Production control method for silent mechanics plates and related device
By acquiring a three-dimensional model of the silent mechanical board, determining the cutting pattern and matching the cutting components, dynamically detecting the roughness, defining the repair area and the amount of dimensional difference, the problem of roughness and dimensional control in the cutting process of the silent mechanical board is solved, and high-precision production control is achieved.
Patent Information
- Application Number
- CN202411102626.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2044-08-13
AI Technical Summary
In existing technologies, the roughness and dynamic detection of the cut surface of the silent mechanical board cannot be effectively controlled during the cutting process, which affects the production accuracy.
By acquiring a three-dimensional model of the silent mechanical board, multiple planar cutting diagrams are determined, and cutting components are matched. Cutting is performed along the cutting action set, while the roughness of the cutting surface is dynamically detected. The area to be repaired and the repair strategy are defined. The size is corrected in combination with the size difference, and the roughness is maintained within the preset range.
Dynamic cutting control of silent mechanical boards has been achieved, ensuring the stability of production accuracy and roughness, and improving the effectiveness of cut surface repair and dimensional accuracy.
Smart Images

Figure CN119188917B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of production control of silent mechanics plate, and particularly relates to a production control method of silent mechanics plate and a related device thereof. BACKGROUND
[0002] With the development of science and technology, as a presentation of wood, silent mechanics plate makes full use of the silent effect of wood. Silent mechanics plate needs to be cut in multiple dimensions in the whole wood and presented in a three-dimensional form. In the prior art, the cutting process is used to form the silent mechanics plate, and the cutting process triggers the movement. However, the roughness of the cutting surface of the silent mechanics plate cannot be controlled, and the dynamic detection cannot be performed in the dynamic process, which affects the dynamic cutting control of the silent mechanics plate. SUMMARY
[0003] The present application aims to overcome the shortcomings of the prior art. The present application provides a production control method of silent mechanics plate and a related device thereof. A plurality of plane cutting graphs are determined according to a three-dimensional model of the silent mechanics plate. A corresponding cutting component is matched according to the plurality of plane cutting graphs and the corresponding direction. In each plane cutting graph, the plane cutting graph is traversed, and a closed line segment in the plane cutting graph is highlighted. A cutting action set is matched according to the closed line segment and the corresponding cutting component, so as to trigger the cutting of the silent mechanics plate by the cutting component along the cutting action set, and control the roughness of the silent mechanics plate during the cutting process, so as to dynamically detect the roughness of the cutting surface along with the cutting process, so as to define the repair area of the silent mechanics plate based on the roughness set and the shape of the cut silent mechanics plate, so as to ensure the repair of the repair area of the silent mechanics plate, and define the repair strategy based on the repair level and the material of the silent mechanics plate. At the same time, the corresponding size difference is matched according to the size of each part in the silent mechanics plate, the size correction strategy of the silent mechanics plate is triggered according to the size difference, and the roughness is maintained within a predetermined reasonable range during the size correction, so as to control the production accuracy of the silent mechanics plate, and dynamically control the production accuracy of the silent mechanics plate based on the roughness and the size difference, so as to realize the dynamic cutting control of the silent mechanics plate.
[0004] To solve the above technical problems, the present application provides a production control method of silent mechanics plate, which is applied to the production scene of silent mechanics plate.
[0005] The production control method of silent mechanics plate comprises the following steps.
[0006] A three-dimensional model of the silent mechanics plate is collected, and a plurality of plane cutting graphs are determined according to the three-dimensional model of the silent mechanics plate.
[0007] Match the corresponding cutting components based on multiple planar cutting diagrams and their corresponding directions;
[0008] In each planar clipping diagram, traverse the planar clipping diagram, highlight the closed line segments in the planar clipping diagram, and match the clipping action set according to the closed line segments and the corresponding clipping components;
[0009] The cutting component is cut along the set of cutting actions, and the roughness of the cutting surface is dynamically detected during the cutting process. Each roughness is matched to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board.
[0010] The area to be repaired of the sound-absorbing mechanical board is defined based on the roughness set and the shape of the cut sound-absorbing mechanical board, and the average roughness of the area to be repaired is defined. The corresponding repair level is matched according to the average roughness. The repair strategy is defined based on the repair level and the material of the sound-absorbing mechanical board.
[0011] After the silent mechanical plate is repaired, multiple images of the silent mechanical plate in different directions are acquired, and visual inspection is performed based on multiple images to define the size of each part in the silent mechanical plate. Based on the size of each part in the silent mechanical plate, the corresponding size difference is matched, and the size correction strategy of the silent mechanical plate is triggered according to the size difference. During the size correction, the roughness is maintained within a preset reasonable range.
[0012] Optionally, the step of acquiring a three-dimensional model of the sound-absorbing mechanical board and determining multiple planar cutting diagrams based on the three-dimensional model of the sound-absorbing mechanical board includes:
[0013] Collect the model information of the silent mechanical board;
[0014] The three-dimensional model of the sound-silent mechanical board is determined based on the model information and model database.
[0015] The three-dimensional model based on the silent mechanical board is image-splitting along six perspectives and forming multiple sub-images;
[0016] Traverse the sub-images and convert each sub-image into a paper to determine the corresponding planar cutout image;
[0017] Multiple planar cut images are collected, and feature comparison is performed based on the multiple planar cut images to define multiple sub-features in the silent mechanical board. At this time, the corresponding planar cut images are associated based on the multiple sub-features.
[0018] Optionally, matching the corresponding cutting components according to multiple planar cutting patterns and corresponding directions includes:
[0019] Collect multiple planar cropping images;
[0020] Associate multiple planar cutting diagrams and their corresponding directions, and define the processing direction;
[0021] Collect the processing direction and the corresponding planar cutting diagram, and define the processing type;
[0022] Match multiple cutting tools based on processing type;
[0023] Define matching coefficients between multiple cutting tools and planar cutting patterns;
[0024] The optimal cutting tool is defined based on the comparison of various matching coefficients, and this optimal cutting tool is defined as the corresponding cutting part.
[0025] Optionally, the step of traversing the planar cutting diagrams in each planar cutting diagram, highlighting closed line segments in the planar cutting diagrams, and matching a set of cutting actions based on the closed line segments and the corresponding cutting components includes:
[0026] In each planar clipping pattern, traverse the planar clipping patterns;
[0027] Multiple line segments are defined based on the traversal of the planar clipping map;
[0028] The relative positions of multiple line segments are defined by comparing their positions.
[0029] The closure relationship of line segments is defined based on the relative positions of multiple line segments;
[0030] Construct closed line segments in the planar clipping diagram based on multiple line segments and the closed relationship between line segments, and highlight the closed line segments in the planar clipping diagram.
[0031] Freeze the closed line segment and define the motion trajectory along the closed line segment;
[0032] Associate the motion trajectory with the corresponding trimming component, and define the movement motion of the trimming component;
[0033] A set of cutting actions is constructed based on the movement actions of each cutting component.
[0034] Optionally, the cutting component performs cutting along the set of cutting actions, and dynamically detects the roughness of the cutting surface during the cutting process, matching each roughness to the cut sound-silencing mechanical board to construct a roughness set of the cut sound-silencing mechanical board, including:
[0035] Collect the set of clipping actions;
[0036] The clipping of the clipping component is triggered by the clipping action set. At this time, the clipping component performs clipping along the clipping action set.
[0037] Monitor the cutting process of the parts in real time and define the working nodes of the cutting process;
[0038] Match the corresponding detection node according to the working node of the cutting process;
[0039] As the cutting process proceeds, each detection node is triggered sequentially, and the roughness of the cutting surface is detected simultaneously with the triggering of the detection nodes. At this time, the roughness detection of the cutting surface is a dynamic detection.
[0040] Collect each roughness value and mark the location of each roughness value;
[0041] Based on the location and roughness of each roughness, it is matched to the cut-out silent mechanical board, and the roughness of each part is presented based on the cut-out silent mechanical board to construct the roughness set of the cut-out silent mechanical board.
[0042] Optionally, the repair area of the sound-absorbing mechanical board is defined based on the roughness set and the shape of the cut sound-absorbing mechanical board, and the average roughness of the repair area is defined. A corresponding repair level is matched according to the average roughness. A repair strategy is defined based on the repair level and the material of the sound-absorbing mechanical board, including:
[0043] Fixed roughness set;
[0044] A roughness layout diagram is defined based on the roughness set and the corresponding positions of the roughnesses;
[0045] Associated roughness layout diagram and the outline of the cut silent mechanical board;
[0046] The abnormal region is defined based on the roughness layout diagram, the shape of the cut silent mechanical plate, and the abnormal roughness range.
[0047] Define the area to be repaired in the silent mechanical board according to the abnormal area and its corresponding location;
[0048] Collect the roughness at various points in the area to be repaired, and define the average roughness of the area to be repaired;
[0049] Match the corresponding repair level based on the average roughness and the repair level table;
[0050] Associate the repair level with the material of the silent mechanical board, and define the material correlation coefficient;
[0051] Repair strategies are defined based on the repair level, the material of the silent mechanical board, and the material correlation coefficient.
[0052] Optionally, after the sound-silencing mechanical plate is repaired, multiple images of the sound-silencing mechanical plate in different directions are acquired, and visual inspection is performed based on the multiple images to define the dimensions of each part in the sound-silencing mechanical plate. Based on the dimensions of each part in the sound-silencing mechanical plate, corresponding dimensional differences are matched, and a dimensional correction strategy for the sound-silencing mechanical plate is triggered according to the dimensional differences. During dimensional correction, a preset reasonable range of roughness is maintained, including:
[0053] Real-time monitoring of the repair progress on the silent mechanical board;
[0054] When the repair progress of the soundproofing mechanics board is at the preset progress, the repair of the soundproofing mechanics board is defined as complete.
[0055] After the soundproofing plate was repaired, multiple images of the soundproofing plate were acquired from different directions.
[0056] Visual inspection is performed based on multiple images, and different detection directions are defined according to the shape of the sound-silent mechanical board to construct a three-dimensional inspection of the sound-silent mechanical board.
[0057] In the three-dimensional testing of the sound-silencing mechanical board, the dimensions of each part of the sound-silencing mechanical board are defined;
[0058] Compare the dimensions of each part of the sound-silencing mechanical board with the corresponding standard dimensions and match the corresponding dimensional differences;
[0059] Define the difference level based on the dimensional difference amount, and define the dimensional correction strategy for the silent mechanical board based on the difference level and the shape matching table of the silent mechanical board. Trigger the dimensional correction of the silent mechanical board along the dimensional correction strategy, and maintain the roughness within a preset reasonable range during the dimensional correction.
[0060] In addition, this embodiment of the invention also provides a production control device for a sound-absorbing mechanical board, the production control device for the sound-absorbing mechanical board comprising:
[0061] The planar cutting pattern module is used to acquire the three-dimensional model of the sound-silencing mechanical board and determine multiple planar cutting patterns based on the three-dimensional model of the sound-silencing mechanical board.
[0062] The cutting component module is used to match the corresponding cutting components based on multiple planar cutting patterns and their corresponding directions.
[0063] The matching module is used to traverse the planar clipping images in each planar clipping image, highlight the closed line segments in the planar clipping images, and match the set of clipping actions based on the closed line segments and the corresponding clipping parts;
[0064] The roughness module is used to cut the component along the set of cutting actions, dynamically detect the roughness of the cutting surface during the cutting process, and match each roughness to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board.
[0065] The repair strategy module is used to define the area to be repaired of the sound-absorbing mechanical board based on the roughness set and the shape of the cut sound-absorbing mechanical board, and to define the average roughness of the area to be repaired. The module matches the corresponding repair level according to the average roughness and defines the repair strategy based on the repair level and the material of the sound-absorbing mechanical board.
[0066] The size correction module is used to acquire multiple images of the silent mechanical board in different directions after the silent mechanical board is repaired, and to perform visual inspection based on the multiple images to define the size of each part in the silent mechanical board. Based on the size of each part in the silent mechanical board, the module matches the corresponding size difference amount, triggers the size correction strategy of the silent mechanical board according to the size difference amount, and maintains the roughness within a preset reasonable range during size correction.
[0067] Optionally, an electronic device includes a processor and a memory, wherein the processor runs a computer program or code stored in the memory to implement the above-described method for controlling the production of a silent mechanical board.
[0068] Optionally, a computer-readable storage medium is provided for storing a computer program or code that, when executed by a processor, implements the above-described method for controlling the production of a silent mechanical board.
[0069] In this embodiment of the invention, the method involves determining multiple planar cutting patterns based on a three-dimensional model of a sound-absorbing mechanical board; matching corresponding cutting components based on the multiple planar cutting patterns and their corresponding directions; traversing each planar cutting pattern and highlighting closed line segments within it; and matching a set of cutting actions based on the closed line segments and their corresponding cutting components. This allows the cutting components to be triggered along the set of cutting actions to cut the sound-absorbing mechanical board, and the roughness of the sound-absorbing mechanical board to be controlled during the cutting process. This allows for dynamic detection of the roughness of the cut surface as the cutting process progresses, thereby enabling the matching of the roughness set and the existing roughness data. The shape of the cut sound-absorbing mechanical board defines the area to be repaired, ensuring the repair of this area. A repair strategy is defined based on the repair level and the material of the sound-absorbing mechanical board. Simultaneously, based on the dimensional differences of each part of the sound-absorbing mechanical board, a dimensional correction strategy is triggered according to these differences. During dimensional correction, a preset reasonable range of roughness is maintained to control the production precision of the sound-absorbing mechanical board. Furthermore, the production precision of the sound-absorbing mechanical board is dynamically controlled based on roughness and dimensional differences, achieving dynamic cutting control of the sound-absorbing mechanical board. Attached Figure Description
[0070] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0071] Figure 1 This is a flowchart illustrating the production control method for the silent mechanical board in an embodiment of the present invention.
[0072] Figure 2 This is a flowchart illustrating step S11 of the production control method for the silent mechanical board in an embodiment of the present invention.
[0073] Figure 3 This is a flowchart illustrating step S12 of the production control method for the silent mechanical board in an embodiment of the present invention.
[0074] Figure 4 This is a flowchart illustrating step S13 of the production control method for the silent mechanical board in an embodiment of the present invention.
[0075] Figure 5 This is a flowchart illustrating step S14 of the production control method for the silent mechanical board in an embodiment of the present invention.
[0076] Figure 6This is a flowchart illustrating step S15 of the production control method for the silent mechanical board in an embodiment of the present invention.
[0077] Figure 7 This is a flowchart illustrating step S16 of the production control method for the silent mechanical board in an embodiment of the present invention.
[0078] Figure 8 This is a schematic diagram of the structural composition of the production control device for the silent mechanical board in an embodiment of the present invention;
[0079] Figure 9 This is a schematic diagram of a production control device for a silent mechanical board according to an exemplary embodiment. Detailed Implementation
[0080] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0081] First Embodiment
[0082] Please see Figures 1 to 9 A production control method for a sound-silencing mechanical board, applied to the production scenario of sound-silencing mechanical boards; the production control method for sound-silencing mechanical boards includes:
[0083] Step S11: Collect a three-dimensional model of the sound-silencing mechanical board, and determine multiple planar cutting diagrams based on the three-dimensional model of the sound-silencing mechanical board;
[0084] Step S12: Match the corresponding cutting parts according to multiple planar cutting diagrams and their corresponding directions;
[0085] Step S13: In each planar cutting diagram, traverse the planar cutting diagram, highlight the closed line segments in the planar cutting diagram, and match the cutting action set according to the closed line segments and the corresponding cutting parts;
[0086] Step S14: The cutting component is cut along the cutting action set, and the roughness of the cutting surface is dynamically detected during the cutting process. Each roughness is matched to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board.
[0087] Step S15: Define the area to be repaired of the sound-absorbing mechanical board based on the roughness set and the shape of the cut sound-absorbing mechanical board, and define the average roughness of the area to be repaired. Match the corresponding repair level according to the average roughness. Define the repair strategy based on the repair level and the material of the sound-absorbing mechanical board.
[0088] Step S16: After the silent mechanical plate is repaired, acquire multiple images of the silent mechanical plate in different directions, and perform visual inspection based on the multiple images to define the size of each part in the silent mechanical plate. Match the corresponding size difference based on the size of each part in the silent mechanical plate, trigger the size correction strategy of the silent mechanical plate according to the size difference, and maintain the roughness within a preset reasonable range during size correction.
[0089] In this embodiment of the invention, the method involves determining multiple planar cutting patterns based on a three-dimensional model of a sound-absorbing mechanical board; matching corresponding cutting components based on the multiple planar cutting patterns and their corresponding directions; traversing each planar cutting pattern and highlighting closed line segments within it; and matching a set of cutting actions based on the closed line segments and their corresponding cutting components. This allows the cutting components to be triggered along the set of cutting actions to cut the sound-absorbing mechanical board, and the roughness of the sound-absorbing mechanical board to be controlled during the cutting process. This allows for dynamic detection of the roughness of the cut surface as the cutting process progresses, thereby enabling the matching of the roughness set and the existing roughness data. The shape of the cut sound-absorbing mechanical board defines the area to be repaired, ensuring the repair of this area. A repair strategy is defined based on the repair level and the material of the sound-absorbing mechanical board. Simultaneously, based on the dimensional differences of each part of the sound-absorbing mechanical board, a dimensional correction strategy is triggered according to these differences. During dimensional correction, a preset reasonable range of roughness is maintained to control the production precision of the sound-absorbing mechanical board. Furthermore, the production precision of the sound-absorbing mechanical board is dynamically controlled based on roughness and dimensional differences, achieving dynamic cutting control of the sound-absorbing mechanical board.
[0090] In step S11, a three-dimensional model of the sound-silencing mechanical board is acquired, and multiple planar cutting diagrams are determined based on the three-dimensional model of the sound-silencing mechanical board.
[0091] In the specific implementation of this invention, the specific steps can be as follows:
[0092] S111: Collect the model information of the silent mechanical board;
[0093] S112: Determine the three-dimensional model of the sound-silencing mechanical board based on the model information and model database;
[0094] S113: Based on the silent mechanical board, the three-dimensional model is image-splitting along six perspectives and forming multiple sub-images;
[0095] S114: Traverse the sub-images and convert them into paper-like representations to determine the corresponding planar cutout images;
[0096] S115: Collect multiple planar cut images and perform feature comparison based on the multiple planar cut images to define multiple sub-features in the silent mechanical board. At this time, associate the corresponding planar cut images based on the multiple sub-features.
[0097] In the embodiments of this application, the model information of the sound-silencing mechanical board is collected so as to associate the model information of the sound-silencing mechanical board with the model database. Based on the model information of the sound-silencing mechanical board and the model database, a three-dimensional model of the sound-silencing mechanical board is determined so as to freeze the three-dimensional model of the sound-silencing mechanical board. Then, multiple perspective processing is performed on the three-dimensional model of the sound-silencing mechanical board so as to present a planar cut-out image of the three-dimensional model of the sound-silencing mechanical board from multiple perspectives.
[0098] At this point, the three-dimensional model based on the silent mechanical board is image-splitting along six perspectives to form multiple sub-images, so as to manage and control multiple sub-images. This allows for traversing the sub-images and drawing them into a paper to determine the corresponding planar cutting diagram. Therefore, a planar cutting diagram is introduced, and corresponding cutting actions are performed on the planar cutting diagram and the raw materials of the silent mechanical board, thereby controlling the production of the silent mechanical board.
[0099] Furthermore, multiple planar cutting images are collected, and feature comparison is performed based on these multiple planar cutting images to define multiple sub-features in the silent mechanical board. At this point, the corresponding planar cutting images are associated with the multiple sub-features to facilitate corresponding cutting for the multiple sub-features, thereby gradually controlling the production of the silent mechanical board.
[0100] In step S12, the corresponding cutting components are matched according to multiple planar cutting diagrams and their corresponding directions;
[0101] In the specific implementation of this invention, the specific steps can be as follows:
[0102] S121: Collect multiple planar cropping images;
[0103] S122: Associate multiple planar cutting diagrams and their corresponding directions, and define the processing direction;
[0104] S123: Collect the processing direction and the corresponding planar cutting diagram, and define the processing type;
[0105] S124: Match multiple cutting tools based on processing type;
[0106] S125: Defines the matching coefficients between multiple cutting tools and planar cutting patterns;
[0107] S126: Define the optimal cutting tool based on the comparison of each matching coefficient, and define the optimal cutting tool as the corresponding cutting part.
[0108] In the embodiments of this application, multiple planar cutting images are collected to associate the multiple planar cutting images with their corresponding directions and define the processing direction. At this time, the processing direction is defined based on the multiple planar cutting images and their corresponding directions, thereby defining the processing direction corresponding to the planar cutting image. Then, the processing direction is controlled so as to match the cutting tool along the processing direction, thereby ensuring that the matching cutting tool is intelligently selected in the corresponding processing direction.
[0109] At this point, the processing direction and the corresponding planar cutting diagram are collected, and the processing type is defined. Based on the processing type, multiple cutting tools are matched, thereby determining multiple cutting tools corresponding to the processing type. This allows for further screening of multiple cutting tools, thereby selecting a more suitable cutting tool so that the cutting tool can perform reasonable cutting actions in the corresponding direction, ensuring the production accuracy and efficiency of the silent mechanical board.
[0110] Furthermore, matching coefficients are defined between multiple cutting tools and planar cutting diagrams to present the degree of matching between the multiple cutting tools and planar cutting diagrams through the matching coefficients. Based on the comparison of each matching coefficient, the optimal cutting tool is defined and defined as the corresponding cutting part. At this time, the optimal cutting tool is selected from multiple cutting tools and highly matched with the planar cutting diagram, thereby ensuring the cutting process of the planar cutting diagram and thus controlling the refined production of the silent mechanical board.
[0111] In step S13, in each planar cutting drawing, the planar cutting drawing is traversed, and the closed line segments in the planar cutting drawing are highlighted. The cutting action set is matched according to the closed line segments and the corresponding cutting components.
[0112] In the specific implementation of this invention, the specific steps can be as follows:
[0113] S131: Traverse the planar clipping diagrams in each planar clipping diagram;
[0114] S132: Define multiple line segments based on traversal of the planar clipping map;
[0115] S133: Define the relative positions of multiple line segments based on position comparisons;
[0116] S134: Define the closed relationship of line segments based on the relative positions of multiple line segments;
[0117] S135: Construct closed line segments in the planar clipping diagram based on multiple line segments and the closed relationship of line segments, and highlight the closed line segments in the planar clipping diagram;
[0118] S136: Freeze the closed line segment and define the motion trajectory along the closed line segment;
[0119] S137: Associate the motion trajectory with the corresponding trimming component, and define the movement motion of the trimming component;
[0120] S138: Construct a set of cutting actions based on the movement actions of each cutting component.
[0121] In the embodiments of this application, each planar cutting diagram is further processed. In this case, the planar cutting diagram is traversed in each planar cutting diagram so as to define multiple line segments based on the traversal of the planar cutting diagram, thereby initially presenting multiple line segments so as to perform closure processing based on multiple line segments, thereby controlling the closure relationship of multiple line segments so as to perform corresponding cutting processing for subsequent closed line segments, ensuring the processing accuracy of each feature in the silent mechanical board.
[0122] Therefore, the relative positions of multiple line segments are defined by comparing their positions, so as to introduce the relative positions of multiple line segments. Based on the relative positions of multiple line segments, the closure relationship of line segments is defined, so as to introduce the relationship of falling into the closure of line segments. Based on the closure relationship of line segments and the line segments, the closure process is performed to form closed line segments.
[0123] At this point, closed line segments in the planar cutting diagram are constructed based on multiple line segments and the closed relationship between line segments, so as to facilitate feature control of closed line segments. At the same time, the closed line segments in the planar cutting diagram are highlighted, and closed-loop cutting processing is performed on the highlighted closed line segments.
[0124] Furthermore, the closed line segment is fixed, and the motion trajectory is defined along the closed line segment; the motion trajectory is associated with the corresponding cutting component, and the movement motion of the cutting component is defined; a set of cutting motions is constructed based on the movement motions of each cutting component, so as to control the cutting motions of each cutting component through the set of cutting motions, and to control multiple movement motions in order to control the cutting path of the cutting component.
[0125] S14: The cutting component cuts along the set of cutting actions, and dynamically detects the roughness of the cutting surface during the cutting process, and matches each roughness to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board.
[0126] In the specific implementation of this invention, the specific steps can be as follows:
[0127] S141: Collect the set of clipping actions;
[0128] S142: Trimming of the trimming component is triggered based on the trimming action set. At this time, the trimming component trims along the trimming action set.
[0129] S143: Monitor the cutting process of the cut parts in real time and define the working nodes of the cutting process;
[0130] S144: Match the corresponding detection node according to the working node of the cutting process;
[0131] S145: Each detection node is triggered sequentially during the cutting process, and the roughness detection of the cutting surface is triggered at the same time as the detection node is triggered. At this time, the roughness detection of the cutting surface is dynamic detection.
[0132] S146: Collect each roughness and mark the location of each roughness;
[0133] S147: Match each roughness to the cut-out silent mechanical board according to its location and roughness degree, and present the roughness of each part based on the cut-out silent mechanical board to construct the roughness set of the cut-out silent mechanical board.
[0134] In the embodiments of this application, a set of cutting actions is collected to facilitate the control and management of the cutting action set control model, thereby triggering the cutting of the cutting component based on the cutting action set. At this time, the cutting component cuts along the cutting action set, and processes each cutting action in the cutting action set in sequence to ensure the matching between the cutting component and the cutting action set.
[0135] At this point, the cutting process of the cutting component is monitored in real time, and the working nodes of the cutting process are defined to facilitate node control of the cutting process. This introduces multiple working nodes, and then the corresponding detection nodes are matched according to the working nodes of the cutting process to facilitate the roughness detection of the silent mechanical board according to the detection nodes.
[0136] Therefore, each detection node is triggered sequentially during the cutting process, and the roughness detection of the cutting surface is triggered at the same time as the detection node is triggered. At this time, the roughness detection of the cutting surface is a dynamic detection, so as to perform dynamic detection on the sound-silent mechanical board and simultaneously control the roughness of each position in the sound-silent mechanical board, avoiding static detection.
[0137] Furthermore, each roughness is collected and its location is marked so that it can be matched to the cut-out silent mechanical board according to its location and roughness degree. The roughness of each part is presented based on the cut-out silent mechanical board to construct a roughness set of the cut-out silent mechanical board. This introduces the construction of a roughness set of the cut-out silent mechanical board, and then the roughness set is controlled to facilitate comprehensive roughness processing of the silent mechanical board.
[0138] S15: Define the area to be repaired of the sound-absorbing mechanical board based on the roughness set and the shape of the cut sound-absorbing mechanical board, and define the average roughness of the area to be repaired. Match the corresponding repair level according to the average roughness. Define the repair strategy based on the repair level and the material of the sound-absorbing mechanical board.
[0139] In the specific implementation of this invention, the specific steps can be as follows:
[0140] S151: Fixed roughness set;
[0141] S152: Define a roughness layout diagram based on the roughness set and the corresponding positions of the roughnesses;
[0142] S153: Corresponding roughness layout diagram and the outline of the cut silent mechanical board;
[0143] S154: Define the abnormal region based on the roughness layout diagram, the shape of the cut silent mechanical plate, and the abnormal roughness interval.
[0144] S155: Define the area to be repaired for the silent mechanical board based on the abnormal area and its corresponding location;
[0145] S156: Collect the roughness at various points in the area to be repaired and define the average roughness of the area to be repaired;
[0146] S157: Match the corresponding repair level according to the average roughness and the repair level table;
[0147] S158: Associate the repair level and the material of the silent mechanical board, and define the material correlation coefficient;
[0148] S159: Define the repair strategy based on the repair level, the material of the silent mechanical board, and the material correlation coefficient.
[0149] In the embodiments of this application, a roughness set is fixed to facilitate control over the roughness set. Simultaneously, a roughness layout diagram is defined based on the roughness set and the corresponding positions of the roughnesses, and associated with the roughness layout diagram and the shape of the cut-out silent mechanical board. This allows for multi-dimensional control over the roughness layout diagram, the shape of the cut-out silent mechanical board, and abnormal roughness intervals. Thus, abnormal regions are defined based on the roughness layout diagram, the shape of the cut-out silent mechanical board, and abnormal roughness intervals, and then the abnormal regions are fixed to facilitate targeted processing of the abnormal regions.
[0150] Furthermore, abnormal regions are introduced, and the abnormal regions and their corresponding locations are defined. Based on the abnormal regions and their corresponding locations, the repair areas of the sound-absorbing mechanical board are defined to facilitate the control of the repair areas of the sound-absorbing mechanical board, and then the repair of the repair areas of the sound-absorbing mechanical board is carried out.
[0151] Therefore, the roughness of each location in the area to be repaired is collected, and the average roughness of the area to be repaired is defined. This allows the average roughness of the area to be repaired to be introduced, and the average roughness is associated with the repair level table. Then, the corresponding repair level is matched according to the average roughness and the repair level table, thereby defining the repair level corresponding to the area to be repaired and ensuring that the repair level is fixed.
[0152] Therefore, the repair level and the material of the sound-absorbing mechanical board are associated, and a material correlation coefficient is defined. The material of the sound-absorbing mechanical board is further introduced and considered. Thus, a repair strategy is defined based on the repair level, the material of the sound-absorbing mechanical board, and the material correlation coefficient, ensuring the targeted management of the repair strategy.
[0153] S16: After the silent mechanical plate is repaired, multiple images of the silent mechanical plate in different directions are acquired, and visual inspection is performed based on multiple images to define the size of each part in the silent mechanical plate. The size difference is matched based on the size of each part in the silent mechanical plate, and the size correction strategy of the silent mechanical plate is triggered according to the size difference. The roughness is maintained within a preset reasonable range during the size correction.
[0154] In the specific implementation of this invention, the specific steps can be as follows:
[0155] S161: Real-time monitoring of the repair progress on the silent mechanical board;
[0156] S162: When the repair progress of the soundproofing mechanical board is at the preset progress, the repair of the soundproofing mechanical board is defined as complete;
[0157] S163: After the soundproofing mechanical plate is repaired, acquire multiple images of the soundproofing mechanical plate in different directions;
[0158] S164: Perform visual inspection based on multiple images and define different detection directions according to the shape of the sound-silent mechanical board to construct a three-dimensional inspection of the sound-silent mechanical board;
[0159] S165: In the three-dimensional inspection of the sound-absorbing mechanical board, define the dimensions of each part of the sound-absorbing mechanical board;
[0160] S166: Compare the dimensions of each part in the sound-silent mechanical board with the corresponding standard dimensions and match the corresponding dimensional differences;
[0161] S167: Define the difference level according to the dimensional difference amount, and define the dimensional correction strategy of the silent mechanical board according to the difference level and the shape matching table of the silent mechanical board. Trigger the dimensional correction of the silent mechanical board along the dimensional correction strategy, and maintain the preset reasonable range of roughness in the dimensional correction.
[0162] In the embodiments of this application, the repair progress of the sound-silencing mechanical board is monitored in real time; when the repair progress of the sound-silencing mechanical board is at a preset progress, the repair of the sound-silencing mechanical board is defined as complete, so as to control the repair progress of the sound-silencing mechanical board.
[0163] At this point, after the silent mechanical board is repaired, multiple images of the silent mechanical board in different directions are acquired, and multiple directions of detection are performed on the silent mechanical board to facilitate size detection and size correction. Therefore, visual detection is performed based on multiple images, and different detection directions are defined according to the shape of the silent mechanical board to construct a three-dimensional detection of the silent mechanical board, ensuring the size detection effect of the silent mechanical board.
[0164] In the three-dimensional inspection of the sound-silencing mechanical board, the dimensions of each part of the sound-silencing mechanical board are defined; the dimensions of each part of the sound-silencing mechanical board are compared with the corresponding standard dimensions, and the corresponding dimensional difference is matched, so as to control the dimensional difference. In order to define the difference level according to the dimensional difference, and define the dimensional correction strategy of the sound-silencing mechanical board according to the difference level and the shape matching table of the sound-silencing mechanical board, the dimensional correction of the sound-silencing mechanical board is triggered along the dimensional correction strategy, and the roughness is maintained within a preset reasonable range during the dimensional correction.
[0165] Therefore, based on the size difference corresponding to the size matching of each part in the silent mechanical board, the size correction strategy of the silent mechanical board is triggered according to the size difference, and the roughness is maintained within a preset reasonable range during size correction, so as to control the production accuracy of the silent mechanical board. The production accuracy of the silent mechanical board is dynamically controlled based on roughness and size difference, thus realizing dynamic cutting control of the silent mechanical board.
[0166] Therefore, multiple planar cutting patterns are determined based on the three-dimensional model of the sound-silencing mechanical board; corresponding cutting components are matched according to the multiple planar cutting patterns and their corresponding directions; in each planar cutting pattern, the planar cutting patterns are traversed, and closed line segments in the planar cutting patterns are highlighted, and a set of cutting actions is matched according to the closed line segments and their corresponding cutting components, so as to trigger the cutting components to cut the sound-silencing mechanical board along the set of cutting actions, and to control the roughness of the sound-silencing mechanical board during the cutting process, so as to dynamically detect the roughness of the cutting surface as the cutting process progresses, thereby based on the roughness set and the already cut sound-silencing mechanical board... The shape defines the area to be repaired of the sound-absorbing mechanical board to ensure the repair of this area. The repair strategy is defined based on the repair level and the material of the sound-absorbing mechanical board. At the same time, the size difference of each part of the sound-absorbing mechanical board is matched with the corresponding size difference. The size difference triggers the size correction strategy of the sound-absorbing mechanical board. During the size correction, the roughness is maintained within a preset reasonable range to control the production accuracy of the sound-absorbing mechanical board. The production accuracy of the sound-absorbing mechanical board is dynamically controlled based on roughness and size difference, realizing dynamic cutting control of the sound-absorbing mechanical board.
[0167] Second Embodiment
[0168] Please see Figure 8 , Figure 8 This is a schematic diagram of the structural composition of the production control device for the silent mechanical board in an embodiment of the present invention.
[0169] like Figure 8 As shown, a production control device for a sound-absorbing mechanical board is provided, the production control device for the sound-absorbing mechanical board comprising:
[0170] The planar cutting pattern module 21 is used to acquire the three-dimensional model of the sound-silencing mechanical board and determine multiple planar cutting patterns based on the three-dimensional model of the sound-silencing mechanical board.
[0171] The cutting component module 22 is used to match the corresponding cutting components according to multiple planar cutting patterns and their corresponding directions;
[0172] Matching module 23 is used to traverse the planar cutting diagrams in each planar cutting diagram, highlight the closed line segments in the planar cutting diagrams, and match the set of cutting actions according to the closed line segments and the corresponding cutting parts.
[0173] The data set module 24 is used to cut the cutting component along the cutting action set, and dynamically detect the roughness of the cutting surface during the cutting process, and match each roughness to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board.
[0174] Repair strategy module 25 is used to define the repair area of the sound-silencing mechanical board based on the roughness set and the shape of the cut sound-silencing mechanical board, and to define the average roughness in the repair area, and match the corresponding repair level according to the average roughness; and to define the repair strategy based on the repair level and the material of the sound-silencing mechanical board.
[0175] The size correction module 26 is used to acquire multiple images of the silent mechanical board in different directions after the silent mechanical board is repaired, and to perform visual inspection based on the multiple images to define the size of each part in the silent mechanical board, and to match the corresponding size difference based on the size of each part in the silent mechanical board, trigger the size correction strategy of the silent mechanical board according to the size difference, and maintain the roughness within a preset reasonable range during size correction.
[0176] Third Embodiment
[0177] This invention provides a computer-readable storage medium storing a computer program. When executed by a processor, this program implements the production control method for a silent mechanical board according to any of the above embodiments. The computer-readable storage medium includes, but is not limited to, any type of disk (including floppy disks, hard disks, optical disks, CD-ROMs, and magneto-optical disks), ROM (Read-Only Memory), RAM (Random Access Memory), EPROM (Erasable Programmable Read-Only Memory), EEPROM (Electrically Erasable Programmable Read-Only Memory), flash memory, magnetic cards, or optical cards. In other words, the storage device includes any medium that stores or transmits information in a readable form by a device (e.g., a computer, a mobile phone), and can be a read-only memory, a disk, or an optical disk, etc.
[0178] This invention also provides a computer application running on a computer, which is used to execute the production control method for the silent mechanical board of any of the above embodiments.
[0179] also, Figure 9 This is a schematic diagram of the structural composition of the production control equipment for the silent mechanical board in an embodiment of the present invention.
[0180] This invention also provides a production control device for a silent mechanical board, such as... Figure 9As shown. The treatment device includes a processor 302, a memory 303, an input unit 304, and a display unit 305, among other components. Those skilled in the art will understand that... Figure 3 The illustrated production control equipment structure for the silent mechanical board does not constitute a limitation on all equipment and may include more or fewer components than shown, or combine certain components. Memory 303 can be used to store application program 301 and various functional modules. Processor 302 runs application program 301 stored in memory 303, thereby performing various functional applications and data processing of the equipment. Memory can be internal memory or external memory, or both. Internal memory may include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), flash memory, or random access memory. External memory may include hard disks, floppy disks, ZIP disks, USB flash drives, magnetic tapes, etc. The memory disclosed in this invention includes, but is not limited to, these types of memory. The memory disclosed in this invention is only an example and not a limitation.
[0181] Input unit 304 is used to receive signal input and user-input keywords. Input unit 304 may include a touch panel and other input devices. The touch panel can collect user touch operations on or near it (such as operations performed by the user using a finger, stylus, or any suitable object or accessory on or near the touch panel) and drive the corresponding connection device according to a pre-set program; other input devices may include, but are not limited to, one or more of physical keyboards, function keys (such as play control buttons, power buttons, etc.), trackballs, mice, joysticks, etc. Display unit 305 can be used to display user-input information or information provided to the user, as well as various menus of the terminal device. Display unit 305 may be in the form of a liquid crystal display, organic light-emitting diode, etc. Processor 302 is the control center of the terminal device, connecting various parts of the entire device through various interfaces and lines, and performing various functions and processing data by running or executing software programs and / or modules stored in memory 303, and calling data stored in memory.
[0182] As one embodiment, the production control device for the silent mechanical board includes: one or more processors 302, a memory 303, and one or more application programs 301, wherein the one or more application programs 301 are stored in the memory 303 and configured to be executed by the one or more processors 302, and the one or more application programs 301 are configured to execute the production control method for the silent mechanical board in any of the above embodiments.
[0183] Furthermore, the production control method and related devices for the silent mechanical board provided in the embodiments of the present invention have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of the present invention. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the present invention. Therefore, the content of this specification should not be construed as a limitation of the present invention.
Claims
1. A production control method for a silent mechanical board, characterized in that, Applications include the production of silent mechanical boards; The production control method for the silent mechanical board includes: Collect a three-dimensional model of the sound-silencing mechanical board, and determine multiple planar cutting diagrams based on the three-dimensional model of the sound-silencing mechanical board; Match the corresponding cutting components based on multiple planar cutting diagrams and their corresponding directions; In each planar clipping diagram, traverse the planar clipping diagram, highlight the closed line segments in the planar clipping diagram, and match the clipping action set according to the closed line segments and the corresponding clipping components; The cutting component is cut along the set of cutting actions, and the roughness of the cutting surface is dynamically detected during the cutting process. Each roughness is matched to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board. The area to be repaired of the sound-absorbing mechanical board is defined based on the roughness set and the shape of the cut sound-absorbing mechanical board, and the average roughness of the area to be repaired is defined. The corresponding repair level is matched according to the average roughness. The repair strategy is defined based on the repair level and the material of the sound-absorbing mechanical board. After the silent mechanical plate is repaired, multiple images of the silent mechanical plate in different directions are acquired, and visual inspection is performed based on multiple images to define the size of each part in the silent mechanical plate. Based on the size of each part in the silent mechanical plate, the corresponding size difference is matched, and the size correction strategy of the silent mechanical plate is triggered according to the size difference. During the size correction, the roughness is maintained within a preset reasonable range.
2. The production control method for the silent mechanical board according to claim 1, characterized in that, The process involves acquiring a three-dimensional model of the sound-absorbing mechanical board and determining multiple planar cutting diagrams based on the three-dimensional model, including: Collect the model information of the silent mechanical board; The three-dimensional model of the sound-silent mechanical board is determined based on the model information and model database. The three-dimensional model based on the silent mechanical board is image-splitting along six perspectives and forming multiple sub-images; Traverse the sub-images and convert each sub-image into a paper to determine the corresponding planar cutout image; Multiple planar cut images are collected, and feature comparison is performed based on the multiple planar cut images to define multiple sub-features in the silent mechanical board. At this time, the corresponding planar cut images are associated based on the multiple sub-features.
3. The production control method for the silent mechanical board according to claim 1, characterized in that, The process of matching corresponding cutting components based on multiple planar cutting patterns and their corresponding directions includes: Collect multiple planar cropping images; Associate multiple planar cutting diagrams and their corresponding directions, and define the processing direction; Collect the processing direction and the corresponding planar cutting diagram, and define the processing type; Match multiple cutting tools based on processing type; Define matching coefficients between multiple cutting tools and planar cutting patterns; The optimal cutting tool is defined based on the comparison of various matching coefficients, and this optimal cutting tool is defined as the corresponding cutting part.
4. The production control method for the silent mechanical board according to claim 1, characterized in that, The process of traversing each planar cutting drawing, highlighting closed line segments in the planar cutting drawings, and matching a set of cutting actions based on the closed line segments and their corresponding cutting components includes: In each planar clipping pattern, traverse the planar clipping patterns; Multiple line segments are defined based on the traversal of the planar clipping map; The relative positions of multiple line segments are defined by comparing their positions. The closure relationship of line segments is defined based on the relative positions of multiple line segments; Construct closed line segments in the planar clipping diagram based on multiple line segments and the closed relationship between line segments, and highlight the closed line segments in the planar clipping diagram. Freeze the closed line segment and define the motion trajectory along the closed line segment; Associate the motion trajectory with the corresponding trimming component, and define the movement motion of the trimming component; A set of cutting actions is constructed based on the movement actions of each cutting component.
5. The production control method for the silent mechanical board according to claim 4, characterized in that, The cutting component performs cutting along the set of cutting actions, and dynamically detects the roughness of the cut surface during the cutting process, matching each roughness to the cut sound-silencing mechanical board to construct a roughness set of the cut sound-silencing mechanical board, including: Collect the set of clipping actions; The clipping of the clipping component is triggered by the clipping action set. At this time, the clipping component performs clipping along the clipping action set. Monitor the cutting process of the parts in real time and define the working nodes of the cutting process; Match the corresponding detection node according to the working node of the cutting process; As the cutting process proceeds, each detection node is triggered sequentially, and the roughness of the cutting surface is detected simultaneously with the triggering of the detection nodes. At this time, the roughness detection of the cutting surface is a dynamic detection. Collect each roughness value and mark the location of each roughness value; Based on the location and roughness of each roughness, it is matched to the cut-out silent mechanical board, and the roughness of each part is presented based on the cut-out silent mechanical board to construct the roughness set of the cut-out silent mechanical board.
6. The production control method for the silent mechanical board according to claim 5, characterized in that, The repair area of the soundproof mechanical board is defined based on the roughness set and the shape of the cut soundproof mechanical board, and the average roughness of the repair area is defined. The corresponding repair level is matched according to the average roughness. Repair strategies are defined based on the repair level and the material of the silent mechanical board, including: Fixed roughness set; A roughness layout diagram is defined based on the roughness set and the corresponding positions of the roughnesses; Associated roughness layout diagram and the outline of the cut silent mechanical board; The abnormal region is defined based on the roughness layout diagram, the shape of the cut silent mechanical plate, and the abnormal roughness range. Define the area to be repaired in the silent mechanical board according to the abnormal area and its corresponding location; Collect the roughness at various points in the area to be repaired, and define the average roughness of the area to be repaired; Match the corresponding repair level based on the average roughness and the repair level table; Associate the repair level with the material of the silent mechanical board, and define the material correlation coefficient; Repair strategies are defined based on the repair level, the material of the silent mechanical board, and the material correlation coefficient.
7. The production control method for the silent mechanical board according to claim 6, characterized in that, After the sound-silencing mechanical plate is repaired, multiple images of the sound-silencing mechanical plate in different directions are acquired, and visual inspection is performed based on the multiple images to define the dimensions of each part of the sound-silencing mechanical plate. Based on the dimensions of each part of the sound-silencing mechanical plate, corresponding dimensional differences are matched, and a dimensional correction strategy for the sound-silencing mechanical plate is triggered according to the dimensional differences. During dimensional correction, a preset reasonable range of roughness is maintained, including: Real-time monitoring of the repair progress on the silent mechanical board; When the repair progress of the soundproofing mechanics board is at the preset progress, the repair of the soundproofing mechanics board is defined as complete. After the soundproofing plate was repaired, multiple images of the soundproofing plate were acquired from different directions. Visual inspection is performed based on multiple images, and different detection directions are defined according to the shape of the sound-absorbing mechanical board to construct a three-dimensional inspection of the sound-absorbing mechanical board. In the three-dimensional testing of the sound-silencing mechanical board, the dimensions of each part of the sound-silencing mechanical board are defined; Compare the dimensions of each part of the sound-silencing mechanical board with the corresponding standard dimensions and match the corresponding dimensional differences; Define the difference level based on the dimensional difference amount, and define the dimensional correction strategy for the silent mechanical board based on the difference level and the shape matching table of the silent mechanical board. Trigger the dimensional correction of the silent mechanical board along the dimensional correction strategy, and maintain the roughness within a preset reasonable range during the dimensional correction.
8. A production control device for a silent mechanical board, characterized in that, The production control device for the sound-silencing mechanical board is applied to the production control method for the sound-silencing mechanical board as described in any one of claims 1-7, and the production control device for the sound-silencing mechanical board includes: The planar cutting pattern module is used to acquire the three-dimensional model of the sound-silencing mechanical board and determine multiple planar cutting patterns based on the three-dimensional model of the sound-silencing mechanical board. The cutting component module is used to match the corresponding cutting components based on multiple planar cutting patterns and their corresponding directions. The matching module is used to traverse the planar clipping images in each planar clipping image, highlight the closed line segments in the planar clipping images, and match the set of clipping actions based on the closed line segments and the corresponding clipping parts; The roughness module is used to cut the component along the set of cutting actions, dynamically detect the roughness of the cutting surface during the cutting process, and match each roughness to the cut silent mechanical board to construct the roughness set of the cut silent mechanical board. The repair strategy module is used to define the area to be repaired of the sound-absorbing mechanical board based on the roughness set and the shape of the cut sound-absorbing mechanical board, and to define the average roughness of the area to be repaired. The module matches the corresponding repair level according to the average roughness and defines the repair strategy based on the repair level and the material of the sound-absorbing mechanical board. The size correction module is used to acquire multiple images of the silent mechanical board in different directions after the silent mechanical board is repaired, and to perform visual inspection based on the multiple images to define the size of each part in the silent mechanical board. Based on the size of each part in the silent mechanical board, the module matches the corresponding size difference amount, triggers the size correction strategy of the silent mechanical board according to the size difference amount, and maintains the roughness within a preset reasonable range during size correction.
9. An electronic device comprising a processor and a memory, characterized in that, The processor runs a computer program or code stored in the memory to implement the production control method for the silent mechanical board as described in any one of claims 1 to 7.
10. A computer-readable storage medium for storing computer programs or code, characterized in that, When the computer program or code is executed by a processor, the production control method for the silent mechanical board as described in any one of claims 1 to 7 is implemented.
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