Cutting-off device and method for production of pipe rack supports and hangers
By combining transmission, scraping, auxiliary support and support mechanism in the cutting device, the deformation of the pipe corridor support hanger and the problem of debris adhered to the cutting knife is solved, stable cutting and efficient cleaning are achieved, and the cutting quality is improved .
Patent Information
- Application Number
- CN202411324589.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cutting device cannot effectively support the inner wall of the hollow pipe of the pipe corridor support hanger, causing the pipe to deform during cutting, and the cutting knife is prone to adhere to metal debris that affect the cutting effect.
A cutting device including a transmission mechanism, a scraping mechanism, an auxiliary support mechanism, a clamping mechanism and a support mechanism are designed. The pipe is cut through the transmission mechanism and the scraping mechanism is used to clean the metal debris on the cutting knife. The auxiliary support mechanism supports the inner wall of the pipeline and the support mechanism avoids deformation of the pipeline.
The stable support for the pipe during cutting is achieved, deformation is avoided, and the cutting blade is kept sharp through the scraping mechanism, improving the cutting quality.
Smart Images

Figure CN119188349A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cutting of pipe gallery supports and hangers, and in particular to a cutting device and method for producing pipe gallery supports and hangers. Background Art
[0002] Pipeline support hangers are an important part of the pipeline system, used to support and fix pipelines to ensure the stability and safety of pipelines. Pipeline support hangers are usually mainly composed of multiple hollow pipes. During the production and processing of pipe gallery support hangers, some hollow pipes often need to be cut into a small section to reach a specific length to meet the structural design requirements.
[0003] However, since most of the hollow pipes of the pipe gallery supports and hangers have thin walls, the cutter of the existing cutting device can usually only fix and limit the outer sides of the hollow pipe when cutting the hollow pipe, and cannot support the inner wall of the hollow pipe from the inside of the hollow pipe, so that the upper part of the hollow pipe is easily deformed due to the pressure of the cutter. Although the hollow pipe can be cut, the quality of the subsequent pipe gallery supports and hangers is affected. At the same time, metal debris will be generated in the process of the cutter cutting the pipe body. The metal debris will adhere to the blade of the cutter or both sides of the cutter, causing the cutter to become less sharp, thereby affecting the cutting effect. To this end, we propose a cutting device and method for the production of pipe gallery supports and hangers. Summary of the invention
[0004] The object of the present invention is to provide a cutting device and method for the production of pipe gallery supports and hangers, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cutting device for the production of pipe gallery supports and hangers, comprising a base, a fixed plate 1 is fixedly connected to the upper end of the base, a cutter is rotatably provided on one side wall of the fixed plate 1 through a transmission mechanism, a scraping mechanism is provided between the cutter and the fixed plate 1, a fixed concave plate 1 is fixedly inserted into the side wall of the fixed plate 1 near the rear edge, a fixed concave plate 2 is fixedly connected to the upper end of the base near one end of the fixed concave plate 1, a tube body is jointly fitted on the inner side surfaces of the fixed concave plate 1 and the fixed concave plate 2, an auxiliary support mechanism is provided between the fixed concave plate 1 and the fixed concave plate 2, a clamping mechanism is provided between the tube body and the base, and a supporting mechanism is also provided between the tube body and the base.
[0006] Preferably, the transmission mechanism includes a first motor and a rotating column, the first motor is fixedly connected to the side wall of the fixed plate, the output shaft end of the first motor is fixedly connected to a disk, the rotating column is rotatably connected to the front lower corner of the side wall of the fixed plate, the end of the rotating column away from the fixed plate is fixedly connected to a rotating rod, the disk is fixedly connected to a cylinder at an eccentric point of a side wall away from the first motor, the cutter is fixedly connected to the outer wall of the rotating rod away from the rotating column, the side wall of the rotating rod is provided with a notch, and the cylinder and the notch are slidably fitted together.
[0007] Preferably, the scraping mechanism includes a second fixing plate, which is fixedly connected to the side wall of the first fixing plate near the upper edge, and the lower surface of the second fixing plate is symmetrically fixedly connected with fixing columns, the bottom ends of the two fixing columns are fixedly connected with connecting plates, and the upper surfaces of the two connecting plates are fixedly connected with arc-shaped rubber scrapers, and the two arc-shaped rubber scrapers are respectively fitted with the two side walls of the cutter.
[0008] Preferably, the auxiliary support mechanism includes two rectangular grooves, the two rectangular grooves are symmetrically opened at the upper end of the base, the bottoms of the two rectangular grooves are each provided with a cylindrical groove, the interiors of the two cylindrical grooves are slidably fitted with a sliding column 1, the tops of the two sliding columns 1 are fixedly connected with a sliding block 1, the bottom ends of the two sliding blocks 1 are respectively fixedly connected with a spring 1 between the bottom ends of the two rectangular grooves, the two springs 1 are respectively slidably mounted on the outer walls of the two sliding columns 1, and the two sliding blocks 1 are both fitted between the fixed concave plate 1 and the fixed concave plate 2.
[0009] Preferably, the clamping mechanism includes two fixed blocks 1, the two fixed blocks 1 are symmetrically fixedly connected to the upper end of the base, the corresponding walls of the two fixed blocks 1 are fixedly connected with an electric push rod 1, the extended shaft ends of the two electric push rods 1 are fixedly connected with clamping blocks, and the corresponding walls of the two clamping blocks are respectively fitted with the front and rear ends of the tube body.
[0010] Preferably, the supporting mechanism includes a fixing plate three, the fixing plate three is fixedly connected to the upper end of the base, the fixing plate three is fixedly connected to the wall surface of the fixing plate one corresponding to the fixing plate one, the extended shaft end of the fixing plate two is fixedly connected to a sliding block two, the upper and lower ends of the sliding block two are respectively fitted with the inner top and bottom ends of the tube body, the side wall of the fixing block two away from the fixing plate two is fixedly connected to the fixing block two, the top of the fixing block two is fixedly installed with a distance sensor, the front and rear ends of the fixing block two are fixedly connected to the fixing block three, and the upper parts of the two fixing blocks three are elastically connected by an elastic component A concave frame is connected, and a second motor is fixedly installed on the inner side of the two concave frames. The output shaft ends of the two second motors are fixedly connected to a rotating column 2. The two rotating columns 2 are respectively movable and penetrate the two concave frames. The corresponding ends of the two rotating columns 2 are commonly fixedly connected to a U-shaped plate, and one side wall of the U-shaped plate is in contact with a side wall of the fixed block 2. The top of the U-shaped plate is in contact with the inner top of the tube body. The gap width between the U-shaped plate and the sliding block 2 is equal to the gap width between the fixed concave plate 1 and the fixed concave plate 2. A pushing mechanism is provided between the U-shaped plate and the sliding block 2.
[0011] Preferably, the elastic component includes a sliding column 2, which is slidably inserted into the inner wall of the fixed block 3, the top of the sliding column 2 is fixedly connected to the lower end of the concave frame, and a spring 2 is slidingly sleeved on the outer wall of the sliding column 2, and the spring 2 is fixedly connected between the concave frame and the fixed block 3.
[0012] Preferably, the pushing mechanism includes an electric push rod three, which is fixedly connected to the bottom of the sliding block two, and the telescopic shaft end of the electric push rod three is fixedly connected to a push plate, and the upper edge of the push plate away from the electric push rod three is in contact with the bottom of the U-shaped plate, and the lower end of the push plate is in contact with the inner bottom end of the tube body.
[0013] Preferably, the present invention further discloses a cutting method for producing pipe gallery support and hanger brackets, comprising the following steps:
[0014] S1: First, place the tube body inside the fixed concave plate 1 and the fixed concave plate 2, and fix the tube body by a clamping mechanism;
[0015] S2: Subsequently, the cutting knife is driven by the transmission mechanism to cut the tube body, and during the cutting process, a supporting mechanism and an auxiliary supporting mechanism are provided to assist the cutting knife to cut the tube body stably without deformation;
[0016] S3: Subsequently, the distance sensor recognizes that the cutter has cut off the upper part of the tube body, and the second electric push rod is started and the supporting mechanism is pulled out from the inside of the tube body to avoid obstructing the movement path of the cutter;
[0017] S4: Finally, the scraping mechanism can be used to scrape away the metal debris attached to the surface of the cutter to avoid affecting the subsequent cutting effect.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. In the technical solution, when a small section of the hollow pipe of the pipe gallery support and hanger is cut off, not only can the hollow pipe be fixed and limited on the outside of the hollow pipe, but the inner wall of the hollow pipe can also be supported from the inside of the hollow pipe by a supporting mechanism, so as to avoid deformation of the thin-walled hollow pipe due to the pressure of the cutter when the cutter cuts into the upper part, thereby avoiding affecting the quality of the subsequent pipe gallery support and hanger.
[0020] 2. In the present technical solution, when the cutter cuts the hollow pipe, a scraping mechanism is provided so that the metal debris adhering to the blade surface of the cutter can be automatically cleaned off to avoid affecting the cutting quality of the hollow pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the position relationship of the transmission mechanism of the present invention;
[0023] Figure 3 It is a schematic diagram of the position relationship of the scraping mechanism of the present invention;
[0024] Figure 4 It is a schematic diagram of the positional relationship between the fixed concave plate 1 and the fixed concave plate 2 of the present invention;
[0025] Figure 5 It is a schematic cross-sectional view of the base of the present invention;
[0026] Figure 6 It is a cross-sectional schematic diagram of a fixing plate of the present invention;
[0027] Figure 7 For the present invention Figure 6 A schematic diagram of the structure enlargement in the middle;
[0028] Figure 8 It is a schematic diagram of the position relationship between the sliding block 2 and the push plate of the present invention;
[0029] Fig. 9 For the present invention Figure 8 A magnified schematic diagram of the structure at B in the middle;
[0030] Fig.10 It is a schematic diagram of the position relationship of the clamping mechanism of the present invention.
[0031] In the attached drawings, the parts represented by the reference numerals are as follows: 1. base; 2. fixed plate 1; 3. first motor; 4. disc; 5. rotating column 1; 6. rotating rod; 7. cylinder; 8. cutter; 9. fixed plate 2; 10. fixed column; 11. connecting plate; 12. arc-shaped rubber scraper; 13. fixed block 1; 14. electric push rod 1; 15. clamping block; 16. tube; 17. fixed concave plate 1; 18. fixed concave plate 2; 19. rectangular Groove; 20, cylindrical groove; 21, spring one; 22, sliding column one; 23, sliding block one; 24, fixed plate three; 25, electric push rod two; 26, sliding block two; 27, fixed block two; 28, distance sensor; 29, electric push rod three; 30, push plate; 31, fixed block three; 32, sliding column two; 33, spring two; 34, concave frame; 35, second motor; 36, rotating column two; 37, U-shaped plate; 38, notch. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example 1: Please refer to Figure 1-Figure 10 The figure shows a cutting device for the production of pipe gallery supports and hangers, comprising a base 1, a fixed plate 2 being fixedly connected to the upper end of the base 1, a cutter 8 being arranged on one side wall of the fixed plate 2 through a transmission mechanism, a scraping mechanism being arranged between the cutter 8 and the fixed plate 2, a fixed concave plate 17 being fixedly inserted into the side wall of the fixed plate 2 near the rear edge, a fixed concave plate 2 18 being fixedly connected to one end of the upper end of the base 1 near the fixed concave plate 17, a pipe body 16 being jointly attached to the inner side surfaces of the fixed concave plate 17 and the fixed concave plate 2 18, an auxiliary supporting mechanism being arranged between the fixed concave plate 17 and the fixed concave plate 2 18, a clamping mechanism being arranged between the pipe body 16 and the base 1, and a supporting mechanism being arranged between the pipe body 16 and the base 1.
[0034] The transmission mechanism includes a first motor 3 and a rotating column 5. The first motor 3 is fixedly connected to the side wall of the fixed plate 2. The output shaft end of the first motor 3 is fixedly connected to a disk 4. The rotating column 5 is rotatably connected to the front lower corner of the side wall of the fixed plate 2. The end of the rotating column 5 away from the fixed plate 2 is fixedly connected to a rotating rod 6. The disk 4 is fixedly connected to an eccentric part of a side wall away from the first motor 3 with a cylinder 7. The cutter 8 is fixedly connected to the outer wall of the rotating rod 6 away from the rotating column 5. A notch 38 is provided on the side wall of the rotating rod 6, and the cylinder 7 and the notch 38 are slidably fitted.
[0035] The auxiliary support mechanism includes two rectangular grooves 19, and the two rectangular grooves 19 are symmetrically opened at the upper end of the base 1. The bottom of the two rectangular grooves 19 is provided with a cylindrical groove 20. The inside of the two cylindrical grooves 20 is slidably fitted with a sliding column 22. The top of the two sliding columns 22 is fixedly connected with a sliding block 23. The bottom ends of the two sliding blocks 23 are respectively fixedly connected to the bottoms of the two rectangular grooves 19 with a spring 21. The two springs 21 are respectively slidably sleeved on the outer walls of the two sliding columns 22. The two sliding blocks 23 are both fitted between the fixed concave plate 17 and the fixed concave plate 28.
[0036] The clamping mechanism includes two fixed blocks 13, which are symmetrically fixedly connected to the upper end of the base 1, and the corresponding walls of the two fixed blocks 13 are fixedly connected with electric push rods 14. The extended shaft ends of the two electric push rods 14 are fixedly connected with clamping blocks 15, and the corresponding walls of the two clamping blocks 15 are respectively in contact with the front and rear ends of the tube body 16.
[0037] The supporting mechanism includes a fixed plate 3 24, which is fixedly connected to the upper end of the base 1, and the fixed plate 3 24 is fixedly connected to the wall surface of the fixed plate 1 2 corresponding to the fixed plate 1, and the extended shaft end of the electric push rod 25 is fixedly connected to the sliding block 26, and the upper and lower ends of the sliding block 26 are respectively fitted with the internal top and bottom ends of the tube body 16, and the side wall of the sliding block 26 away from the electric push rod 25 is fixedly connected to the fixed block 27, and the top of the fixed block 27 is fixedly installed with a distance sensor 28, and the front and rear ends of the sliding block 26 are fixedly connected to the fixed block 3 31, and the upper parts of the two fixed blocks 31 are elastically connected to the concave frame through elastic components. 34, a second motor 35 is fixedly installed on the inner side of the two concave frames 34, and the output shaft ends of the two second motors 35 are fixedly connected with a rotating column 2 36. The two rotating columns 2 36 are respectively movable and penetrate the two concave frames 34, and the corresponding ends of the two rotating columns 2 36 are commonly fixedly connected with a U-shaped plate 37, and one side wall of the U-shaped plate 37 is in contact with a side wall of the fixed block 27, and the top of the U-shaped plate 37 is in contact with the inner top of the tube body 16. The gap width between the U-shaped plate 37 and the sliding block 26 is equal to the gap width between the fixed concave plate 1 17 and the fixed concave plate 2 18, and a pushing mechanism is provided between the U-shaped plate 37 and the sliding block 26.
[0038] The elastic component includes a sliding column 32, which slides and penetrates the inner wall of the fixed block 31, and the top of the sliding column 32 is fixedly connected to the lower end of the concave frame 34. A spring 33 is slidingly sleeved on the outer wall of the sliding column 32, and the spring 33 is fixedly connected between the concave frame 34 and the fixed block 31.
[0039] The pushing mechanism includes an electric push rod 3 29, which is fixedly connected to the bottom of the sliding block 26. The telescopic shaft end of the electric push rod 3 29 is fixedly connected to a push plate 30. The upper edge of the push plate 30 away from the electric push rod 3 29 is in contact with the bottom of the U-shaped plate 37, and the lower end of the push plate 30 is in contact with the inner bottom end of the tube body 16.
[0040] In this embodiment, the tube body 16 to be cut is placed inside the fixed concave plate 17 and the fixed concave plate 2 18, and then the two electric push rods 14 are started, and the two electric push rods 14 can drive the clamping blocks 15 connected to them to move toward the tube body 16 until the two clamping blocks 15 contact the tube body 16, thereby fixing the tube body 16. Then the first motor 3 is started, and the first motor 3 can drive the disc 4 to rotate, and the disc 4 drives the eccentrically arranged cylinder 7 thereon to perform circular motion with the center of the disc 4 as the axis, and the cylinder 7 drives the rotating rod 6 to reciprocate up and down by sliding inside the notch 38 with the connection between the rotating column 1 5 and the rotating rod 6 as the axis.
[0041] When the rotating rod 6 drives the cutter 8 to rotate downward, the rotating rod 6 drives the cutter 8 to approach the tube body 16 and contact the upper surface of the tube body 16. At this time, the cutter 8 will contact the top of one of the sliding blocks 23. As the cutter 8 continues to rotate downward, the cutter 8 pushes the sliding block 23 to move downward and compresses the corresponding spring 21. The sliding block 23 will drive the corresponding sliding column 22 to slide downward in the corresponding cylindrical groove 20, and the continued downward rotation of the cutter 8 will always push the sliding block 23 downward, so that the sliding block 23 will finally enter the corresponding rectangular groove 19. As the cutter 8 continues to rotate downward, it will push another sliding block 23 downward. The other sliding block 23 will also squeeze the corresponding spring 21 and drive the corresponding sliding column 22 to slide downward in the corresponding cylindrical groove 20, and the other sliding block 23 will also enter the corresponding rectangular groove 19. It should be noted that, under the action of the two sliding blocks 23, the two sides of the cut portion of the tube body 16 can be supported, thereby improving the stability of the position of the cut portion of the tube body 16 when the tube body 16 is cut.
[0042] At the same time, when the cutter 8 cuts along the upper surface of the tube body 16, the sliding block 26 and the U-shaped plate 37 are respectively supported on the top of the tube body 16, so that when the cutter 8 cuts into the upper part of the tube body 16, the thin-walled tube body 16 is prevented from being deformed. When the cutter 8 continues to rotate downward to cut into the middle part of the tube body 16, the cutter 8 will approach the distance sensor 28, and the distance sensor 28 can identify the cutter 8 (the distance sensor 28 is electrically connected to the electric push rod 3 29), thereby starting the electric push rod 3 29, and the electric The push rod 3 29 will drive the push plate 30 to start moving in the direction close to the sliding block 26, and the end of the push plate 30 will leave the bottom of the U-shaped plate 37. At this time, the two springs 2 33 that were originally in an extended state will drive the corresponding concave frames 34 to move vertically downward through the elastic contraction force. The two concave frames 34 drive the two sliding columns 2 32 to slide downward in the two fixed blocks 3 31 respectively, and the two concave frames 34 can drive the U-shaped plate 37 to move downward, and the top end of the U-shaped plate 37 can leave the inner top end of the tube body 16. At the same time, the two concave frames 34 can drive the second motors 35 connected to them to move downward synchronously. At the same time, the two second motors 35 are started, and the two second motors 35 can drive the rotating columns 2 36 connected to them to rotate synchronously clockwise, and the two rotating columns 2 36 drive the U-shaped plate 37 to rotate clockwise, so that the U-shaped plate 37 rotates smoothly until the U-shaped plate 37 rotates ninety degrees clockwise. At this time, the electric push rod 2 25 is started, and the electric push rod 2 25 can drive the sliding block 2 26, the electric push rod 3 29, the push plate 30, the two fixed blocks 31 and the U-shaped plate 37 to move outward inside the tube body 16 and finally move out of the tube body 16 to avoid affecting the subsequent rotation trajectory of the cutter 8.
[0043] Finally, the downward rotation of the cutter 8 can completely cut off the tube 16, and then the cutter 8 will rotate upward to reset due to the continued rotation of the disc 4 and the cylinder 7, and then the first motor 3 will be powered off, so that the cutter 8 will no longer reciprocate, and then the staff can take away the small section of the tube 16 cut out. Under the action of the spring 1 21, the two sliding blocks 1 23 will also move up and reset, so as to support the cut-off parts on both sides of the next tube 16. Then, the electric push rod 3 29 is started, so that the electric push rod 3 29 drives the push plate 30 to move toward the U-shaped plate 37, so that the end of the push plate 30 squeezes the U-shaped plate 37, and the U-shaped plate 37 will continue to move up and stretch the spring 2 33, and the upper end of the U-shaped plate 37 will be flush with the upper end of the sliding block 2 26.
[0044] Example 2: Please refer to Figure 1-Figure 3The present embodiment further explains the first embodiment, the scraping mechanism includes a fixing plate 2 9, the fixing plate 2 9 is fixedly connected to the side wall of the fixing plate 2 near the upper edge, the lower surface of the fixing plate 2 9 is symmetrically fixedly connected with fixing columns 10, the bottom ends of the two fixing columns 10 are fixedly connected with connecting plates 11, the upper surfaces of the two connecting plates 11 are fixedly connected with arc-shaped rubber scrapers 12, and the two arc-shaped rubber scrapers 12 are respectively in contact with the two side walls of the cutter 8.
[0045] In this embodiment, when the cutter 8 starts to rotate downward toward the tube body 16, the cutter 8 will open the two arc-shaped rubber scrapers 12, and the two arc-shaped rubber scrapers 12 always contact the two sides of the cutter 8, and at the same time, the cutter 8 and the rotating rod 6 can smoothly pass through the gap between the two connecting plates 11.
[0046] When the cutter 8 completely cuts off the tube 16, the first motor 3 continues to drive the disc 4 and the cylinder 7 to rotate, which can drive the rotating rod 6 and the cutter 8 to rotate upward and away from the tube 16. At this time, the rotating rod 6 will first pass through the gap between the two connecting plates 11 and between the two curved rubber scrapers 12. When the cutter 8 passes between the two curved rubber scrapers 12, the two curved rubber scrapers 12 always contact the two sides of the cutter 8 and scrape off the debris that has just cut off the tube 16 and attached to the two sides of the cutter 8, so as to avoid the long-term attachment of debris on the two sides of the cutter 8 to affect the normal use of the cutter 8. The curved rubber scraper 12 is an elastic body, which will deform when subjected to external force and recover when the external force is lost.
[0047] See also Figure 1-Figure 10 The present invention also discloses a cutting method for producing pipe gallery support and hanger brackets, comprising the following steps:
[0048] S1: First, place the tube body 16 inside the fixed concave plate 1 17 and the fixed concave plate 2 18, and fix the tube body 16 by a clamping mechanism;
[0049] S2: Subsequently, the cutter 8 is driven by the transmission mechanism to cut the tube body 16, and during the cutting process, a supporting mechanism and an auxiliary support mechanism are provided to assist the cutter 8 in cutting the tube body 16 stably and without deformation;
[0050] S3: Subsequently, the distance sensor 28 recognizes that the cutter 8 has cut off the upper part of the tube body 16, and the electric push rod 25 is started and the supporting mechanism is pulled out from the inside of the tube body 16 to avoid obstructing the movement path of the cutter 8;
[0051] S4: Finally, the scraping mechanism can be used to scrape away the metal debris attached to the surface of the cutter 8 to avoid affecting the subsequent cutting effect.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for pipe gallery support and hanger production, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a fixed plate (2); a cutter (8) is rotatably arranged on one side wall of the fixed plate (2) through a transmission mechanism; a scraping mechanism is arranged between the cutter (8) and the fixed plate (2); a fixed concave plate (17) is fixedly inserted into the side wall of the fixed plate (2) near the rear edge; a fixed concave plate (18) is fixedly connected to an end of the fixed concave plate (17) near the upper end of the base (1); a tube body (16) is commonly attached to the inner side surfaces of the fixed concave plate (17) and the fixed concave plate (18); an auxiliary support mechanism is arranged between the fixed concave plate (17) and the fixed concave plate (18); a clamping mechanism is arranged between the tube body (16) and the base (1); and a supporting mechanism is also arranged between the tube body (16) and the base (1).
2. A cutting device for pipe gallery support and hanger production according to claim 1, characterized in that: The transmission mechanism comprises a first motor (3) and a rotating column (5), wherein the first motor (3) is fixedly connected to the side wall of the fixed plate (2), the output shaft end of the first motor (3) is fixedly connected to a disc (4), the rotating column (5) is rotatably connected to the front lower corner of the side wall of the fixed plate (2), the end of the rotating column (5) away from the fixed plate (2) is fixedly connected to a rotating rod (6), the disc (4) is fixedly connected to an eccentric part of a side wall away from the first motor (3), the cutter (8) is fixedly connected to the outer wall of the rotating rod (6) away from the rotating column (5), the side wall of the rotating rod (6) is provided with a notch (38), and the cylinder (7) and the notch (38) are slidably engaged.
3. A cutting device for pipe gallery support and hanger production according to claim 1, characterized in that: The scraping mechanism comprises a second fixing plate (9), wherein the second fixing plate (9) is fixedly connected to the side wall of the first fixing plate (2) near the upper edge, the lower surface of the second fixing plate (9) is symmetrically fixedly connected with fixing columns (10), the bottom ends of the two fixing columns (10) are fixedly connected with connecting plates (11), the upper surfaces of the two connecting plates (11) are fixedly connected with arc-shaped rubber scrapers (12), and the two arc-shaped rubber scrapers (12) are respectively in contact with the two side walls of the cutter (8).
4. A cutting device for pipe gallery support and hanger production according to claim 1, characterized in that: The auxiliary support mechanism comprises two rectangular grooves (19), the two rectangular grooves (19) are symmetrically arranged at the upper end of the base (1), the bottoms of the two rectangular grooves (19) are provided with columnar grooves (20), the interiors of the two columnar grooves (20) are slidably fitted with sliding columns (22), the tops of the two sliding columns (22) are fixedly connected with sliding blocks (23), the bottom ends of the two sliding blocks (23) are respectively fixedly connected with springs (21) between the bottoms of the two rectangular grooves (19), the two springs (21) are respectively slidably sleeved on the outer walls of the two sliding columns (22), and the two sliding blocks (23) are both fitted between the fixed concave plate (17) and the fixed concave plate (18).
5. The cutting device for pipe gallery support and hanger production according to claim 1 is characterized in that: The clamping mechanism comprises two fixing blocks (13), the two fixing blocks (13) are symmetrically fixedly connected to the upper end of the base (1), the corresponding walls of the two fixing blocks (13) are fixedly connected to electric push rods (14), the extended shaft ends of the two electric push rods (14) are fixedly connected to clamping blocks (15), and the corresponding walls of the two clamping blocks (15) are respectively fitted with the front and rear ends of the tube body (16).
6. A cutting device for pipe gallery support and hanger production according to claim 1, characterized in that: The supporting mechanism comprises a fixing plate 3 (24), wherein the fixing plate 3 (24) is fixedly connected to the upper end of the base (1), the fixing plate 3 (24) is fixedly connected to an electric push rod 2 (25) on the wall surface corresponding to the fixing plate 1 (2), the extended shaft end of the electric push rod 2 (25) is fixedly connected to a sliding block 2 (26), the upper and lower ends of the sliding block 2 (26) are respectively fitted with the internal top and bottom ends of the tube body (16), the side wall of the sliding block 2 (26) away from the electric push rod 2 (25) is fixedly connected to a fixing block 2 (27), the top of the fixing block 2 (27) is fixedly installed with a distance sensor (28), the front and rear ends of the sliding block 2 (26) are both fixedly connected to a fixing block 3 (31), and the upper parts of the two fixing blocks 3 (31) are elastically connected to a concave frame through an elastic component. (34), a second motor (35) is fixedly installed on the inner side of the two concave frames (34), and the output shaft ends of the two second motors (35) are fixedly connected with a second rotating column (36). The two second rotating columns (36) are respectively movable and penetrate the two concave frames (34), and the corresponding ends of the two second rotating columns (36) are commonly fixedly connected with a U-shaped plate (37), a side wall of the U-shaped plate (37) is in contact with a side wall of the second fixed block (27), and the top end of the U-shaped plate (37) is in contact with the inner top end of the tube body (16), and the gap width between the U-shaped plate (37) and the second sliding block (26) is equal to the gap width between the first fixed concave plate (17) and the second fixed concave plate (18), and a pushing mechanism is provided between the U-shaped plate (37) and the second sliding block (26).
7. A cutting device for pipe gallery support and hanger production according to claim 6, characterized in that: The elastic component comprises a second sliding column (32), the second sliding column (32) is slidably inserted into the inner wall of the third fixed block (31), the top end of the second sliding column (32) is fixedly connected to the lower end of the concave frame (34), and a second spring (33) is slidably sleeved on the outer wall of the second sliding column (32), and the second spring (33) is fixedly connected between the concave frame (34) and the third fixed block (31).
8. The cutting device for pipe gallery support and hanger production according to claim 6 is characterized in that: The pushing mechanism includes an electric push rod three (29), and the electric push rod three (29) is fixedly connected to the bottom of the sliding block two (26). The telescopic shaft end of the electric push rod three (29) is fixedly connected to a push plate (30), and the upper edge of one end of the push plate (30) away from the electric push rod three (29) is in contact with the bottom of the U-shaped plate (37), and the lower end of the push plate (30) is in contact with the inner bottom end of the tube body (16).
9. A cutting method for pipe gallery support and hanger production, comprising a cutting device for pipe gallery support and hanger production according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1: First, place the tube body (16) inside the fixed concave plate 1 (17) and the fixed concave plate 2 (18), and fix the tube body (16) by a clamping mechanism; S2: Subsequently, the cutting knife (8) is driven by the transmission mechanism to cut the tube body (16), and during the cutting process, a supporting mechanism and an auxiliary support mechanism are provided to assist the cutting knife (8) to cut the tube body (16) stably without deformation; S3: Subsequently, the distance sensor (28) recognizes that the cutter (8) has cut off the upper part of the tube body (16), and the second electric push rod (25) is activated to pull the supporting mechanism out of the tube body (16) to avoid obstructing the movement path of the cutter (8); S4: Finally, the scraping mechanism can be used to scrape away the metal debris attached to the surface of the cutter (8) to avoid affecting the subsequent cutting effect.
