Metal rust remover spraying device
Through the automatic clamping of the air pump and air cylinder and the up and down movement of the paint box driven by the motor, combined with the air pressure control and the synchronous rotation of the transmission mechanism, the problems of low manual painting efficiency and residual pollution of the spray head are solved, and automated, uniform and efficient spraying is achieved Effect.
Patent Information
- Application Number
- CN202411632963.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure CN119186896A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying devices, and in particular to a metal rust remover spraying device. Background Art
[0002] Metal rust remover is a special liquid mixture that can remove rust and dissolve metal oxides without corroding metal materials. For most metal products, their surfaces are easily oxidized by oxygen in the air and rusted by water vapor. In order to extend the service life of metal products, it is generally necessary to use a spraying device to remove rust from metal products.
[0003] Existing paint spraying devices generally use manual rust removal and paint spraying, which wastes a lot of manpower and material resources, increases the labor intensity of the staff, and reduces work efficiency. After the rust removal and paint spraying device is used, some paint will remain on the nozzle. If the nozzle is not treated, due to the high internal air pressure, the nozzle will continue to drip residual paint, polluting the environment.
[0004] In view of this, research and improvements are conducted on the existing problems, and a metal rust remover spraying device is provided to solve the problem of low work efficiency of manual rust removal and spraying in the prior art, as well as the problem that the paint remaining on the nozzle of the rust removal and spraying device in the prior art will pollute the environment after use. The purpose is to achieve the purpose of solving the problems and improving the practical value through this technology. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a metal rust remover spraying device is proposed. The present invention realizes automatic clamping of pipe fittings through an air pump and an air cylinder to adapt to pipe fittings of different lengths. The motor drives the screw rod to move the paint spray box up and down to achieve uniform paint spraying. The air pressure controls the exposure and hiding of the nozzle to prevent paint dripping pollution. The transmission mechanism synchronously rotates the carrier plate to ensure comprehensive paint spraying and improve the spraying effect.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a metal rust remover spraying device comprises a box body, an air pump is fixedly installed on the top of the box body, an air cylinder connected with the air pump is installed on the top of the inner side of the box body, a sliding rod is slidably connected inside the air cylinder, and a clamping mechanism is arranged at the bottom end of the sliding rod, the clamping mechanism comprises a shell, a guide rod is slidably connected inside the shell, the bottom end of the guide rod passing through the outside of the shell body is fixedly connected with a carrier plate, a screw rod is rotatably connected inside the box body, a motor is fixedly installed on the top of the screw rod, a paint spray box is threadedly connected to the outer wall of the screw rod, a sleeve is fixedly installed inside the paint spray box, a piston is slidably connected inside the sleeve, a moving rod is fixedly connected to one side of the piston, a slide rail is fixedly connected to one side of the paint spray box, a baffle is slidably connected to the outer wall of the slide rail, the outer wall of the moving rod is rotatably connected to the bottom of the baffle through a linkage rod, the outer wall of the paint spray box passes through a fixedly connected nozzle, and a nozzle is fixedly connected to one end of the nozzle.
[0007] Preferably, a limiting plate is slidably connected inside the shell, and the limiting plate is fixedly connected to the top of the guide rod.
[0008] Preferably, a buffer spring is arranged inside the shell, one end of the buffer spring is fixedly connected to the inner wall of the shell, and the other end of the buffer spring is fixedly connected to the top of the limiting plate.
[0009] Preferably, two groups of symmetrical return springs are arranged inside the slide rail, the bottom ends of the return springs are fixedly connected to the inner wall of the slide rail, and the top ends of the return springs are fixedly connected to the bottom end of the baffle.
[0010] Preferably: a transmission mechanism is provided on the outer wall of the bottom end of the screw rod, and the transmission mechanism includes a rotating wheel A, a driving wheel B and a belt. The rotating wheel A is fixedly sleeved on the outer wall of the motor, and the driving wheel B is fixedly sleeved on the outer wall of the guide rod. The rotating wheel A and the driving wheel B are connected by a belt transmission.
[0011] Preferably, a slide groove is provided on the inner wall of the box body, a slider is slidably connected to the inside of the slide groove, and one end of the slider away from the inner wall of the slide groove is fixedly connected to the paint spray box.
[0012] Preferably, a box door is hingedly connected to the front of the box body via a hinge, a transparent observation window is arranged on the front of the box door, and a handle is fixedly installed on the front of the box door.
[0013] The present invention has the following beneficial effects: In the present invention, the metal rust remover spraying device places the two ends of the pipe fittings to be painted between two carrier plates, starts the air pump on the box body, and a part of the gas generated by the air pump enters the air cylinder, driving the sliding rod to move downward, so that the sliding rod drives the carrier plate to move downward, thereby clamping the pipe fitting, which is suitable for pipe fittings of different lengths. At the same time, the motor is started to drive the screw rod to rotate, so that the screw rod drives the paint spraying box to reciprocate up and down, thereby realizing the paint spraying treatment of the pipe fitting. When spraying paint, another part of the gas generated by the air pump enters the interior of the paint spraying box through the nozzle, so that the gas pressurizes the interior of the paint spraying box, and the paint inside the paint spraying box The internal air pressure increases, causing the piston to move to the right, causing the moving rod to drive the linkage rod to move to the right, causing the linkage rod to drive the baffle to move downward during the movement. The baffle moves downward to allow the nozzle to leak out, making it easier to spray paint. When the painting is completed, the air pressure inside the paint spray box decreases, and the elastic potential energy of the return spring in the slide rail is used to drive the baffle to move in the opposite direction, causing the baffle to move upward to block the nozzle to prevent paint dripping and polluting the environment. When the screw rotates, it simultaneously drives the transmission mechanism to move, causing the transmission mechanism to drive the carrier plate to rotate synchronously, thereby facilitating uniform painting of the pipe fittings, avoiding the problem of incomplete painting, and improving the effect of painting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a metal rust remover spraying device proposed by the present invention; Figure 2 This is a schematic diagram of the overall cross-sectional structure of a metal rust remover spraying device proposed by the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of a box of a metal rust remover spraying device proposed by the present invention; Figure 4 This is a schematic diagram of the enlarged structure of part A of a metal rust remover spraying device proposed by the present invention.
[0015] Legend: 1. Box body; 2. Air pump; 3. Air cylinder; 4. Slide rod; 5. Shell; 6. Guide rod; 7. Carrier plate; 8. Buffer spring; 9. Screw rod; 10. Motor; 11. Paint spray box; 12. Sleeve; 13. Piston; 14. Moving rod; 15. Slide rail; 16. Baffle; 17. Return spring; 18. Linkage rod; 19. Spray pipe; 20. Spray head; 21. Rotating wheel A; 22. Driving wheel B; 23. Belt; 24. Slide groove; 25. Slider; 26. Box door. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] Reference Figure 1-4A metal rust remover spraying device comprises a box body 1, an air pump 2 is fixedly installed on the top of the box body 1, an air cylinder 3 connected to the air pump 2 is installed on the top of the box body 1, a slide rod 4 is slidably connected to the inside of the air cylinder 3, a clamping mechanism is arranged at the bottom end of the slide rod 4, the clamping mechanism comprises a shell 5, a guide rod 6 is slidably connected to the inside of the shell 5, a carrier plate 7 is fixedly connected to the bottom end of the guide rod 6 passing through the outside of the shell 5, a screw rod 9 is rotatably connected to the inside of the box body 1, a motor 10 is fixedly installed on the top of the screw rod 9, and a paint spray box 11 is threadedly connected to the outer wall of the screw rod 9, A sleeve 12 is fixedly installed inside the paint spray box 11, a piston 13 is slidably connected inside the sleeve 12, a moving rod 14 is fixedly connected to one side of the piston 13, a slide rail 15 is fixedly connected to one side of the paint spray box 11, a baffle 16 is slidably connected inside the slide rail 15, the outer wall of the moving rod 14 and the bottom of the baffle 16 are rotatably connected through a linkage rod 18, a nozzle 19 is fixedly connected to the outer wall of the paint spray box 11, and one end of the nozzle 19 is fixedly connected to a nozzle 20. First, the two ends of the pipe to be painted are placed between the two carrier plates 7, and then the box is started. 1, wherein a part of the gas generated by the air pump 2 enters the interior of the air cylinder 3, drives the slide bar 4 to move downward, so that the slide bar 4 drives the carrier plate 7 to move downward, thereby realizing the clamping of the pipe fitting, which is suitable for pipe fittings of different lengths. At the same time, the start motor 10 drives the screw rod 9 to rotate, so that the screw rod 9 drives the paint spraying box 11 to reciprocate up and down, thereby realizing the painting treatment of the pipe fitting. When spraying paint, another part of the gas generated by the air pump 2 enters the interior of the paint spraying box 11 through the nozzle 19, so that the gas pressurizes the interior of the paint spraying box 11, and the spray The air pressure inside the paint box 11 increases, causing the piston 13 to move rightward, and the piston 13 drives the moving rod 14 to move rightward synchronously, and the moving rod 14 drives the linkage rod 18 to move rightward, so that the linkage rod 18 drives the baffle 16 to move downward during the movement, and the baffle 16 moves downward to leak the nozzle 20 for painting. When the painting is completed, the air pressure inside the paint spray box 11 decreases, and the elastic potential energy of the return spring 17 in the slide rail 15 drives the baffle 16 to move in the opposite direction, so that the baffle 16 moves upward to block the nozzle 20 to prevent paint dripping and polluting the environment.
[0019] Specifically, a limit plate is slidably connected inside the shell 5 , and the limit plate is fixedly connected to the top of the guide rod 6 , so as to limit the guide rod 6 .
[0020] Specifically, a buffer spring 8 is provided inside the shell 5, one end of the buffer spring 8 is fixedly connected to the inner wall of the shell 5, and the other end of the buffer spring 8 is fixedly connected to the top of the limit plate. During the clamping process of the pipe fitting, the buffer spring 8 is used to provide a certain buffer, which can alleviate the damage of the pipe fitting caused by excessive clamping force.
[0021] Specifically, two groups of symmetrical return springs 17 are arranged inside the slide rail 15, the bottom end of the return spring 17 is fixedly connected to the inner wall of the slide rail 15, and the top end of the return spring 17 is fixedly connected to the bottom end of the baffle 16. The elastic potential energy of the return spring 17 in the slide rail 15 is used to drive the baffle 16 to move in the opposite direction, so that the baffle 16 moves upward to block the nozzle 20, thereby preventing paint dripping and polluting the environment.
[0022] Specifically, a transmission mechanism is provided on the outer wall of the bottom end of the screw rod 9, and the transmission mechanism includes a rotating wheel A21, a driving wheel B22 and a belt 23. The rotating wheel A21 is fixedly sleeved on the outer wall of the motor 10, and the driving wheel B22 is fixedly sleeved on the outer wall of the guide rod 6. The rotating wheel A21 and the driving wheel B22 are connected by a belt 23. When the screw rod 9 rotates, the transmission mechanism is synchronously driven to move, so that the transmission mechanism drives the carrier plate 7 to rotate synchronously, thereby facilitating uniform painting of the pipe fittings, avoiding the problem of incomplete painting, and improving the painting effect.
[0023] Specifically, a slide groove 24 is opened on the inner wall of the box body 1, and a slider 25 is slidably connected inside the slide groove 24. The end of the slider 25 away from the inner wall of the slide groove 24 is fixedly connected to the paint spray box 11. When the paint spray box 11 moves on the surface of the screw rod 9, the slider 25 moves inside the slide groove 24 to limit the paint spray box 11 and improve the stability of the movement of the paint spray box 11.
[0024] Specifically, the front of the box body 1 is hinged with a box door 26 through a hinge, and a transparent observation window is provided on the front of the box door 26. A handle is fixedly installed on the front of the box door 26. The transparent observation window allows workers to intuitively observe the status of the pipes during the painting process, and the handle allows workers to open or close the box door 26.
[0025] Working principle: first, place the two ends of the pipe fittings to be painted between the two carrier plates 7, and then start the air pump 2 on the box body 1, wherein a part of the gas generated by the air pump 2 enters the air cylinder 3, driving the slide rod 4 to move downward, so that the slide rod 4 drives the carrier plate 7 to move downward, thereby achieving the clamping of the pipe fitting, which is suitable for pipe fittings of different lengths. At the same time, start the motor 10 to drive the screw rod 9 to rotate, so that the screw rod 9 drives the paint spraying box 11 to reciprocate up and down, thereby achieving the painting of the pipe fitting. When spraying paint, another part of the gas generated by the air pump 2 enters the interior of the paint spraying box 11 through the nozzle 19, so that the gas pressurizes the interior of the paint spraying box 11, and the air pressure inside the paint spraying box 11 increases, causing the piston 13 to move to the right. , the piston 13 drives the moving rod 14 to move right synchronously, and the moving rod 14 drives the linkage rod 18 to move right, so that the linkage rod 18 drives the baffle 16 to move downward during the movement, and the baffle 16 moves downward to leak the nozzle 20 to carry out the painting work. When the painting is finished, the air pressure inside the paint spraying box 11 is reduced, and the elastic potential energy of the return spring 17 in the slide rail 15 is used to drive the baffle 16 to move in the opposite direction, so that the baffle 16 moves upward to block the nozzle 20 to prevent the paint from dripping and polluting the environment. When the screw rod 9 rotates, it drives the transmission mechanism to move synchronously, so that the transmission structure drives the carrier plate 7 to rotate synchronously, so as to facilitate the uniform painting of the pipe fittings, avoid the problem of incomplete painting, and improve the effect of painting.
[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A metal rust remover spraying device, comprising a housing (1), characterized in that: An air pump (2) is fixedly mounted on the top of the box (1), an air cylinder (3) connected to the air pump (2) is mounted on the top of the box (1), the air cylinder (3) is slidably connected to a slide rod (4) inside the air cylinder (3), the bottom end of the slide rod (4) is provided with a clamping mechanism, the clamping mechanism comprises a shell (5), the shell (5) is slidably connected to a guide rod (6), the bottom end of the guide rod (6) extending through the outside of the shell (5) is fixedly connected to a carrier plate (7), the box (1) is rotatably connected to a lead screw (9), the top of the lead screw (9) is fixedly mounted with a motor (10), the outer wall of the lead screw (9) is threadedly connected to a motor (11). A paint spray box (11) is connected, a sleeve (12) is fixedly installed inside the paint spray box (11), a piston (13) is slidably connected inside the sleeve (12), a moving rod (14) is fixedly connected to one side of the piston (13), a slide rail (15) is fixedly connected to one side of the paint spray box (11), a baffle (16) is slidably connected inside the slide rail (15), an outer wall of the moving rod (14) and a bottom of the baffle (16) are rotatably connected via a linkage rod (18), a nozzle (19) is fixedly connected to the outer wall of the paint spray box (11), and a nozzle (20) is fixedly connected to one end of the nozzle (19).
2. A metal rust remover spraying device according to claim 1, characterized in that: A limit plate is slidably connected to the interior of the housing (5), and the limit plate is fixedly connected to the top of the guide rod (6).
3. A metal rust remover spraying device according to claim 1, characterized in that: A buffer spring (8) is arranged inside the shell (5), one end of the buffer spring (8) is fixedly connected to the inner wall of the shell (5), and the other end of the buffer spring (8) is fixedly connected to the top of the limit plate.
4. A metal rust remover spraying device according to claim 1, characterized in that: Two groups of symmetrical return springs (17) are arranged inside the slide rail (15), the bottom ends of the return springs (17) are fixedly connected to the inner wall of the slide rail (15), and the top ends of the return springs (17) are fixedly connected to the bottom end of the baffle (16).
5. A metal rust remover spraying device according to claim 1, characterized in that: A transmission mechanism is provided on the outer wall of the bottom end of the screw rod (9), the transmission mechanism comprising a rotating wheel A (21), a driving wheel B (22) and a belt (23), the rotating wheel A (21) being fixedly sleeved on the outer wall of the motor (10), the driving wheel B (22) being fixedly sleeved on the outer wall of the guide rod (6), and the rotating wheel A (21) and the driving wheel B (22) being connected to each other by a belt (23).
6. A metal rust remover spraying device according to claim 1, characterized in that: The inner wall of the box body (1) is provided with a slide groove (24), the interior of the slide groove (24) is slidably connected with a slider (25), and one end of the slider (25) away from the inner wall of the slide groove (24) is fixedly connected to the paint spray box (11).
7. A metal rust remover spraying device according to claim 1, characterized in that: A box door (26) is hingedly connected to the front of the box body (1) via a hinge, a transparent observation window is provided on the front of the box door (26), and a handle is fixedly mounted on the front of the box door (26).
