes a supporting frame, a driving gear roller, an auxiliary gear roller, a first motor, and a side plate; the placing component includes an A-type placing frame and a docking component; a mounting plate is slidably mounted on the top of the main frame, a second telescopic cylinder is fixedly mounted on the top of the mounting plate, and an output end of the second telescopic cylinder extends into the main frame, a material picking plate is docked and mounted on the output end of the second telescopic cylinder, suction cups are docked and mounted on the four corners of the material picking plate, a first telescopic cylinder is fixedly mounted on one side of the top of the main frame, and the output end of the first telescopic cylinder is connected to the mounting plate, and an adjusting component is fixedly mounted on the other side of the top of the main frame A joint component, and the working end of the adjustment component passes through the guide port and extends into the main frame body, the bottom of the adjustment component is docked with an extraction component, a secondary gear roller is movably installed on the top of the support table, and the support frame is fixedly installed on the secondary gear roller, a driving gear roller is docked with the mounting port, and the driving gear roller and the secondary gear roller are meshed with each other, a side plate is fixedly installed on one side of the top of the support table, and the side plate is used to support the support frame, a first motor is fixedly installed on the back of the support table, and the output end of the first motor is used to drive the driving gear roller, an A-type placement rack is arranged in the main frame body on one side of the support table, and the front and back sides of the A-type placement rack are fixedly installed with docking components, and the docking component and the extraction component are docked and matched with each other.
[0010] Furthermore, the material picking mechanism also includes a first telescopic cylinder, a guide rod, and a first guide rail. A first guide rail slidably connected to a mounting plate is provided on the top of the main frame. Two groups of guide rods are installed through the mounting plate, and the bottom ends of the guide rods are fixedly installed and connected to the top of the material picking plate. A first telescopic cylinder is fixedly installed on one side of the top of the main frame, and an output end of the first telescopic cylinder is installed and connected to the mounting plate. The first telescopic cylinder drives the mounting plate to perform reciprocating motion on the main frame.
[0011] Furthermore, the adjustment component includes a third telescopic cylinder, a mounting seat 1, a hanging plate, a fourth telescopic cylinder, and a base plate. A third guide rail is provided inside the guide port, and the hanging plate is slidably installed on the guide port through the third guide rail. A mounting seat 1 is fixedly installed on the top of the main frame, a third telescopic cylinder is fixedly installed on the inner side of the mounting seat 1, and an output end of the third telescopic cylinder is connected to the hanging plate, a base plate is fixedly installed on the bottom of the hanging plate, a fourth telescopic cylinder is fixedly installed on the top of the base plate, and the extraction component is assembled at the output end of the fourth telescopic cylinder and is driven to rise and fall by the fourth telescopic cylinder.
[0012] Furthermore, the extraction component includes a lifting frame, a lifting rod, a guide block, a second guide rail, a rotating handle, an opposing screw rod, a docking joint, a shift block, and a spring. The output end of the fourth telescopic cylinder is docked and installed with the lifting frame, and two groups of guide blocks are slidably installed at the bottom of the lifting frame through the second guide rail. An opposing screw rod that passes through the guide block is docked and installed in the lifting frame, and a rotating handle is fixedly installed at one end of the opposing screw rod. A lifting rod is fixedly installed at the bottom of the guide block, and a docking joint is fixedly installed at the bottom of the lifting rod, and a shift block is mounted on the lifting rod above the docking joint, and a spring is mounted on the lifting rod between the shift block and the docking joint, and the shift block and the docking joint are connected to each other through the spring.
[0013] Furthermore, engineering glass is stacked on the A-type placement rack, and the docking assembly includes a mounting shell, a clamping block, a docking sleeve, and two springs. The front and back of the A-type placement rack are fixedly installed with docking sleeves, both sides of the docking sleeve are fixedly installed with mounting shells, and the mounting shell and the docking sleeve are connected to each other. Two springs are fixedly installed inside the mounting shell, and clamping blocks extending into the docking sleeve are docked at the two ends of the springs, and the clamping blocks cooperate with the docking head and the shifting block.
[0014] Furthermore, the guiding assembly includes a guiding roller, a roller seat, and a second motor. The mounting frame is fixedly mounted with the roller seat, and a plurality of guiding rollers are butt-mounted between the roller seats. The guiding rollers correspond to the feed port of the mounting cavity. The roller seat is equipped with a second motor, and the second motor is used to drive the guiding roller.
[0015] Furthermore, the pressing assembly includes a fixed frame, a roller frame, a material guide roller, and a fifth telescopic cylinder. Two sets of fixed frames are fixedly installed on the top of the roller seat, two sets of fifth telescopic cylinders are fixedly installed on the top of the fixed frame, and the output end of the fifth telescopic cylinder extends into the fixed frame. The output end of the fifth telescopic cylinder is docked with a material guide roller, and the material guide roller and the guide roller cooperate with each other to press the engineering glass.
[0016] Furthermore, the crushing mechanism also includes a dust removal component and a feed port. The dust removal component is fixedly installed on the top of the installation cavity, and the dust removal component is communicated with the installation cavity. A crushing port communicated with the installation cavity is provided on the installation frame. The crushing component is assembled in the installation cavity and the crushing port. A feed port is fixedly installed on the bottom of the crushing port, and the feed port is communicated with the installation cavity through the crushing port. The bottom end of the feed port corresponds to the port of the transfer trough, and the installation cavity discharges the crushed material into the transfer trough through the feed port.
[0017] Furthermore, the crushing assembly includes a third motor, a lower crushing roller, an upper crushing roller, and a transmission gear set. The crushing port is butt-jointed with the lower crushing roller, and the upper crushing roller is butt-jointed with the mounting cavity. The upper crushing roller and the lower crushing roller cooperate with each other for crushing. A third motor is fixedly mounted on one side of the mounting cavity, and the output end of the third motor is mounted and connected to the upper crushing roller. The other shaft end of the upper crushing roller is equipped with a transmission gear set that is transmission-connected to the lower crushing roller.
[0018] Furthermore, the dust removal assembly includes a dust removal fan and a dust suction chamber. A connected dust suction chamber is fixedly installed on the top of the installation cavity, and a dust removal fan is fixedly installed inside the dust suction chamber. The dust suction chamber discharges dust from the installation cavity through the dust removal fan.
[0019] The present invention provides a substrate whole plate engineering glass breaking system. Compared with the prior art, it has the following beneficial effects:
[0020] Through the mutual cooperation between the flipping component and the placing component, the mutual connection between the placing component is achieved, and it can be quickly switched to the loading state to wait for loading, so that the glass can be adjusted to a horizontal state to ensure the rapid extraction of subsequent components. The placing component can be quickly lifted through the extraction mechanism to facilitate its assembly with the flipping component. Personnel only need to move the placing component to the extraction position, and no manpower is required for loading and feeding, thereby ensuring the safe operation of the engineering glass recycling device. The glass can be stably introduced into the crushing area for crushing operation through the guiding mechanism, and the introduced glass can be directly pushed into the crushing mechanism for crushing. This not only reduces the compounding of the crushing mechanism during operation, but also avoids the phenomenon of blockage caused by accumulation and agglomeration. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 The schematic diagram of the internal assembly structure of the substrate whole plate engineering glass breaking system of the present invention is shown;
[0023] Figure 2 The schematic diagram of the appearance structure of the substrate whole plate engineering glass breaking system of the present invention is shown;
[0024] Figure 3 A schematic diagram of the assembly structure of the support platform and the flip assembly of the present invention is shown;
[0025] Figure 4The schematic diagram of the structure of the extraction mechanism of the present invention is shown;
[0026] Figure 5 A schematic diagram of the partial composition structure of the extraction component of the present invention is shown;
[0027] Figure 6 A schematic diagram of the assembly structure of the extraction component and the docking component of the present invention is shown;
[0028] Figure 7 A schematic diagram of the structure of the placement assembly of the present invention is shown;
[0029] Figure 8 The schematic diagram of the composition structure of the material taking mechanism of the present invention is shown;
[0030] Fig. 9 The schematic diagram of the structure of the mounting frame, the crushing mechanism and the guide assembly of the present invention is shown;
[0031] Fig.10 The schematic diagram of the internal structure of the crushing mechanism of the present invention is shown;
[0032] As shown in the figure: 1. Main frame; 11. Guide port; 12. Third guide rail; 2. Material picking mechanism; 21. Material picking plate; 22. Suction cup; 23. Mounting plate; 24. First telescopic cylinder; 25. Second telescopic cylinder; 26. Guide rod; 27. First guide rail; 3. Extraction mechanism; 31. Adjustment assembly; 311. Third telescopic cylinder; 312. Mounting seat 1; 313. Hanging plate; 314. Fourth telescopic cylinder; 315. Bottom plate; 32. Extraction assembly; 321. Lifting frame; 322. Hanging rod; 323. Guide block; 324. Second guide rail; 325. Rotating handle; 326. Opposite screw rod; 327. Butt joint; 328. Dial block; 329. Spring 1; 4. Support table; 41. Mounting port; 5. Flip assembly; 51. Support frame; 52. Drive gear roller; 53. Auxiliary gear Roller; 54, first motor; 55, side plate; 6, placement component; 61, A-type placement frame; 62, docking component; 621, installation shell; 622, clamping block; 623, docking sleeve; 624, spring two; 63, engineering glass; 7, mounting frame; 8, material guide mechanism; 81, guide component; 811, guide roller; 812, roller seat; 813, second motor; 82, pressing component; 821, fixed frame; 822, roller frame; 823, material guide roller; 824, fifth telescopic cylinder; 9, crushing mechanism; 91, crushing component; 911, third motor; 912, lower crushing roller; 913, upper crushing roller; 914, transmission gear set; 92, dust removal component; 921, dust removal fan; 922, dust suction chamber; 93, mounting chamber; 94, discharge port; 10, transfer trough. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Embodiment 1
[0035] In order to solve the technical problems in the background technology, a substrate whole plate engineering glass breaking system is provided as follows:
[0036] Combination Figure 1-Figure 10 As shown, a substrate whole plate engineering glass crushing system provided by the present invention comprises a main frame 1, a mounting frame 7 is fixedly installed inside the main frame 1, a material guide mechanism 8 is installed on the top of the mounting frame 7, a crushing mechanism 9 is installed on the mounting frame 7 on one side of the material guide mechanism 8, a transfer trough 10 for receiving materials is arranged in the mounting frame 7, a guide opening 11 is arranged on the top of the main frame 1, a material taking mechanism 2 penetrating the guide opening 11 is slidably installed on the top of the main frame 1, an extraction mechanism 3 penetrating the guide opening 11 is installed on the top of the main frame 1, and the working end of the extraction mechanism 3 extends into the main frame 1, a support platform 4 is arranged in the main frame 1 on one side of the mounting frame 7, and a mounting opening 41 is arranged on the support platform 4, a flip assembly 5 is installed inside the mounting opening 41, and a placement assembly 6 is arranged in the main frame 1 on one side of the support platform 4;
[0037] During the process, the main frame 1 and the mounting frame 7 are used as the structure of the device to realize the installation and operation coordination of the components, and the glass is placed in an orderly manner through the placement component 6, which is convenient for personnel to collect and transfer the glass in a unified manner, and can cooperate with the flip component 5. Through the mutual cooperation between the flip component 5 and the placement component 6, the mutual connection between the placement component 6 is realized, and it can be quickly switched to the loading state to wait for loading, and the glass can be adjusted to a horizontal state to ensure the rapid extraction of subsequent components. The placement component 6 can be quickly lifted through the extraction mechanism 3 to facilitate its assembly with the flip component 5. Personnel only need to move the placement component 6 to the extraction position, and no manpower loading and feeding is required, thereby ensuring the safe operation of the engineering glass recycling device. The glass can be stably introduced into the crushing area for crushing operation through the guide mechanism 8, and the introduced glass can be directly pushed into the crushing mechanism 9 for crushing. This not only reduces the compounding of the crushing mechanism 9 during operation, but also avoids the phenomenon of blockage caused by accumulation and agglomeration.
[0038] The material picking mechanism 2 includes a material picking plate 21, a suction cup 22, a mounting plate 23, and a second telescopic cylinder 25; the extraction mechanism 3 includes an adjustment component 31 and an extraction component 32; the flip component 5 includes a support frame 51, a driving gear roller 52, an auxiliary gear roller 53, a first motor 54, and a side plate 55; the placement component 6 includes an A-type placement frame 61 and a docking component 62; a mounting plate 23 is slidably installed on the top of the main frame 1, a second telescopic cylinder 25 is fixedly installed on the top of the mounting plate 23, and an output end of the second telescopic cylinder 25 extends into the main frame 1, a material picking plate 21 is docked and installed on the output end of the second telescopic cylinder 25, and suction cups 22 are docked and installed on the four corners of the material picking plate 21, a first telescopic cylinder 24 is fixedly installed on one side of the top of the main frame 1, and the output end of the first telescopic cylinder 24 is installed and connected to the mounting plate 23, and a first telescopic cylinder 24 is fixedly installed on the other side of the top of the main frame 1 There is an adjustment component 31, and the working end of the adjustment component 31 passes through the guide port 11 and extends into the main frame body 1, the bottom of the adjustment component 31 is docked with the extraction component 32, the top of the support table 4 is movably installed with a secondary gear roller 53, and the support frame 51 is fixedly installed on the secondary gear roller 53, and a driving gear roller 52 is docked in the installation port 41, and the driving gear roller 52 and the secondary gear roller 53 are meshed with each other, a side plate 55 is fixedly installed on one side of the top of the support table 4, and the side plate 55 is used to support the support frame 51, a first motor 54 is fixedly installed on the back of the support table 4, and the output end of the first motor 54 is used to drive the driving gear roller 52, an A-type placement frame 61 is arranged in the main frame body 1 on one side of the support table 4, and the front and back sides of the A-type placement frame 61 are fixedly installed with a docking component 62, and the docking component 62 and the extraction component 32 are docked and matched with each other;
[0039] During this period, the personnel complete the stacking and collection of the glass plates through the A-type placement rack 61, and then move the A-type placement rack 61 to the material lifting area to wait for extraction, adjust the position of the extraction component 32 through the adjustment component 31, and lower the extraction component 32 to prompt the extraction component 32 to form a docking relationship with the docking component 62 on the A-type placement rack 61, and use the adjustment component 31 to drive the A-type placement rack 61 in the hoisting state, prompting the A-type placement rack 61 to form a docking relationship with the support frame 51, and place it on the support frame 51. The support frame 51 is placed on the support frame 51 to complete the operation at this stage. At this time, the support frame 51 is in an upright state. At this time, the first motor 54 can be started, and the first motor 54 drives the driving gear roller 52 to rotate, and transmits the auxiliary gear roller 53, so that the angle of the support frame 51 is switched, so that the glass in the A-type placement frame 61 enters a horizontal state and enters a loading state. The output end of the second telescopic cylinder 25 drives the suction cup 22 to move up and down, so that the suction cup 22 absorbs and extracts the glass, and lowers it to the guide assembly 81 for subsequent operations;
[0040] The material guiding mechanism 8 includes a guiding assembly 81 and a pressing assembly 82; the crushing mechanism 9 includes a crushing assembly 91 and a mounting cavity 93. The guiding assembly 81 is mounted on the top of the mounting frame 7, and the pressing assembly 82 that cooperates with each other is mounted on the top of the guiding assembly 81. The mounting cavity 93 is fixedly mounted on the mounting frame 7 on one side of the pressing assembly 82, and the crushing assembly 91 is mounted inside the mounting cavity 93.
[0041] By combining the above contents, with the cooperation of the guiding component 81 and the pressing component 82, the glass is guided to the installation cavity 93, and finally can be quickly crushed by the crushing component 91 in the installation cavity 93, and the broken glass fragments will enter the transfer trough 10 to be collected.
[0042] Embodiment 2
[0043] like Figure 1 and Fig.10 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0044] In this embodiment, the material picking mechanism 2 also includes a first telescopic cylinder 24, a guide rod 26, and a first guide rail 27. The top of the main frame 1 is provided with a first guide rail 27 that is slidably connected to the mounting plate 23. Two groups of guide rods 26 are installed through the mounting plate 23, and the bottom ends of the guide rods 26 are fixedly installed and connected to the top of the material picking plate 21. A first telescopic cylinder 24 is fixedly installed on one side of the top of the main frame 1, and the output end of the first telescopic cylinder 24 is installed and connected to the mounting plate 23. The first telescopic cylinder 24 drives the mounting plate 23 to reciprocate on the main frame 1.
[0045] When the glass is extracted, the first telescopic cylinder 24 can be used to transfer the glass to the working position to realize the transfer of the glass from the extraction point to the loading point.
[0046] During extraction, the guide rod 26 can further ensure stability during lifting, while during transfer, the first guide rail 27 ensures smoothness during movement.
[0047] In this embodiment, the adjustment component 31 includes a third telescopic cylinder 311, a mounting seat 312, a hanging plate 313, a fourth telescopic cylinder 314, and a bottom plate 315. A third guide rail 12 is provided inside the guide opening 11, and a hanging plate 313 is slidably installed on the guide opening 11 through the third guide rail 12. A mounting seat 312 is fixedly installed on the top of the main frame 1, and a third telescopic cylinder 311 is fixedly installed on the inner side of the mounting seat 312, and the output end of the third telescopic cylinder 311 is installed and connected to the hanging plate 313, a bottom plate 315 is fixedly installed on the bottom of the hanging plate 313, and a fourth telescopic cylinder 314 is fixedly installed on the top of the bottom plate 315. The extraction component 32 is assembled at the output end of the fourth telescopic cylinder 314, and is driven to rise and fall by the fourth telescopic cylinder 314.
[0048] During this period, the fourth telescopic cylinder 314 is first started to drive the extraction component 32 to descend and complete the docking with the docking component 62. After docking, the fourth telescopic cylinder 314 can be started to rise. When it reaches the top, the third telescopic cylinder 311 can be started synchronously. The output end of the third telescopic cylinder 311 will push the hanging plate 313 forward, causing the extracted glass to move forward synchronously, until the extracted glass is moved to the support frame 51, and the A-type placement frame 61 is placed in the support frame 51 to complete the preliminary loading operation of the glass.
[0049] The extraction assembly 32 includes a hanging frame 321, a hanging rod 322, a guide block 323, a second guide rail 324, a rotating handle 325, a counter screw 326, a docking joint 327, a shifting block 328, and a spring 329. The output end of the fourth telescopic cylinder 314 is docked with the hanging frame 321, and two sets of guide blocks 323 are slidably installed at the bottom of the hanging frame 321 through the second guide rail 324. The opposite screw rod 326 that penetrates the guide block 323 is docked and installed in the hanging frame 321. 26, and a rotating handle 325 is fixedly installed at one end of the opposing screw rod 326, a suspension rod 322 is fixedly installed at the bottom of the guide block 323, a docking joint 327 is fixedly installed at the bottom of the suspension rod 322, and a shifting block 328 is mounted on the suspension rod 322 above the docking joint 327, a spring 329 is mounted on the suspension rod 322 between the shifting block 328 and the docking joint 327, and the shifting block 328 and the docking joint 327 are connected to each other through the spring 329.
[0050] By combining the above contents, when the fourth telescopic cylinder 314 drives the extraction assembly 32 to descend, the suspension rod 322 will be synchronously lowered until the docking joint 327 at the end is docked and fixed with the docking assembly 62. At this time, the A-type placement rack 61 enters the docking state, and the A-type placement rack 61 can be lifted and transferred to the placement location for placement;
[0051] When the A-type placement rack 61 is placed in the support rack 51, the suspension rod 322 can be continuously lowered to prompt the shift block 328 to dock with the docking assembly 62. Since the top and bottom surfaces of the shift block 328 are both arc-shaped, when the suspension rod 322 is recovered, the shift block 328 will compensate for the structure of the top surface of the docking joint 327, and synchronously bring out the shift block 328 and the docking joint 327, thereby realizing the separation between the docking joint 327 and the docking assembly 62. After separation, a spring 329 between the docking joint 327 and the shift block 328 will separate and reset the two again.
[0052] Engineering glass 63 is stacked on the A-type placement rack 61, and the docking assembly 62 includes a mounting shell 621, a clamping block 622, a docking sleeve 623, and a second spring 624. The front and back sides of the A-type placement rack 61 are fixedly mounted with the docking sleeve 623, both sides of the docking sleeve 623 are fixedly mounted with mounting shells 621, and the mounting shells 621 and the docking sleeve 623 are connected to each other. A second spring 624 is fixedly mounted inside the mounting shell 621, and a clamping block 622 extending into the docking sleeve 623 is docked at the end of the second spring 624, and the clamping block 622 cooperates with the docking head 327 and the shifting block 328.
[0053] By combining the above contents, the suspension rod 322 is continuously lowered to force the butt joint 327 to pass through the clamping block 622, and then after the spring 2 624 is reset, the bottom surface of the clamping block 622 and the top surface of the butt joint 327 form a limiting relationship, thereby realizing the synchronous extraction of the A-type placement rack and the engineering glass therein;
[0054] After the placement is completed, the shift block 328 continues to advance over the clamping block 622 and then is recovered. Under the squeezing and pushing of the clamping block 622, the distance between the shift block 328 and the docking joint 327 is compressed until the two are docked. Under the action of the shift block 328, the docking joint 327 is synchronously brought out. After being brought out, under the action of the spring 329, the docking joint 327 and the shift block 328 are quickly reset.
[0055] Embodiment 3
[0056] like Figure 1-Figure 10 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0057] In this embodiment, the guiding assembly 81 includes a guiding roller 811, a roller seat 812, and a second motor 813. The mounting frame 7 is fixedly mounted with the roller seat 812, and a plurality of guiding rollers 811 are dockedly mounted between the roller seats 812. The guiding rollers 811 correspond to the feed port of the mounting cavity 93. The roller seat 812 is equipped with a second motor 813, and the second motor 813 is used to drive the guiding roller 811.
[0058] During this period, when the glass is placed on the guide roller 811, the second motor 813 can be started, and the second motor 813 can be used to complete the synchronous driving of the guide roller 811 to promote the glass to move forward. When the glass is about to reach the breaking area, the pressing component 82 can be used again to press the glass.
[0059] In this embodiment, the pressing assembly 82 includes a fixed frame 821, a roller frame 822, a material guide roller 823, and a fifth telescopic cylinder 824. Two groups of fixed frames 821 are fixedly installed on the top of the roller seat 812, and two groups of fifth telescopic cylinders 824 are fixedly installed on the top of the fixed frame 821. The output end of the fifth telescopic cylinder 824 extends into the fixed frame 821. The output end of the fifth telescopic cylinder 824 is docked with a material guide roller 823. The material guide roller 823 cooperates with the guide roller 811 to press the engineering glass 63.
[0060] By combining the above content, when the glass is about to reach the breaking area, the guide roller 823 in the roller frame 822 can be used to press the glass again, and the guide roller 823 is used in conjunction with the guide roller 811 to complete the pressing and guiding of the glass. During this period, personnel can adjust the spacing according to the actual thickness of the glass. The adjustment method is to start the fifth telescopic cylinder 824 to drive the overall lifting of the fixed frame 821.
[0061] In this embodiment, the crushing mechanism 9 also includes a dust removal component 92 and a discharge port 94. The dust removal component 92 is fixedly installed on the top of the installation cavity 93, and the dust removal component 92 is connected to the installation cavity 93. A crushing port connected to the installation cavity 93 is provided on the mounting frame 7. The crushing component 91 is assembled in the installation cavity 93 and the crushing port. A discharge port 94 is fixedly installed at the bottom of the crushing port, and the discharge port 94 is connected to the installation cavity 93 through the crushing port. The bottom end of the discharge port 94 corresponds to the port of the transfer trough 10, and the installation cavity 93 discharges the crushed material into the transfer trough 10 through the discharge port 94.
[0062] During the crushing process, the dust generated will be discharged by the dust removal assembly 92, so that the dust will not be retained in the installation cavity 93;
[0063] The broken materials generated during the crushing process will fall into the discharge port 94 through the crushing port, and at the same time, the broken glass slag will be guided to the transfer trough 10 below through the discharge port 94.
[0064] The dust removal assembly 92 includes a dust removal fan 921 and a dust suction chamber 922. A connected dust suction chamber 922 is fixedly installed on the top of the installation chamber 93. A dust removal fan 921 is fixedly installed inside the dust suction chamber 922. The dust suction chamber 922 discharges dust from the installation chamber 93 through the dust removal fan 921.
[0065] The dust suction chamber 922 can be connected to an external air duct for unified filtering and discharge, and the dust in the installation chamber 93 will be sucked out by the dust removal fan 921.
[0066] The crushing assembly 91 includes a third motor 911, a lower crushing roller 912, an upper crushing roller 913, and a transmission gear set 914. The crushing port is docked with the lower crushing roller 912, and the upper crushing roller 913 is docked with the installation cavity 93. The upper crushing roller 913 and the lower crushing roller 912 cooperate with each other for crushing. The third motor 911 is fixedly installed on one side of the installation cavity 93, and the output end of the third motor 911 is installed and connected to the upper crushing roller 913. The other shaft end of the upper crushing roller 913 is equipped with a transmission gear set 914 that is transmission-connected to the lower crushing roller 912.
[0067] During this period, when the glass is fed into the installation cavity 93, the third motor 911 can be started, the output end of the third motor 911 drives the upper crushing roller 913 to rotate, and the transmission gear set 914 is used to synchronously drive the lower crushing roller 912, and the upper crushing roller 913 and the lower crushing roller 912 cooperate with each other to complete the glass crushing operation.
[0068] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0069] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A substrate whole plate engineering glass breaking system, characterized by: It comprises a main frame, a mounting frame is fixedly installed inside the main frame, a material guide mechanism is installed on the top of the mounting frame, a crushing mechanism is installed on the mounting frame on one side of the material guide mechanism, a transfer trough for receiving materials is arranged in the mounting frame, a guide opening is arranged on the top of the main frame, a material taking mechanism penetrating the guide opening is slidably installed on the top of the main frame, an extraction mechanism penetrating the guide opening is arranged on the top of the main frame, and the working end of the extraction mechanism extends into the main frame, a support platform is arranged in the main frame on one side of the mounting frame, and a mounting opening is arranged on the support platform, a flip assembly is arranged inside the mounting opening, and a placement assembly is arranged in the main frame on one side of the support platform; The material picking mechanism includes a material picking plate, a suction cup, a mounting plate, and a second telescopic cylinder; the extraction mechanism includes an adjusting component and an extraction component; the flipping component includes a supporting frame, a driving gear roller, an auxiliary gear roller, a first motor, and a side plate; the placing component includes an A-type placing frame and a docking component; a mounting plate is slidably mounted on the top of the main frame, a second telescopic cylinder is fixedly mounted on the top of the mounting plate, and an output end of the second telescopic cylinder extends into the main frame, a material picking plate is docked and mounted on the output end of the second telescopic cylinder, suction cups are docked and mounted on the four corners of the material picking plate, a first telescopic cylinder is fixedly mounted on one side of the top of the main frame, and the output end of the first telescopic cylinder is connected to the mounting plate, and an adjusting component is fixedly mounted on the other side of the top of the main frame A joint component, and the working end of the adjustment component passes through the guide port and extends into the main frame body, the bottom of the adjustment component is docked with an extraction component, a secondary gear roller is movably installed on the top of the support table, and the support frame is fixedly installed on the secondary gear roller, a driving gear roller is docked in the installation port, and the driving gear roller and the secondary gear roller are meshed with each other, a side plate is fixedly installed on one side of the top of the support table, and the side plate is used to support the support frame, a first motor is fixedly installed on the back of the support table, and the output end of the first motor is used to drive the driving gear roller, an A-type placement rack is arranged in the main frame body on one side of the support table, and the front and back sides of the A-type placement rack are fixedly installed with docking components, and the docking component and the extraction component are docked and matched with each other; The material guiding mechanism includes a guiding component and a pressing component; the crushing mechanism includes a crushing component and a mounting cavity. The top of the mounting frame is equipped with a guiding component, and the top of the guiding component is equipped with a pressing component that cooperates with each other. The mounting frame on one side of the pressing component is fixedly equipped with a mounting cavity, and the crushing component is assembled inside the mounting cavity.
2. The substrate whole plate engineering glass breaking system according to claim 1 is characterized by: The material picking mechanism also includes a first telescopic cylinder, a guide rod, and a first guide rail. A first guide rail slidably connected to a mounting plate is provided on the top of the main frame. Two groups of guide rods are installed through the mounting plate, and the bottom ends of the guide rods are fixedly installed and connected to the top of the material picking plate. A first telescopic cylinder is fixedly installed on one side of the top of the main frame, and an output end of the first telescopic cylinder is installed and connected to the mounting plate. The first telescopic cylinder drives the mounting plate to perform reciprocating motion on the main frame.
3. The substrate whole plate engineering glass breaking system according to claim 2 is characterized by: The adjusting component includes a third telescopic cylinder, a mounting seat 1, a hanging plate, a fourth telescopic cylinder, and a bottom plate. A third guide rail is arranged inside the guide port, and the hanging plate is slidably installed on the guide port through the third guide rail. A mounting seat 1 is fixedly installed on the top of the main frame, a third telescopic cylinder is fixedly installed on the inner side of the mounting seat 1, and an output end of the third telescopic cylinder is connected to the hanging plate, a bottom plate is fixedly installed on the bottom of the hanging plate, and a fourth telescopic cylinder is fixedly installed on the top of the bottom plate. The extraction component is assembled at the output end of the fourth telescopic cylinder and is driven to rise and fall by the fourth telescopic cylinder.
4. The substrate whole plate engineering glass breaking system according to claim 3 is characterized by: The extraction component includes a lifting frame, a lifting rod, a guide block, a second guide rail, a rotating handle, an opposing screw rod, a docking joint, a shifting block, and a spring. The output end of the fourth telescopic cylinder is docked with the lifting frame, and two groups of guide blocks are slidably installed at the bottom of the lifting frame through the second guide rail. Opposing screw rods that penetrate the guide blocks are docked in the lifting frame, and a rotating handle is fixedly installed at one end of the opposing screw rod. A lifting rod is fixedly installed at the bottom of the guide block, and a docking joint is fixedly installed at the bottom of the lifting rod, and a shifting block is mounted on the lifting rod above the docking joint, and a spring is mounted on the lifting rod between the shifting block and the docking joint, and the shifting block and the docking joint are connected to each other through the spring.
5. The substrate whole plate engineering glass breaking system according to claim 4 is characterized by: Engineering glass is stacked on the A-type placement rack, and the docking assembly includes a mounting shell, a clamping block, a docking sleeve, and two springs. The front and back of the A-type placement rack are fixedly mounted with docking sleeves, both sides of the docking sleeve are fixedly mounted with mounting shells, and the mounting shell and the docking sleeve are connected to each other. Two springs are fixedly mounted inside the mounting shell, and clamping blocks extending into the docking sleeve are docked at the two ends of the springs, and the clamping blocks cooperate with the docking head and the shifting block.
6. The substrate whole plate engineering glass breaking system according to claim 5 is characterized by: The guiding assembly includes a guiding roller, a roller seat, and a second motor. The mounting frame is fixedly mounted with the roller seat, and a plurality of guiding rollers are butt-mounted between the roller seats. The guiding rollers correspond to the feed port of the mounting cavity. The roller seat is equipped with a second motor, and the second motor is used to drive the guiding roller.
7. The substrate whole plate engineering glass breaking system according to claim 6 is characterized by: The pressing assembly includes a fixed frame, a roller frame, a material guide roller, and a fifth telescopic cylinder. Two groups of fixed frames are fixedly installed on the top of the roller seat, and two groups of fifth telescopic cylinders are fixedly installed on the top of the fixed frame. The output end of the fifth telescopic cylinder extends into the fixed frame, and the output end of the fifth telescopic cylinder is docked with a material guide roller. The material guide roller and the guide roller cooperate with each other to press the engineering glass.
8. The substrate whole plate engineering glass breaking system according to claim 7 is characterized by: The crushing mechanism also includes a dust removal component and a feed port. The dust removal component is fixedly installed on the top of the installation cavity, and the dust removal component is communicated with the installation cavity. A crushing port communicated with the installation cavity is provided on the installation frame. The crushing component is assembled in the installation cavity and the crushing port. A feed port is fixedly installed on the bottom of the crushing port, and the feed port is communicated with the installation cavity through the crushing port. The bottom end of the feed port corresponds to the port of the transfer trough, and the installation cavity discharges the crushed material into the transfer trough through the feed port.
9. The substrate whole plate engineering glass breaking system according to claim 8, characterized in that: The crushing assembly includes a third motor, a lower crushing roller, an upper crushing roller, and a transmission gear set. The crushing port is butt-jointed with the lower crushing roller, and the upper crushing roller is butt-jointed with the installation cavity. The upper crushing roller and the lower crushing roller cooperate with each other for crushing. The third motor is fixedly installed on one side of the installation cavity, and the output end of the third motor is installed and connected to the upper crushing roller. The other shaft end of the upper crushing roller is equipped with a transmission gear set that is transmission-connected to the lower crushing roller.
10. The substrate whole plate engineering glass breaking system according to claim 9, characterized in that: The dust removal assembly includes a dust removal fan and a dust suction chamber. A connected dust suction chamber is fixedly installed on the top of the installation chamber, and a dust removal fan is fixedly installed inside the dust suction chamber. The dust suction chamber discharges dust from the installation chamber through the dust removal fan.
Citation Information
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