Flow-state solidified soil construction system and construction method
By designing an automated flow-state solidified soil construction system, and using internal circulation pipelines and magnetoflow meters to achieve automatic monitoring and control, the problems of high manual participation and low efficiency in the existing technology are solved, and construction efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411276822.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-27
AI Technical Summary
In the construction of fluid solidified soil, the existing processes have problems such as high manual participation, low work efficiency, large errors, and lack of unified standards. Especially in terms of relying on labor in liquidity calculation, water replenishment calculation and operation, resulting in low efficiency.
A fluid solidified soil construction system is designed, including the original soil slurrying area, the stirred slurrying area, the fluid soil backfilling reserve area and the corresponding conveying pipeline and controller, which is realized through internal circulation pipelines and magnetic flowmeters. Automatic monitoring and control, automatic adjustment of mud moisture content and cured material addition, and reduce manual intervention.
It improves the degree of automation of the construction system, reduces manual participation, realizes efficient preparation and precise performance adjustment of fluidized solidified soil, reduces artificial errors, and improves work efficiency and accuracy.
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Figure CN119189052A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction, and in particular relates to a fluidized solidified soil construction system and a construction method. Background Art
[0002] Fluidized solidified soil is a new type of building material. It is a pumpable fluid reinforcement material formed by mixing engineering slag with solidifying materials and water, and mixing them evenly with special machinery. It has strong fluidity before solidification, and has certain strength, low permeability and water stability after solidification. It can maintain long-term stability and has the characteristics of low carbon and environmental protection. This material is widely used in engineering for backfilling and pouring in complex working conditions such as foundation trenches, foundation pits, and mine pits.
[0003] In the construction of fluidized solidified soil, it is necessary to prepare finished fluidized solidified soil that meets the requirements. The existing process usually mixes and stirs the solidified materials, water, soil and other materials according to the specified ratio to make the finished product. The corresponding equipment and process design are unreasonable, the manual participation is high, and the work efficiency is low. In this process, it is necessary to evaluate the workability of the prepared mud to meet the pouring requirements. Usually, manual sampling is used to judge its workability by expansion or slump. There is a lack of unified standards, and then water is added based on experience. This method relies on manual calculation of fluidity, water addition amount calculation, and water addition operation, which has the problems of large errors, time-consuming and labor-intensive, and low work efficiency. Summary of the invention
[0004] In view of this, in order to solve the above-mentioned technical problems, the present invention proposes a fluidized solidified soil construction system and a corresponding construction method which have reasonable structural design, high degree of automation, low manual participation, high work efficiency, and can automatically monitor the fluidity in the preparation process of fluidized solidified soil, automatically and quantitatively replenish water and add solidifying materials, reduce human errors, and realize automatic adjustment of the working performance of fluidized solidified soil.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] The present invention provides a fluidized soil solidification construction system, comprising:
[0007] The original soil slurry making area includes an original soil slurry making pool, a water supply pipeline for supplying water to the original soil slurry making pool, a stirring device for stirring the slurry in the original soil slurry making pool, and an internal circulation pipeline for obtaining the volume of slurry passing through the pool per unit time;
[0008] A stirring and slurrying area, the stirring and slurrying area includes a stirring tank, a powder feeder for feeding solidified materials into the stirring tank, a second water supply pipeline for supplying water to the stirring tank, and a second internal circulation pipeline for obtaining the volume of slurry passing through per unit time;
[0009] A conveying pipeline 1, wherein the conveying pipeline 1 can convey the slurry in the raw soil slurry making pool to the mixing tank;
[0010] A fluidized soil backfill standby area, wherein the fluidized soil backfill standby area is used to store finished fluidized solidified soil;
[0011] A second conveying pipeline, wherein the second conveying pipeline can convey the fluidized solidified soil in the mixing tank to the fluidized soil backfill standby area;
[0012] A controller, wherein the controller can obtain the mud passing volume per unit time fed back by the internal circulation pipeline 1 and the internal circulation pipeline 2, and can control the operation of the water replenishment pipeline 1, the water replenishment pipeline 2, the powder feeder, the conveying pipeline 1, and the conveying pipeline 2.
[0013] The original soil slurry making area is responsible for slurry making. The slag stored in the site or purchased outside the site is transported to the original soil slurry making pool and mixed with water to make slurry. The original soil slurry making pool can be manufactured on site, with a designed volume of about 2m×2m×2m. The original soil slurry making area can also be responsible for processing off-site mud. The original soil slurry making area can realize automatic adjustment of the water content of the mud. The slag and a small amount of water are poured into the original soil slurry making pool, and the initial mud is fully stirred to form the initial mud. The internal circulation pipeline obtains the mud passing volume per unit time and feeds it back to the controller. The controller calculates the mud water content through the built-in algorithm (there is a corresponding relationship between the mud passing volume (pumping flow) per unit time and the mud water content), obtains the required water replenishment amount, and the controller controls the water replenishment pipeline to replenish a certain amount of water. The controller receives the mud passing volume per unit time fed back by the internal circulation pipeline again, and judges whether the mud fluidity meets the standard based on this value. If it meets the standard, the conveying pipeline is controlled to convey the mud to the stirring slurry area.
[0014] The mixing and slurrying area is responsible for mixing and stirring the slurry and the solidifying material to prepare the fluidized solidified soil; the mixing and slurrying area is the core area for the preparation and performance adjustment of the fluidized solidified soil. The internal circulation pipeline 2 obtains the volume of mud passing through per unit time and feeds it back to the controller. Based on this value, the mud fluidity index is judged. The controller obtains the required amount of solidifying material through the built-in algorithm. The powder feeder puts the target mass of solidifying material into the mixing tank through precise quantitative rotation and fully stirs it. The controller receives the volume of mud passing through per unit time fed back by the internal circulation pipeline 2 again, and judges whether the mud fluidity meets the standard based on this value. If it meets the standard, the conveying pipeline 2 is controlled to convey the mud to the fluidized soil backfill standby area (the water replenishment process is similar: the internal circulation pipeline 2 obtains the volume of mud passing through per unit time and feeds it back to the controller. Based on this value, the mud fluidity index is judged. The controller calculates the water content of the mud through the built-in algorithm. If the requirements are met, no water replenishment is required. If the requirements are not met, the required water replenishment amount is calculated, and the controller controls the water replenishment pipeline 2 to quantitatively replenish water).
[0015] The fluidized soil backfill standby area is responsible for placing the finished fluidized solidified soil to be used.
[0016] Furthermore, the water supply pipeline 1 includes a water supply pipe 1 and a magnetic flowmeter 1 and a water valve 1 arranged on the water supply pipe 1; the outlet end of the water supply pipe 1 extends into the original soil pulping pool; the magnetic flowmeter 1 and the water valve 1 are electrically connected to the controller, and the controller obtains the water passing volume fed back by the magnetic flowmeter 1, and controls the water valve to replenish a certain amount of water.
[0017] The magnetic flowmeter 1 can accurately measure the water flow rate and feed it back to the controller, thereby realizing quantitative water replenishment in the water replenishment pipeline 1.
[0018] Furthermore, the internal circulation pipeline 1 includes a circulation pipeline 1, a mud pump 1 and a magnetic flowmeter 2 arranged on the circulation pipeline 1; the inlet and outlet ends of the circulation pipeline 1 both extend into the original soil slurry making pool; the mud pump 1 and the magnetic flowmeter 2 are connected to the controller, and the controller controls the operation of the mud pump 1, obtains the mud passing volume per unit time fed back by the magnetic flowmeter 2, judges the mud fluidity, calculates the required water replenishment amount, and controls the water valve to replenish a certain amount of water.
[0019] The controller controls the mud pump 1 to work, and the magnetic flowmeter 2 measures the volume of mud passing through per unit time and feeds back to the controller. The controller determines the mud fluidity index based on this value, calculates the water content of the mud through the built-in algorithm, and obtains the required water replenishment amount, thereby controlling the water replenishment pipeline to replenish a certain amount of water; the controller controls the mud pump 1 to continue working, and the magnetic flowmeter 2 measures the volume of mud passing through per unit time and feeds back to the controller. The controller determines whether the mud fluidity index meets the standard based on this value. If it meets the standard, the controller controls the conveying pipeline 1 to convey the mud to the stirring slurry area.
[0020] Furthermore, the powder feeder is a servo screw powder feeder.
[0021] Furthermore, the water supply pipeline 2 includes a water supply pipe 2 and a magnetic flowmeter 3 and a water valve 2 arranged on the water supply pipe 2; the outlet end of the water supply pipe 2 extends into the mixing tank; the magnetic flowmeter 3 and the water valve 2 are electrically connected to the controller, and the controller obtains the water passing volume fed back by the magnetic flowmeter 3, and controls the water valve 2 to replenish water quantitatively.
[0022] The magnetic flowmeter three can accurately measure the water flow rate and feed it back to the controller, thereby realizing quantitative water replenishment of the water replenishment pipeline two.
[0023] Furthermore, the internal circulation pipeline 2 includes a circulation pipeline 2, a mud pump 2 and a magnetic flowmeter 4 arranged on the circulation pipeline 2; the inlet and outlet ends of the circulation pipeline 2 both extend into the mixing tank; the mud pump 2 and the magnetic flowmeter 4 are connected to the controller, and the controller controls the operation of the mud pump 2, obtains the mud passing volume per unit time fed back by the magnetic flowmeter 4, judges the mud fluidity, calculates the required amount of solidifying material, and controls the powder feeder to input quantitative solidifying material.
[0024] The controller controls the mud pump 2 to work, and the magnetic flow meter 4 measures the volume of mud passing through the unit time and feeds it back to the controller. The controller determines the mud fluidity index based on this value, and obtains the required amount of solidifying material through the built-in algorithm, so that the powder feeder can feed quantitatively; The controller controls the mud pump 2 to continue working, and the magnetic flow meter 4 measures the volume of mud passing through the unit time and feeds it back to the controller. The controller determines whether the mud fluidity index meets the standard based on this value. If it meets the standard, the controller controls the conveying pipeline 2 to convey the mud to the fluid soil backfill standby area.
[0025] Furthermore, the controller controls the operation of the mud pump 2, obtains the mud passing volume per unit time fed back by the magnetic flowmeter 4, determines the mud fluidity, calculates whether quantitative water replenishment is required, and controls the water valve 2 to replenish water accordingly.
[0026] Furthermore, the delivery pipeline 1 includes a delivery pipeline 1 and a magnetic flowmeter 5 and a mud pump 3 arranged on the delivery pipeline 1; the inlet end of the delivery pipeline 1 extends into the original soil slurry making pool, and the outlet end is connected to the inner cavity of the mixing tank; the magnetic flowmeter 5 and the mud pump 3 are electrically connected to the controller, and the controller controls the operation of the mud pump 3, and controls the amount of mud pumped by obtaining the mud passing volume fed back by the magnetic flowmeter 5.
[0027] The magnetic flowmeter five can accurately measure the mud flow rate and feed it back to the controller, thereby achieving the controllability of the mud pumping of the conveying pipeline one.
[0028] Furthermore, the conveying pipeline 2 includes a conveying pipeline 2 and a magnetic flowmeter 6 and a mud pump 4 arranged on the conveying pipeline 2; the inlet end of the conveying pipeline 2 is connected to the inner cavity of the mixing tank, and the outlet end extends into the fluidized soil backfill standby area; the magnetic flowmeter 6 and the mud pump 4 are electrically connected to the controller, and the controller controls the operation of the mud pump 4, and controls the amount of fluidized solidified soil pumped by obtaining the volume of fluidized solidified soil fed back by the magnetic flowmeter 6.
[0029] The magnetic flowmeter six can accurately measure the mud flow rate and feed it back to the controller, thereby achieving the controllability of the mud pumping in the conveying pipeline two.
[0030] Furthermore, the stirring and slurrying areas are provided in two groups, and the corresponding conveying pipelines 1 and 2 are both provided in two groups.
[0031] Another aspect of the present invention provides a fluidized solidified soil construction method, comprising the following steps:
[0032] S1. Add slag and water into the original soil slurry pool and stir to obtain initial slurry;
[0033] S2, an internal circulation pipeline set in the original soil slurry making pool obtains the volume of slurry passing through its pipeline per unit time and feeds it back to the controller;
[0034] S3, the controller determines the mud fluidity according to the mud flow rate per unit time, calculates the mud water content through the built-in algorithm, and obtains the required water replenishment amount;
[0035] S4, the controller controls the water supply pipeline to quantitatively supply water to the original soil slurry making pool;
[0036] S5, repeat S2, the controller determines whether the mud fluidity index meets the standard according to the mud flow rate per unit time, and if it meets the standard, the controller controls the conveying pipeline to convey the mud to the stirring slurry area;
[0037] S6, the internal circulation pipeline 2 set in the mixing tank obtains the volume of mud passing through its pipeline per unit time, and feeds it back to the controller;
[0038] S7, the controller determines the fluidity of the mud according to the mud flow rate per unit time, and obtains the required dosage of the solidifying material through the built-in algorithm;
[0039] S8, the powder feeder adds corresponding mass of solidifying material into the mixing tank, and the mixing tank is fully stirred;
[0040] S9, repeat S6, the controller determines whether the mud fluidity index meets the standard according to the mud flow rate per unit time, and if it meets the standard, the controller controls the conveying pipeline to convey the mud to the fluid soil backfill standby area in two directions;
[0041] S10. The finished fluidized soil is stored in the fluidized soil backfill standby area for standby use.
[0042] Compared with the prior art, the fluidized solidified soil construction system and construction method of the present invention have the following advantages:
[0043] (1) The fluidized solidified soil construction system of the present invention is provided with an original soil slurry making area, a stirring slurry area, and a fluidized soil backfill standby area, and then the areas are connected by a conveying pipeline 1 and a conveying pipeline 2. The structure is reasonably designed, and the operation of each part is controlled by a controller. It has a high degree of automation, low manual participation, and high work efficiency. At the same time, it can automatically monitor the fluidity of the fluidized solidified soil preparation process, realize quantitative water replenishment and addition of solidifying materials, reduce manual intervention, reduce human errors, have high accuracy, save time and labor;
[0044] (2) The fluidized solidified soil construction method described in the present invention is based on a corresponding construction system, which can accurately measure the water content of the fluidized solidified soil and automatically complete the water replenishment; accurately calculate the amount of solidifying material used and automatically add the solidifying material; reduce manual operations, improve accuracy, reduce waste, and improve construction economy. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0046] Figure 1 It is a structural schematic diagram of the fluidized solidified soil construction system according to an embodiment of the present invention;
[0047] Figure 2 This is a process flow chart of the fluidized solidified soil construction system according to an embodiment of the present invention;
[0048] Figure 3 This is a graph showing the corresponding relationship between the mud volume (pumping flow) per unit time and the mud water content.
[0049] Description of reference numerals:
[0050] 1- original soil slurry making area, 2- stirring slurry area, 3- fluid soil backfill standby area, 4- conveying pipeline one, 5- conveying pipeline two, 6- controller, 7- original soil slurry making pool, 8- water supply pipeline one, 9- mixing equipment, 10- internal circulation pipeline one, 11- water supply pipe one, 12- magnetic flowmeter one, 13- water valve one, 14- circulation pipeline one, 15- mud pump one, 16- magnetic flowmeter two, 17- stirring tank, 18- powder feeder, 19- water supply pipeline two, 20- internal circulation pipeline two, 21- water supply pipe two, 22- magnetic flowmeter three, 23- water valve two, 24- circulation pipeline two, 25- mud pump two, 26- magnetic flowmeter four, 27- conveying pipeline one, 28- magnetic flowmeter five, 29- mud pump three, 30- conveying pipeline two, 31- magnetic flowmeter six, 32- mud pump four. DETAILED DESCRIPTION
[0051] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0052] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0053] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0054] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0055] like Figure 1 As shown, a fluidized soil solidification construction system includes an original soil slurry making area 1, a mixing slurry area 2, a fluidized soil backfill standby area 3, a conveying pipeline 1 4, a conveying pipeline 2 5, and a controller 6;
[0056] Among them, the original soil slurry making area 1 includes an original soil slurry making pool 7, a water supply pipeline 8 for supplying water to the original soil slurry making pool 7, a stirring device 9 for stirring the mud in the original soil slurry making pool 7, and an internal circulation pipeline 10 that can obtain the volume of mud passing through per unit time; the water supply pipeline 8 includes a water supply pipe 11 and a magnetic flowmeter 12 and a water valve 13 arranged on the water supply pipe 11; the outlet end of the water supply pipe 11 extends into the original soil slurry making pool 7; the magnetic flowmeter 12 and the water valve 13 are electrically connected to the controller 6, and the controller 6 obtains the water feedback from the magnetic flowmeter 12 The water valve 13 is controlled to quantitatively replenish water through volume; the internal circulation pipeline 10 includes a circulation pipeline 14, a mud pump 15 and a magnetic flowmeter 16 arranged on the circulation pipeline 14; the inlet and outlet ends of the circulation pipeline 14 are both extended into the original soil slurry pool 7; the mud pump 15 and the magnetic flowmeter 16 are connected to the controller 6, and the controller 6 controls the operation of the mud pump 15, obtains the mud passing volume per unit time fed back by the magnetic flowmeter 16, judges the mud fluidity, calculates the required water replenishment amount, and controls the water valve 13 to quantitatively replenish water;
[0057] The mixing and slurrying area 2 includes a mixing tank 17, a powder feeder 18 for feeding solidified materials into the mixing tank 17, a water supply pipeline 19 for supplying water to the mixing tank 17, and an internal circulation pipeline 20 for obtaining the volume of mud passing through per unit time; the powder feeder 18 is a servo screw powder feeder; the water supply pipeline 19 includes a water supply pipe 21 and a magnetic flowmeter 3 22 and a water valve 23 arranged on the water supply pipe 21; the outlet end of the water supply pipe 21 extends into the mixing tank 17; the magnetic flowmeter 3 22 and the water valve 23 are electrically connected to the controller 6, and the controller 6 obtains the water passing volume fed back by the magnetic flowmeter 3 22 and controls the water valve 23 to quantitatively supply water; the internal circulation pipeline 20 includes a circulation pipeline Two 24, a mud pump two 25 and a magnetic flowmeter four 26 are arranged on the circulation pipe two 24; the inlet and outlet ends of the circulation pipe two 24 are both extended into the mixing tank 17; the mud pump two 25 and the magnetic flowmeter four 26 are connected to the controller 6, the controller 6 controls the operation of the mud pump two 25, obtains the mud passing volume per unit time fed back by the magnetic flowmeter four 26, judges the mud fluidity, calculates the required amount of solidifying material, and controls the powder feeder 18 to input quantitative solidifying material; the controller 6 controls the operation of the mud pump two 25, obtains the mud passing volume per unit time fed back by the magnetic flowmeter four 26, judges the mud fluidity, calculates whether quantitative water replenishment is required, and controls the water valve two 23 to replenish water accordingly;
[0058] The fluidized soil backfill standby area 3 is used to store finished fluidized solidified soil;
[0059] The conveying pipeline 14 can convey the mud in the original soil slurry making pool 7 to the mixing tank 17; the conveying pipeline 14 includes a conveying pipeline 127 and a magnetic flowmeter 5 28 and a mud pump 3 29 arranged on the conveying pipeline 127; the inlet end of the conveying pipeline 127 extends into the original soil slurry making pool 7, and the outlet end is connected to the inner cavity of the mixing tank 17; the magnetic flowmeter 5 and the mud pump 3 29 are electrically connected to the controller 6, and the controller 6 controls the operation of the mud pump 3 29, and controls the amount of mud pumped by obtaining the mud passing volume fed back by the magnetic flowmeter 5 28.
[0060] The conveying pipeline 25 can convey the fluidized solidified soil in the mixing tank 17 to the fluidized soil backfill standby area 3; the conveying pipeline 25 includes a conveying pipeline 230 and a magnetic flowmeter 631 and a mud pump 432 arranged on the conveying pipeline 230; the inlet end of the conveying pipeline 230 is connected to the inner cavity of the mixing tank 17, and the outlet end extends into the fluidized soil backfill standby area 3; the magnetic flowmeter 631 and the mud pump 432 are electrically connected to the controller 6, and the controller 6 controls the operation of the mud pump 432, and controls the amount of fluidized solidified soil pumped by obtaining the fluidized solidified soil passing volume fed back by the magnetic flowmeter 631;
[0061] Two groups of stirring and slurrying areas 2 are provided, and two groups of corresponding conveying pipelines 1 4 and 2 5 are provided.
[0062] like Figure 2 As shown, the working process of the fluidized solidified soil construction system of the present invention is as follows:
[0063] S1, pouring slag and a small amount of water into the original soil slurry pool 7, stirring them fully to form initial slurry;
[0064] S2, the controller 6 controls the mud pump 15 to work, and the magnetic flowmeter 2 16 measures the mud volume passing through per unit time and feeds back to the controller 6;
[0065] S3, controller 6 determines mud fluidity based on mud flow rate per unit time, and uses built-in algorithms (such as Figure 3 As shown), calculate the water content of mud and obtain the required water replenishment amount;
[0066] S4, the controller 6 controls the water valve 13 to open, and the magnetic flowmeter 12 measures the water flow rate and feeds it back to the controller 6 to achieve quantitative water replenishment;
[0067] S5, the mud pump 15 continues to work, the magnetic flowmeter 2 16 measures the volume of mud passing through per unit time, and feeds back to the controller 6, the controller 6 determines whether the mud fluidity index meets the standard according to this value, and if it meets the standard, the controller 6 controls the mud pump 3 29 to work, and transports the mud to the stirring slurry zone 2, the magnetic flowmeter 5 28 measures the volume of mud passing through per unit time, and feeds back to the controller 6, so as to realize the controllability of the mud pumping of the conveying pipeline 1 4;
[0068] S6, in the stirring slurry zone 2, the controller 6 controls the mud pump 2 25 to work, and the magnetic flow meter 4 26 measures the mud volume passing through per unit time and feeds back to the controller 6;
[0069] S7, the controller 6 determines the mud fluidity index according to the mud flow rate per unit time, and obtains the required amount of solidifying material through the built-in algorithm;
[0070] S8, the powder feeder 18 feeds a certain amount of material into the mixing tank, and the mixing tank is fully stirred;
[0071] S9, the mud pump 25 continues to work, the magnetic flowmeter 4 26 measures the volume of mud passing through per unit time, and feeds back to the controller 6, the controller 6 determines whether the mud fluidity index meets the standard according to this value, and if it meets the standard, the controller 6 controls the mud pump 4 32 to work, and transports mud to the fluid soil backfill standby area 3, the magnetic flowmeter 6 31 measures the volume of mud passing through per unit time, and feeds back to the controller 6, thereby realizing the controllability of mud pumping of the conveying pipeline 2 5;
[0072] S10. The finished fluidized solidified soil is temporarily stored in the fluidized soil backfill standby area for use.
[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A fluidized soil solidification construction system, characterized in that: include: The original soil slurry making area includes an original soil slurry making pool, a water supply pipeline for supplying water to the original soil slurry making pool, a stirring device for stirring the slurry in the original soil slurry making pool, and an internal circulation pipeline for obtaining the volume of slurry passing through the pool per unit time; A stirring and slurrying area, the stirring and slurrying area includes a stirring tank, a powder feeder for feeding solidified materials into the stirring tank, a second water supply pipeline for supplying water to the stirring tank, and a second internal circulation pipeline for obtaining the volume of slurry passing through per unit time; A conveying pipeline 1, wherein the conveying pipeline 1 can convey the slurry in the raw soil slurry making pool to the mixing tank; A fluidized soil backfill standby area, wherein the fluidized soil backfill standby area is used to store finished fluidized solidified soil; A second conveying pipeline, wherein the second conveying pipeline can convey the fluidized solidified soil in the mixing tank to the fluidized soil backfill standby area; A controller, wherein the controller can obtain the mud passing volume per unit time fed back by the internal circulation pipeline 1 and the internal circulation pipeline 2, and can control the operation of the water replenishment pipeline 1, the water replenishment pipeline 2, the powder feeder, the conveying pipeline 1, and the conveying pipeline 2.
2. The fluidized solidified soil construction system according to claim 1, characterized in that: The water replenishment pipeline 1 includes a water replenishment pipe 1 and a magnetic flowmeter 1 and a water valve 1 arranged on the water replenishment pipe 1; the outlet end of the water replenishment pipe 1 extends into the original soil pulping pool; the magnetic flowmeter 1 and the water valve 1 are electrically connected to the controller, and the controller obtains the water passing volume fed back by the magnetic flowmeter 1, and controls the water valve to replenish a certain amount of water.
3. The fluidized solidified soil construction system according to claim 2 is characterized in that: The internal circulation pipeline 1 includes a circulation pipeline 1, a mud pump 1 and a magnetic flowmeter 2 arranged on the circulation pipeline 1; the inlet and outlet ends of the circulation pipeline 1 both extend into the original soil slurry making pool; the mud pump 1 and the magnetic flowmeter 2 are connected to the controller, and the controller controls the operation of the mud pump 1, obtains the mud passing volume per unit time fed back by the magnetic flowmeter 2, judges the mud fluidity, calculates the required water replenishment amount, and controls the water valve to replenish a certain amount of water.
4. The fluidized solidified soil construction system according to claim 1, characterized in that: The powder feeder is a servo screw powder feeder; the water supply pipeline 2 includes a water supply pipe 2 and a magnetic flowmeter 3 and a water valve 2 arranged on the water supply pipe 2; the outlet end of the water supply pipe 2 extends into the mixing tank; the magnetic flowmeter 3 and the water valve 2 are electrically connected to the controller, and the controller obtains the water passing volume fed back by the magnetic flowmeter 3 and controls the water valve 2 to replenish water quantitatively.
5. The fluidized solidified soil construction system according to claim 4, characterized in that: The internal circulation pipeline 2 includes a circulation pipeline 2, a mud pump 2 and a magnetic flowmeter 4 arranged on the circulation pipeline 2; the inlet and outlet ends of the circulation pipeline 2 both extend into the mixing tank; the mud pump 2 and the magnetic flowmeter 4 are connected to the controller, and the controller controls the operation of the mud pump 2, obtains the mud passing volume per unit time fed back by the magnetic flowmeter 4, determines the mud fluidity, calculates the required amount of solidifying material, and controls the powder feeder to input quantitative solidifying material.
6. The fluidized solidified soil construction system according to claim 5, characterized in that: The controller controls the operation of the second mud pump, obtains the mud passing volume per unit time fed back by the fourth magnetic flowmeter, determines the mud fluidity, calculates whether quantitative water replenishment is required, and controls the second water valve to replenish water accordingly.
7. The fluidized solidified soil construction system according to claim 1, characterized in that: The conveying pipeline one includes a conveying pipeline one, a magnetic flowmeter five and a mud pump three arranged on the conveying pipeline one; the inlet end of the conveying pipeline one extends into the original soil slurry making pool, and the outlet end is connected to the inner cavity of the mixing tank; the magnetic flowmeter five and the mud pump three are electrically connected to the controller, and the controller controls the operation of the mud pump three, and controls the amount of mud pumped by obtaining the mud passing volume fed back by the magnetic flowmeter five.
8. The fluidized solidified soil construction system according to claim 1, characterized in that: The conveying pipeline 2 includes a conveying pipeline 2 and a magnetic flowmeter 6 and a mud pump 4 arranged on the conveying pipeline 2; the inlet end of the conveying pipeline 2 is connected to the inner cavity of the mixing tank, and the outlet end extends into the fluidized soil backfill standby area; the magnetic flowmeter 6 and the mud pump 4 are electrically connected to the controller, and the controller controls the operation of the mud pump 4, and controls the amount of fluidized solidified soil pumped by obtaining the volume of fluidized solidified soil fed back by the magnetic flowmeter 6.
9. The fluidized solidified soil construction system according to any one of claims 1 to 8, characterized in that: The stirring and slurrying areas are provided in two groups, and the corresponding conveying pipelines 1 and 2 are both provided in two groups.
10. The construction method of the fluidized solidified soil construction system according to claim 1, characterized in that: The steps include: S1. Add slag and water into the original soil slurry pool and stir to obtain initial slurry; S2, an internal circulation pipeline set in the original soil slurry making pool obtains the volume of slurry passing through its pipeline per unit time and feeds it back to the controller; S3, the controller determines the mud fluidity according to the mud flow rate per unit time, calculates the mud water content through the built-in algorithm, and obtains the required water replenishment amount; S4, the controller controls the water supply pipeline to quantitatively supply water to the original soil slurry making pool; S5, repeat S2, the controller determines whether the mud fluidity index meets the standard according to the mud flow rate per unit time, and if it meets the standard, the controller controls the conveying pipeline to convey the mud to the stirring slurry area; S6, the internal circulation pipeline 2 set in the mixing tank obtains the volume of mud passing through its pipeline per unit time, and feeds it back to the controller; S7, the controller determines the fluidity of the mud according to the mud flow rate per unit time, and obtains the required dosage of the solidifying material through the built-in algorithm; S8, the powder feeder adds corresponding mass of solidifying material into the mixing tank, and the mixing tank is fully stirred; S9, repeat S6, the controller determines whether the mud fluidity index meets the standard according to the mud flow rate per unit time, and if it meets the standard, the controller controls the conveying pipeline to convey the mud to the fluid soil backfill standby area in two directions; S10. The finished fluidized soil is stored in the fluidized soil backfill standby area for standby use.
Citation Information
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