A cutting device for high carbon steel coils for textile machinery

By designing an automated cutting device, the problem of manual fixing of steel coils in the prior art is solved, automatic cutting and cooling and dust removal of steel coils are realized, and working efficiency and service life of the device are improved.

CN119187687BActive Publication Date: 2025-04-08苏州创镕新材料科技有限公司
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Patent Information

Application Number
CN202411698437.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-04-08
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

The existing cutting device for high-carbon steel coils for textile machinery requires manual fixation of one side of the steel coil, which is time-consuming and labor-intensive and has safety risks.

Method used

A cutting device including a feeding module, an anti-recovery module, a cutting module, a positioning module, a cooling and dust removal module, a steel coil pulling module and a cutting module is designed to realize automatic cutting of the steel coil through automated steps.

Benefits of technology

Automatic cutting of steel coils is realized, time-saving and labor-saving, improving work efficiency, and extending the service life of the device through cooling and dust removal modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a cutting device for high-carbon steel coils for textile machinery, which belongs to the technical field of steel coil cutting devices, and comprises a cutting table, a feeding module and an anti-recovery module are arranged in sequence from left to right at the upper left end of the cutting table, a cutting groove is reserved on the cutting table, a cutting module is arranged above the cutting groove, positioning modules are arranged on the left and right sides of the cutting groove, a cooling and dust removal module is arranged on the cutting module, steel coil pulling modules are arranged on the longitudinal sides of the cutting module, and a material unloading module is arranged at the upper right end of the cutting table. The present invention solves the problem that the existing high-carbon steel coil cutting device for textile machinery needs to manually fix the cut side of the steel coil to ensure the normal cutting and unloading of the steel coil during cutting, which is not only time-consuming and labor-intensive, but also has certain safety hazards.
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Description

Technical Field

[0001] The invention belongs to the technical field of steel coil cutting devices, and in particular relates to a high carbon steel coil cutting device for textile machinery. Background Art

[0002] With the development trend of high speed, high efficiency and high precision, the textile machinery industry has higher and higher requirements for key component materials. High carbon steel coils can be used to prepare textile machinery and equipment. High carbon steel coils have the advantages of wear resistance and high precision. The textile machinery prepared with high carbon steel coils has also been greatly improved in wear resistance and other properties. In the production process of high carbon steel coils, the wound steel coils need to be cut, and the steel coils are cut into specifications that meet the processing needs by the cutting device.

[0003] The existing cutting devices for high-carbon steel coils for textile machinery mostly require manual work to fix one side of the steel coil to ensure normal cutting and unloading of the steel coil, which is not only time-consuming and labor-intensive, but also poses certain safety hazards. Summary of the invention

[0004] The present invention provides a cutting device for high carbon steel coils for textile machinery, which aims to solve the problem that the existing cutting devices for high carbon steel coils for textile machinery need to manually fix one side of the steel coil to ensure normal cutting and unloading of the steel coil, which is not only time-consuming and labor-intensive, but also has certain safety hazards.

[0005] An embodiment of the present invention provides a cutting device for high-carbon steel coils for textile machinery, comprising a cutting table, a loading module and an anti-recovery module are arranged in sequence from left to right at the upper left end of the cutting table, a cutting groove is reserved on the cutting table, a cutting module is arranged above the cutting groove, positioning modules are arranged on the left and right sides of the cutting groove, a cooling and dust removal module is arranged on the cutting module, steel coil pulling modules are arranged on the longitudinal sides of the cutting module, and a unloading module is arranged at the upper right end of the cutting table.

[0006] Furthermore, the feeding module comprises an outer cover, a steel coil rack screwed to one side of the outer cover, and a linkage unit installed in the outer cover to pull the steel coil rack to rotate. The steel coil rack comprises a linkage rod screwed to the outer cover and a sleeve fixed to the head of the linkage rod. A plurality of winding racks are installed on the outer surface of the sleeve. The winding racks are arranged in a circle. The winding rack comprises a pair of side plates. A plurality of connecting columns are fixedly connected between the pair of side plates. A traction unit for pulling the winding racks away from each other is installed on the sleeve. A plurality of rotating rods are arranged at equal intervals, an elliptical ball is fixedly connected to the rotating rod, a plurality of connecting columns and a plurality of elliptical balls are arranged at intervals, the rotating rod is screwed to a pair of side plates, the elliptical ball is located between the pair of side plates, a rotating disk 1 is installed at one end of the rotating rod, a rotating disk 2 screwed to the winding frame is installed between the adjacent pair of rotating disks, the rotating disk 1 and the rotating disk 2 are engaged with each other through teeth, and a synchronous rotating unit for pulling the rotating rod to rotate together is installed between the rotating rods at the head end of the winding frame;

[0007] The synchronous rotating unit comprises a groove 1 reserved in a rotating rod near one side of the outer cover, a movable column is movably arranged in the groove 1, a joint is fixedly connected between a pair of adjacent movable columns, the joint adopts a universal joint, the head end of a rotating rod is fixedly connected to a rotating disk 3, the winding frame is fixedly connected to a bearing seat, the bearing seat is fixedly connected to a motor 1, the rotating part of the motor 1 is fixedly connected to a rotating disk 4, the rotating disks 3 and 4 are engaged with each other via teeth, and the rotating rod with the groove 1 is the rotating rod on the winding frame at the side of the outer cover;

[0008] The traction unit comprises an assembly cavity reserved in the sleeve and a plurality of grooves 2 reserved on the outer surface of the sleeve, a variable table movably arranged in the assembly cavity, a plurality of mirror-image movable bars 1 movably arranged on the connecting column, a pair of opposite movable bars are fixedly connected to the inner column, the movable bar 2 is screwed on the inner column, the variable table is screwed to the threaded column, a motor 2 is arranged in the linkage rod, the rotating part of the motor 2 is fixedly connected to one end of the threaded column, the variable table passes through the groove 2 and is movably connected to the groove 2, the area where the variable table passes through the groove 2 is screwed to the other end of the movable bar 2, and the other end of the movable bar 1 is screwed to the side wall of the sleeve;

[0009] When the reel is disassembled, the distance between the winding frame and the sleeve is shortened by the traction unit, so that the elliptical ball cancels the tightness of the reel, and then the synchronous rotating unit pulls the elliptical ball to move the reel along the head end of the rotating rod until it is separated from the winding frame.

[0010] Furthermore, the middle of the ellipsoidal sphere extends out of the side plate, and the ellipsoidal sphere is parallel to the outer wall surface of the sleeve.

[0011] Furthermore, a groove one in a pair of rotating rods adjacent to rotating disk three does not pass through the rotating rod, a groove one in a rotating rod not adjacent to rotating disk three passes through the rotating rod, a pair of mirror-image movable columns are movably arranged in the groove one passing through the rotating rod, a movable column is movably arranged in the groove one not passing through the rotating rod, a spiral beryllium copper wire one is fixedly connected between the pair of movable columns in one groove one, and the same spiral beryllium copper wire one is fixedly connected between a pair of movable columns adjacent to rotating disk three and the outer rotating rod respectively.

[0012] Furthermore, the linkage unit includes a motor three installed in the outer cover, the rotating part of the motor three is fixedly connected to the linkage disk one, the linkage rod is fixedly connected to the linkage disk two, the outer circumferential surfaces of the linkage disk one and the linkage disk two are both provided with tooth grooves, the linkage disk one and the linkage disk two are engaged with the chain via the tooth grooves, and the outer cover is also fixedly connected to a support which is rotationally connected to the linkage rod.

[0013] Furthermore, the anti-recovery module includes a roller one installed on the cutting table and a pair of mounting seats, both ends of the roller one are rotatably connected to the cutting table via a damping shaft, a slide is movably installed in the mounting seat, the upper wall surface of the slide and the upper wall surface inside the mounting seat are connected via two spiral beryllium copper wires, a roller two is installed between the pair of slides, and both ends of the roller two are rotatably connected to the slide via a damping shaft.

[0014] Furthermore, the cutting module comprises a mounting frame fixedly connected to the cutting table, an electric slide rail is fixedly connected to the mounting frame, an electric slider is movably mounted on the electric slide rail, a hydraulic rod is mounted on the electric slider, and a cutting machine is mounted on the movable end of the hydraulic rod;

[0015] The cooling and dust removal module includes a water spray hood slidably installed on both sides of the cutting machine hood and an upper plate fixedly connected to both sides of the cutting machine hood. The outer side of the bottom of the water spray hood is fixedly connected to the lower plate. A spiral beryllium copper wire three is fixedly connected between the upper plate and the lower plate. The water spray hood is a concave structure. A plurality of steel balls are embedded in the bottom of the water spray hood. A plurality of spray holes are evenly spaced on both sides of the water spray hood and the inner wall. The spray holes are connected to the water spray hood. The bottom of the outer side of the water spray hood is connected to hose one, hose one is connected to hose two, the other end of hose two is connected to a water pump, the other end of the water pump is connected to a connecting pipe, the other end of the connecting pipe is connected to a filter box, a filter is placed inside the filter box, and the filter box is located directly below the cutting groove.

[0016] Furthermore, the positioning module includes a mounting frame 2 fixedly connected to the cutting table, a pair of hydraulic rods 2 are fixedly connected to the mounting frame 2 in a mirror image, the movable ends of the hydraulic rods 2 extend to the inner side of the mounting frame 2 and are fixedly connected to the positioning plate, and a rubber pad is installed on the lower wall of the positioning plate.

[0017] Furthermore, the steel coil pulling module comprises a slide groove, which runs through the cutting groove horizontally, and the side wall of the slide groove is fixedly connected to the electric slide rail 2, the electric slide rail 2 is slidably mounted with the electric slider 2, and the electric slider 2 is fixedly connected to the finger cylinder.

[0018] Furthermore, the unloading module includes a robotic arm and a vacuum pump installed on the cutting table. A connecting pipe is fixedly connected to the robotic arm. The connecting pipe and the vacuum pump are connected via three hoses. The lower end of the connecting pipe is connected to a diverter hood. One side of the upper end of the diverter hood is connected to a solenoid valve. The lower end of the diverter hood is connected to a number of suction cups.

[0019] The beneficial effects of the present invention are:

[0020] 1. The present invention fastens the reel with the steel coil through the feeding module, then pulls the steel coil out from the feeding module, and clamps the steel coil through the anti-recovery module to prevent the steel coil from being pulled back to the reel after the steel coil is released. Then the positioning module performs compression and positioning on the steel coil to prevent the steel coil from moving during cutting and causing unqualified cutting, thereby ensuring the qualified rate of steel coil cutting. After the steel coil is compressed, the cutting module moves and cuts the steel coil. During the cutting of the steel coil, the cooling and dust removal module cools and removes dust, thereby improving the service life of the device and the environmental protection function. After the cutting is completed, the positioning module releases the steel coil, the steel coil pulling module pulls the cut steel coil backward, and the unloading module transfers the steel coil to the conveyor belt for transportation. After the transportation is completed, the steel coil pulling module pulls the uncut steel coil, and then cuts it after being compressed by the positioning module, thereby realizing automatic cutting of the steel coil, saving time and labor, and greatly improving work efficiency.

[0021] 2. Before cutting, the present invention places the reel with the steel coil on the side plate, and the motor 2 works. The rotating part of the motor 2 pulls the threaded column to rotate, and the threaded column pulls the variable platform to change in the assembly cavity, and then pulls the movable bar 2, the movable bar 2 pulls the inner column to change, the inner column pulls the movable bar 1 to change, the movable bar 1 pulls the side plate to approach or away from the sleeve, and then the side plate presses the inner wall surface of the reel, so that the reel is assembled on the side plate; when the side plates move away from each other, the movable column is pulled to change in the groove 1, and the movable column pulls the spiral beryllium copper wire to stretch it together; when releasing the steel coil, the linkage unit works, the linkage unit pulls the linkage rod to rotate, the linkage rod pulls the sleeve to change, the sleeve pulls the connecting column to change via the variable platform, and then pulls the reel to rotate, so that the steel coil is released from The reel is released to execute cutting; when the steel coil on the reel is cut, a new reel with a steel coil needs to be replaced. At this moment, motor two is activated to move the side plate toward the sleeve, thereby canceling the pressure on the reel. At this moment, motor one is working, and the rotating part of motor one pulls rotating disk four to rotate, rotating disk four pulls rotating disk three to rotate, rotating disk three pulls rotating rod to rotate, and the rotating rod rotates through the movable column traction joint, thereby making the rotating rod on the side plate on the side of the outer cover rotate together, and the rotating rod bites between rotating disk one and rotating disk two, thereby making all rotating rods rotate together, and the rotating rod pulls the elliptical ball to rotate, and the elliptical ball pushes the reel toward the side plate away from the outer cover through the obstruction between the elliptical ball and the inner surface of the reel, thereby achieving the purpose of self-disassembly of the reel.

[0022] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the main structure of an embodiment of the present invention;

[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of a loading module according to an embodiment of the present invention;

[0026] Figure 3 It is a schematic diagram of the assembly structure of the linkage unit and the steel coil rack according to an embodiment of the present invention;

[0027] Figure 4 This is a schematic diagram of the assembly structure of a steel coil stand and a synchronous rotating unit according to an embodiment of the present invention;

[0028] Figure 5This is a schematic diagram of the assembly structure of the sleeve and the traction unit according to an embodiment of the present invention;

[0029] Figure 6 It is a partial structural schematic diagram of a traction unit according to an embodiment of the present invention;

[0030] Figure 7 It is a schematic diagram of a partial cross-sectional structure of a synchronous rotating unit according to an embodiment of the present invention;

[0031] Figure 8 It is a schematic diagram of the side structure of a cutting module according to an embodiment of the present invention;

[0032] Fig. 9 It is a schematic diagram of the side structure of the positioning module according to an embodiment of the present invention;

[0033] Fig.10 This is a schematic structural diagram of a steel coil pulling module according to an embodiment of the present invention;

[0034] Fig.11 A schematic diagram of the nozzle distribution structure of an embodiment of the present invention;

[0035] Fig.12 For the embodiment of the present invention Figure 1 A schematic diagram of the structure at a is enlarged;

[0036] Fig.13 For the embodiment of the present invention Figure 8 A schematic diagram of the structure at point b is enlarged;

[0037] Fig.14 For the embodiment of the present invention Figure 1 The enlarged structural diagram at c;

[0038] Reference numerals: 1, cutting table; 2, feeding module; 3, anti-recycling module; 4, cutting groove; 5, cutting module; 6, cooling and dust removal module; 7, positioning module; 8, steel coil pulling module; 9, unloading module; 21, outer cover; 22, steel coil rack; 221, linkage rod; 222, sleeve; 23, linkage unit; 231, motor three; 232, linkage disk one; 233, linkage disk two; 234, chain; 235, support; 24, winding Winding frame; 241, side plate; 242, connecting column; 25, traction unit; 251, assembly cavity; 252, groove 2; 253, variable platform; 254, movable bar 1; 255, inner column; 256, movable bar 2; 257, threaded column; 258, motor 2; 26, rotating rod; 27, elliptical ball; 28, rotating disk 1; 29, rotating disk 2; 210, synchronous rotating unit; 2101, groove 1; 2102, movable column; 21 03, joint; 2104, rotating disk three; 2105, bearing seat; 2106, motor one; 2107, rotating disk four; 2108, spiral beryllium copper wire one; 31, roller one; 32, mounting seat; 33, slide; 34, roller two; 35, spiral beryllium copper wire two; 51, mounting frame one; 52, electric slide rail one; 53, electric slide block one; 54, hydraulic rod one; 55, cutting machine; 61, water spray cover; 62, upper plate; 63 , lower plate; 64, spiral beryllium copper wire three; 65, spray hole; 66, hose one; 67, hose two; 68, water pump; 69, connecting pipe; 610, filter box; 71, mounting frame two; 72, hydraulic rod two; 73, positioning plate; 81, slide groove; 82, electric slide rail two; 83, electric slider two; 84, finger cylinder; 91, mechanical arm; 92, connecting pipe; 93, diversion cover; 94, solenoid valve; 95, suction cup; 96, vacuum pump. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solution and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of specific embodiments of the present invention. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Reference Figure 1-Figure 14The embodiment of the present invention provides a cutting device for a high carbon steel coil for textile machinery, comprising a cutting table 1, a feeding module 2 and an anti-recovery module 3 are arranged in sequence from left to right at the upper left end of the cutting table 1, a cutting groove 4 is reserved on the cutting table 1, a cutting module 5 is arranged above the cutting groove 4, positioning modules 7 are arranged on the left and right sides of the cutting groove 4, a cooling and dust removal module 6 is arranged on the cutting module 5, steel coil pulling modules 8 are arranged on the longitudinal sides of the cutting module 5, and a unloading module 9 is arranged at the upper right end of the cutting table 1.

[0041] The reel with the steel coil is tightened through the feeding module 2, and then the steel coil is pulled out from the feeding module 2, and the steel coil is clamped through the anti-recovery module 3 to prevent the steel coil from being pulled back to the reel after the steel coil is released. Then the positioning module 7 performs compression and positioning on the steel coil to prevent the steel coil from moving during cutting and causing unqualified cutting, thereby ensuring the qualified rate of steel coil cutting. After the steel coil is compressed, the cutting module 5 moves the steel coil for cutting. During the cutting of the steel coil, the cooling and dust removal module 6 performs cooling and dust removal, thereby increasing the service life of the device and improving the environmental protection function. After the cutting is completed, the positioning module 7 releases the steel coil, and the steel coil pulling module 8 pulls the cut steel coil back, and the unloading module 9 transfers the steel coil to the conveyor belt for transportation. After the transportation is completed, the steel coil pulling module 8 pulls the uncut steel coil, and then cuts it after being compressed by the positioning module 7, thereby realizing automatic cutting of the steel coil, saving time and effort, and greatly improving work efficiency.

[0042] Reference Figure 2-Figure 7 The feeding module 2 comprises an outer cover 21, a steel coil rack 22 screwed to one side of the outer cover 21, and a linkage unit 23 installed in the outer cover 21 to pull the steel coil rack 22 to rotate. The steel coil rack 22 comprises a linkage rod 221 screwed to the outer cover 21 and a sleeve 222 fixed to the head of the linkage rod 221. A plurality of winding racks 24 are installed on the outer surface of the sleeve 222. The winding racks 24 are arranged in a circle. The winding racks 24 comprise a pair of side plates 241. A plurality of connecting columns 242 are fixedly connected between the pair of side plates 241. The rotating rods 26 are respectively screwed to the pair of side plates 241. A traction unit 25 is installed on the sleeve 222 to pull the winding racks 24 away from each other. The winding racks 24 are screwed to a plurality of rotating rods 26 arranged at equal intervals. A pair of side plates 241 are connected to rotating rods 26 arranged at equal intervals, and an elliptical ball 27 is fixedly connected to the rotating rods 26. The elliptical ball 27 is located between the pair of side plates 241. A plurality of connecting columns 242 and a plurality of elliptical balls 27 are arranged at intervals. A rotating disk 1 28 is installed at one end of the rotating rod 26. A plurality of teeth are reserved at equal intervals on the outer circumference of the rotating disk 1 28. A rotating disk 29 29 connected to the winding frame 24 is installed between the adjacent pair of rotating disks 1 28. A plurality of teeth are reserved at equal intervals on the outer circumference of the rotating disk 29. The rotating disk 1 28 and the rotating disk 2 29 are engaged with each other through the teeth. A synchronous rotating unit 210 for pulling the rotating rod 26 to rotate together is installed between the rotating rods 26 at the head end of the winding frame 24.

[0043] Reference Figure 4 , Figure 5 and Figure 7 The synchronous rotating unit 210 includes a groove 2101 reserved in a rotating rod 26 close to one side of the outer cover 21, a movable column 2102 is movably installed in the groove 2101, a joint 2103 is fixedly connected between a pair of adjacent movable columns 2102, and the joint 2103 adopts a universal joint. The head end of a rotating rod 26 is fixedly connected to a rotating disk 3 2104, and a plurality of teeth are reserved at even intervals on the outer circumference of the rotating disk 3 2104. A bearing seat 2105 is fixedly connected to the winding frame 24, and a motor 2106 is fixedly connected to the bearing seat 2105. The rotating part of the motor 2106 is fixedly connected to a rotating disk 4 2107, and a plurality of teeth are reserved at even intervals on the outer circumference of the rotating disk 4 2107. The rotating disk 3 2104 and the rotating disk 4 2107 are engaged with each other through the teeth, and the groove 2101 is provided. The rotating rod 26 of 01 is the rotating rod 26 on the winding frame 24 and located at the side of the outer cover 21. The groove 1 2101 in the pair of rotating rods 26 adjacent to the rotating disk 3 2104 does not pass through the rotating rod 26, and the groove 1 2101 in the rotating rod 26 not adjacent to the rotating disk 3 2104 passes through the rotating rod 26. A pair of mirror-image movable columns 2102 are movably arranged in the groove 1 2101 passing through the rotating rod 26. A movable column 2102 is movably arranged in the groove 1 2101 not passing through the rotating rod 26. A spiral beryllium copper wire 1 2108 is fixedly connected between the pair of movable columns 2102 in one groove 1 2101. The same spiral beryllium copper wire 1 2108 is fixedly connected between the pair of movable columns 2102 adjacent to the rotating disk 3 2104 and the outer rotating rod 26 respectively.

[0044] The support seat 2105 is equipped with an energy storage box via a tensioning screw, and the energy storage box supplies energy to the motor 1 2106;

[0045] Reference Figure 4-Figure 6 The traction unit 25 comprises an assembly cavity 251 reserved in the sleeve 222 and a plurality of grooves 252 reserved on the outer surface of the sleeve 222, a variable platform 253 is movably arranged in the assembly cavity 251, a plurality of mirror-image movable bars 254 are movably arranged on the connecting column 242, an inner column 255 is fixedly connected between a pair of opposite movable bars 254, and the movable bars 256 are screwed on the inner column 255, a threaded column 257 is screwed in the variable platform 253, a motor 258 is arranged in the linkage rod 221, a rotating part of the motor 258 is fixedly connected to one end of the threaded column 257, the variable platform 253 passes through the groove 252 and is movably connected to the groove 252, the variable platform 253 passes through the area of ​​the groove 252 and is screwed to the other end of the movable bar 256, and the other end of the movable bar 254 is screwed to the side wall of the sleeve 222;

[0046] Before cutting, the staff puts the reel with the steel coil on the side plate 241, and the motor 258 works. The rotating part of the motor 258 pulls the threaded column 257 to rotate, and the threaded column 257 pulls the variable platform 253 to change in the assembly cavity 251, and then pulls the movable bar 256, the movable bar 256 pulls the inner column 255 to change, the inner column 255 pulls the movable bar 1 254 to change, and the movable bar 1 254 pulls the side plate 241 to approach or away from the sleeve 222, and then the side plate 241 presses the inner wall surface of the reel, so that the reel is assembled on the side plate 241;

[0047] When the side plates 241 move away from each other, the movable column 2102 is pulled to move in the groove 1 2101, and the movable column 2102 pulls the spiral beryllium copper wire 1 2108 and stretches it;

[0048] When releasing the steel coil, the linkage unit 23 works, the linkage unit 23 pulls the linkage rod 221 to rotate, the linkage rod 221 pulls the sleeve 222 to change, the sleeve 222 pulls the connecting column 242 to change through the changing platform 253, and then pulls the reel to rotate, releasing the steel coil from the reel for cutting;

[0049] After the steel coil on the reel is cut, a new reel with a steel coil needs to be replaced. At this time, the motor 258 is activated to move the side plate 241 toward the sleeve 222, thereby canceling the compression of the reel. At this time, the motor 1 2106 is working, and the rotating part of the motor 1 2106 pulls the rotating disk 4 2107 to rotate, and the rotating disk 4 2107 pulls the rotating disk 3 2104 to rotate, and the rotating disk 3 2104 pulls the rotating rod 26 to rotate. The rotating rod 26 is rotated via the movable column 2 The traction joint 2103 of 102 rotates, and then the rotating rod 26 on the side of the outer cover 21 on the side plate 241 rotates together, and the rotating rod 26 is engaged between the rotating disk 1 28 and the rotating disk 2 29, and then all the rotating rods 26 rotate together, and the rotating rod 26 pulls the elliptical ball 27 to rotate, and the elliptical ball 27 is blocked by the inner surface of the reel, and the reel is pushed toward the side plate 241 away from the outer cover 21, thereby achieving the purpose of self-disassembly of the reel.

[0050] Reference Figure 4 The linkage unit 23 includes a motor 3 231 installed in the outer cover 21, the rotating part of the motor 3 231 is fixedly connected to the linkage disk 1 232, the linkage rod 221 is fixedly connected to the linkage disk 2 233, the outer circumferences of the linkage disk 1 232 and the linkage disk 2 233 are both reserved with teeth, the linkage disk 1 232 and the linkage disk 2 233 bite the chain 234 through the teeth, and the outer cover 21 is also fixedly connected to the support 235 that is screwed to the linkage rod 221;

[0051] Reference Figure 3-Figure 6The rotating part of the motor three 231 pulls the linkage disk one 232 to rotate, the linkage disk one 232 pulls the linkage disk two 233 to rotate via the chain 234, the linkage disk two 233 pulls the linkage rod 221 to rotate, and the support 235 assists the outer cover 21 to stop the linkage rod 221.

[0052] The middle of the ellipsoid 27 extends out of the side plate 241, and the ellipsoid 27 is parallel to the outer wall surface of the sleeve 222;

[0053] When the reel is placed on the side plate 241 via the ellipsoidal ball 27, it can be in contact with the outer peripheral wall of the ellipsoidal ball 27, so that the reel can be pushed out of the side plate 241 when the ellipsoidal ball 27 rotates, which is convenient for replacing a new reel with a steel coil, and is very convenient to use.

[0054] Reference Figure 1 and Fig.12 The anti-recycling module 3 includes a roller 31 and a pair of mounting seats 32 mounted on the cutting table 1. Both ends of the roller 31 are rotatably connected to the cutting table 1 via a damping shaft. A slide 33 is movably mounted in the mounting seat 32. The upper wall of the slide 33 and the upper wall inside the mounting seat 32 are connected via a spiral beryllium copper wire 35. A roller 34 is mounted between the pair of slides 33. Both ends of the roller 34 are rotatably connected to the slide 33 via a damping shaft.

[0055] The steel coil carried by the reel on the feeding module 2 is pulled out and passed between roller one 31 and roller two 34. Under the deformation force of the spiral beryllium copper wire two 35, roller two 34 and roller one 31 clamp the steel coil. At the same time, through the installation of the damping shaft, the steel coil can be pulled to the right, but it cannot be pulled to the left, ensuring that the steel coil cannot be pulled out after the positioning module 7 releases the steel coil, ensuring the subsequent continuous cutting.

[0056] Reference Figure 1 and Figure 8 The cutting module 5 includes a mounting frame 51 fixedly connected to the cutting table 1, an electric slide rail 52 fixedly connected to the mounting frame 51, an electric slider 53 movably mounted on the electric slide rail 52, a hydraulic rod 54 mounted on the electric slider 53, and a cutting machine 55 mounted on the movable end of the hydraulic rod 54.

[0057] When cutting is required, the cutting machine 55 is activated, and the hydraulic rod 54 is extended, so that the cutting machine 55 is lowered to the cutting position, and the electric slider 53 moves on the electric slide rail 52, and then moves with the cutting machine 55, so as to realize the cutting of the steel coil.

[0058] Reference Figure 1 , Figure 8 , Fig.11 and Fig.13The cooling and dust removal module 6 includes a water spray hood 61 slidably installed on both sides of the inner cover of the cutting machine 55 and an upper plate 62 fixedly connected to both sides of the cover of the cutting machine 55. The outer side of the bottom of the water spray hood 61 is fixedly connected to the lower plate 63, and a spiral beryllium copper wire 3 64 is fixedly connected between the upper plate 62 and the lower plate 63. The water spray hood 61 is a concave structure, and a plurality of steel balls are embedded in the bottom of the water spray hood 61. A plurality of spray holes 65 are reserved at equal intervals on both sides and the inner wall of the water spray hood 61. The spray holes 65 are connected to the water spray hood 61. The bottom of the outer side of the water spray hood 61 is connected to a hose 1 66, and the hose 1 66 is connected to a hose 2 67. The other end of the hose 2 67 is connected to a water pump 68, and the other end of the water pump 68 is connected to a connecting pipe 69. The other end of the connecting pipe 69 is connected to a filter box 610. A filter screen is placed inside the filter box 610, and the filter box 610 is directly below the cutting groove 4.

[0059] When cutting the steel coil, the steel balls at the bottom of the water spray hood 61 first contact the upper wall of the steel coil. As the cutting machine 55 continues to move downward, the water spray hood 61 moves toward the cover of the cutting machine 55, and the spiral beryllium copper wire three 64 shortens. The water pump 68 pumps the water in the filter box 610 into the water spray hood 61. The water in the water spray hood 61 is sprayed out through the spray hole 65, which wets the waste generated by the cutting and cools the cutting and cutting machine 55, thereby ensuring the service life of the cutting machine 55. The waste falls into the filter box 610 along with the water, and the water filtered by the filter box 610 can be used again, thereby realizing the recycling of water resources and saving processing costs. After the cutting is completed, the hydraulic rod 1 54 contracts, and the spiral beryllium copper wire three 64 pulls the water spray hood 61 to reset.

[0060] Reference Figure 1 and Fig. 9 The positioning module 7 includes a mounting frame 71 fixedly connected to the cutting table 1, and a pair of hydraulic rods 72 are fixedly connected to the mounting frame 71 in a mirror-like manner. The movable ends of the hydraulic rods 72 extend to the inner side of the mounting frame 71 and are fixedly connected to the positioning plate 73, and a rubber pad is installed on the lower wall surface of the positioning plate 73.

[0061] Through the extension of the hydraulic rod 2 72, the rubber pad on the positioning plate 73 presses the steel coil to ensure that the steel coil does not move during cutting, thereby ensuring accurate cutting of the steel coil. After the cutting is completed, the hydraulic rod 2 72 contracts to release the steel coil.

[0062] Reference Figure 1 and Fig.10 The steel coil pulling module 8 comprises a slide groove 81, which runs through the cutting groove 4 horizontally. An electric slide rail 82 is fixedly connected to the side wall of the slide groove 81. An electric slider 83 is slidably mounted on the electric slide rail 82. A finger cylinder 84 is fixedly connected to the electric slider 83.

[0063] When it is necessary to cut the steel coil, the electric slider 83 moves on the electric slide rail 82, and the electric slider 83 moves to the left with the finger cylinder 84. When the finger cylinder 84 moves to the end of the steel coil, the finger cylinder 84 clamps the steel coil, and the electric slider 83 resets the finger cylinder 84, and then pulls the steel coil to the cutting position. After the steel coil is in place, the positioning module 7 clamps the steel coil and then cuts it. After the cutting is completed, the positioning module 7 releases the steel coil, and the electric slider 83 continues to move backward with the finger cylinder 84, and moves the cut steel coil to the unloading module 9 for transfer.

[0064] Reference Figure 1 and Fig.14 The unloading module 9 includes a robot arm 91 and a vacuum pump 96 mounted on the cutting table 1. A connecting pipe 92 is fixedly connected to the robot arm 91. The connecting pipe 92 and the vacuum pump 96 are connected via a hose. The lower end of the connecting pipe 92 is connected to a diverter hood 93. One side of the upper end of the diverter hood 93 is connected to a solenoid valve 94. The lower end of the diverter hood 93 is connected to a plurality of suction cups 95.

[0065] When unloading, the robot arm 91 moves with the diverter hood 93 below to the top of the steel coil and makes the suction cup 95 fit the upper wall of the steel coil. The vacuum pump 96 evacuates the suction cup 95 and then firmly sucks the steel coil. Then the robot arm 91 transfers the sucked steel coil to the top of the conveyor belt. The solenoid valve 94 opens to make the suction cup 95 and the outside pressure constant. The steel coil falls onto the conveyor belt under its gravity, and the conveyor belt transfers the steel coil to the next process.

[0066] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cutting device for high carbon steel coils for textile machinery, a feeding module and an anti-recovery module are arranged in sequence from left to right on the upper left end of the cutting table, a cutting groove is reserved on the cutting table, a cutting module is arranged above the cutting groove, positioning modules are arranged on the left and right sides of the cutting groove, a cooling and dust removal module is arranged on the cutting module, steel coil pulling modules are arranged on the longitudinal sides of the cutting module, and a feeding module is arranged on the upper right end of the cutting table; The feeding module comprises an outer cover, a steel coil rack screwed on one side of the outer cover, and a linkage unit installed in the outer cover to pull the steel coil rack to rotate, the steel coil rack comprises a linkage rod screwed with the outer cover and a sleeve fixedly connected to the head of the linkage rod, a plurality of winding racks are installed on the outer surface of the sleeve, the winding racks are arranged in a circle, the winding rack comprises a pair of side plates, a plurality of connecting columns are fixedly connected between the pair of side plates, a traction unit of the traction winding rack which is away from each other is installed on the sleeve, a plurality of rotating rods arranged at equal intervals are screwed on the winding rack, an elliptical ball is fixedly connected to the rotating rod, a plurality of connecting columns and a plurality of elliptical balls are arranged in an interval manner, the rotating rod is screwed with a pair of side plates, the elliptical ball is located between the pair of side plates, a rotating disk 1 is installed at one end of the rotating rod, a rotating disk 2 screwed on the winding rack is installed between the adjacent pair of rotating disks, the rotating disk 1 and the rotating disk 2 are engaged with each other through teeth, and a synchronous rotating unit for pulling the rotating rod to rotate together is installed between the rotating rods at the head end of the winding rack; The synchronous rotating unit includes a groove 1 reserved in a rotating rod close to one side of the outer cover, a movable column is movably installed in the groove 1, a joint is fixedly connected between a pair of adjacent movable columns, and the joint adopts a universal joint, the head end of a rotating rod is fixedly connected to a rotating disk 3, the winding frame is fixedly connected to a bearing seat, the bearing seat is fixedly connected to a motor 1, the rotating part of the motor 1 is fixedly connected to a rotating disk 4, the rotating disks 3 and 4 are engaged with each other through teeth, and the rotating rod with the groove 1 is the rotating rod on the winding frame at the side of the outer cover.

2. A cutting device for a high carbon steel coil for textile machinery according to claim 1, characterized in that: The traction unit comprises an assembly cavity reserved in the sleeve and a plurality of grooves 2 reserved on the outer surface of the sleeve, a variable table movably arranged in the assembly cavity, a plurality of mirror-image movable bars 1 movably arranged on the connecting column, a pair of opposite movable bars are fixedly connected to the inner column, the movable bar 2 is screwed on the inner column, the variable table is screwed to the threaded column, a motor 2 is arranged in the linkage rod, the rotating part of the motor 2 is fixedly connected to one end of the threaded column, the variable table passes through the groove 2 and is movably connected to the groove 2, the area where the variable table passes through the groove 2 is screwed to the other end of the movable bar 2, and the other end of the movable bar 1 is screwed to the side wall of the sleeve; When the reel is disassembled, the distance between the winding frame and the sleeve is shortened by the traction unit, so that the elliptical ball cancels the tightness of the reel, and then the synchronous rotating unit pulls the elliptical ball to move the reel along the head end of the rotating rod until it is separated from the winding frame.

3. A cutting device for a high carbon steel coil for textile machinery according to claim 2, characterized in that: The middle of the ellipsoidal sphere extends out of the side plate, and the ellipsoidal sphere is parallel to the outer wall surface of the sleeve.

4. A cutting device for a high carbon steel coil for textile machinery according to claim 2, characterized in that: A groove 1 in a pair of rotating rods adjacent to rotating disk 3 does not pass through the rotating rod, a groove 1 in the rotating rod not adjacent to rotating disk 3 passes through the rotating rod, a pair of mirror-image movable columns are movably arranged in the groove 1 passing through the rotating rod, a movable column is movably arranged in the groove 1 that does not pass through the rotating rod, a spiral beryllium copper wire 1 is fixedly connected between the pair of movable columns in the same groove 1, and the same spiral beryllium copper wire 1 is fixedly connected between a pair of movable columns adjacent to rotating disk 3 and the outer rotating rods.

5. A cutting device for a high carbon steel coil for textile machinery according to claim 2, characterized in that: The linkage unit includes a motor three installed in an outer cover, the rotating part of the motor three is fixedly connected to the linkage disk one, and the linkage rod is fixedly connected to the linkage disk two. Threads are reserved on the outer circumferences of the linkage disk one and the linkage disk two, and the linkage disk one and the linkage disk two bite the chain through the threads. The outer cover is also fixedly connected to a support that is rotated with the linkage rod.

6. A cutting device for a high carbon steel coil for textile machinery according to claim 1, characterized in that: The anti-recovery module includes a roller 1 installed on the cutting table and a pair of mounting seats. The two ends of the roller 1 are rotatably connected to the cutting table via a damping shaft. A slide is movably installed in the mounting seat. The upper wall surface of the slide and the upper wall surface inside the mounting seat are connected via two spiral beryllium copper wires. A roller 2 is installed between the pair of slides, and the two ends of the roller 2 are rotatably connected to the slide via the damping shaft.

7. A cutting device for a high carbon steel coil for textile machinery according to claim 6, characterized in that: The cutting module comprises a mounting frame fixedly connected to the cutting table, the mounting frame is fixedly connected to an electric slide rail, an electric slider is movably mounted on the electric slide rail, a hydraulic rod is mounted on the electric slider, and a cutting machine is mounted on the movable end of the hydraulic rod; The cooling and dust removal module includes a water spray hood slidably installed on both sides of the cutting machine hood and an upper plate fixedly connected to both sides of the cutting machine hood. The outer side of the bottom of the water spray hood is fixedly connected to the lower plate. A spiral beryllium copper wire three is fixedly connected between the upper plate and the lower plate. The water spray hood is a concave structure. A plurality of steel balls are embedded in the bottom of the water spray hood. A plurality of spray holes are evenly spaced on both sides of the water spray hood and the inner wall. The spray holes are connected to the water spray hood. The bottom of the outer side of the water spray hood is connected to hose one, hose one is connected to hose two, the other end of hose two is connected to a water pump, the other end of the water pump is connected to a connecting pipe, the other end of the connecting pipe is connected to a filter box, a filter is placed inside the filter box, and the filter box is located directly below the cutting groove.

8. A cutting device for a high carbon steel coil for textile machinery according to claim 1, characterized in that: The positioning module comprises a mounting frame 2 fixedly connected to the cutting table, a pair of hydraulic rods 2 are fixedly connected to the mounting frame 2 in a mirror image, the movable ends of the hydraulic rods 2 extend to the inner side of the mounting frame 2 and are fixedly connected to the positioning plate, and a rubber pad is installed on the lower wall of the positioning plate.

9. A cutting device for a high carbon steel coil for textile machinery according to claim 1, characterized in that: The steel coil pulling module comprises a slide groove, which runs through the cutting groove horizontally. An electric slide rail 2 is fixedly connected to the side wall of the slide groove. An electric slider 2 is slidably arranged on the electric slide rail 2, and a finger cylinder is fixedly connected to the electric slider 2.

10. A cutting device for a high carbon steel coil for textile machinery according to claim 1, characterized in that: The unloading module includes a robotic arm and a vacuum pump installed on the cutting table. A connecting pipe is fixedly connected to the robotic arm. The connecting pipe and the vacuum pump are connected through a hose. The lower end of the connecting pipe is connected to a diverter hood. One side of the upper end of the diverter hood is connected to a solenoid valve. The lower end of the diverter hood is connected to a number of suction cups.

Citation Information

Patent Citations

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