A hydraulically controlled punching device for radial diffuser assembly
By using the lower die separator and stamping trimming part with a separable structure in the hydraulically controlled stamping device of the radial diffuser component, the problem of automatic trimming and machining continuity after stamping is solved, and high efficiency and continuousness are achieved machining and high-quality stamping.
Patent Information
- Application Number
- CN202411737670.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-29
AI Technical Summary
After the hydraulically controlled stamping device of existing radial diffuser components is difficult to automatically trim and punch, which is poor in processing continuity, which affects processing efficiency. Moreover, under the extrusion of the stamping die, the thickness of the steel plate is easily reduced, affecting stamping molding. Accuracy.
The lower die separator with a separable structure is adopted to realize stable stamping and single-use punching of the cover plate, and automatically move downward after the punching is completed, and the edge trimming work of the upper and lower edges of the punching are automatically carried out in conjunction with the stamping trimming part.
It improves the continuity and efficiency of cover plate processing, improves the quality and accuracy of stamping, avoids subsequent secondary trimming and grinding, and achieves continuous production.
Smart Images

Figure CN119187353B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping equipment, and in particular to a hydraulically controlled stamping device for a radial diffuser assembly. Background Art
[0002] Radial diffusers are widely used in fields such as drones. Diffusers are generated by centrifugal compressors and are devices that convert kinetic energy into static pressure energy. The components of radial diffusers involve a large number of components that need to be stamped, such as their cover plates. The radial diffuser cover plate is an annular stamping structure. After the steel plate is stamped, it is also necessary to perform punching and other processing operations in the middle. The current hydraulic control stamping device of radial diffuser components is widely used due to its advantages such as high processing efficiency. The current hydraulic control stamping device of radial diffuser components is subject to the limitations of the forming die. There are sharp burrs on the edges of the through holes produced by stamping, which is not convenient for automatic trimming of the punched holes after the steel plate is stamped. Subsequent grinding and trimming are required manually, and the processing continuity is poor, which affects the processing efficiency. At the same time, during the stamping process of the steel plate, the thickness of the steel plate is easily thinned by the extrusion tension under the extrusion of the stamping die, which is not convenient for automatic extrusion correction, affecting the stamping precision. At the same time, the outer edge of the radial diffuser cover plate after forming also requires cumbersome trimming work, which is not convenient for one-time trimming. Summary of the invention
[0003] The disclosed embodiment relates to a hydraulically controlled stamping device for a radial diffuser assembly, wherein a lower die separation member adopts a detachable structure to ensure stable stamping and one-time punching of a cover plate, and can automatically move downward away from the cover plate to facilitate trimming. The detachable structure ensures the continuity of cover plate processing and improves processing efficiency. The cover plate will not loosen during the process, and the stability of trimming and punching is improved, so as to solve the problem that the current stamping device for the radial diffuser assembly is not convenient for automatically trimming the punched holes after stamping the steel plate, and the processing continuity is poor.
[0004] In a first aspect of the present disclosure, a hydraulically controlled stamping device for a radial diffuser assembly is provided, comprising a hydraulic control unit, on which a blanking auxiliary part is installed; the blanking auxiliary part is used for punching holes; a heating forming part is installed on the hydraulic control unit; a lower die separation part is installed on the heating forming part; the lower die separation part is used to move downward and separate from the stamping workpiece; a stamping trimming unit is installed on the blanking auxiliary part; the stamping trimming unit is used to trim the workpiece during the downward stamping process; a pressing control unit is installed on the hydraulic control unit; a rotary extrusion part is installed on the hydraulic control unit; the rotary extrusion part is used to press down the end of the workpiece; the hydraulic control unit comprises: a detection mounting seat, a lifting hydraulic cylinder and a lower pressing plate, four lifting hydraulic cylinders are fixedly installed on the detection mounting seat; and a lower pressing plate is fixedly installed on the output shafts of the four lifting hydraulic cylinders.
[0005] In at least some embodiments, the punching auxiliary component includes: a secondary hydraulic cylinder, a lower pressure column, a limit block and a driving motor, the secondary hydraulic cylinder is fixedly mounted on the sliding mounting tube; the output shaft of the secondary hydraulic cylinder passes through the sliding mounting tube; a lower pressure column is slidably mounted in the sliding mounting tube, and four limit blocks are fixedly mounted on the lower pressure column; the four limit blocks are respectively slidably mounted in four sliding grooves provided inside the sliding mounting tube; the secondary hydraulic cylinder is used to drive punching; and a driving motor is fixedly mounted at the bottom of the lower pressure column.
[0006] In at least some embodiments, the hydraulic control unit further includes: an upper punch and a sliding mounting cylinder, wherein the upper punch is fixedly mounted on the bottom of the lower pressure plate; a sliding mounting cylinder is fixedly mounted on the lower pressure plate, and four sliding grooves are provided inside the sliding mounting cylinder.
[0007] In at least some embodiments, the heated formed part includes: a retracting sliding cylinder, a limiting groove, a molding lower die and an electric heating plate, wherein the retracting sliding cylinder is fixedly mounted on a detection mounting seat; a limiting groove is provided on the retracting sliding cylinder, and the limiting groove is an annular structure; a molding lower die is fixedly mounted on the top of the retracting sliding cylinder, and the molding lower die is fixedly mounted on the detection mounting seat; an electric heating plate is fixedly mounted inside the molding lower die; the electric heating plate is connected to an external power supply; the molding lower die is aligned with the upper punch; and the electric heating plate is used to heat the stamping workpiece.
[0008] In at least some embodiments, the lower mold separation part also includes: a plug pin, a lower mold separation spring and a connecting iron block. A circle of plug pins is slidably installed on the lower mold sliding cylinder, and the ends of a circle of plug pins are respectively conical structures; a circle of the plug pins are respectively plugged into the limit grooves; a circle of the plug pins are respectively fixedly installed with lower mold separation springs at the tails, and a circle of the lower mold separation springs are respectively connected to the inner side of the lower mold sliding cylinder; a circle of the plug pins are respectively fixedly embedded with connecting iron blocks at the tails; the lower mold sliding cylinder is used to move downward to release the workpiece from being blocked.
[0009] In at least some embodiments, the lower mold separation part includes: a lower mold sliding cylinder, a lifting electromagnet and a counterweight ring, the lower mold sliding cylinder is slidably installed on the retracting sliding cylinder; a lifting electromagnet is fixedly installed on the bottom of the lower mold sliding cylinder; a counterweight ring is fixedly sleeved on the lower mold sliding cylinder, and the counterweight ring is located inside the retracting sliding cylinder; the top of the lower mold sliding cylinder is flush with the top of the retracting sliding cylinder.
[0010] In at least some embodiments, the downward pressure control part includes: a downward pressure mounting frame, a downward pressure hydraulic cylinder, a downward pressure ring and a pressing column, the downward pressure mounting frame is fixedly mounted on the sliding mounting tube; two downward pressure hydraulic cylinders are fixedly mounted on the downward pressure mounting frame; a downward pressure ring is fixedly mounted on the output shafts of the two downward pressure hydraulic cylinders; a circle of pressing columns is fixedly mounted on the bottom of the downward pressure ring, and the bottom of the circle of pressing columns is an arc structure; a circle of pressing columns is slidably inserted into the lower pressure plate.
[0011] In at least some embodiments, the stamping and trimming part includes: a rotating seat, a control electromagnet, an expansion spring and a grinding sliding block, the rotating seat is rotatably installed at the bottom of the lower pressure column; the rotating seat is fixedly installed on the output shaft of the driving motor; the control electromagnet is fixedly sleeved on the bottom of the rotating seat; the control electromagnet is used to magnetically attract a circle of connecting iron blocks; a circle of expansion spring is sleeved inside the rotating seat; a circle of grinding sliding blocks is slidably installed on the rotating seat, and the upper and lower sides of the circle of grinding sliding blocks are both inclined structures; the upper and lower sides of the circle of grinding sliding blocks are respectively provided with frosted grinding coatings; the ends of a circle of the grinding sliding blocks are respectively connected to a circle of expansion springs; the grinding sliding blocks are used to grind the upper and lower edges of the punching holes of the workpiece.
[0012] In at least some embodiments, the rotary extrusion member further includes: an inclined guide groove, a circle of inclined guide grooves is formed on the downward pressing rotating ring, and a circle of inclined guide grooves respectively fits a circle of pressing column ends.
[0013] In at least some embodiments, the rotary extrusion part includes: a downward pressure rotating ring, a grinding ring and a downward pressure reset spring, the downward pressure rotating ring is slidably sleeved on the lower pressure plate; a grinding ring is fixedly installed on the bottom of the downward pressure rotating ring, and the bottom of the grinding ring is a concave arc structure; the bottom of the grinding ring is provided with a frosted grinding coating; a downward pressure reset spring is sleeved inside the downward pressure rotating ring, and one end of the downward pressure reset spring is fixedly installed on the top of the downward pressure rotating ring, and the other end of the downward pressure reset spring is fixedly installed on the inner side of the lower pressure plate; the inner side of the grinding ring is attached to the upper punch; the grinding ring is used to press the edge of the workpiece.
[0014] The present invention provides a hydraulically controlled stamping device for a radial diffuser assembly, which has the following beneficial effects:
[0015] The present invention adopts a lower die separation part, and its structure can be lifted and lowered, ensuring that the rotating seat can move down normally for punching and cutting, ensuring processing accuracy. At the same time, after the punching is completed, the lower die sliding cylinder can automatically move down under the control of the stamping trimming part. The stamping trimming part can automatically perform the trimming work of the upper and lower edges of the punching at one time after punching. This structure can ensure the processing efficiency of the cover plate, and at the same time the stamping forming quality is higher, and subsequent secondary trimming and grinding can be avoided, and continuous production can be achieved. The structure adopts the stamping trimming part to automatically control the lower die sliding cylinder to move up and reset, ensuring that punching is performed again later, which is more reasonable.
[0016] In addition, a rotary extrusion part can be used to press down the stamped outer edge of the cover plate, which can compensate for the thinning of the cover plate blank caused by the extrusion and stretching of the mold during punching, improve the stamping forming accuracy, and improve the processing accuracy of the cover plate. At the same time, this structure can automatically rotate during the pressing process, and the pressing pressure combined with the rotating friction can further improve the flatness of the stamped outer edge of the cover plate, and further play a role in trimming and chamfering. This structure can ensure the manufacturing accuracy of the cover plate.
[0017] In addition, the use of punching auxiliary parts can achieve two-level propulsion to assist the punching work, which can improve the processing efficiency of the cover plate workpiece. At the same time, when the punching auxiliary parts used in this structure are punching, the stamped cover plate is clamped between the upper punch and the forming lower die, which can ensure the stability of the punching. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0020] In the attached picture:
[0021] Figure 1 A schematic diagram showing the overall structure of the present application;
[0022] Figure 2 A schematic diagram showing the bottom structure of the present application;
[0023] Figure 3 A cross-sectional view showing the internal structure of the present application;
[0024] Figure 4 A schematic diagram showing the bottom structure of the upper punch of the present application is shown;
[0025] Figure 5 A schematic diagram showing the structure of the hydraulic control unit of the present application is shown;
[0026] Figure 6 A schematic diagram showing the overall structure of the blanking auxiliary component of the present application;
[0027] Figure 7 This application shows Figure 3 A magnified view of the structure of the middle B region;
[0028] Figure 8 A schematic diagram showing the structure of the stamping trimming portion of the present application is shown;
[0029] Fig. 9 A schematic diagram showing the structure of the heating molded part of the present application is shown;
[0030] Fig.10 This application shows Figure 3 A magnified view of the structure of the middle C region;
[0031] Fig.11 A schematic diagram showing the installation position of the stamping trimming part of the present application is shown;
[0032] Fig.12 A schematic diagram showing the overall structure of the pressure control unit of the present application;
[0033] Fig.13 This application shows Figure 3 A magnified view of the structure in region D.
[0034] List of reference numerals:
[0035] 1. Hydraulic control unit; 101. Detection mounting seat; 102. Lifting hydraulic cylinder; 103. Lower pressure plate; 1031. Upper punch; 104. Sliding mounting cylinder; 2. Blanking auxiliary parts; 201. Secondary hydraulic cylinder; 202. Lower pressure column; 2021. Limit block; 203. Driving motor; 3. Heating forming part; 301. Retracting sliding cylinder; 3011. Limiting groove; 3012. Forming lower mold; 302. Electric heating plate; 4. Lower mold separation part; 401. Lower mold sliding cylinder; 402. Lifting electromagnet ; 403, counterweight ring; 404, plug pin; 405, lower die separation spring; 406, connecting iron block; 5, stamping trimming part; 501, rotating seat; 502, control electromagnet; 503, expansion spring; 504, grinding sliding block; 6, downward pressure control part; 601, downward pressure mounting frame; 602, downward pressure hydraulic cylinder; 603, downward pressure ring; 604, pressing column; 7, rotary extrusion part; 701, downward pressure rotating ring; 702, grinding ring; 703, downward pressure reset spring; 704, inclined guide groove. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example 1: Please refer to Figures 1 to 13 :
[0038] The present invention proposes a hydraulically controlled stamping device for a radial diffuser assembly, comprising a hydraulic control unit 1, on which a blanking auxiliary part 2 is installed; the blanking auxiliary part 2 is used for punching holes; a heating forming part 3 is installed on the hydraulic control unit 1; a lower die separation part 4 is installed on the heating forming part 3; the lower die separation part 4 is used to move downward and separate from the stamping workpiece; a stamping trimming part 5 is installed on the blanking auxiliary part 2; the stamping trimming part 5 is used to trim the workpiece during the downward stamping process; a downward pressing control unit 6 is installed on the hydraulic control unit 1; a rotary extrusion part 7 is installed on the hydraulic control unit 1; the rotary extrusion part 7 is used to press down the end of the workpiece; the hydraulic control unit 1 comprises: a detection mounting seat 101, a lifting hydraulic cylinder 102 and a lower pressing plate 103, four lifting hydraulic cylinders 102 are fixedly installed on the detection mounting seat 101; the lower pressing plate 103 is fixedly installed on the output shafts of the four lifting hydraulic cylinders 102.
[0039] In the embodiment of the present disclosure, the hydraulic control unit 1 also includes: an upper punch 1031 and a sliding mounting cylinder 104, the upper punch 1031 is fixedly mounted on the bottom of the lower pressure plate 103; the sliding mounting cylinder 104 is fixedly mounted on the lower pressure plate 103, and four sliding grooves are arranged inside the sliding mounting cylinder 104; the blanking auxiliary part 2 includes: a secondary hydraulic cylinder 201, a lower pressure column 202, a limit block 2021 and a driving motor 203, the secondary hydraulic cylinder 201 is fixedly mounted on the sliding mounting cylinder 104; the output shaft of the secondary hydraulic cylinder 201 is passed through The sliding installation cylinder 104 is slidably installed with a lower pressure column 202 in the sliding installation cylinder 104, and four limit blocks 2021 are fixedly installed on the lower pressure column 202; the four limit blocks 2021 are respectively slidably installed in four slide grooves provided inside the sliding installation cylinder 104; the secondary hydraulic cylinder 201 is used to drive the punching; the driving motor 203 is fixedly installed at the bottom of the lower pressure column 202; the heated molded part 3 includes: a retracting sliding cylinder 301, a limit groove 3011, a molding lower mold 3012 and an electric heating plate 302, a retracting sliding cylinder 301 is fixedly mounted on the detection mounting seat 101; a limiting groove 3011 is provided on the retracting sliding cylinder 301, and the limiting groove 3011 is an annular structure; a forming lower die 3012 is fixedly mounted on the top of the retracting sliding cylinder 301, and the forming lower die 3012 is fixedly mounted on the detection mounting seat 101; an electric heating plate 302 is fixedly mounted inside the forming lower die 3012; the electric heating plate 302 is connected to an external power supply; the forming lower die 3012 is aligned with the upper punch 1031; the electric heating plate 302 is used to heat the stamping workpiece, and adopts The heated formed part 3 can cooperate with the hydraulic control unit 1 to use hydraulic rapid stamping to form the cover plate of the radial diffuser. At the same time, the punching auxiliary part 2 used in this structure can achieve two-level propulsion to assist the punching work, which can improve the processing efficiency of the cover plate workpiece. At the same time, the punching auxiliary part 2 used in this structure is clamped between the upper punch 1031 and the forming lower die 3012 when punching, which can ensure the punching stability. The structure adopts the electric heating plate 302 to increase the temperature, which can facilitate the stamping of the blank.
[0040] In the embodiment of the present disclosure, the lower mold separation member 4 includes: a lower mold sliding cylinder 401, an upward electromagnet 402 and a counterweight ring 403. The lower mold sliding cylinder 401 is slidably mounted on the retracting sliding cylinder 301; the upward electromagnet 402 is fixedly mounted on the bottom of the lower mold sliding cylinder 401; the counterweight ring 403 is fixedly sleeved on the lower mold sliding cylinder 401, and the counterweight ring 403 is located inside the retracting sliding cylinder 301; the top of the lower mold sliding cylinder 401 is connected to the retracting sliding cylinder 301 The top is flush; the lower mold separation member 4 also includes: a plug pin 404, a lower mold separation spring 405 and a connecting iron block 406. A circle of plug pins 404 are slidably installed on the lower mold sliding cylinder 401, and the ends of a circle of plug pins 404 are respectively conical structures; a circle of plug pins 404 are respectively plugged into the limit grooves 3011; the tails of a circle of plug pins 404 are respectively fixedly installed with lower mold separation springs 405, and a circle of lower mold separation springs 405 are respectively connected to the lower mold sliding cylinder 401. The inner side of the moving cylinder 401; the tail of a circle of plug pins 404 is respectively fixedly embedded with a connecting iron block 406; the lower mold sliding cylinder 401 is used to move down to remove the workpiece from being blocked; the stamping and trimming part 5 includes: a rotating seat 501, a control electromagnet 502, an expansion spring 503 and a grinding sliding block 504, the rotating seat 501 is rotatably installed at the bottom of the lower pressure column 202; the rotating seat 501 is fixedly installed on the output shaft of the driving motor 203; the control electromagnet 502 is fixedly sleeved on the bottom of the rotating seat 501; the control electromagnet 502 is used to magnetically attract a circle of connecting iron blocks 406; a circle of expansion springs 503 is sleeved inside the rotating seat 501; a circle of grinding sliding blocks 504 is slidably installed on the rotating seat 501, and the upper and lower sides of the circle of grinding sliding blocks 504 are inclined structures; the upper and lower sides of the circle of grinding sliding blocks 504 are respectively provided with frosted grinding coatings; the ends of the circle of grinding sliding blocks 504 are respectively connected with a circle of expansion springs 503;The grinding sliding block 504 is used to grind the upper and lower edges of the punching of the workpiece. The present structure adopts the lower die separation part 4, whose structure can be lifted and lowered. When it is necessary to punch the cover plate, it can be flush with the top of the retracting sliding cylinder 301, ensuring that the rotating seat 501 can move down normally for punching and ensure processing accuracy. At the same time, after the punching is completed, the lower die sliding cylinder 401 can be automatically moved down under the control of the stamping trimming part 5 to achieve separation from the bottom of the stamped cover plate. The stamping trimming part 5 set by the present structure can automatically perform the trimming work of the upper and lower edges of the punching at one time after punching. The present structure can ensure the processing efficiency of the cover plate, and at the same time, the stamping forming quality is higher, and subsequent secondary trimming and grinding can be avoided, and continuous production can be achieved. The trimming work of the present structure is fast and efficient. At the same time, the present structure adopts the stamping trimming part 5 to automatically control the lower die sliding cylinder 401 to move up and reset, ensuring that punching is performed again later, which is more reasonable, automated, and easy to operate. When the rotating seat 501 is controlled to move down, the rotating seat 501 squeezes the cover plate blank to be punched to punch holes. At this time, the rotating seat 501 continues to move downward, and when the control electromagnet 502 on the rotating seat 501 moves downward to the position of a circle of plug pins 404, the magnetic attraction force can magnetically attract the connecting iron block 406 inward, pulling the plug pin 404 to retract inward, releasing the limit of the plug limit groove 3011, and under the traction of the counterweight ring 403, the lower mold sliding cylinder 401 will slide downward at this time, which is convenient for the subsequent grinding and deburring of the lower edge of the cover plate punching hole, and the expansion spring 503 is also used to ensure that the grinding sliding block 504 elastically fits the cover plate punching hole. The electromagnet 502 is controlled to align with the lifting electromagnet 402 on the falling lower die slide cylinder 401 and magnetically position it. At this time, the lifting hydraulic cylinder 102 is controlled to drive the rotating seat 501 to rise, which can drive the lower die slide cylinder 401 to rise together to achieve reset driving work. This structure solves the limitations of traditional molds and uses the liftable lower die slide cylinder 401 to automatically control the lifting and lifting to remove the obstruction. At the same time, it does not affect punching and trimming, improves processing efficiency, and facilitates repeated punching and trimming work of this structure. ;
[0041] Embodiment 2, on the basis of embodiment 1, the pressing control unit 6 comprises: a pressing mounting frame 601, a pressing hydraulic cylinder 602, a pressing ring 603 and a pressing column 604, the pressing mounting frame 601 is fixedly mounted on the sliding mounting cylinder 104; two pressing hydraulic cylinders 602 are fixedly mounted on the pressing mounting frame 601; a pressing ring 603 is fixedly mounted on the output shaft of the two pressing hydraulic cylinders 602; a circle of pressing columns 604 is fixedly mounted on the bottom of the pressing ring 603, and the bottom of the circle of pressing columns 604 is an arc structure; a circle of pressing columns 604 is slidably plugged into the lower pressing plate 103; the rotary extrusion member 7 comprises: a lower The pressing rotating ring 701, the grinding ring 702 and the pressing return spring 703 are provided. The pressing rotating ring 701 is slidably sleeved on the lower pressing plate 103. The grinding ring 702 is fixedly installed at the bottom of the pressing rotating ring 701, and the bottom of the grinding ring 702 is a concave arc structure. The bottom of the grinding ring 702 is provided with a frosted grinding coating. The pressing rotating ring 701 is sleeved with a pressing return spring 703, and one end of the pressing return spring 703 is fixedly installed on the top of the pressing rotating ring 701, and the other end of the pressing return spring 703 is fixedly installed on the inner side of the lower pressing plate 103. The inner side of the grinding ring 702 is attached to the upper punch 1031. The grinding ring 70 2 is used to press the edge of the workpiece; the rotary extrusion piece 7 also includes: an inclined guide groove 704, a circle of inclined guide grooves 704 is set on the pressing rotating ring 701, and a circle of inclined guide grooves 704 are respectively attached to the end of a circle of pressing pillars 604. The rotary extrusion piece 7 can be used to press the outer edge of the stamping of the cover plate, which can compensate for the thickness reduction caused by the extrusion and stretching of the mold when the cover plate blank is punched, and can improve the stamping forming accuracy and the processing accuracy of the cover plate. At the same time, this structure can automatically rotate during the pressing process, and the pressing pressure is combined with the rotating friction to play the role of trimming and chamfering, thereby improving the manufacturing quality of the cover plate. Especially for the thicker radial diffuser cover plate, the processing quality of this structure can be guaranteed. The inclined guide groove 704 of the inclined surface can be squeezed by the pressing column 604, driving the downward pressing rotating ring 701 to rotate. At this time, the grinding ring 702 on the bottom arc surface will grind and trim the edge of the cover plate. At the same time, through the downward pressure, the outer ring of the stamped cover plate can be squeezed inward into the space between the upper punch 1031 and the forming lower die 3012 to compensate for the forming thickness of the cover plate at the bending part, especially the outer ring of the cover plate. This part is the stress-bending part obtained by stamping and bending. This structure can make the edge of the formed cover plate smooth and the stamping efficiency is high.
[0042] The working principle of this embodiment is as follows: first, the structure is welded on a workbench or placed on the ground, and the cover blank to be punched is placed on the forming lower die 3012. At this time, the electric heating plate 302 is turned on for heating, and the upper punch 1031 on the lower pressing plate 103 is driven downward by the lifting hydraulic cylinder 102 to realize the stamping of the cover. Then, the lower pressing column 202 is pushed downward by the secondary hydraulic cylinder 201, and the rotating seat 501 can be controlled to directly punch the middle part of the stamped cover and discharge it from the lower die sliding cylinder 401; when the rotating seat 501 is controlled to move downward, the rotating seat 501 squeezes the cover blank to be punched. As the rotating seat 501 continues to press down to achieve punching, the rotating seat 501 continues to move downward. When the control electromagnet 502 on the rotating seat 501 moves down to the position of a circle of plug pins 404, the magnetic attraction force can magnetically attract the connecting iron block 406 inward, pulling the plug pin 404 to retract inward, releasing the limit of the plug limit groove 3011, and under the traction of the counterweight ring 403, the lower mold sliding cylinder 401 will slide downward and separate from the bottom of the cover plate. At this time, as the rotating seat 501 continues to move downward, the driving motor 203 drives the rotating seat 501 to rotate, driving the grinding sliding block 504 to rotate. When a circle of punching is completed, the rotating seat 501 is driven by the motor 203. When the grinding slide block 504 is attached to the upper edge of the punching hole of the cover plate, grinding and deburring can be performed. As the rotating seat 501 continues to move downward, the inclined grinding slide block 504 is squeezed by the edge of the punching hole and will retract inward, compressing the expansion spring 503 until the grinding slide block 504 moves down to the lower edge of the punching hole of the cover plate. The upper side of the grinding slide block 504 will fit the lower edge of the punching hole of the cover plate to grind and deburr. The expansion spring 503 is also used to ensure that the grinding slide block 504 elastically fits the punching hole of the cover plate for grinding. As the rotating seat 501 of this structure continues to move downward, it will drive the control electromagnet 502 to align with the falling lower die slide. The lifting electromagnet 402 on the cylinder 401 is magnetically positioned, and at this time, the lifting hydraulic cylinder 102 is controlled to drive the rotating seat 501 to rise, which can drive the lower mold sliding cylinder 401 to rise together, until the plug pin 404 is inserted into the limit groove 3011 for positioning under the pressure of the lower mold separation spring 405. At this time, the rotating seat 501 continues to rise and is flush with the bottom of the upper punch 1031 for the next stamping. The method of magnetically controlling the electromagnet 502 by the lifting electromagnet 402 can provide a magnetic pulling force when moving up, and does not affect the control of the electromagnet 502 to continue to move up after the lifting electromagnet 402 is in place, thereby realizing automatic control;
[0043] After the upper punch 1031 is pressed down to stamp and form the cover plate, the stamped cover plate is heated by the electric heating plate 302 to soften it, and then driven by the downward hydraulic cylinder 602, the pressing column 604 is controlled to extrude the inclined guide groove 704, which is pressed and drives the grinding ring 702 on the downward pressing rotating ring 701 to fit the edge of the cover plate for pressing down. During the process, if there is a large thickness reduction problem at the bending part of the cover plate, the edge of the cover plate will be pressed between the upper punch 1031 and the forming lower die 3012 for compensation, so as to help improve the uniformity of the thickness of the cover plate after forming. At the same time, when the pressing column 604 presses down the inclined guide groove 704, the inclined guide groove 704 of the inclined surface can be squeezed by the pressing column 604, driving the downward pressing rotating ring 701 to rotate, and at this time, the grinding ring 702 on the arc surface of the bottom will grind and trim the edge of the cover plate to complete the stamping and forming of the radial diffuser cover plate.
[0044] In this article, there are a few points to note:
[0045] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0046] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0047] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A hydraulically controlled punching device for a radial diffuser assembly, comprising a hydraulic control unit (1), wherein a punching auxiliary component (2) is mounted on the hydraulic control unit (1); the characteristics are: The punching auxiliary component (2) is used for punching holes; a heating forming component (3) is installed on the hydraulic control unit (1); A lower die separation piece (4) is mounted on the heated molded piece (3); the lower die separation piece (4) is used to move downward to separate from the stamping workpiece; A stamping and trimming portion (5) is mounted on the blanking auxiliary component (2); the stamping and trimming portion (5) is used to trim the workpiece during the downward stamping process; A downward pressure control unit (6) is installed on the hydraulic control unit (1); a rotary extrusion member (7) is installed on the hydraulic control unit (1); the rotary extrusion member (7) is used to press down the end of a workpiece; The hydraulic control unit (1) comprises: a detection mounting seat (101), a lifting hydraulic cylinder (102) and a lower pressing plate (103); four lifting hydraulic cylinders (102) are fixedly mounted on the detection mounting seat (101); and the lower pressing plate (103) is fixedly mounted on the output shafts of the four lifting hydraulic cylinders (102); The hydraulic control unit (1) further comprises: an upper punch (1031) and a sliding mounting cylinder (104); the upper punch (1031) is fixedly mounted on the bottom of the lower pressing plate (103); the sliding mounting cylinder (104) is fixedly mounted on the lower pressing plate (103), and four sliding grooves are arranged inside the sliding mounting cylinder (104); The punching auxiliary component (2) comprises: a secondary hydraulic cylinder (201), a lower pressure column (202), a limit block (2021) and a driving motor (203); the secondary hydraulic cylinder (201) is fixedly mounted on the sliding mounting cylinder (104); the output shaft of the secondary hydraulic cylinder (201) passes through the sliding mounting cylinder (104); the lower pressure column (202) is slidably mounted in the sliding mounting cylinder (104), and four limit blocks (2021) are fixedly mounted on the lower pressure column (202); the four limit blocks (2021) are respectively slidably mounted in four slide grooves provided inside the sliding mounting cylinder (104); the secondary hydraulic cylinder (201) is used to drive punching; the driving motor (203) is fixedly mounted at the bottom of the lower pressure column (202); The heated molded part (3) comprises: a retractable sliding cylinder (301), a limiting groove (3011), a molding lower die (3012) and an electric heating plate (302); the retractable sliding cylinder (301) is fixedly mounted on the detection mounting seat (101); the limiting groove (3011) is provided on the retractable sliding cylinder (301), and the limiting groove (3011) is an annular structure; a molding lower die (3012) is fixedly mounted on the top of the retractable sliding cylinder (301), and the molding lower die (3012) is fixedly mounted on the detection mounting seat (101); an electric heating plate (302) is fixedly mounted inside the molding lower die (3012); the electric heating plate (302) is connected to an external power supply; the molding lower die (3012) is aligned with the upper punch (1031); the electric heating plate (302) is used to heat the stamping workpiece; The lower mold separation member (4) comprises: a lower mold sliding cylinder (401), a lifting electromagnet (402) and a counterweight ring (403); the lower mold sliding cylinder (401) is slidably mounted on the retracting sliding cylinder (301); a lifting electromagnet (402) is fixedly mounted on the bottom of the lower mold sliding cylinder (401); a counterweight ring (403) is fixedly sleeved on the lower mold sliding cylinder (401), and the counterweight ring (403) is located inside the retracting sliding cylinder (301); the top of the lower mold sliding cylinder (401) is flush with the top of the retracting sliding cylinder (301); The lower die separation member (4) further comprises: a plug pin (404), a lower die separation spring (405) and a connecting iron block (406); a circle of plug pins (404) is slidably mounted on the lower die sliding cylinder (401); the ends of the circle of plug pins (404) are respectively conical structures; a circle of the plug pins (404) are respectively plugged into the limiting grooves (3011); the tails of the circle of the plug pins (404) are respectively fixedly mounted with lower die separation springs (405), and the circle of the lower die separation springs (405) are respectively connected to the inner side of the lower die sliding cylinder (401); the tails of the circle of the plug pins (404) are respectively fixedly embedded with connecting iron blocks (406); the lower die sliding cylinder (401) is used to move downward to release the workpiece from being blocked; The stamping trimming part (5) comprises: a rotating seat (501), a control electromagnet (502), an expansion spring (503) and a grinding sliding block (504); the rotating seat (501) is rotatably mounted on the bottom of the lower pressure column (202); the rotating seat (501) is fixedly mounted on the output shaft of the driving motor (203); the control electromagnet (502) is fixedly sleeved on the bottom of the rotating seat (501); the control electromagnet (502) is used to magnetically attract a circle of connecting iron blocks (406) ; A circle of expansion spring (503) is sleeved inside the rotating seat (501); a circle of grinding sliding block (504) is slidably installed on the rotating seat (501), and the upper and lower sides of the circle of grinding sliding block (504) are both inclined structures; the upper and lower sides of the circle of grinding sliding block (504) are respectively provided with frosted grinding coatings; the ends of the circle of the grinding sliding block (504) are respectively connected to a circle of expansion spring (503); the grinding sliding block (504) is used to grind the upper and lower edges of the punching hole of the workpiece.
2. A radial diffuser assembly hydraulic control punching device according to claim 1, characterized in that: The downward pressure control part (6) comprises: a downward pressure mounting frame (601), a downward pressure hydraulic cylinder (602), a downward pressure ring (603) and a pressing column (604); the downward pressure mounting frame (601) is fixedly mounted on the sliding mounting tube (104); two downward pressure hydraulic cylinders (602) are fixedly mounted on the downward pressure mounting frame (601); a downward pressure ring (603) is fixedly mounted on the output shafts of the two downward pressure hydraulic cylinders (602); a circle of pressing columns (604) is fixedly mounted on the bottom of the downward pressure ring (603), and the bottom of the circle of pressing columns (604) are all arc-shaped structures; a circle of pressing columns (604) is slidably plugged into the downward pressure plate (103).
3. A radial diffuser assembly hydraulic control punching device according to claim 2, characterized in that: The rotary extrusion component (7) comprises: a downward pressing rotating ring (701), a grinding ring (702) and a downward pressing return spring (703); the downward pressing rotating ring (701) is slidably sleeved on the downward pressing plate (103); a grinding ring (702) is fixedly mounted on the bottom of the downward pressing rotating ring (701), and the bottom of the grinding ring (702) is an inwardly concave arc structure; a frosted grinding coating is provided on the bottom of the grinding ring (702); a downward pressing return spring (703) is sleeved inside the downward pressing rotating ring (701), and one end of the downward pressing return spring (703) is fixedly mounted on the top of the downward pressing rotating ring (701), and the other end of the downward pressing return spring (703) is fixedly mounted on the inner side of the downward pressing plate (103); the inner side of the grinding ring (702) is attached to the upper punch (1031); the grinding ring (702) is used to press the edge of the workpiece.
4. A radial diffuser assembly hydraulic control punching device according to claim 3, characterized in that: The rotary extrusion member (7) further comprises: an inclined guide groove (704); the downward pressing rotating ring (701) is provided with a circle of inclined guide grooves (704), and the circle of inclined guide grooves (704) are respectively fitted with the end of a circle of pressing columns (604).
Citation Information
Patent Citations
Deburring grinding cylinder for punch punching
CN110523840A
Automatic workpiece punching device
CN112658695A
Cited By
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