Automatic cutting equipment for wallpaper and control method thereof
By using matte blocks to grind the cutting wheel and airflow in wallpaper cutting equipment, and combining lubrication components, the burrs and debris problems caused by wear in the prior art are solved, cutting efficiency and quality are improved, and the use of the equipment is extended life.
Patent Information
- Application Number
- CN202411220368.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing wallpaper cutting devices are prone to wear during cutting, causing burrs and debris problems, affecting cutting efficiency and quality.
An automated cutting equipment is designed to sand the cutting wheel with matte blocks, remove debris with airflow, and lubricate the slider and tool holder through oil replenishment components to extend the service life of the cutting wheel.
It effectively avoids burrs caused by wear of cutting wheels, improves cutting efficiency and quality, extends the service life of cutting wheels, and ensures the smooth and tidy wallpaper.
Smart Images

Figure CN119188879A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cutting equipment, and in particular to an automatic cutting equipment for wallpaper and a control method thereof. Background Art
[0002] Wallpaper, also known as wall paper, is an interior decoration material used for wall coverings. It is widely used in interior decoration of residences, offices, guesthouses, and hotels. The material is not limited to paper, but also includes other materials. In the process of wallpaper production, in order to facilitate the pasting of wallpaper, it is usually necessary to cut the wallpaper.
[0003] A patent with publication number CN218985030U discloses an easily adjustable cutting device for wallpaper production, which relates to the field of cutting devices for wallpaper production and includes an equipment base plate, the upper surface of which is fixedly connected to a support block, and the upper surface of which is fixedly connected to a wallpaper placement plate.
[0004] However, the above-mentioned cutting device still has certain defects when in use. In the process of cutting wallpaper, the longitudinal cutting tool is easily worn, resulting in burrs on the wallpaper during the cutting process, which has a certain adverse effect on the cutting efficiency of the wallpaper. Secondly, after the wallpaper is cut, debris is easily generated during the cutting process, and the debris also needs to be cleaned. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic wallpaper cutting device and a control method thereof.
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: an automatic wallpaper cutting device, including a workbench, a feeding roller group is arranged at one end of the top of the workbench, a first gantry is arranged at the top center of the workbench, a plurality of cutting wheels for cutting wallpaper are rotatably installed at the bottom of the first gantry, a plurality of frosting blocks are arranged above the cutting wheels, the plurality of frosting blocks are slidably installed on the first gantry, an air pump is arranged on the top of the first gantry, the air pump is used to drive the frosting blocks to slide, and a cutting knife is slidably installed on the top of one end of the top of the workbench away from the feeding roller group.
[0007] Preferably, a second gantry is fixedly connected to one end of the top of the workbench, and the second gantry is located on a side of the first gantry away from the feeding roller group. The cross-sections of the second gantry and the first gantry are both inverted "U" shapes. The cutting knife is slidably installed on a side opposite to each other at two vertical ends of the second gantry, and a plurality of sanding blocks are slidably installed on a side opposite to each other at two vertical ends of the first gantry. A limiting roller is provided on the top of one end of the workbench away from the feeding roller group, and both ends of the limiting roller are rotatably connected with brackets, which are fixedly connected to the workbench, and the bracket is located on a side of the second gantry away from the first gantry. A cross plate is fixedly connected to the top of one end of the bracket close to the second gantry, and a length measuring sensor is fixedly connected to the bottom center of the cross plate.
[0008] Preferably, vertical slide grooves are provided on the two vertical ends of the second gantry on the sides opposite to each other, an electric slider is slidably connected in the vertical slide groove, the cutting knife is fixedly connected to the bottom center of the tool holder, and the two electric sliders are respectively fixedly connected to the bottom of the two ends of the tool holder, and an oil replenishing assembly is provided on the top side of the second gantry, the oil replenishing assembly is used to replenish lubricating oil to the vertical slide groove and the electric slider, the air pump is also used to provide power to the oil replenishing assembly, and the length measuring sensor is embedded with a controller, and the controller is communicatively connected with the electric slider and the feeding roller group.
[0009] Preferably, the oil replenishing assembly includes a refueling box fixedly connected to one side of the horizontal end of the second gantry, a sliding column is slidably connected inside the refueling box, a spring is arranged on the side of the refueling box close to the second gantry, two ends of the spring are respectively fixedly connected to the sliding column and the inner wall of the refueling box, an air hole is opened at the bottom of the refueling box, a one-way oil inlet pipe and a one-way oil outlet pipe are connected to the side of the refueling box close to the second gantry, the end of the one-way oil inlet pipe away from the refueling box is connected to the oil tank, the oil tank is fixedly connected to the top center of the horizontal end of the second gantry, two oil horizontal grooves are provided at the end of the one-way oil outlet pipe away from the refueling box, the horizontal grooves are opened in the horizontal end of the second gantry, oil leakage holes are connected to the bottom of both ends of the horizontal grooves, and the oil leakage holes extend into the vertical slide grooves at the end away from the horizontal grooves.
[0010] Preferably, the air pump is fixedly connected at the top center of the horizontal end of the first gantry, the output end of the air pump is connected to an electromagnetic three-way valve, the input end of the electromagnetic three-way valve is connected to the output end of the air pump, the two output ends of the electromagnetic three-way valve are respectively connected to a heat dissipation air pipe and a cleaning air pipe, the end of the cleaning air pipe away from the electromagnetic three-way valve is connected to a built-in groove, the built-in groove is arranged inside the horizontal end of the first gantry, the side of the built-in groove away from the cleaning air pipe is connected to an air intake pipe, and an air pressure valve is provided at the connection between the two, the end of the air intake pipe away from the built-in groove is connected to a three-way interface, the remaining two ports of the three-way interface are respectively connected to a driving pipe and a pressure relief pipe, the end of the pressure relief pipe away from the three-way interface is provided with a solenoid valve, and the side of the refueling box away from the second gantry is connected to the end of the driving pipe away from the three-way interface.
[0011] Preferably, both ends of the bottom of the horizontal end of the first gantry are fixedly connected with a piston cylinder, a piston plate is slidably connected inside the piston cylinder, a piston rod is fixedly connected to the bottom of the piston plate, the piston cylinder is communicated with the built-in groove, the bottom of the piston rod is fixedly connected with a sliding plate, the two piston rods are respectively fixedly connected to the top two ends of the sliding plate, the sliding plate is slidably connected to the opposite sides of the two vertical ends of the first gantry, a plurality of sanding blocks are equidistantly fixedly connected to the bottom of the sliding plate, a "V"-shaped guide groove is provided at the bottom of the sanding block, the guide groove is movably abutted with a plurality of cutting wheels, a transverse axis is rotatably connected to the bottom of the first gantry, a plurality of cutting wheels are equidistantly fixedly connected to the transverse axis, and both ends of the transverse axis are respectively rotatably connected to the two vertical ends of the first gantry.
[0012] Preferably, double-sided racks are fixedly connected at the top centers of both ends of the sliding plate, gears are meshed on both sides of the double-sided racks, and a single-sided rack is meshed on the side of the gear away from the double-sided racks. Baffles are slidably connected to both sides of the vertical end of the first gantry, single-sided racks are fixedly connected to both ends of the top of the baffles, and limit sliders are fixedly connected to both ends of the baffles. The limit sliders are slidably connected to the vertical end wall plates of the first gantry, and the baffles are transmission connected to the sliding plates through gears.
[0013] Preferably, a plurality of grooves are provided at the top center of the workbench, the plurality of grooves correspond one-to-one to the plurality of cutting wheels, a side of the groove away from the second gantry is connected to a transverse air groove, the transverse air groove is provided inside the workbench, one side of the transverse air groove is connected to an end of the heat dissipation air pipe away from the electromagnetic three-way valve, an end of the groove away from the transverse air groove is connected to an exhaust groove, and the exhaust groove is provided at the bottom of the workbench.
[0014] Preferably, a control method for an automatic wallpaper cutting device comprises the following steps:
[0015] The controller obtains request information fed back by the length measurement sensor;
[0016] The controller generates first control information and second control information according to the length information;
[0017] The controller sends the first control information to the electric slider to drive the electric slider to slide downward;
[0018] The controller sends the second control information to the feeding roller group to drive the feeding roller group to stop feeding.
[0019] Preferably, the working method of the length measuring sensor during the wallpaper cutting process is specifically as follows:
[0020] The length measuring sensor acquires the length information of the wallpaper passing thereunder;
[0021] The length measurement sensor generates request information according to the length information;
[0022] The length measurement sensor sends request information to the controller to request the controller to perform the next action;
[0023] The length measuring sensor is provided with a preset length value. After the length information acquired by the length measuring sensor reaches the preset length value, the length measuring sensor generates request information.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention provides a frosting block. After the frosting block slides down, the guide groove at the bottom of the frosting block will abut against the blade of the cutting wheel. During the rotation of the cutting wheel, the cutting wheel can be polished, which can effectively ensure the sharpness of the cutting wheel. After the cutting wheel is polished, it is helpful to avoid the occurrence of burrs on the wallpaper during the subsequent cutting process due to the wear of the cutting wheel.
[0026] 2. In the present invention, through the setting of the groove, the gas blown out by the air pump will enter the groove through the horizontal air groove, and finally be discharged through the exhaust groove. In the process of the air flow flowing through the groove, on the one hand, the air flow will blow the debris generated by cutting between the cutting wheel and the wallpaper into the exhaust groove, and then discharge the debris. On the other hand, the flow of air flow can also dissipate the heat of the cutting wheel, which is beneficial to avoid the cutting quality and efficiency being affected by excessive heat generated by the cutting wheel during the cutting process. Secondly, the heat dissipation of the cutting wheel can also reduce the wear and thermal expansion of the cutting wheel, thereby increasing the service life of the cutting wheel. It should be noted that the cutting wheel will generate high temperature after friction, and when cutting chemical fiber wallpaper, it will sinter the wallpaper, thus affecting the cutting quality and efficiency.
[0027] 3. The present invention provides an oil replenishing assembly. After the gas blown out by the air pump enters the refueling box, it will push the sliding column to move in the direction close to the second gantry, so that the sliding column squeezes the lubricating oil in the refueling box, so that the lubricating oil in the refueling box can enter the horizontal groove through the one-way oil outlet pipe, and then enter the vertical slide groove through the oil leakage hole. After the lubricating oil enters the vertical slide groove, it will be retained in the space between the electric slider and the tool holder. Then, during the movement of the electric slider, the lubricating oil will be applied to the vertical slide groove, so that the vertical slide groove and the electric slider are effectively lubricated. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a schematic cross-sectional view of the structure of the workbench of the present invention;
[0030] Figure 3 For the present invention Figure 2 An enlarged schematic diagram of the structure of section A is shown;
[0031] Figure 4 For the present invention Figure 2 An enlarged schematic diagram of the structure of part B is shown;
[0032] Figure 5 For the present invention Figure 2 An enlarged schematic diagram of the C-section structure is shown;
[0033] Figure 6 It is a schematic cross-sectional view of the structure of the air pump of the present invention;
[0034] Figure 7 For the present invention Figure 6 An enlarged schematic diagram of the D-section structure is shown;
[0035] Figure 8 It is a schematic cross-sectional view of the structure of the second gantry of the present invention;
[0036] Fig. 9 For the present invention Figure 8 An enlarged schematic diagram of the structure of part E is shown;
[0037] Fig.10 It is a schematic diagram of the connection structure of the sanding block of the present invention;
[0038] Fig.11 It is a schematic diagram of the connection structure of the baffle of the present invention;
[0039] Fig.12 It is the overall effect diagram when the present invention works.
[0040] In the figure: 1, workbench; 2, baffle; 3, first gantry; 4, gear; 5, air pump; 6, electromagnetic three-way valve; 7, heat dissipation air pipe; 8, cleaning air pipe; 10, cutting wheel; 11, feeding roller group; 12, limit roller; 13, tool holder; 14, second gantry; 15, oil tank; 16, oil box; 17, one-way oil inlet pipe; 18, one-way oil outlet pipe; 19, horizontal groove; 20, spring; 21, sliding column; 22, Drive pipe; 23. Pressure relief pipe; 24. Three-way interface; 25. Inlet pipe; 26. Cutting knife; 27. Length measuring sensor; 28. Horizontal air groove; 29. Groove; 30. Exhaust groove; 31. Built-in groove; 32. Piston rod; 33. Piston cylinder; 34. Piston plate; 35. Sliding plate; 36. Sanding block; 37. Oil leakage hole; 38. Vertical slide groove; 39. Electric slider; 40. Double-sided rack; 41. Single-sided rack. DETAILED DESCRIPTION
[0041] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0042] like Figures 1 to 12 An automated wallpaper cutting device is shown, comprising a workbench 1, a feeding roller group 11 is provided at one end of the top of the workbench 1, a first gantry 3 is provided at the center of the top of the workbench 1, a plurality of cutting wheels 10 for cutting wallpaper are rotatably installed at the bottom of the first gantry 3, a plurality of frosting blocks 36 are provided above the cutting wheels 10, the plurality of frosting blocks 36 are slidably installed on the first gantry 3, an air pump 5 is provided on the top of the first gantry 3, the air pump 5 is used to drive the frosting blocks 36 to slide, and a cutting knife 26 is slidably installed on the top of one end of the top of the workbench 1 away from the feeding roller group 11.
[0043] In a specific implementation, the loading roller group 11 is used to transport the wallpaper to the bottom of the cutting wheel 10, so as to facilitate cutting the wallpaper using the cutting wheel 10. The loading roller group 11 includes a driving roller and a driven roller. The loading roller group 11 is used to pull the wallpaper off the loading rack and transport it. This technology is a prior art and is widely used in equipment such as rotary screen printing machines and cutting machines, and will not be disclosed in detail here.
[0044] As a further embodiment of the present invention, a second gantry 14 is fixedly connected to one end of the top of the workbench 1, and the second gantry 14 is located on the side of the first gantry 3 away from the feeding roller group 11. The cross-sections of the second gantry 14 and the first gantry 3 are both inverted "U" shapes. The cutting knife 26 is slidably installed on the side opposite to each other at the two vertical ends of the second gantry 14, and a plurality of grinding blocks 36 are slidably installed on the side opposite to each other at the two vertical ends of the first gantry 3. A limiting roller 12 is provided on the top of one end of the workbench 1 away from the feeding roller group 11, and both ends of the limiting roller 12 are rotatably connected with a bracket, which is fixedly connected to the workbench 1, and the bracket is located on the side of the second gantry 14 away from the first gantry 3. A cross plate is fixedly connected to the top of one end of the bracket close to the second gantry 14, and a length measuring sensor 27 is fixedly connected to the bottom center of the cross plate.
[0045] In a specific implementation, the setting of the limiting roller 12 can effectively limit the cut wallpaper. The setting of the limiting roller 12 is a prior art and will not be disclosed in detail here.
[0046] As a further implementation scheme of the present invention, vertical slide grooves 38 are provided on the two vertical ends of the second gantry 14 that are opposite to each other, and an electric slider 39 is slidably connected in the vertical slide groove 38. The cutting knife 26 is fixedly connected to the bottom center of the tool holder 13, and the two electric sliders 39 are respectively fixedly connected to the bottom of both ends of the tool holder 13. An oil replenishing assembly is provided on one side of the top of the second gantry 14, and the oil replenishing assembly is used to replenish lubricating oil to the vertical slide groove 38 and the electric slider 39. The air pump 5 is also used to provide power to the oil replenishing assembly. The length measuring sensor 27 is embedded with a controller, and the controller is communicatively connected to the electric slider 39 and the feeding roller group 11.
[0047] In a specific implementation, the controller is in communication connection with the driving roller in the feeding roller group 11, and the controller controls the feeding of the wallpaper by controlling the working state of the driving roller.
[0048] As a further embodiment of the present invention, the oil replenishing assembly includes a refueling box 16 fixedly connected to one side of the horizontal end of the second gantry 14, the interior of the refueling box 16 is slidably connected with a sliding column 21, a spring 20 is provided on the side of the refueling box 16 close to the second gantry 14, the two ends of the spring 20 are respectively fixedly connected to the sliding column 21 and the inner wall of the refueling box 16, an air hole is opened at the bottom of the refueling box 16, the side of the refueling box 16 close to the second gantry 14 is connected with a one-way oil inlet pipe 17 and a one-way oil outlet pipe 18, the end of the one-way oil inlet pipe 17 away from the refueling box 16 is connected to the oil tank 15, the oil tank 15 is fixedly connected at the top center of the horizontal end of the second gantry 14, the end of the one-way oil outlet pipe 18 away from the refueling box 16 is provided with two oil horizontal grooves 19, the horizontal grooves 19 are opened in the horizontal end of the second gantry 14, the bottoms of both ends of the horizontal grooves 19 are connected with oil leakage holes 37, and the oil leakage hole 37 extends to the vertical slide groove 38 at the end away from the horizontal groove 19.
[0049] In a specific implementation, a refueling port is provided on the top of the oil tank 15, and the refueling port is used to add lubricating oil.
[0050] As a further implementation scheme of the present invention, the air pump 5 is fixedly connected to the top center of the horizontal end of the first gantry 3, the output end of the air pump 5 is connected to the electromagnetic three-way valve 6, the input end of the electromagnetic three-way valve 6 is connected to the output end of the air pump 5, and the two output ends of the electromagnetic three-way valve 6 are respectively connected to the heat dissipation air pipe 7 and the cleaning air pipe 8, and the end of the cleaning air pipe 8 away from the electromagnetic three-way valve 6 is connected to the built-in groove 31, the built-in groove 31 is opened inside the horizontal end of the first gantry 3, and the side of the built-in groove 31 away from the cleaning air pipe 8 is connected to the air intake pipe 25, and an air pressure valve is provided at the connection between the two, the end of the air intake pipe 25 away from the built-in groove 31 is connected to the three-way interface 24, and the remaining two ports of the three-way interface 24 are respectively connected to the drive pipe 22 and the pressure relief pipe 23, and the end of the pressure relief pipe 23 away from the three-way interface 24 is provided with a solenoid valve, and the side of the refueling box 16 away from the second gantry 14 is connected to the end of the drive pipe 22 away from the three-way interface 24.
[0051] In a specific implementation, the air pressure valve is provided with a preset pressure value, and when the air pressure in the built-in groove 31 is higher than the preset pressure value, the air pressure valve is opened.
[0052] It should be noted that a one-way valve is provided at the connection point between the air inlet pipe 25 and the three-way interface 24, and the one-way valve can only allow the gas in the air inlet pipe 25 to enter the three-way interface 24. The air pump 5 is a two-way air pump. After the grinding of the cutting wheel 10 is completed, the gas in the built-in groove 31 is extracted by the reverse air of the air pump 5, and then the sliding plate 35 is raised and reset by air pressure, thereby separating the sanding block 36 from the cutting wheel 10, so that the baffle 2 is again shielded on both sides of the cutting wheel 10.
[0053] As a further embodiment of the present invention, piston cylinders 33 are fixedly connected to both ends of the bottom of the horizontal end of the first gantry 3, a piston plate 34 is slidably connected inside the piston cylinder 33, a piston rod 32 is fixedly connected to the bottom of the piston plate 34, the piston cylinder 33 is connected to the built-in groove 31, a sliding plate 35 is fixedly connected to the bottom of the piston rod 32, two piston rods 32 are respectively fixedly connected to the top ends of the sliding plate 35, the sliding plate 35 is slidably connected to the opposite sides of the two vertical ends of the first gantry 3, a plurality of sanding blocks 36 are equidistantly fixedly connected to the bottom of the sliding plate 35, a "V"-shaped guide groove is provided at the bottom of the sanding block 36, and the guide groove is movably abutted against a plurality of cutting wheels 10, a horizontal axis is rotatably connected to the bottom of the first gantry 3, a plurality of cutting wheels 10 are equidistantly fixedly connected to the horizontal axis, and the two ends of the horizontal axis are respectively rotatably connected to the two vertical ends of the first gantry 3.
[0054] In a specific implementation, the cutting wheel 10 can be effectively polished by setting the guide groove, and the blade of the cutting wheel 10 can be polished by using the tip of the guide groove.
[0055] As a further implementation scheme of the present invention, a double-sided rack 40 is fixedly connected at the top center of both ends of the sliding plate 35, and gears 4 are meshed on both sides of the double-sided rack 40. The side of the gear 4 away from the double-sided rack 40 is meshed with a single-sided rack 41. Baffles 2 are slidably connected to both sides of the vertical end of the first gantry 3, and single-sided racks 41 are fixedly connected to both ends of the top of the baffle 2. Limiting sliders are fixedly connected to both ends of the baffle 2, and the limiting sliders are slidably connected to the vertical end wall plate of the first gantry 3. The baffle 2 is transmission-connected to the sliding plate 35 through the gear 4.
[0056] In a specific implementation, the baffle 2 can effectively protect the cutting wheel 10, thereby preventing the cutting wheel 10 from breaking and flying due to excessive fatigue when cutting harder wallpaper, thereby preventing accidents from occurring.
[0057] As a further implementation scheme of the present invention, a plurality of grooves 29 are provided at the top center of the workbench 1, and the plurality of grooves 29 correspond one-to-one to the plurality of cutting wheels 10. The side of the groove 29 away from the second gantry 14 is connected to a transverse air groove 28, and the transverse air groove 28 is provided inside the workbench 1. One side of the transverse air groove 28 is connected to an end of the heat dissipation air pipe 7 away from the electromagnetic three-way valve 6, and the end of the groove 29 away from the transverse air groove 28 is connected to an exhaust groove 30, and the exhaust groove 30 is provided at the bottom of the workbench 1.
[0058] In a specific implementation, a filter screen may be further provided at the bottom of the exhaust groove 30 to filter the debris generated by cutting.
[0059] As a further embodiment of the present invention, a control method for an automatic wallpaper cutting device is provided, and the control method specifically comprises the following steps:
[0060] The controller obtains the request information fed back by the length measurement sensor 27;
[0061] The controller generates first control information and second control information according to the length information;
[0062] The controller sends the first control information to the electric slider 39 to drive the electric slider 39 to slide downward;
[0063] The controller sends the second control information to the feeding roller group 11 to drive the feeding roller group 11 to stop feeding.
[0064] In a specific implementation, the controller controls the electric slider 39 to slide, thereby driving the cutting knife 26 to cut the wallpaper. At the same time, the feeding roller group 11 stops feeding, so that the wallpaper no longer moves, thereby effectively realizing the automatic cutting of the wallpaper.
[0065] As a further embodiment of the present invention, the working method of the length measuring sensor 27 during the wallpaper cutting process is specifically as follows:
[0066] The length measuring sensor 27 obtains the length information of the wallpaper passing thereunder;
[0067] The length measurement sensor 27 generates request information according to the length information;
[0068] The length measuring sensor 27 sends a request message to the controller to request the controller to perform the next action;
[0069] The length measuring sensor 27 is provided with a preset length value. After the length information acquired by the length measuring sensor 27 reaches the preset length value, the length measuring sensor 27 generates request information.
[0070] In a specific implementation, the length measuring sensor 27 is in communication connection with a controller embedded therein.
[0071] Working principle of the present invention:
[0072] When the present invention is used, first, a loading rack is placed at one end of the workbench 1, and wallpaper is pre-set on the loading rack. Then, one end of the wallpaper is passed through the loading roller group 11, the bottom of the cutting wheel 10, the bottom of the cutting knife 26, and the bottom of the limiting roller 12 in sequence, and finally wound on the winding rack. It should be noted that the winding rack is provided with two winding rollers, and the cut wallpaper is alternately wound on the two winding rollers to separate the cut wallpaper. It should be noted that the winding roller can be wound by itself, and a winding motor is provided on one side of the winding roller. The winding motor is used to drive the winding roller to roll up the wallpaper. This technology is a prior art and will not be disclosed in detail here.
[0073] In the process of cutting wallpaper, the cut wallpaper is wound around by the rotation of the winding frame, and the wallpaper is fed by the feeding roller group 11 and rolled up by the winding frame, so that the wallpaper can be effectively cut into multiple separate wallpapers by the cutting wheel 10. During the rotation of the cutting wheel 10, the cutting wheel 10 will effectively cut the wallpaper. During the cutting process, the cutting wheel 10 will produce a certain amount of debris after cutting the wallpaper, and the debris will fall into the groove 29. By turning on the air pump 5 and connecting the output end of the air pump 5 with the heat dissipation air pipe 7 through the electromagnetic three-way valve 6, the gas blown out of the air pump 5 will enter the horizontal air groove 28 through the heat dissipation air pipe 7, and then enter the groove 29 through the horizontal air groove 28. Finally After that, it is discharged through the exhaust groove 30. In the process of the airflow flowing through the groove 29, on the one hand, the airflow will blow the debris generated by cutting between the cutting wheel 10 and the wallpaper into the exhaust groove 30, and then discharge the debris. On the other hand, the flow of airflow can also dissipate heat for the cutting wheel 10, which is beneficial to avoid the excessive heat generated by the cutting wheel 10 during the cutting process and affect the cutting quality and efficiency. Secondly, the heat dissipation of the cutting wheel 10 can also reduce the wear and thermal expansion of the cutting wheel 10, thereby increasing the service life of the cutting wheel 10. It should be noted that the cutting wheel 10 will generate high temperature after friction, and when cutting chemical fiber wallpaper, it will sinter the wallpaper, thus affecting the cutting quality and efficiency.
[0074] During the process of cutting wallpaper, the two baffles 2 will block the top two sides of the cutting wheel 10, which is helpful to prevent the cutting wheel 10 from breaking due to excessive fatigue and then flying away. During the process of the cutting wheel 10 breaking and flying away, the baffles 2 can effectively block the cutting wheel 10, thereby improving the safety of wallpaper cutting, and the frosting block 36 can also block the cutting wheel 10, thereby further improving the safety of the cutting wheel 10.
[0075] When the length measuring sensor 27 detects that the wallpaper has reached a predetermined length, the length measuring sensor 27 will send a request message to the controller. After receiving the request message, the controller generates a first control message and a second control message, and sends them to the electric slider 39 and the feeding roller group 11 respectively. After receiving the second control message, the feeding roller group 11 stops feeding the wallpaper, and the electric slider 39 will slide downward after receiving the first control message from the receiving slot, and drive the cutting knife 26 to descend through the knife holder 13, so that the cutting knife 26 cuts the wallpaper longitudinally. After the cutting is completed, the cut wallpaper is wound around the winding roller on the winding frame, and then packaged.
[0076] As the use time goes by, the cutting wheel 10 will be damaged due to friction. When the cutting wheel 10 is worn, certain burrs will be produced during the subsequent wallpaper cutting process. In severe cases, the wallpaper will be damaged, resulting in cutting failure. When the cutting wheel 10 is worn, the output end of the air pump 5 is connected to the clean air pipe 8 by controlling the electromagnetic three-way valve 6, so that the air pump 5 supplies air to the built-in groove 31 through the clean air pipe 8. In the process of supplying air to the built-in groove 31, the air pressure in the built-in groove 31 will increase, and the air pressure will be used to push the piston plate 34 to slide downward in the piston cylinder 33. In the process of sliding down, the piston plate 34 will drive the sliding plate 35 to slide downward through the piston rod 32, so that the sliding plate 35 drives multiple frosting blocks 36 to slide downward. After the frosting blocks 36 slide down, the guide grooves at the bottom of the frosting blocks 36 will abut against the blades of the cutting wheel 10. In the process of rotating the cutting wheel 10, the cutting wheel 10 can be polished, which can effectively ensure the sharpness of the cutting wheel 10. After the cutting wheel 10 is polished, it is helpful to avoid the occurrence of burrs in the wallpaper during the subsequent cutting process due to the wear of the cutting wheel 10.
[0077] During the descending process of the sliding plate 35, the sliding plate 35 will drive the double-sided rack 40 to slide down, and the double-sided rack 40 will then drive the two gears 4 abutting on both sides to rotate, so that the two gears 4 will respectively drive the single-sided rack 41 to rise, and during the rising process of the single-sided rack 41, it will drive the baffle 2 to rise, and then the baffle 2 will slide up on both sides of the first gantry 3, so that the cutting wheel 10 can be exposed, so that the debris generated by the grinding block 36 on the cutting wheel 10 can be effectively discharged.
[0078] When the air pressure in the built-in groove 31 increases to the preset pressure value of the air pressure valve, the air pressure valve opens. After the air pressure valve opens, gas will be transported into the air intake pipe 25. After entering the air intake pipe 25, the gas will enter the three-way interface 24, and then enter the pressure relief pipe 23 or the drive pipe 22 through the three-way interface 24. When there is no need to drive the oil replenishing component, the solenoid valve at the bottom of the pressure relief pipe 23 is opened to allow the air flow to be discharged through the pressure relief pipe 23.
[0079] During the process of driving the oil replenishing assembly, the solenoid valve at the bottom of the pressure relief pipe 23 is closed, so that the gas enters the refueling box 16 through the driving pipe 22. After the gas enters the refueling box 16, it pushes the sliding column 21 to move toward the direction close to the second gantry 14, so that the sliding column 21 squeezes the lubricating oil in the refueling box 16, so that the lubricating oil in the refueling box 16 can enter the horizontal groove 19 through the one-way oil outlet pipe 18, and then enter the vertical slide groove 38 through the oil leakage hole 37. After the lubricating oil enters the vertical slide groove 38, it will stay in the space between the electric slider 39 and the tool holder 13. Then, during the movement of the electric slider 39, the lubricating oil is applied to the vertical slide groove 38, and effective lubrication is performed between the vertical slide groove 38 and the electric slider 39. Since the lubricating oil has a certain viscosity, part of the lubricating oil will be retained in the transverse groove 19. During the sliding of the electric slider 39, the vibration generated by the sliding of the electric slider 39 will be transmitted to the second gantry 14. Then, the vibration can be used to shake out the lubricating oil retained in the transverse groove 19, and the electric slider 39 and the vertical slide groove 38 will be further lubricated.
[0080] After the oil filling work is completed, the solenoid valve is opened, so that the sliding cylinder 21 rebounds under the action of the spring 20. During the rebound of the sliding cylinder 21, the oil filling box 16 extracts lubricating oil from the oil tank 15 through the one-way oil inlet pipe 17 for temporary storage. Through the setting of the air hole, after the sliding cylinder 21 squeezes the spring 20, the sliding cylinder 21 gradually moves to the side of the air hole close to the second gantry 14, and then a passage is formed between the driving pipe 22, the chamber in the oil filling box 16 located on the side of the sliding cylinder 21 away from the second gantry 14, and the air hole, so that the air flow can be discharged through the air hole. On the one hand, it can be judged whether the refueling is completed by using whether there is air flow passing through the bottom of the air hole. On the other hand, the exhaust of the air hole can also avoid excessive air pressure in the built-in groove 31 due to the inability to discharge air, thereby causing the grinding block 36 to exert excessive pressure on the cutting wheel 10.
[0081] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. An automatic wallpaper cutting device, comprising a workbench (1), characterized in that: A feeding roller group (11) is arranged at one end of the top of the workbench (1), a first gantry (3) is arranged at the center of the top of the workbench (1), a plurality of cutting wheels (10) for cutting wallpaper are rotatably mounted at the bottom of the first gantry (3), a plurality of sanding blocks (36) are arranged above the cutting wheels (10), the plurality of sanding blocks (36) are slidably mounted on the first gantry (3), an air pump (5) is arranged at the top of the first gantry (3), the air pump (5) is used to drive the sanding blocks (36) to slide, and a cutting knife (26) is slidably mounted at the top of one end of the top of the workbench (1) away from the feeding roller group (11).
2. The automatic wallpaper cutting device according to claim 1, characterized in that: A second gantry (14) is fixedly connected to one end of the top of the workbench (1), and the second gantry (14) is located on a side of the first gantry (3) away from the feeding roller group (11). The cross-sections of the second gantry (14) and the first gantry (3) are both in an inverted "U" shape. The cutting knife (26) is slidably mounted on one side of the second gantry (14) at two vertical ends opposite to each other. A plurality of grinding blocks (36) are slidably mounted on one side of the first gantry (3) at two vertical ends opposite to each other. A limiting roller (12) is arranged on the top of one end of the workbench (1) away from the feeding roller group (11). Both ends of the limiting roller (12) are rotatably connected to brackets, which are fixedly connected to the workbench (1). The bracket is located on a side of the second gantry (14) away from the first gantry (3). A cross plate is fixedly connected to the top of one end of the bracket close to the second gantry (14), and a length measuring sensor (27) is fixedly connected to the bottom center of the cross plate.
3. The automatic wallpaper cutting device according to claim 2, characterized in that: The two vertical ends of the second gantry (14) are provided with vertical slide grooves (38) on the sides opposite to each other, and an electric slider (39) is slidably connected in the vertical slide groove (38). The cutting knife (26) is fixedly connected to the bottom center of the tool holder (13), and the two electric sliders (39) are respectively fixedly connected to the bottom of the two ends of the tool holder (13). An oil replenishing component is arranged on the top side of the second gantry (14), and the oil replenishing component is used to replenish lubricating oil to the vertical slide groove (38) and the electric slider (39). The air pump (5) is also used to provide power to the oil replenishing component. The length measuring sensor (27) is embedded with a controller, and the controller is communicatively connected with the electric slider (39) and the feeding roller group (11).
4. The automatic wallpaper cutting device according to claim 3, characterized in that: The oil replenishing assembly comprises a refueling box (16) fixedly connected to one side of the horizontal end of the second gantry (14); a sliding column (21) is slidably connected inside the refueling box (16); a spring (20) is arranged on the side of the refueling box (16) close to the second gantry (14); two ends of the spring (20) are respectively fixedly connected to the sliding column (21) and the inner wall of the refueling box (16); an air hole is opened at the bottom of the refueling box (16); and a one-way oil inlet pipe (17) and a one-way oil outlet pipe (18) are connected to the one-way oil inlet pipe (19) on the side of the refueling box (16) close to the second gantry (14). The one-way oil inlet pipe (17) is connected to an oil tank (15) at one end away from the oil filling box (16), and the oil tank (15) is fixedly connected to the top center of the horizontal end of the second gantry (14). The one-way oil outlet pipe (18) is connected to an oil tank (15) at one end away from the oil filling box (16), and two oil horizontal grooves (19) are formed at the one end away from the oil filling box (16). The horizontal grooves (19) are arranged in the horizontal end of the second gantry (14), and the bottoms of both ends of the horizontal grooves (19) are connected to oil leakage holes (37), and the oil leakage holes (37) extend from one end away from the horizontal grooves (19) to the vertical slide grooves (38).
5. The automatic wallpaper cutting device according to claim 4, characterized in that: The air pump (5) is fixedly connected to the top center of the horizontal end of the first gantry (3); the output end of the air pump (5) is connected to an electromagnetic three-way valve (6); the input end of the electromagnetic three-way valve (6) is connected to the output end of the air pump (5); the two output ends of the electromagnetic three-way valve (6) are respectively connected to a heat dissipation air pipe (7) and a cleaning air pipe (8); one end of the cleaning air pipe (8) away from the electromagnetic three-way valve (6) is connected to a built-in groove (31); the built-in groove (31) is arranged inside the horizontal end of the first gantry (3); the built-in groove (31) The side away from the clean air pipe (8) is connected to an air intake pipe (25), and a pressure valve is provided at the connection point between the two. The end of the air intake pipe (25) away from the built-in groove (31) is connected to a three-way interface (24), and the remaining two ports of the three-way interface (24) are respectively connected to the drive pipe (22) and the pressure relief pipe (23), and the end of the pressure relief pipe (23) away from the three-way interface (24) is provided with a solenoid valve. The side of the refueling box (16) away from the second gantry (14) is connected to the end of the drive pipe (22) away from the three-way interface (24).
6. The automatic wallpaper cutting device according to claim 5, characterized in that: The bottom ends of the horizontal end of the first gantry (3) are fixedly connected to piston cylinders (33), the interior of the piston cylinder (33) is slidably connected to a piston plate (34), the bottom of the piston plate (34) is fixedly connected to a piston rod (32), the piston cylinder (33) is communicated with the built-in groove (31), the bottom of the piston rod (32) is fixedly connected to a sliding plate (35), the two piston rods (32) are respectively fixedly connected to the top ends of the sliding plate (35), the sliding plate (35) is slidably connected to the mutually opposite sides of the two vertical ends of the first gantry (3), a plurality of grinding blocks (36) are equidistantly fixedly connected to the bottom of the sliding plate (35), a "V"-shaped guide groove is provided at the bottom of the grinding blocks (36), and the guide groove is movably abutted against a plurality of cutting wheels (10), a transverse axis is rotatably connected to the bottom of the first gantry (3), a plurality of cutting wheels (10) are equidistantly fixedly connected to the transverse axis, and the two ends of the transverse axis are respectively rotatably connected to the two vertical ends of the first gantry (3).
7. The automatic wallpaper cutting device according to claim 6, characterized in that: The two ends of the sliding plate (35) are fixedly connected to a double-sided rack (40) at the center of the top, and the two sides of the double-sided rack (40) are meshed with gears (4), and the side of the gear (4) away from the double-sided rack (40) is meshed with a single-sided rack (41), and the vertical ends of the first gantry (3) are slidably connected to baffles (2), and the top ends of the baffles (2) are fixedly connected to single-sided racks (41), and the two ends of the baffles (2) are fixedly connected to limit sliders, which are slidably connected to the vertical end wall plate of the first gantry (3), and the baffles (2) are transmission-connected to the sliding plate (35) through the gears (4).
8. The automatic wallpaper cutting device according to claim 7, characterized in that: A plurality of grooves (29) are provided at the center of the top of the workbench (1), the plurality of grooves (29) corresponding to the plurality of cutting wheels (10) one by one, a side of the groove (29) away from the second gantry (14) is connected to a transverse air groove (28), the transverse air groove (28) is provided inside the workbench (1), one side of the transverse air groove (28) is connected to an end of the heat dissipation air pipe (7) away from the electromagnetic three-way valve (6), and an end of the groove (29) away from the transverse air groove (28) is connected to an exhaust groove (30), and the exhaust groove (30) is provided at the bottom of the workbench (1).
9. A control method for an automatic wallpaper cutting device, applicable to the automatic wallpaper cutting device according to claim 8, characterized in that: The control method specifically comprises the following steps: The controller obtains request information fed back by the length measurement sensor (27); The controller generates first control information and second control information according to the length information; The controller sends first control information to the electric slider (39) to drive the electric slider (39) to slide downward; The controller sends the second control information to the feeding roller group (11) to drive the feeding roller group (11) to stop feeding.
10. The control method of the automatic wallpaper cutting device according to claim 9, characterized in that: The working method of the length measuring sensor (27) during the wallpaper cutting process is specifically as follows: The length measuring sensor (27) acquires the length information of the wallpaper passing thereunder; The length measurement sensor (27) generates request information according to the length information; The length measuring sensor (27) sends request information to the controller to request the controller to perform the next action; The length measuring sensor (27) is provided with a preset length value, and after the length information acquired by the length measuring sensor (27) reaches the preset length value, the length measuring sensor (27) generates request information.
Citation Information
Patent Citations
Convenient-to-adjust cutting device for wallpaper production
CN218985030U
