Heat management general integration module and heat management assembly

The integrated thermal management module addresses the complexity and inefficiency of existing systems by integrating key components, optimizing layout, and enhancing waste heat utilization for efficient thermal management in electric vehicles.

CN119189616AActive Publication Date: 2024-12-27DONGFENG MOTOR GRP
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Patent Information

Application Number
CN202411532432.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2024-12-27
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

The existing thermal management systems in pure electric commercial vehicles have dispersed component arrangements connected through multiple valves and pipelines, leading to a cumbersome layout, increased complexity, size, weight, and cost, with single compressors failing to meet fast charging cooling demands.

Method used

A universal integrated thermal management module integrating a water-side module with a multi-way valve, water pump, and heat exchanger, and a heat pump agent-side module with a water-cooled condenser and additional heat exchanger, eliminating intermediate connecting pipes and optimizing component layout for efficient heat exchange.

Benefits of technology

The integrated module achieves high heat exchange efficiency with a compact layout, reduced assembly time, and lower complexity, maximizing waste heat utilization and reducing energy consumption by coordinating thermal management across battery, electric drive, and passenger compartment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to a heat management general integration module and a heat management assembly, the heat management general integration module comprises a water side integration module, the water side integration module comprises a water side flow channel plate, and the water side flow channel plate is integrated and communicated with a multi-way valve, a water pump and a first heat exchanger; the water side integration module is connected to at least one of a battery, an electric driver and an air conditioner heater through a corresponding flow channel and a connector. The heat pump agent side integration module comprises a heat pump agent side flow channel plate which is connected with the water side flow channel plate in an attached mode, and a water cooling condenser and a second heat exchanger are integrated and communicated with the heat pump agent side flow channel plate. The heat pump agent side integration module is connected to the multi-way valve and the air conditioner heater through corresponding flow channels and connectors. According to the invention, the arrangement space is compact, the number of assembly parts is small, and the arrangement complexity is greatly reduced.
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Description

Technical Field

[0001] The present application relates to the field of thermal management technology for pure electric commercial vehicles, and in particular to a thermal management universal integrated module and a thermal management assembly. Background Art

[0002] The thermal management system of new energy vehicles must not only meet the heating and cooling needs of the passenger compartment, but also manage the temperature of the power battery, drive motor, and various controllers. There are many components to be cooled / heated and the required temperatures are different. The existing thermal management system has separate and independent arrangements for the electric drive battery water pump, heat exchanger, etc., and is connected through multiple valves and pipes to form a thermal management cycle.

[0003] With the development of thermal management technology, it is necessary to coordinate the heat transfer between the battery, electric drive, passenger compartment and the external environment and improve the efficiency of integrated thermal management. Technologies such as heat pump air conditioning and electric drive / battery waste heat utilization are applied. Existing technologies achieve waste heat utilization by adding multiple heat exchangers and valves and switching circuits, which further increases the number of parts and design and development costs.

[0004] Some models of pure electric commercial vehicles have large battery capacity. In order to shorten the charging time and reduce the user's usage time cost, the charge and discharge rate is large during fast charging, so the battery cooling demand is large during fast charging. Currently, a single compressor on the market cannot meet the fast charging cooling capacity requirements of heavy-duty commercial vehicles, so multiple compressors and multiple refrigerant circuits are usually set up, further increasing the number and complexity of thermal management system components. Summary of the invention

[0005] The embodiments of the present application provide a universal integrated thermal management module and a thermal management assembly to solve the problems in the related art that the components of the thermal management system are dispersedly arranged, connected through multiple valves and pipelines, the layout is cumbersome, the number of pipelines is large, the design is complex, the system is large in size and weight, the assembly is complex, and the cost is high.

[0006] A first aspect of an embodiment of the present application provides a thermal management universal integrated module, including:

[0007] A water-side integrated module, the water-side integrated module comprising: a water-side flow channel plate, a multi-way valve, a water pump, and a first heat exchanger are integrated and connected on the water-side flow channel plate, and the water-side integrated module is connected to at least one of a battery, an electric drive, and an air conditioner heater through corresponding flow channels and interfaces;

[0008] A heat pump agent side integrated module, the heat pump agent side integrated module includes a heat pump agent side flow channel plate that is fitted and connected to the water side flow channel plate, a water-cooled condenser and a second heat exchanger are integrated and connected to the heat pump agent side flow channel plate, and the heat pump agent side integrated module is connected to the multi-way valve and the air conditioning heater through corresponding flow channels and interfaces.

[0009] In some embodiments: the multi-way valve includes a five-way valve and a six-way valve, the water pump includes a battery water pump and an electric drive water pump, and the five-way valve, the six-way valve, the battery water pump and the electric drive water pump are all arranged on the same side of the water side flow channel plate;

[0010] The five-way valve and the six-way valve are interconnected and control the opening and closing of the corresponding flow channels. The battery water pump and the electric drive water pump are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces.

[0011] In some embodiments: the five-way valve includes a first valve port, a second valve port, a third valve port, a fourth valve port and a fifth valve port;

[0012] The interface includes a seventh interface integrated on the water side flow channel plate for connecting to the electric drive and an eighth interface integrated on the water side flow channel plate for connecting to the electric drive radiator;

[0013] The second valve port of the five-way valve is led to the seventh interface through the corresponding flow channel, and the seventh interface is used to connect to the water outlet of the electric drive coolant circuit;

[0014] The first valve port of the five-way valve is led to the eighth interface through a corresponding flow channel, and the eighth interface is used to connect to the water inlet of the electric drive radiator.

[0015] In some embodiments: an electric drive coolant circuit water outlet water temperature sensor is provided on the flow channel between the second valve port and the seventh interface of the five-way valve, and the electric drive coolant circuit water outlet water temperature sensor is used to detect the electric drive coolant circuit water outlet temperature.

[0016] In some embodiments: the six-way valve includes a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port and a sixth valve port;

[0017] The interface includes a first interface, a second interface, a third interface, a fourth interface, a fifth interface and a sixth interface, all of which are integrated on the water side flow channel plate;

[0018] The first valve port of the six-way valve is connected to the inlet of the battery water pump through the corresponding flow channel, and the outlet of the battery water pump is led to the first interface through the corresponding flow channel; the first interface is used to connect to the water inlet of the battery coolant circuit;

[0019] The second valve port of the six-way valve is led to the second interface through the corresponding flow channel, and the second interface is used to connect to the water outlet of the battery coolant circuit;

[0020] The third valve port of the six-way valve is led to the third interface through a corresponding flow channel, and the fourth valve port is led to the fourth interface through a corresponding flow channel;

[0021] The fifth valve port of the six-way valve is connected to the inlet of the electric drive water pump through the corresponding flow channel, and the outlet of the electric drive water pump is led to the fifth interface through the corresponding flow channel, and the fifth interface is used to connect to the water inlet of the electric drive coolant circuit;

[0022] The sixth valve port of the six-way valve is led to the sixth interface through a corresponding flow channel, and is connected to the fifth valve port of the five-way valve in another way. The sixth interface is used to connect to the water outlet of the electric drive radiator.

[0023] In some embodiments: a battery coolant circuit outlet water temperature sensor is provided on the flow channel between the second valve port and the second interface of the six-way valve, and the battery coolant circuit outlet water temperature sensor is used to detect the battery coolant circuit outlet water temperature;

[0024] An electric drive water pump water inlet water temperature sensor is provided on the flow channel between the water outlet of the electric drive water pump and the fifth interface, and the electric drive water pump water inlet water temperature sensor is used to detect the water inlet temperature of the electric drive coolant circuit;

[0025] A battery coolant circuit water inlet water temperature sensor is provided on the flow channel between the fourth valve port and the fourth interface of the six-way valve, and the battery coolant circuit water inlet water temperature sensor is used to detect the battery coolant circuit water inlet temperature.

[0026] In some embodiments: the fourth valve port of the five-way valve is connected to the hot side water outlet of the first heat exchanger through a corresponding flow channel, and the third valve port of the five-way valve is connected to the hot side water inlet of the first heat exchanger through a corresponding flow channel;

[0027] The cold side water inlet of the first heat exchanger is led to the ninth interface through the corresponding flow channel, and the ninth interface is used to connect to the water outlet of the air conditioning warm air coolant circuit. The cold side water outlet of the first heat exchanger is led to the tenth interface through the corresponding flow channel, and the tenth interface is used to connect to the water side water inlet of the water-cooled condenser.

[0028] In some embodiments: an air conditioning warm air coolant circuit water inlet water temperature sensor is provided on the flow channel between the cold test outlet of the first heat exchanger and the tenth interface, and the air conditioning warm air coolant circuit water inlet water temperature sensor is used to detect the air conditioning warm air coolant circuit water outlet temperature.

[0029] In some embodiments: the interface further includes an eleventh interface and a twelfth interface both integrated on the heat pump agent side flow channel plate, the water side water inlet of the water-cooled condenser is led to the twelfth interface through the corresponding flow channel, and the twelfth interface is used to connect to the tenth interface;

[0030] The water side water outlet of the water-cooled condenser is led to the eleventh interface through a corresponding flow channel, and the eleventh interface is used to connect to the water inlet of the air conditioning warm air coolant circuit.

[0031] In some embodiments: the interface further includes a thirteenth interface and a fourteenth interface both integrated on the flow channel plate on the heat pump agent side, the water inlet on the water side of the second heat exchanger is led to the thirteenth interface through the corresponding flow channel, and the thirteenth interface is used to connect to the third interface;

[0032] The water outlet on the water side of the second heat exchanger is led to the fourteenth interface through a corresponding flow channel, and the fourteenth interface is used to connect to the fourth interface.

[0033] In some embodiments: the heat pump agent side integrated module further includes a gas-liquid separator, a large-caliber electronic expansion valve and a first one-way valve integrated on the heat pump agent side flow channel plate, and a first compressor is connected between the gas-liquid separator and the water-cooled condenser through a refrigerant pipeline;

[0034] A first condenser interface for externally connecting to the first condenser is provided between the large-diameter electronic expansion valve and the first one-way valve, which sequentially connects the first compressor, the water-cooled condenser, the large-diameter electronic expansion valve, the first condenser, the first one-way valve, the second heat exchanger, and the gas-liquid separator to form a refrigeration circuit.

[0035] In some embodiments: the heat pump agent side integrated module further comprises a first electronic expansion valve and a second electronic expansion valve integrated on the heat pump agent side flow channel plate, wherein the first electronic expansion valve is connected between the first one-way valve and the second heat exchanger;

[0036] The second electronic expansion valve is connected between the first one-way valve and the gas-liquid separator, and an evaporator interface for connecting an external evaporator is provided between the second electronic expansion valve and the gas-liquid separator;

[0037] The first compressor, the water-cooled condenser, the large-caliber electronic expansion valve, the first condenser, the first one-way valve, the first electronic expansion valve, the second heat exchanger, and the gas-liquid separator are sequentially connected to form a first refrigeration circuit;

[0038] The first compressor, the water-cooled condenser, the large-diameter electronic expansion valve, the first condenser, the first one-way valve, the second electronic expansion valve, the evaporator, and the gas-liquid separator are connected in sequence to form a second refrigeration circuit.

[0039] In some embodiments: the heat pump agent side integrated module further includes a first refrigerant stop valve and a second refrigerant stop valve integrated on the heat pump agent side flow channel plate; the inlet of the first refrigerant stop valve is connected to the agent side outlet of the water-cooled condenser, and the outlet of the first refrigerant stop valve is connected to the inlet of the first electronic expansion valve and the second electronic expansion valve;

[0040] The inlet of the second refrigerant stop valve is connected to the inlet of the first one-way valve, and the outlet of the second refrigerant stop valve is connected to the inlet of the gas-liquid separator; the first compressor, the water-cooled condenser, the first refrigerant stop valve, the first electronic expansion valve, the second heat exchanger, and the gas-liquid separator are sequentially connected to form a first heat pump circuit;

[0041] The first compressor, the water-cooled condenser, the large-diameter electronic expansion valve, the first condenser, the second refrigerant shut-off valve, and the gas-liquid separator are connected in sequence to form a second heat pump circuit.

[0042] In some embodiments: a first temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the gas-liquid separator and the first compressor, and a second temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the first compressor and the water-cooled condenser;

[0043] A third temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the water-cooled condenser and the large-diameter electronic expansion valve, and a fourth temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the first one-way valve and the first electronic expansion valve and the second electronic expansion valve.

[0044] In some embodiments: it also includes a non-heat pump agent side integrated module, the non-heat pump agent side integrated module includes a non-heat pump agent side flow channel plate that is mutually fitted and connected to the water side flow channel plate, the non-heat pump agent side flow channel plate is integrated with a third heat exchanger and a third electronic expansion valve, the non-heat pump agent side flow channel plate is provided with a plurality of interfaces connected to the six-way valve, the non-heat pump agent side flow channel plate is provided with an interface, and a flow channel connected to the third heat exchanger and the third electronic expansion valve.

[0045] In some embodiments: the interface further includes a fifteenth interface and a sixteenth interface integrated on the non-heat pump agent side flow channel plate, and a seventeenth interface and an eighteenth interface integrated on the water side flow channel plate;

[0046] The water outlet of the third heat exchanger is led to the sixteenth interface through the corresponding flow channel, and the water inlet of the third heat exchanger is led to the fifteenth interface through the corresponding flow channel, the fifteenth interface is used to connect to the seventeenth interface, and the sixteenth interface is used to connect to the eighteenth interface;

[0047] The seventeenth interface is led to the first valve port of the six-way valve through a corresponding flow channel, and the eighteenth interface is led to the second valve port of the six-way valve through a corresponding flow channel.

[0048] In some embodiments: the non-heat pump agent side integrated module further includes a second one-way valve and a fourth electronic expansion valve integrated on the non-heat pump agent side flow channel plate, a second compressor is connected between the third heat exchanger and the third electronic expansion valve via a refrigerant pipeline, and a second condenser interface for externally connecting a second condenser is provided between the second compressor and the third electronic expansion valve;

[0049] The inlet of the second one-way valve is communicated with the agent-side outlet of the third heat exchanger, the outlet of the fourth electronic expansion valve is communicated with the inlet of the third electronic expansion valve, and an evaporator interface for an external evaporator is provided between the outlet of the second one-way valve and the inlet of the fourth electronic expansion valve;

[0050] The second compressor, the second condenser, the third electronic expansion valve, and the third heat exchanger are connected in sequence to form a third refrigeration circuit; the second compressor, the second one-way valve, the evaporator, the fourth electronic expansion valve, and the second condenser are connected in sequence to form a fourth refrigeration circuit.

[0051] In some embodiments, a fifth temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the third heat exchanger and the second compressor, and a sixth temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the second compressor and the second condenser.

[0052] A second aspect of an embodiment of the present application provides a thermal management universal integrated module, including:

[0053] A water-side integrated module, the water-side integrated module comprising: a water-side flow channel plate, on which a multi-way valve, a water pump, and a first heat exchanger are integrated and connected, and the water-side integrated module is connected to any one of a battery, an electric drive, and an air conditioner heater through corresponding flow channels and interfaces;

[0054] A non-heat pump agent side integrated module, the non-heat pump agent side integrated module comprising a non-heat pump agent side flow channel plate that is mutually fitted and connected to the water side flow channel plate, the non-heat pump agent side integrated module is integrated with and connected to a third heat exchanger and a third electronic expansion valve, and the non-heat pump agent side flow channel plate (18) is connected to the multi-way valve via an interface.

[0055] In some embodiments: the multi-way valve includes a five-way valve and a six-way valve, the water pump includes a battery water pump and an electric drive water pump, and the five-way valve, the six-way valve, the battery water pump and the electric drive water pump are all arranged on the same side of the water side flow channel plate;

[0056] The five-way valve and the six-way valve are interconnected and control the opening and closing of the corresponding flow channels. The battery water pump and the electric drive water pump are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces. The water side flow channel plate is also provided with an interface for an external electric drive radiator.

[0057] In some embodiments: the five-way valve includes a first valve port, a second valve port, a third valve port, a fourth valve port and a fifth valve port;

[0058] The interface includes a seventh interface integrated on the water side flow channel plate for connecting to the electric drive and an eighth interface integrated on the water side flow channel plate for connecting to the electric drive radiator;

[0059] The second valve port of the five-way valve is led to the seventh interface through the corresponding flow channel, and the seventh interface is used to connect to the water outlet of the electric drive coolant circuit;

[0060] The first valve port of the five-way valve is led to the eighth interface through a corresponding flow channel, and the eighth interface is used to connect to the water inlet of the electric drive radiator.

[0061] In some embodiments: an electric drive coolant circuit water outlet water temperature sensor is provided on the flow channel between the second valve port and the seventh interface of the five-way valve, and the electric drive coolant circuit water outlet water temperature sensor is used to detect the electric drive coolant circuit water outlet temperature.

[0062] In some embodiments: the six-way valve includes a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port and a sixth valve port;

[0063] The interface comprises a first interface, a second interface, a third interface, a fourth interface, a fifth interface and a sixth interface, all of which are integrated on the water side flow channel plate (1);

[0064] The first valve port of the six-way valve is connected to the inlet of the battery water pump through the corresponding flow channel, and the outlet of the battery water pump is led to the first interface through the corresponding flow channel; the first interface is used to connect to the water inlet of the battery coolant circuit;

[0065] The second valve port of the six-way valve is led to the second interface through the corresponding flow channel, and the second interface is used to connect to the water outlet of the battery coolant circuit;

[0066] The third valve port of the six-way valve is led to the third interface through a corresponding flow channel, and the fourth valve port is led to the fourth interface through a corresponding flow channel;

[0067] The fifth valve port of the six-way valve is connected to the inlet of the electric drive water pump through the corresponding flow channel, and the outlet of the electric drive water pump is led to the fifth interface through the corresponding flow channel, and the fifth interface is used to connect to the water inlet of the electric drive coolant circuit;

[0068] The sixth valve port of the six-way valve is led to the sixth interface through a corresponding flow channel, and is connected to the fifth valve port of the five-way valve in another way. The sixth interface is used to connect to the water outlet of the electric drive radiator.

[0069] In some embodiments: a battery coolant circuit outlet water temperature sensor is provided on the flow channel between the second valve port and the second interface of the six-way valve, and the battery coolant circuit outlet water temperature sensor is used to detect the battery coolant circuit outlet water temperature;

[0070] An electric drive water pump water inlet water temperature sensor is provided on the flow channel between the water outlet of the electric drive water pump and the fifth interface, and the electric drive water pump water inlet water temperature sensor is used to detect the water inlet temperature of the electric drive coolant circuit;

[0071] A battery coolant circuit water inlet water temperature sensor is provided on the flow channel between the fourth valve port and the fourth interface of the six-way valve, and the battery coolant circuit water inlet water temperature sensor is used to detect the battery coolant circuit water inlet temperature.

[0072] In some embodiments: the fourth valve port of the five-way valve is connected to the hot side water outlet of the first heat exchanger through a corresponding flow channel, and the third valve port of the five-way valve is connected to the hot side water inlet of the first heat exchanger through a corresponding flow channel;

[0073] The cold side water inlet of the first heat exchanger is led to the ninth interface through the corresponding flow channel, and the ninth interface is used to connect to the water outlet of the air conditioning warm air coolant circuit. The cold side water outlet of the first heat exchanger is led to the tenth interface through the corresponding flow channel, and the tenth interface is used to connect to the water inlet of the air conditioning warm air coolant circuit.

[0074] In some embodiments: the interface further includes a fifteenth interface and a sixteenth interface integrated on the non-heat pump agent side flow channel plate, and a seventeenth interface and an eighteenth interface integrated on the water side flow channel plate;

[0075] The water outlet of the third heat exchanger is led to the sixteenth interface through the corresponding flow channel, and the water inlet of the third heat exchanger is led to the fifteenth interface through the corresponding flow channel;

[0076] The fifteenth interface is used to connect to the seventeenth interface or to connect to the fourth interface, and the sixteenth interface is used to connect to the eighteenth interface or to connect to the third interface;

[0077] The seventeenth interface is led to the first valve port of the six-way valve through a corresponding flow channel, and the eighteenth interface is led to the second valve port of the six-way valve through a corresponding flow channel.

[0078] In some embodiments: the non-heat pump agent side integrated module further includes a second one-way valve and a fourth electronic expansion valve integrated on the non-heat pump agent side flow channel plate, a second compressor is connected between the third heat exchanger and the third electronic expansion valve via a refrigerant pipeline, and a second condenser interface for externally connecting a second condenser is provided between the second compressor and the third electronic expansion valve;

[0079] The inlet of the second one-way valve is communicated with the agent-side outlet of the third heat exchanger, the outlet of the fourth electronic expansion valve is communicated with the inlet of the third electronic expansion valve, and an evaporator interface for an external evaporator is provided between the outlet of the second one-way valve and the inlet of the fourth electronic expansion valve;

[0080] The second compressor, the second condenser, the third electronic expansion valve, and the third heat exchanger are connected in sequence to form a third refrigeration circuit; the second compressor, the second one-way valve, the evaporator, the fourth electronic expansion valve, and the second condenser are connected in sequence to form a fourth refrigeration circuit.

[0081] In some embodiments: a fifth temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the third heat exchanger and the second compressor, and a sixth temperature and pressure sensor for detecting the temperature and pressure of the refrigerant pipeline is connected between the second compressor and the second condenser.

[0082] In some embodiments: the non-heat pump agent side integrated modules are provided with two groups, and the interfaces of each group of the non-heat pump agent side integrated modules include the fifteenth interface and the sixteenth interface integrated on the non-heat pump agent side flow channel plate, and the two groups of the non-heat pump agent side integrated modules are connected to the six-way valve through the fifteenth interface and the sixteenth interface.

[0083] In some embodiments: the interface of the water side integrated module includes a seventeenth interface and an eighteenth interface integrated on the water side flow channel plate;

[0084] The water side outlet of the third heat exchanger of the non-heat pump agent side integrated module of the first group is led to the sixteenth interface through the corresponding flow channel, and the water side inlet of the third heat exchanger is led to the fifteenth interface through the corresponding flow channel;

[0085] The fifteenth interface is used to connect to the seventeenth interface, and the sixteenth interface is used to connect to the eighteenth interface;

[0086] The seventeenth interface is led to the first valve port of the six-way valve through a corresponding flow channel, and the eighteenth interface is led to the second valve port of the six-way valve through a corresponding flow channel.

[0087] In some embodiments: the water side outlet of the third heat exchanger of the non-heat pump agent side integrated module of the second group is led to the sixteenth interface through the corresponding flow channel, and the water side inlet of the third heat exchanger is led to the fifteenth interface through the corresponding flow channel;

[0088] The fifteenth interface is used to connect to the fourth valve port of the six-way valve, and the sixteenth interface is used to connect to the third valve port of the six-way valve.

[0089] A third aspect of the embodiments of the present application provides a thermal management assembly, the thermal management assembly comprising the thermal management universal integrated module described in any of the above embodiments;

[0090] An electric drive coolant loop, wherein the electric drive coolant loop is connected to an electric drive, a water inlet of the electric drive coolant loop is connected to the fifth interface of the water side integrated module, and a water outlet of the electric drive coolant loop is connected to the seventh interface of the water side integrated module;

[0091] A battery coolant circuit, wherein the battery coolant circuit is connected to a battery and a PTC heater, wherein a water inlet of the battery coolant circuit is connected to a first interface, and a water outlet of the battery coolant circuit is connected to a second interface;

[0092] An air conditioning warm air circuit, the air conditioning warm air circuit is connected to an air conditioning warm air, the water outlet of the air conditioning warm air circuit is connected to the ninth interface, and the water inlet of the air conditioning warm air circuit is connected to the eleventh interface;

[0093] An electric drive radiator, wherein the water inlet of the electric drive radiator is connected to the eighth interface, and the water outlet of the electric drive radiator is connected to the sixth interface.

[0094] The beneficial effects of the technical solution provided by this application include:

[0095] The embodiment of the present application provides a universal integrated module for thermal management and a thermal management assembly. Since the universal integrated module for thermal management of the present application is provided with a water side integrated module, the water side integrated module includes: a water side flow channel plate, on which a multi-way valve, a water pump, and a first heat exchanger are integrated and connected, and the water side integrated module is connected to at least one of a battery, an electric drive, and an air conditioner and heater through corresponding flow channels and interfaces; a heat pump agent side integrated module, which includes a heat pump agent side flow channel plate that is mutually fitted and connected to the water side flow channel plate, on which a water-cooled condenser and a second heat exchanger are integrated and connected, and the heat pump agent side integrated module is connected to the multi-way valve and the air conditioner and heater through corresponding flow channels and interfaces.

[0096] Therefore, the thermal management universal integrated module of the present application integrates a water-side integrated module and a heat pump agent-side integrated module, wherein the water-side integrated module integrates a multi-way valve, a water pump, and a first heat exchanger on the water-side flow channel plate, and an interface is provided in the water-side flow channel plate, as well as a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger. The heat pump agent-side integrated module integrates a water-cooled condenser and a second heat exchanger on the heat pump agent-side flow channel plate, and an interface is provided in the heat pump agent-side flow channel plate, as well as a flow channel connecting the water-cooled condenser and the second heat exchanger. The water-side flow channel plate and the heat pump agent-side flow channel plate are pressed and fixed together to each other, eliminating the intermediate connecting pipe, with high heat exchange efficiency, small space occupation, compact layout space, and a small number of assembled parts, which greatly reduces the complexity of the layout and reduces the assembly time. BRIEF DESCRIPTION OF THE DRAWINGS

[0097] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0098] Figure 1 It is a structural block diagram of the water-side integrated module and the heat pump agent-side integrated module of the embodiment of the present application;

[0099] Figure 2 This is a structural block diagram of the water side integrated module of an embodiment of the present application;

[0100] Figure 3 This is a structural block diagram of the heat pump agent side integrated module of an embodiment of the present application;

[0101] Figure 4 This is a schematic diagram of the structure of the water-side integrated module and the heat pump agent-side integrated module of the embodiment of the present application;

[0102] Figure 5 This is a schematic structural diagram of the front side of the water side integrated module of an embodiment of the present application;

[0103] Figure 6 This is a schematic structural diagram of the back side of the water side integrated module according to an embodiment of the present application;

[0104] Figure 7 This is a structural front view of the heat pump agent-side integrated module of the embodiment of the present application without the first compressor;

[0105] Figure 8 This is a left view of the structure of the heat pump agent-side integrated module of the embodiment of the present application;

[0106] Fig. 9 This is a rear view of the structure of the heat pump agent-side integrated module without the first compressor according to an embodiment of the present application;

[0107] Fig.10 It is a structural block diagram of the water-side integrated module, the heat pump agent-side integrated module and the non-heat pump agent-side integrated module of the embodiment of the present application;

[0108] Fig.11 This is a structural block diagram of the non-heat pump agent side integrated module of the embodiment of the present application;

[0109] Fig.12 It is a schematic diagram of the structure of the water-side integrated module, the heat pump agent-side integrated module and the non-heat pump agent-side integrated module of the embodiment of the present application;

[0110] Fig.13This is a structural front view of the non-heat pump agent-side integrated module of the embodiment of the present application without the second compressor;

[0111] Fig.14 This is a rear view of the structure of the non-heat pump agent-side integrated module without the second compressor of the embodiment of the present application;

[0112] Fig.15 A top view of the structure of the non-heat pump agent side integrated module of an embodiment of the present application;

[0113] Fig.16 It is a structural block diagram of a water-side integrated module and a single group of non-heat pump agent-side integrated modules of an embodiment of the present application;

[0114] Fig.17 It is a schematic diagram of the structure of the water-side integrated module and a single group of non-heat pump agent-side integrated modules of the embodiment of the present application;

[0115] Fig.18 It is a structural block diagram of the water-side integrated module and two groups of non-heat pump agent-side integrated modules of the embodiment of the present application;

[0116] Fig.19 This is a schematic structural diagram of a water-side integrated module and two groups of non-heat pump agent-side integrated modules according to an embodiment of the present application;

[0117] Fig. 20 This is a structural block diagram of the thermal management assembly of an embodiment of the present application.

[0118] Reference numerals:

[0119] 1. Water side channel plate; 2. Battery water pump; 3. Electric drive water pump; 4. Six-way valve; 5. Five-way valve; 6. Water side integrated module; 7. First heat exchanger; 8. Heat pump agent side channel plate; 9. Water-cooled condenser; 10. Second heat exchanger; 11. Gas-liquid separator; 12. Large-caliber electronic expansion valve; 13. First electronic expansion valve; 14. First refrigerant stop valve; 15. First one-way valve; 16. Heat pump agent side integrated module; 17. Two-way valve; 18. Non-heat pump agent side channel Plate; 19, third heat exchanger; 20, third electronic expansion valve; 21, second one-way valve; 22, second condenser; 23, fourth electronic expansion valve; 24, second compressor; 25, non-heat pump agent side integrated module; 26, first condenser; 27, second electronic expansion valve; 28, evaporator; 29, second refrigerant stop valve; 30, first compressor; 31, electric drive; 32, battery; 33, PTC heater; 34, air conditioning heater; 35, electric drive radiator;

[0120] 101. Water temperature sensor for the water inlet of the electric drive water pump; 102. Water temperature sensor for the water outlet of the electric drive coolant circuit; 103. Water temperature sensor for the water outlet of the PTC; 104. Water temperature sensor for the water outlet of the battery coolant circuit; 105. Water temperature sensor for the water inlet of the battery coolant circuit; 106. Water temperature sensor for the water inlet of the air conditioner warm air coolant circuit; 107. First temperature and pressure sensor; 108. Second temperature and pressure sensor; 109. Third temperature and pressure sensor; 110. Fourth temperature and pressure sensor; 111. Fifth temperature and pressure sensor; 112. Sixth temperature and pressure sensor;

[0121] 201, the eighth interface; 202, the sixth interface; 203, the seventh interface; 204, the fifth interface; 205, the second interface; 206, the first interface; 207, the third interface; 208, the fourth interface; 209, the tenth interface; 210, the ninth interface; 211, the seventeenth interface; 212, the eighteenth interface; 213, the fifteenth interface; 214, the sixteenth interface; 215, the eleventh interface; 216, the twelfth interface; 217, the thirteenth interface; 218, the fourteenth interface;

[0122] 219, first evaporator inlet connector; 220, first evaporator outlet connector; 221, second evaporator outlet connector; 222, second evaporator inlet connector; 223, first condenser outlet connector; 224, first condenser inlet connector; 225, second condenser outlet connector; 226, second condenser inlet connector. DETAILED DESCRIPTION

[0123] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0124] The embodiments of the present application provide a universal integrated thermal management module and a thermal management assembly, which can solve the problems in the related art that the thermal management system components are dispersedly arranged, connected through multiple valves and pipelines, the layout is cumbersome, the number of pipelines is large, the design is complex, the system is large in size and weight, the assembly is complex, and the cost is high.

[0125] See also Figures 1 to 4 As shown, the first aspect of the embodiment of the present application provides a thermal management universal integrated module, including:

[0126] The water side integrated module 6 comprises: a water side flow channel plate 1, on which a multi-way valve, a water pump, and a first heat exchanger 7 are integrated and connected. The water side flow channel plate 1 on the water side integrated module 6 is connected to a battery 32, an electric drive 31, and an air conditioner heater 34 through a flow channel and an interface. The water side flow channel plate 1 is provided with an interface connecting the battery 32, the electric drive 31, and the air conditioner heater 34, as well as a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger 7.

[0127] The multi-way valve connects functional modules such as the battery 32, electric drive 31 and air conditioning heater 34 through the flow channels and interfaces in the water-side flow channel plate 1, and then realizes low-temperature heat dissipation of the battery, heating of the battery with waste heat from the electric drive, heating of the cab with waste heat from the electric drive, and heating of the cab with waste heat from the electric drive and the battery by switching different states, thereby maximizing the utilization of waste heat from the electric drive and the battery and reducing the overall power consumption of thermal management.

[0128] The heat pump agent side integrated module 16 includes a heat pump agent side flow channel plate 8 that is mutually attached and connected to the water side flow channel plate 1. The water-cooled condenser 9 and the second heat exchanger 10 are integrated and connected on the heat pump agent side flow channel plate 8, and the multi-way valve and the air conditioning warm air 34 are connected through the flow channel and the interface on the heat pump agent side flow channel plate 8. The heat pump agent side flow channel plate 8 is provided with an interface and a flow channel connecting the water-cooled condenser 9 and the second heat exchanger 10.

[0129] The water-cooled condenser 9 and the second heat exchanger 10 are integrated on the heat pump agent side flow channel plate 8. A plurality of interfaces connecting the multi-way valve and the air conditioning heater 34 are provided on the heat pump agent side flow channel plate 8, so that the heat pump agent side integrated module 16 and the water side integrated module 6 are interconnected. The heat pump agent side integrated module 16 can cool the battery 32 and the electric drive 31 according to the working conditions, and use the waste heat of the battery 32 and the electric drive 31 to perform heat exchange with the air conditioning heater 34 to supply warm air to the cab.

[0130] The thermal management universal integrated module of the embodiment of the present application integrates a water-side integrated module 6 and a heat pump agent-side integrated module 16, which together form a heat pump architecture thermal management assembly. The water-side integrated module 6 integrates the multi-way valve, the water pump, and the first heat exchanger 7 on the water-side flow channel plate 1, and an interface is provided in the water-side flow channel plate 1, as well as a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger 7. The heat pump agent-side integrated module 16 integrates the water-cooled condenser 9 and the second heat exchanger 10 on the heat pump agent-side flow channel plate 8, and an interface is provided in the heat pump agent-side flow channel plate 8, as well as a flow channel connecting the water-cooled condenser 9 and the second heat exchanger 10.

[0131] The water side flow channel plate 1 and the heat pump agent side flow channel plate 8 are pressed and fixed together, eliminating the intermediate connecting pipe, with high heat exchange efficiency, small space occupation, compact layout space, and a small number of assembled parts, which greatly reduces the complexity of the layout and reduces the assembly time. By switching the different states of the multi-way valve, the low-temperature heat dissipation of the battery, the heating of the battery by the waste heat of the electric drive, the heating of the cab by the waste heat of the electric drive, and the heating of the cab by the waste heat of the electric drive battery can be achieved, so that the waste heat utilization of the electric drive and the battery is maximized and the total power consumption of thermal management is reduced. The heat pump agent side integrated module 16 can cool the battery 32 and the electric drive 31 according to the working conditions, and use the waste heat of the battery 32 and the electric drive 31 to heat the air conditioning heater 34, so that the vehicle can operate in the best state and reduce energy consumption.

[0132] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the embodiment of the present application provides a thermal management universal integrated module, the multi-way valve of the thermal management universal integrated module includes a five-way valve 5 and a six-way valve 4, and the water pump includes a battery water pump 2 and an electric drive water pump 3. The five-way valve 5, the six-way valve 4, the battery water pump 2 and the electric drive water pump 3 are all arranged on the same side of the water side flow channel plate 1.

[0133] The five-way valve 5 and the six-way valve 4 are interconnected and control the opening and closing of the corresponding flow channels. The battery water pump 2 and the electric drive water pump 3 are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces. The water side flow channel plate 1 is also provided with an interface for an external electric drive radiator 35. The six-way valve 4 and the five-way valve 5 are arranged on the water side flow channel plate 1 and are used to control the opening and closing of the corresponding flow channels; the battery water pump 2 and the electric drive water pump 3 are arranged on the water side flow channel plate 1 and are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces.

[0134] The embodiment of the present application integrates the battery water pump 2, the electric drive water pump 3, the five-way valve 5, the six-way valve 4 and the first heat exchanger into one, which reduces the connecting pipes between the components, makes the layout space compact, reduces the number of assembled components, greatly reduces the complexity of the layout, and reduces the assembly time. By controlling the six-way valve 4 and the five-way valve 5, the control mode can be switched and coupled, and the series and parallel connection of different circuits can be realized to meet different thermal management requirements.

[0135] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the embodiment of the present application provides a thermal management universal integrated module, the five-way valve 5 of the thermal management universal integrated module includes a first valve port, a second valve port, a third valve port, a fourth valve port and a fifth valve port. The interface includes a seventh interface 203 integrated on the water side flow channel plate 1 for connecting to the electric drive 31 and an eighth interface 201 integrated on the water side flow channel plate 1 for connecting to the electric drive radiator 35.

[0136] The second valve port of the five-way valve 5 is led to the seventh interface 203 through the corresponding flow channel, and the seventh interface 203 is used to connect the electric drive coolant circuit outlet; the first valve port of the five-way valve 5 is led to the eighth interface 201 through the corresponding flow channel, and the eighth interface 201 is used to connect the electric drive radiator water inlet. The electric drive coolant circuit outlet water temperature sensor 102 is provided on the flow channel between the second valve port of the five-way valve 5 and the seventh interface 203, and the electric drive coolant circuit outlet water temperature sensor 102 is used to detect the electric drive coolant circuit outlet water temperature.

[0137] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the embodiment of the present application provides a thermal management universal integrated module, the six-way valve 4 of the thermal management universal integrated module includes a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port and a sixth valve port. The interface includes a first interface 206, a second interface 205, a third interface 207, a fourth interface 208, a fifth interface 204 and a sixth interface 202, which are all integrated on the water side flow channel plate 1.

[0138] The first valve port of the six-way valve 4 is connected to the inlet of the battery water pump 2 through the corresponding flow channel, and the outlet of the battery water pump 2 is led to the first interface 206 through the corresponding flow channel. The first interface 206 is used to connect to the water inlet of the battery coolant circuit. The second valve port of the six-way valve 4 is led to the second interface 205 through the corresponding flow channel, and the second interface 205 is used to connect to the water outlet of the battery coolant circuit. The third valve port of the six-way valve 4 is led to the third interface 207 through the corresponding flow channel, and the fourth valve port is led to the fourth interface 208 through the corresponding flow channel.

[0139] The fifth valve port of the six-way valve 4 is connected to the inlet of the electric drive water pump 3 through the corresponding flow channel, and the outlet of the electric drive water pump 3 is led to the fifth interface 204 through the corresponding flow channel. The fifth interface 204 is used to connect to the water inlet of the electric drive coolant circuit. The sixth valve port of the six-way valve 4 is led to the sixth interface 202 through the corresponding flow channel, and the other way is connected to the fifth valve port of the five-way valve. The sixth interface 202 is used to connect to the water outlet of the electric drive radiator 35.

[0140] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, an embodiment of the present application provides a universal integrated module for thermal management, and a battery coolant circuit water outlet water temperature sensor 104 is provided on the flow channel between the second valve port of the six-way valve 4 and the second interface 205 of the universal integrated module for thermal management, and the battery coolant circuit water outlet water temperature sensor 104 is used to detect the battery coolant circuit water outlet temperature.

[0141] An electric drive water pump water inlet water temperature sensor 101 is provided on the flow channel between the water outlet of the electric drive water pump 3 and the fifth interface 204. The electric drive water pump water inlet water temperature sensor 101 is used to detect the water inlet temperature of the electric drive coolant circuit. A battery coolant circuit water inlet water temperature sensor 105 is provided on the flow channel between the fourth valve port of the six-way valve 4 and the fourth interface 208. The battery coolant circuit water inlet water temperature sensor 105 is used to detect the water inlet temperature of the battery coolant circuit.

[0142] The six-way valve 4 and the five-way valve 5 are interconnected, and by changing the six-way valve 4 and the five-way valve 5 to switch and couple different working modes, different circuits can be connected in series and parallel, thereby realizing functions such as electric drive heat dissipation, battery cooling and heating, battery low-temperature heat dissipation, electric drive waste heat heating battery, electric drive waste heat heating cab, motor battery waste heat heating cab, etc. The water-side integrated module 6 is commonly used in thermal management system architectures such as heat pumps, non-heat pumps, and waste heat utilization.

[0143] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, an embodiment of the present application provides a universal integrated module for thermal management, wherein the fourth valve port of the five-way valve 5 of the universal integrated module is connected to the hot side water outlet of the first heat exchanger 7 through a corresponding flow channel, and the third valve port of the five-way valve 5 is connected to the hot side water inlet of the first heat exchanger 7 through a corresponding flow channel.

[0144] The cold-test water inlet of the first heat exchanger 7 is led to the ninth interface 210 through the corresponding flow channel, and the ninth interface 210 is used to connect to the water outlet of the air-conditioning warm air coolant loop. The cold-test water outlet of the first heat exchanger 7 is led to the tenth interface 209 through the corresponding flow channel, and the tenth interface 209 is used to connect to the water-side water inlet of the water-cooled condenser 9. The flow channel between the cold-test water outlet of the first heat exchanger 7 and the tenth interface 209 is provided with an air-conditioning warm air coolant loop water inlet water temperature sensor 106, and the air-conditioning warm air coolant loop water inlet water temperature sensor 106 is used to detect the air-conditioning warm air coolant loop outlet temperature.

[0145] The interface also includes an eleventh interface 215 and a twelfth interface 216 both integrated on the heat pump agent side flow channel plate 8, the water side water inlet of the water-cooled condenser 9 is led to the twelfth interface 216 through the corresponding flow channel, and the twelfth interface 216 is used to connect to the tenth interface 209. The water side outlet of the water-cooled condenser is led to the eleventh interface 215 through the corresponding flow channel, and the eleventh interface 215 is used to connect to the water inlet of the air conditioning warm air coolant circuit.

[0146] The fourth valve port of the five-way valve 5 is connected to the hot-side water outlet of the first heat exchanger 7 through the corresponding flow channel, and the third valve port of the five-way valve 5 is connected to the hot-side water inlet of the first heat exchanger 7 through the corresponding flow channel, so that the coolant for cooling the electric drive 31 in the electric drive coolant circuit and the coolant for cooling the battery 32 in the battery coolant circuit enter the first heat exchanger 7 separately or together, and then the first heat exchanger 7 exchanges heat with the fluid medium in the air-conditioning warm air coolant circuit, so that the air-conditioning warm air 34 in the air-conditioning warm air coolant circuit heats the cab.

[0147] In some alternative embodiments: See Figure 1 , Figure 3 , Figures 7 to 9 As shown, the embodiment of the present application provides a thermal management universal integrated module, the interface of which also includes a thirteenth interface 217 and a fourteenth interface 218 both integrated on the heat pump agent side flow channel plate 8. The water side water inlet of the second heat exchanger 10 is led to the thirteenth interface 217 through the corresponding flow channel, and the thirteenth interface 217 is used to connect to the third interface 207; the water side water outlet of the second heat exchanger 10 is led to the fourteenth interface 218 through the corresponding flow channel, and the fourteenth interface 218 is used to connect to the fourth interface 208.

[0148] In the embodiment of the present application, the thirteenth interface 217 is connected to the third interface 207, and the fourteenth interface 218 is connected to the fourth interface 208. Then, by changing the switching and coupling of the six-way valve 4 and the five-way valve 5, the coolant of the electric drive coolant circuit and the coolant of the battery coolant circuit enter the water side inlet of the second heat exchanger 10 through the flow channel via the third interface 207 and the thirteenth interface 217. The coolant entering the second heat exchanger 10 exchanges heat with the refrigerant medium to cool the coolant of the electric drive coolant circuit and / or the coolant of the battery coolant circuit.

[0149] The coolant discharged from the water side outlet of the second heat exchanger 10 passes through the flow channel, the fourteenth interface 218, the fourth interface 208, the six-way valve 4 and the five-way valve 5, and then enters the electric drive coolant circuit and the battery coolant circuit respectively. The coolant cooled by the second heat exchanger 10 returns to the electric drive coolant circuit and / or the battery coolant circuit to cool down the electric drive 31 and the battery 32 respectively, so that the electric drive 31 and the battery 32 are at a suitable working environment temperature. When the second heat exchanger 10 absorbs the coolant heat of the electric drive coolant circuit and / or the battery coolant circuit, it can also transfer the heat to the water-cooled condenser 9, and use the water-cooled condenser 9 to heat the air conditioning warm air to provide warm air for the cab.

[0150] In some alternative embodiments: See Figure 1 , Figure 3 , Figures 7 to 9As shown, an embodiment of the present application provides a universal integrated module for thermal management, and the heat pump agent side integrated module 16 of the universal integrated module for thermal management also includes a gas-liquid separator 11, a large-diameter electronic expansion valve 12 and a first one-way valve 15 integrated on the heat pump agent side flow channel plate 8, and a first compressor 30 is connected between the gas-liquid separator 11 and the water-cooled condenser 9 through a refrigerant pipeline; the first compressor 30 is connected to the heat pump agent side flow channel plate 8 through a refrigerant pipeline, and the position of the compressor 30 can be adjusted according to the layout of the entire vehicle.

[0151] A first condenser interface for externally connecting the first condenser 26 is provided between the large-caliber electronic expansion valve 12 and the first one-way valve 15. The first condenser interface includes a first condenser inlet connector 224 and a first condenser outlet connector 223. The first condenser 26 is connected to the heat pump agent side flow channel plate 8 through the first condenser inlet connector 224 and the first condenser outlet connector 223. The first compressor 30, the water-cooled condenser 9, the large-caliber electronic expansion valve 12, the first condenser 26, the first one-way valve 15, the second heat exchanger 10, and the gas-liquid separator 11 are connected in sequence to form a refrigeration circuit. The refrigeration circuit performs heat exchange with the electric drive coolant circuit and / or the battery coolant circuit through the second heat exchanger 10.

[0152] In some alternative embodiments: See Figure 1 , Figure 3 , Figures 7 to 9 As shown, the embodiment of the present application provides a general integrated module for thermal management, and the heat pump agent side integrated module 16 of the general integrated module for thermal management also includes a first electronic expansion valve 13 and a second electronic expansion valve 27 integrated on the heat pump agent side flow channel plate 8, and the first electronic expansion valve 13 is connected between the first one-way valve 15 and the second heat exchanger 10. The second electronic expansion valve 27 is connected between the first one-way valve 15 and the gas-liquid separator 11, and an evaporator interface for an external evaporator 28 is provided between the second electronic expansion valve 27 and the gas-liquid separator 11. The evaporator interface includes a first evaporator inlet joint 219 and a first evaporator outlet joint 220, and the evaporator 28 is connected to the heat pump agent side flow channel plate 8 through the first evaporator inlet joint 219 and the first evaporator outlet joint 220.

[0153] The first compressor 30, the water-cooled condenser 9, the large-diameter electronic expansion valve 12, the first condenser 26, the first non-return valve 15, the first electronic expansion valve 13, the second heat exchanger 10, and the gas-liquid separator 11 are connected in sequence to form a first refrigeration circuit. The first refrigeration circuit exchanges heat with the electric drive coolant circuit and / or the battery coolant circuit through the second heat exchanger 10. The first compressor 30, the water-cooled condenser 9, the large-diameter electronic expansion valve 12, the first condenser 26, the first non-return valve 15, the second electronic expansion valve 27, the evaporator 28, and the gas-liquid separator 11 are connected in sequence to form a second refrigeration circuit, and the second refrigeration circuit supplies cold air to the cab through the evaporator 28.

[0154] In some alternative embodiments: See Figure 1 , Figure 3 , Figures 7 to 9 As shown, the embodiment of the present application provides a thermal management universal integrated module, and the heat pump agent side integrated module 16 of the thermal management universal integrated module also includes a first refrigerant stop valve 14 and a second refrigerant stop valve 29 integrated on the heat pump agent side flow channel plate 8. The inlet of the first refrigerant stop valve 14 is connected to the agent side outlet of the water-cooled condenser 9, and the outlet of the first refrigerant stop valve 14 is connected to the inlet of the first electronic expansion valve 13 and the second electronic expansion valve 27.

[0155] The inlet of the second refrigerant stop valve 29 is connected to the inlet of the first check valve 15, and the outlet of the second refrigerant stop valve 29 is connected to the inlet of the gas-liquid separator 11. The first compressor 30, the water-cooled condenser 9, the first refrigerant stop valve 14, the first electronic expansion valve 13, the second heat exchanger 10, and the gas-liquid separator 11 are connected in sequence to form a first heat pump circuit. The first compressor 30, the water-cooled condenser 9, the large-diameter electronic expansion valve 12, the first condenser 26, the second refrigerant stop valve 29, and the gas-liquid separator 11 are connected in sequence to form a second heat pump circuit.

[0156] The first heat pump circuit formed by the first compressor 30, the water-cooled condenser 9, the first refrigerant stop valve 14, the first electronic expansion valve 13, the second heat exchanger 10, and the gas-liquid separator 11 is used to transfer the coolant heat of the electric drive coolant circuit and / or the battery coolant circuit to the water-cooled condenser 9 through the second heat exchanger 10, and use the water-cooled condenser 9 to heat the air conditioning warm air to provide warm air for the cab. The first compressor 30, the water-cooled condenser 9, the large-caliber electronic expansion valve 12, the first condenser 26, the second refrigerant stop valve 29, and the gas-liquid separator 11 form a second heat pump circuit for transferring the vehicle's external ambient temperature to the water-cooled condenser 9 through the first condenser 26, and use the water-cooled condenser 9 to heat the air conditioning warm air to provide warm air for the cab.

[0157] In some alternative embodiments: See Figure 1 , Figure 3 , Figures 7 to 9 As shown, the embodiment of the present application provides a thermal management universal integrated module, in which a first temperature and pressure sensor 107 for detecting the temperature and pressure of the refrigerant pipeline is connected between the gas-liquid separator 11 and the first compressor 30. A second temperature and pressure sensor 108 for detecting the temperature and pressure of the refrigerant pipeline is connected between the first compressor 30 and the water-cooled condenser 9.

[0158] A third temperature and pressure sensor 109 for detecting the temperature and pressure of the refrigerant pipeline is connected between the water-cooled condenser 9 and the large-caliber electronic expansion valve 12, and a fourth temperature and pressure sensor 110 for detecting the temperature and pressure of the refrigerant pipeline is connected between the first check valve 15 and the first electronic expansion valve 13 and the second electronic expansion valve 27. The first temperature and pressure sensor 107, the second temperature and pressure sensor 108, the third temperature and pressure sensor 109 and the fourth temperature and pressure sensor 110 detect the pressure and temperature of the refrigerant pipeline at various positions of the heat pump agent side integrated module 16 to accurately control the working state of the heat pump agent side integrated module 16.

[0159] In some alternative embodiments: See Figures 10 to 15 As shown, the embodiment of the present application provides a thermal management universal integrated module, which also includes a non-heat pump agent side integrated module 25. The non-heat pump agent side integrated module 25 includes a non-heat pump agent side flow channel plate 18 that is mutually bonded and connected to the water side flow channel plate 1, and the non-heat pump agent side flow channel plate 18 and the heat pump agent side flow channel plate 8 are located on the same surface of the water side flow channel plate 1. The heat pump agent side flow channel plate 8 and the non-heat pump agent side flow channel plate 18 are both bonded and pressed together with the water side flow channel plate 1.

[0160] The non-heat pump agent side flow channel plate 18 integrates the third heat exchanger 19 and the third electronic expansion valve 20, and the non-heat pump agent side flow channel plate 18 is provided with multiple interfaces connected to the six-way valve 4, and the non-heat pump agent side flow channel plate 18 is provided with interfaces and flow channels connected to the third heat exchanger 19 and the third electronic expansion valve 20. The non-heat pump agent side integrated module 25, the heat pump agent side integrated module 16 and the water side integrated module 6 are used in combination with each other to form a heat pump architecture thermal management assembly, a large cooling capacity heat pump architecture thermal management assembly, and a non-heat pump architecture thermal management assembly. It can meet the thermal management needs of different vehicle models, with high versatility of parts, good integration, and convenient assembly.

[0161] In some alternative embodiments: See Figures 10 to 15 As shown, the embodiment of the present application provides a thermal management universal integrated module, the interface of which also includes a fifteenth interface 213 and a sixteenth interface 214 integrated on the non-heat pump agent side flow channel plate 18, and a seventeenth interface 211 and an eighteenth interface 212 integrated on the water side flow channel plate 1. The water side outlet of the third heat exchanger 19 is led to the sixteenth interface 214 through the corresponding flow channel, and the water side inlet of the third heat exchanger 19 is led to the fifteenth interface 213 through the corresponding flow channel. The fifteenth interface 213 is used to connect to the seventeenth interface 211, and the sixteenth interface 214 is used to connect to the eighteenth interface 212.

[0162] The seventeenth interface 211 is led to the first valve port of the six-way valve 4 through the corresponding flow channel, and the eighteenth interface 212 is led to the second valve port of the six-way valve 4 through the corresponding flow channel. The non-heat pump agent side integrated module 25 is led to the sixteenth interface 214 through the corresponding flow channel through the water side outlet of the third heat exchanger 19, and the water side water inlet of the third heat exchanger 19 is led to the fifteenth interface 213 through the corresponding flow channel, and the sixteenth interface 214 is connected to the eighteenth interface 212, and the fifteenth interface 213 is connected to the seventeenth interface 211. The third heat exchanger 19 passes the above-mentioned interfaces and flow channels into the first valve port and the second valve port of the six-way valve 4, and then communicates with the second heat exchanger 10 of the heat pump agent side integrated module 16.

[0163] The non-heat pump agent side integrated module 25 can perform heat exchange with the electric drive coolant circuit and / or the battery coolant circuit through the six-way valve 4 alone to cool the electric drive 31 and / or the battery 32. The non-heat pump agent side integrated module 25 and the water side integrated module 6 together form a non-heat pump architecture thermal management assembly. The non-heat pump agent side integrated module 25 can also be combined with the heat pump agent side integrated module 16 to perform heat exchange with the electric drive coolant circuit and / or the battery coolant circuit through the six-way valve 4 to cool the electric drive 31 and / or the battery 32. The non-heat pump agent side integrated module 25, the heat pump agent side integrated module 16 and the water side integrated module 6 together form a large cooling capacity heat pump architecture thermal management assembly.

[0164] In some alternative embodiments: See Figures 10 to 15 As shown, the embodiment of the present application provides a thermal management universal integrated module, and the non-heat pump agent side integrated module 25 of the thermal management universal integrated module also includes a second one-way valve 21 and a fourth electronic expansion valve 23 integrated on the non-heat pump agent side flow channel plate 18. A second compressor 24 is connected between the third heat exchanger 19 and the third electronic expansion valve 20 through a refrigerant pipeline, and a second condenser interface for externally connecting a second condenser 22 is provided between the second compressor 24 and the third electronic expansion valve 20.

[0165] The second condenser interface includes a second condenser inlet joint 226 and a second condenser outlet joint 225, and the second condenser 22 is connected to the non-heat pump agent side flow channel plate 18 through the second condenser inlet joint 226 and the second condenser outlet joint 225. The inlet of the second one-way valve 21 is connected to the agent side outlet of the third heat exchanger 19, and the outlet of the fourth electronic expansion valve 23 is connected to the inlet of the third electronic expansion valve 20. An evaporator interface of an external evaporator 28 is provided between the outlet of the second one-way valve 21 and the inlet of the fourth electronic expansion valve 23. The evaporator interface includes a second evaporator inlet joint 222 and a second evaporator outlet joint 221, and the evaporator 28 is connected to the non-heat pump agent side flow channel plate 18 through the second evaporator inlet joint 222 and the second evaporator outlet joint 221.

[0166] The second compressor 24, the second condenser 22, the third electronic expansion valve 20, and the third heat exchanger 19 are connected in sequence to form a third refrigeration circuit. The third refrigeration circuit uses the third heat exchanger 19 to perform heat exchange with the electric drive coolant circuit and / or the battery coolant circuit, so that the electric drive 31 and / or the battery 32 are in a suitable working temperature environment. The second compressor 24, the second one-way valve 21, the evaporator 28, the fourth electronic expansion valve 23, and the second condenser 22 are connected in sequence to form a fourth refrigeration circuit. The fourth refrigeration circuit supplies cold air to the cab through the evaporator 28.

[0167] In some alternative embodiments: See Figures 10 to 15 As shown, the embodiment of the present application provides a general integrated module for thermal management, wherein a fifth temperature and pressure sensor 111 for detecting the temperature and pressure of the refrigerant pipeline is connected between the third heat exchanger 19 and the second compressor 24 of the general integrated module for thermal management, and a sixth temperature and pressure sensor 112 for detecting the temperature and pressure of the refrigerant pipeline is connected between the second compressor 24 and the second condenser 22. The fifth temperature and pressure sensor 111 and the sixth temperature and pressure sensor 112 are used to detect the pressure and temperature of the refrigerant pipeline at various positions of the non-heat pump agent side integrated module 25, so as to accurately control the working state of the non-heat pump agent side integrated module 25.

[0168] See also Figure 2 , Fig.11 , Fig.16 and Fig.17 As shown, the second aspect of the embodiment of the present application provides a thermal management universal integrated module, including:

[0169] The water side integrated module 6 includes: a water side flow channel plate 1, on which a multi-way valve, a water pump, and a first heat exchanger 7 are integrated. The water side integrated module 6 is provided with multiple interfaces for connecting the battery 32, the electric drive 31, and the air conditioning heater 34. The water side flow channel plate 1 is provided with interfaces and flow channels connecting the multi-way valve, the water pump, and the first heat exchanger 7.

[0170] The multi-way valve connects functional modules such as the battery 32, electric drive 31 and air conditioning heater 34 through the flow channels and interfaces in the water-side flow channel plate 1, and then realizes low-temperature heat dissipation of the battery, heating of the battery with waste heat from the electric drive, heating of the cab with waste heat from the electric drive, and heating of the cab with waste heat from the electric drive battery by switching different states, thereby maximizing the utilization of waste heat from the electric drive and battery and reducing the overall power consumption of thermal management.

[0171] The non-heat pump agent side integrated module 25 includes a non-heat pump agent side flow channel plate 18 that is mutually attached and connected to the water side flow channel plate 1, and a third heat exchanger 19 and a third electronic expansion valve 20 are integrated on the non-heat pump agent side flow channel plate 18. The non-heat pump agent side flow channel plate 18 is provided with a plurality of interfaces connected to the multi-way valve, and an interface is provided inside the non-heat pump agent side flow channel plate 18, as well as a flow channel connected to the third heat exchanger 19 and the third electronic expansion valve 20.

[0172] The non-heat pump agent side flow channel plate 18 integrates the third heat exchanger 19 and the third electronic expansion valve 20, and the non-heat pump agent side flow channel plate 18 is provided with an interface connected to the multi-way valve, and the non-heat pump agent side flow channel plate 18 is provided with an interface and a flow channel connecting the third heat exchanger 19 and the third electronic expansion valve 20. The non-heat pump agent side integrated module 25 and the water side integrated module 6 are used in combination with each other to form a non-heat pump architecture thermal management assembly and a large-capacity non-heat pump architecture thermal management system assembly, respectively. It can meet the thermal management needs of different vehicle models, with high versatility of parts, good integration, and convenient assembly.

[0173] The thermal management universal integrated module of the embodiment of the present application integrates a water-side integrated module 6 and a non-heat pump agent-side integrated module 25, and the water-side integrated module 6 and the non-heat pump agent-side integrated module 25 together form a non-heat pump architecture thermal management assembly. The water-side integrated module 6 integrates the multi-way valve, the water pump, and the first heat exchanger 7 on the water-side flow channel plate 1, and an interface is provided in the water-side flow channel plate 1, as well as a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger 7. The non-heat pump agent-side integrated module 25 integrates the third heat exchanger 19 and the third electronic expansion valve 20 on the non-heat pump agent-side flow channel plate 18, and an interface is provided in the non-heat pump agent-side flow channel plate 18, as well as a flow channel connecting the third heat exchanger 19 and the third electronic expansion valve 20.

[0174] The water side flow channel plate 1 and the non-heat pump agent side flow channel plate 18 are pressed and fixed together, eliminating the intermediate connecting pipe, with high heat exchange efficiency, small space occupation, compact layout space, and a small number of assembled parts, which greatly reduces the complexity of the layout and reduces the assembly time. By switching the different states of the multi-way valve, the battery can be cooled at low temperature, the electric drive waste heat can be used to heat the battery 32, and the waste heat of the electric drive 31 and the battery 32 can be used to heat the air conditioner warm air 34, so that the waste heat utilization of the electric drive 31 and the battery 32 is maximized, reducing the total power consumption of thermal management. The non-heat pump agent side integrated module 25 can cool the battery 32, the electric drive 31 and the cab air conditioner according to the working conditions, so that the vehicle can operate in the best condition and reduce energy consumption.

[0175] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, the embodiment of the present application provides a thermal management universal integrated module, the multi-way valve of the thermal management universal integrated module includes a five-way valve 5 and a six-way valve 4, and the water pump includes a battery water pump 2 and an electric drive water pump 3. The five-way valve 5, the six-way valve 4, the battery water pump 2 and the electric drive water pump 3 are all arranged on the same side of the water side flow channel plate 1.

[0176] The five-way valve 5 and the six-way valve 4 are interconnected and control the opening and closing of the corresponding flow channels. The battery water pump 2 and the electric drive water pump 3 are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces. The water side flow channel plate 1 is also provided with an interface for an external electric drive radiator 35. The six-way valve 4 and the five-way valve 5 are arranged on the water side flow channel plate 1 and are used to control the opening and closing of the corresponding flow channels; the battery water pump 2 and the electric drive water pump 3 are arranged on the water side flow channel plate 1 and are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces.

[0177] The embodiment of the present application integrates the battery water pump 2, the electric drive water pump 3, the five-way valve 5, the six-way valve 4 and the first heat exchanger 7 into one, which reduces the connecting pipes between the components, makes the layout space compact, and reduces the number of assembled components, greatly reduces the complexity of the layout, and reduces the assembly time. By controlling the six-way valve 4 and the five-way valve 5, the control mode can be switched and coupled to realize the series and parallel connection of different circuits to meet different thermal management requirements.

[0178] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the embodiment of the present application provides a thermal management universal integrated module, the five-way valve 5 of the thermal management universal integrated module includes a first valve port, a second valve port, a third valve port, a fourth valve port and a fifth valve port. The interface includes a seventh interface 203 integrated on the water side flow channel plate 1 for connecting to the electric drive 31 and an eighth interface 201 integrated on the water side flow channel plate 1 for connecting to the electric drive radiator 35.

[0179] The second valve port of the five-way valve 5 is led to the seventh interface 203 through the corresponding flow channel, and the seventh interface 203 is used to connect the electric drive coolant circuit outlet; the first valve port of the five-way valve 5 is led to the eighth interface 201 through the corresponding flow channel, and the eighth interface 201 is used to connect the electric drive radiator water inlet. The electric drive coolant circuit outlet water temperature sensor 102 is provided on the flow channel between the second valve port of the five-way valve 5 and the seventh interface 203, and the electric drive coolant circuit outlet water temperature sensor 102 is used to detect the electric drive coolant circuit outlet water temperature.

[0180] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, the embodiment of the present application provides a thermal management universal integrated module, the six-way valve 4 of the thermal management universal integrated module includes a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port and a sixth valve port. The interface includes a first interface 206, a second interface 205, a third interface 207, a fourth interface 208, a fifth interface 204 and a sixth interface 202, which are all integrated on the water side flow channel plate 1.

[0181] The first valve port of the six-way valve 4 is connected to the inlet of the battery water pump 2 through the corresponding flow channel, and the outlet of the battery water pump 2 is led to the first interface 206 through the corresponding flow channel. The first interface 206 is used to connect to the water inlet of the battery coolant circuit. The second valve port of the six-way valve 4 is led to the second interface 205 through the corresponding flow channel, and the second interface 205 is used to connect to the water outlet of the battery coolant circuit. The third valve port of the six-way valve 4 is led to the third interface 207 through the corresponding flow channel, and the fourth valve port is led to the fourth interface 208 through the corresponding flow channel.

[0182] The fifth valve port of the six-way valve 4 is connected to the inlet of the electric drive water pump 3 through the corresponding flow channel, and the outlet of the electric drive water pump 3 is led to the fifth interface 204 through the corresponding flow channel. The fifth interface 204 is used to connect to the water inlet of the electric drive coolant circuit. The sixth valve port of the six-way valve 4 is led to the sixth interface 202 through the corresponding flow channel, and the other way is connected to the fifth valve port of the five-way valve. The sixth interface 202 is used to connect to the water outlet of the electric drive radiator 35.

[0183] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, an embodiment of the present application provides a universal integrated module for thermal management, and a battery coolant circuit water outlet water temperature sensor 104 is provided on the flow channel between the second valve port of the six-way valve 4 and the second interface 205 of the universal integrated module for thermal management, and the battery coolant circuit water outlet water temperature sensor 104 is used to detect the battery coolant circuit water outlet temperature.

[0184] An electric drive water pump water inlet water temperature sensor 101 is provided on the flow channel between the water outlet of the electric drive water pump 3 and the fifth interface 204. The electric drive water pump water inlet water temperature sensor 101 is used to detect the water inlet temperature of the electric drive coolant circuit. A battery coolant circuit water inlet water temperature sensor 105 is provided on the flow channel between the fourth valve port of the six-way valve 4 and the fourth interface 208. The battery coolant circuit water inlet water temperature sensor 105 is used to detect the water inlet temperature of the battery coolant circuit.

[0185] The six-way valve 4 and the five-way valve 5 are interconnected, and by changing the six-way valve 4 and the five-way valve 5 to switch and couple different working modes, different circuits can be connected in series and parallel, thereby realizing functions such as electric drive heat dissipation, battery cooling and heating, battery low-temperature heat dissipation, electric drive waste heat heating battery, electric drive waste heat heating cab, motor battery waste heat heating cab, etc. The water-side integrated module 6 is commonly used in thermal management system architectures such as heat pumps, non-heat pumps, and waste heat utilization.

[0186] In some alternative embodiments: See Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, an embodiment of the present application provides a universal integrated module for thermal management, wherein the fourth valve port of the five-way valve 5 of the universal integrated module is connected to the hot side water outlet of the first heat exchanger 7 through a corresponding flow channel, and the third valve port of the five-way valve 5 is connected to the hot side water inlet of the first heat exchanger 7 through a corresponding flow channel.

[0187] The cold-test water inlet of the first heat exchanger 7 is led to the ninth interface 210 through the corresponding flow channel, and the ninth interface 210 is used to connect to the water outlet of the air-conditioning warm air coolant circuit. The cold-test water outlet of the first heat exchanger 7 is led to the tenth interface 209 through the corresponding flow channel, and the tenth interface 209 is used to connect to the water inlet of the air-conditioning warm air coolant circuit. The flow channel between the cold-test water outlet of the first heat exchanger 7 and the tenth interface 209 is provided with an air-conditioning warm air coolant circuit water inlet water temperature sensor 106, and the air-conditioning warm air coolant circuit water inlet water temperature sensor 106 is used to detect the air-conditioning warm air coolant circuit water inlet temperature.

[0188] The fourth valve port of the five-way valve 5 is connected to the hot-side water outlet of the first heat exchanger 7 through the corresponding flow channel, and the third valve port of the five-way valve 5 is connected to the hot-side water inlet of the first heat exchanger 7 through the corresponding flow channel, so that the coolant for cooling the electric drive 31 in the electric drive coolant circuit and the coolant for cooling the battery 32 in the battery coolant circuit enter the first heat exchanger 7 separately or together, and then the first heat exchanger 7 exchanges heat with the fluid medium in the air-conditioning warm air coolant circuit, so that the air-conditioning warm air 34 in the air-conditioning warm air coolant circuit supplies warm air to the cab.

[0189] In some alternative embodiments: See Fig.11 , Figures 13 to 17 As shown, the embodiment of the present application provides a thermal management universal integrated module, the interface of which also includes a fifteenth interface 213 and a sixteenth interface 214 integrated on the non-heat pump agent side flow channel plate 18, and a seventeenth interface 211 and an eighteenth interface 212 integrated on the water side flow channel plate 1. The water side outlet of the third heat exchanger 19 is led to the sixteenth interface 214 through the corresponding flow channel, and the water side inlet of the third heat exchanger 19 is led to the fifteenth interface 213 through the corresponding flow channel.

[0190] The fifteenth interface 213 is used to connect to the seventeenth interface 211 or to connect to the fourth interface 208, and the sixteenth interface 214 is used to connect to the eighteenth interface 212 or to connect to the third interface 207. The seventeenth interface 211 is led to the first valve port of the six-way valve through the corresponding flow channel, and the eighteenth interface 212 is led to the second valve port of the six-way valve through the corresponding flow channel. The non-heat pump agent side integrated module 25 is led to the sixteenth interface 214 through the corresponding flow channel through the water side outlet of the third heat exchanger 19, and the water side water inlet of the third heat exchanger 19 is led to the fifteenth interface 213 through the corresponding flow channel, and the sixteenth interface 214 is connected to the eighteenth interface 212 or the third interface 207, and the fifteenth interface 213 is connected to the seventeenth interface 211 or the fourth interface 208.

[0191] After the third heat exchanger 19 passes the cold energy through the above-mentioned interface and flow channel into the first valve port and the second valve port of the six-way valve 4, it performs heat exchange with the electric drive coolant circuit and / or the battery coolant circuit respectively. The non-heat pump agent side integrated module 25 can perform heat exchange with the electric drive coolant circuit and / or the battery coolant circuit through the six-way valve 4 alone to cool the electric drive 31 and / or the battery 32. The non-heat pump agent side integrated module 25 and the water side integrated module 6 together form a non-heat pump architecture thermal management assembly.

[0192] In some alternative embodiments: See Figures 10 to 15 As shown, the embodiment of the present application provides a thermal management universal integrated module, and the non-heat pump agent side integrated module 25 of the thermal management universal integrated module also includes a second one-way valve 21 and a fourth electronic expansion valve 23 integrated on the non-heat pump agent side flow channel plate 18. A second compressor 24 is connected between the third heat exchanger 19 and the third electronic expansion valve 20 through a refrigerant pipeline, and a second condenser interface for externally connecting a second condenser 22 is provided between the second compressor 24 and the third electronic expansion valve 20.

[0193] The second condenser interface includes a second condenser inlet joint 226 and a second condenser outlet joint 225, and the second condenser 22 is connected to the non-heat pump agent side flow channel plate 18 through the second condenser inlet joint 226 and the second condenser outlet joint 225. The inlet of the second one-way valve 21 is connected to the agent side outlet of the third heat exchanger 19, and the outlet of the fourth electronic expansion valve 23 is connected to the inlet of the third electronic expansion valve 20. An evaporator interface of an external evaporator 28 is provided between the outlet of the second one-way valve 21 and the inlet of the fourth electronic expansion valve 23. The evaporator interface includes a second evaporator inlet joint 222 and a second evaporator outlet joint 221, and the evaporator 28 is connected to the non-heat pump agent side flow channel plate 18 through the second evaporator inlet joint 222 and the second evaporator outlet joint 221.

[0194] The second compressor 24, the second condenser 22, the third electronic expansion valve 20, and the third heat exchanger 19 are connected in sequence to form a third refrigeration circuit. The third refrigeration circuit uses the third heat exchanger 19 to perform heat exchange with the electric drive coolant circuit and / or the battery coolant circuit, so that the electric drive 31 and / or the battery 32 are in a suitable working temperature environment. The second compressor 24, the second one-way valve 21, the evaporator 28, the fourth electronic expansion valve 23, and the second condenser 22 are connected in sequence to form a fourth refrigeration circuit. The fourth refrigeration circuit supplies cold air to the cab through the evaporator 28.

[0195] In some alternative embodiments: See Figures 10 to 15 As shown, the embodiment of the present application provides a general integrated module for thermal management, wherein a fifth temperature and pressure sensor 111 for detecting the temperature and pressure of the refrigerant pipeline is connected between the third heat exchanger 19 and the second compressor 24 of the general integrated module for thermal management, and a sixth temperature and pressure sensor 112 for detecting the temperature and pressure of the refrigerant pipeline is connected between the second compressor 24 and the second condenser 22. The fifth temperature and pressure sensor 111 and the sixth temperature and pressure sensor 112 are used to detect the pressure and temperature of the refrigerant pipeline at various positions of the non-heat pump agent side integrated module 25, so as to accurately control the working state of the non-heat pump agent side integrated module 25.

[0196] In some alternative embodiments: See Fig.11 , Fig.18 and Fig.19 As shown, an embodiment of the present application provides a universal integrated module for thermal management, in which two groups of non-heat pump agent side integrated modules 25 are provided, and the interfaces of each group of non-heat pump agent side integrated modules 25 include a fifteenth interface 213 and a sixteenth interface 214 integrated on the non-heat pump agent side flow channel plate 18, and the two groups of non-heat pump agent side integrated modules 25 are connected to the six-way valve 4 through the fifteenth interface 213 and the sixteenth interface 214.

[0197] In the embodiment of the present application, two groups of non-heat pump agent-side integrated modules 25 are provided, and the two groups of non-heat pump agent-side integrated modules 25 are integrated with the water-side integrated module 6 to form a large-capacity non-heat pump architecture thermal management assembly. The two groups of non-heat pump agent-side integrated modules 25 are used to jointly perform heat exchange on the electric drive coolant circuit and / or the battery coolant circuit, so that the electric drive coolant circuit and / or the battery coolant circuit are quickly cooled. When the battery 32 is fast charged, it is charged at a high rate to shorten the charging time, and the battery discharges the electric drive 31 at a high rate to increase the output power of the electric drive 31.

[0198] In some alternative embodiments: See Fig.11 , Fig.18 and Fig.19As shown, the embodiment of the present application provides a thermal management universal integrated module, the interface of the water side integrated module 6 of the thermal management universal integrated module includes the seventeenth interface 211 and the eighteenth interface 212 integrated on the water side flow channel plate 1. The water side water inlet of the third heat exchanger 19 of the non-heat pump agent side integrated module 25 of the first group is led to the sixteenth interface 214 through the corresponding flow channel, and the water side water outlet of the third heat exchanger 19 is led to the fifteenth interface 213 through the corresponding flow channel.

[0199] The fifteenth interface 213 is used to connect to the seventeenth interface 211, and the sixteenth interface 214 is used to connect to the eighteenth interface 212; the seventeenth interface 211 is led to the first valve port of the six-way valve 4 through the corresponding flow channel, and the eighteenth interface 212 is led to the second valve port of the six-way valve 4 through the corresponding flow channel. A two-way valve is connected to the pipeline connected between the sixteenth interface 214 and the eighteenth interface 212. When the two-way valve is opened, the coolant in the third heat exchanger 19 flows through the water side outlet of the third heat exchanger 19, the fifteenth interface 213, the seventeenth interface 211, the battery water pump 2, the first interface 206, the PTC heater 33, the battery 32, the second interface 205, the eighteenth interface 212, the two-way valve, and the sixteenth interface 214 in sequence to enter the water side inlet of the third heat exchanger 19.

[0200] In some alternative embodiments: See Fig.11 , Fig.18 and Fig.19 As shown, an embodiment of the present application provides a universal integrated module for thermal management, in which the water side outlet of the third heat exchanger 19 of the second group of the non-heat pump agent side integrated module 25 of the water side integrated module 6 of the universal integrated module for thermal management is led to the sixteenth interface 214 through a corresponding flow channel, and the water side inlet of the third heat exchanger 19 is led to the fifteenth interface 213 through a corresponding flow channel.

[0201] The fifteenth interface 213 is connected to the fourth valve port of the six-way valve 4 via the fourth interface 208, and the sixteenth interface 214 is connected to the third valve port of the six-way valve 4 via the third interface 207. The coolant in the third heat exchanger 19 flows sequentially through the water side outlet of the third heat exchanger 19, the fifteenth interface 213, the fourth interface 208, the fourth valve port of the six-way valve 4, the first valve port of the six-way valve 4, the battery water pump 2, the first interface 206, the PTC heater 33, the battery 32, the second interface 205, the second valve port of the six-way valve 4, the third valve port of the six-way valve 4, the third interface 207, and the sixteenth interface 214 to enter the water side inlet of the third heat exchanger 19.

[0202] See also Fig. 20As shown, the third aspect of the embodiment of the present application provides a thermal management assembly, which includes the thermal management universal integrated module described in any of the above embodiments; the water side integrated module 6, the heat pump agent side integrated module 16, and the non-heat pump agent side integrated module 25 are freely combined with each other to form a heat pump architecture thermal management assembly, a large cooling capacity heat pump architecture thermal management assembly, a non-heat pump architecture thermal management assembly, and a large cooling capacity non-heat pump architecture thermal management assembly, which can meet the thermal management needs of different vehicle models.

[0203] The electric drive coolant circuit is connected to the electric drive 31, the water inlet of the electric drive coolant circuit is connected to the fifth interface 204 of the water side integrated module 6, and the water outlet of the electric drive coolant circuit is connected to the seventh interface 203 of the water side integrated module 6. The electric drive coolant circuit is connected to the electric drive 31, and the coolant in the electric drive coolant circuit circulates in the electric drive 31 to dissipate the heat generated by the electric drive 31.

[0204] A battery coolant circuit, the battery coolant circuit is connected to a battery 32 and a PTC heater 33, the water inlet of the battery coolant circuit is connected to the first interface 206, and the water outlet of the battery coolant circuit is connected to the second interface 205; the battery 32 and the PTC heater 33 are connected in series with each other, and the PTC heater 33 is used to assist in heating the battery 32 by electric heating when the battery 32 is in a low temperature ring. A PTC water outlet water temperature sensor 103 is connected between the battery 32 and the PTC heater 33, and the PTC water outlet water temperature sensor 103 is used to detect the water temperature at the water outlet of the PTC heater 33.

[0205] The air conditioning and warm air circuit has a water outlet connected to the ninth interface 210, and a water inlet connected to the eleventh interface 215. The air conditioning and warm air circuit provides a heat source for the air conditioning and warm air 34. The heat source of the air conditioning and warm air circuit can be the heat generated by the electric drive 31, the heat generated by the battery 32, or the heat generated by the electric drive 31 and the battery 32. The air conditioning and warm air circuit utilizes the waste heat of the electric drive 31 and the battery 32, so that the air conditioning and warm air 34 provides warm air for the cab.

[0206] The electric drive radiator 35 has a water inlet connected to the eighth interface 201, and a water outlet connected to the sixth interface 202. The electric drive radiator 35 is connected to the six-way valve 4 and the five-way valve 5 through the eighth interface 201 and the sixth interface 202. The electric drive radiator 35 is connected to the six-way valve 4 and the five-way valve 5 through the eighth interface 201 and the sixth interface 202. By switching the different states of the six-way valve 4 and the five-way valve 5, the electric drive coolant circuit and / or the battery coolant circuit are connected to the electric drive radiator 35, and the electric drive radiator 35 is used to dissipate the coolant in the electric drive coolant circuit and / or the battery coolant circuit.

[0207] How it works

[0208] The embodiment of the present application provides a universal integrated module for thermal management and a thermal management assembly. Since the universal integrated module for thermal management of the present application is provided with a water side integrated module 6, the water side integrated module 6 includes: a water side flow channel plate 1, on which a multi-way valve, a water pump, and a first heat exchanger 7 are integrated, and the water side integrated module 6 is provided with multiple interfaces for connecting the battery 32, the electric drive 31 and the air conditioning heater 34. The water side flow channel plate 1 is provided with an interface, as well as a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger 7.

[0209] The heat pump agent side integrated module 16 includes a heat pump agent side flow channel plate 8 which is fitted and connected to the water side flow channel plate 1, and the water-cooled condenser 9 and the second heat exchanger 10 are integrated on the heat pump agent side flow channel plate 8. The heat pump agent side flow channel plate 8 is provided with multiple interfaces connecting the multi-way valve and the air conditioning heater 34, and the heat pump agent side flow channel plate 8 is provided with an interface and a flow channel connecting the water-cooled condenser 9 and the second heat exchanger 10.

[0210] Therefore, the thermal management universal integrated module of the present application integrates a water side integrated module 6 and a heat pump agent side integrated module 16, wherein the water side integrated module 6 integrates the multi-way valve, the water pump, and the first heat exchanger 7 on the water side flow channel plate 1, and an interface is provided in the water side flow channel plate 1, as well as a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger 7.

[0211] The heat pump agent side integrated module 16 integrates the water-cooled condenser 9 and the second heat exchanger 10 on the heat pump agent side flow channel plate 8, and is provided with an interface in the heat pump agent side flow channel plate 8, as well as a flow channel connecting the water-cooled condenser 9 and the second heat exchanger 10. The water side flow channel plate 1 and the heat pump agent side flow channel plate 8 are pressed and fixed together to each other, eliminating the intermediate connecting pipe, with high heat exchange efficiency, small space occupation, compact layout space, and a small number of assembled parts, which greatly reduces the complexity of the layout and reduces the assembly time.

[0212] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0213] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0214] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A thermal management universal integrated module, characterized in that: include: A water-side integrated module (6), the water-side integrated module (6) comprising: a water-side flow channel plate (1), a multi-way valve, a water pump, and a first heat exchanger (7) integrated on the water-side flow channel plate (1) and connected thereto, the water-side integrated module (6) being connected to at least one of a battery (32), an electric drive (31), and an air conditioner heater (34) via corresponding flow channels and interfaces; A heat pump agent side integrated module (16), the heat pump agent side integrated module (16) comprising a heat pump agent side flow channel plate (8) which is mutually fitted and connected with the water side flow channel plate (1), a water-cooled condenser (9) and a second heat exchanger (10) being integrated and connected on the heat pump agent side flow channel plate (8), and the heat pump agent side integrated module (16) being connected to the multi-way valve and the air conditioner heater (34) via corresponding flow channels and interfaces.

2. A thermal management universal integrated module as claimed in claim 1, characterized in that: The multi-way valve comprises a five-way valve (5) and a six-way valve (4); the water pump comprises a battery water pump (2) and an electric-driven water pump (3); the five-way valve (5), the six-way valve (4), the battery water pump (2) and the electric-driven water pump (3) are all arranged on the same side of the water-side flow channel plate (1); The five-way valve (5) and the six-way valve (4) are interconnected and control the opening and closing of corresponding flow channels. The battery water pump (2) and the electric drive water pump (3) are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces.

3. A thermal management universal integrated module as claimed in claim 2, characterized in that: The five-way valve (5) comprises a first valve port, a second valve port, a third valve port, a fourth valve port and a fifth valve port; The interface comprises a seventh interface (203) integrated on the water side flow channel plate (1) for connecting to the electric drive (31) and an eighth interface (201) integrated on the water side flow channel plate (1) for connecting to the electric drive radiator (35); The second valve port of the five-way valve (5) is led to the seventh interface (203) through a corresponding flow channel, and the seventh interface (203) is used to connect to the water outlet of the electric drive coolant circuit; The first valve port of the five-way valve (5) is led to the eighth interface (201) through a corresponding flow channel, and the eighth interface (201) is used to connect to the water inlet of the electric drive radiator (35).

4. A thermal management universal integrated module as claimed in claim 3, characterized in that: An electric drive coolant circuit water outlet water temperature sensor (102) is provided on the flow channel between the second valve port of the five-way valve (5) and the seventh interface (203), and the electric drive coolant circuit water outlet water temperature sensor (102) is used to detect the electric drive coolant circuit water outlet temperature.

5. A thermal management universal integrated module as claimed in claim 3, characterized in that: The six-way valve (4) comprises a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port and a sixth valve port; The interfaces include a first interface (206), a second interface (205), a third interface (207), a fourth interface (208), a fifth interface (204) and a sixth interface (202), all of which are integrated on the water side flow channel plate (1); The first valve port of the six-way valve (4) is connected to the inlet of the battery water pump (2) through a corresponding flow channel, and the outlet of the battery water pump (2) is led to the first interface (206) through the corresponding flow channel; the first interface (206) is used to connect to the water inlet of the battery coolant circuit; The second valve port of the six-way valve (4) is led to the second interface (205) through a corresponding flow channel, and the second interface (205) is used to connect to the water outlet of the battery coolant circuit; The third valve port of the six-way valve (4) is led to the third interface (207) through a corresponding flow channel, and the fourth valve port is led to the fourth interface (208) through a corresponding flow channel; The fifth valve port of the six-way valve (4) is connected to the inlet of the electric drive water pump (3) through a corresponding flow channel, and the outlet of the electric drive water pump (3) is led to the fifth interface (204) through the corresponding flow channel, and the fifth interface (204) is used to connect to the water inlet of the electric drive coolant circuit; The sixth valve port of the six-way valve (4) is led to the sixth interface (202) through a corresponding flow channel, and is connected to the fifth valve port of the five-way valve (5) in another way. The sixth interface (202) is used to connect to the water outlet of the electric drive radiator (35).

6. A thermal management universal integrated module as claimed in claim 5, characterized in that: A battery coolant circuit water outlet water temperature sensor (104) is provided on the flow channel between the second valve port of the six-way valve (4) and the second interface (205), and the battery coolant circuit water outlet water temperature sensor (104) is used to detect the battery coolant circuit water outlet temperature; An electric drive water pump water inlet water temperature sensor (101) is provided on the flow channel between the water outlet of the electric drive water pump (3) and the fifth interface (204), and the electric drive water pump water inlet water temperature sensor (101) is used to detect the water inlet temperature of the electric drive coolant circuit; A battery coolant circuit water inlet water temperature sensor (105) is provided on the flow channel between the fourth valve port of the six-way valve (4) and the fourth interface (208), and the battery coolant circuit water inlet water temperature sensor (105) is used to detect the battery coolant circuit water inlet temperature.

7. A thermal management universal integrated module as claimed in claim 5, characterized in that: The fourth valve port of the five-way valve (5) is connected to the hot-side water outlet of the first heat exchanger (7) through a corresponding flow channel, and the third valve port of the five-way valve (5) is connected to the hot-side water inlet of the first heat exchanger (7) through a corresponding flow channel; The cold side water inlet of the first heat exchanger (7) is led to the ninth interface (210) through the corresponding flow channel, and the ninth interface (210) is used to connect to the water outlet of the air conditioning warm air coolant circuit. The cold side water outlet of the first heat exchanger (7) is led to the tenth interface (209) through the corresponding flow channel, and the tenth interface (209) is used to connect to the water side water inlet of the water-cooled condenser (9).

8. A thermal management universal integrated module as claimed in claim 7, characterized in that: An air conditioning warm air coolant circuit water inlet water temperature sensor (106) is provided on the flow channel between the cold test water outlet of the first heat exchanger (7) and the tenth interface (209), and the air conditioning warm air coolant circuit water inlet water temperature sensor (106) is used to detect the air conditioning warm air coolant circuit water outlet temperature.

9. A thermal management universal integrated module as claimed in claim 7, characterized in that: The interface also includes an eleventh interface (215) and a twelfth interface (216) both integrated on the heat pump agent side flow channel plate (8); the water side water inlet of the water-cooled condenser (9) is led to the twelfth interface (216) through a corresponding flow channel; the twelfth interface (216) is used to communicate with the tenth interface (209); The water side outlet of the water-cooled condenser (9) is led to the eleventh interface (215) through a corresponding flow channel, and the eleventh interface (215) is used to connect to the water inlet of the air conditioning warm air coolant circuit.

10. The thermal management universal integrated module according to claim 5, characterized in that: The interface also includes a thirteenth interface (217) and a fourteenth interface (218) both integrated on the heat pump agent side flow channel plate (8); the water side water inlet of the second heat exchanger (10) is led to the thirteenth interface (217) through the corresponding flow channel, and the thirteenth interface (217) is used to communicate with the third interface (207); The water outlet of the water side of the second heat exchanger (10) is led to the fourteenth interface (218) through a corresponding flow channel, and the fourteenth interface (218) is used to connect to the fourth interface (208).

11. The thermal management universal integrated module according to claim 1, characterized in that: The heat pump agent side integrated module (16) further comprises a gas-liquid separator (11), a large-caliber electronic expansion valve (12) and a first one-way valve (15) integrated on the heat pump agent side flow channel plate (8); a first compressor (30) is connected between the gas-liquid separator (11) and the water-cooled condenser (9) via a refrigerant pipeline; A first condenser interface for externally connecting to a first condenser (26) is provided between the large-diameter electronic expansion valve (12) and the first non-return valve (15), and the first compressor (30), the water-cooled condenser (9), the large-diameter electronic expansion valve (12), the first condenser (26), the first non-return valve (15), the second heat exchanger (10), and the gas-liquid separator (11) are connected in sequence to form a refrigeration circuit.

12. A thermal management universal integrated module according to claim 11, characterized in that: The heat pump agent side integrated module (16) further comprises a first electronic expansion valve (13) and a second electronic expansion valve (27) integrated on the heat pump agent side flow channel plate (8), wherein the first electronic expansion valve (13) is connected between the first one-way valve (15) and the second heat exchanger (10); The second electronic expansion valve (27) is connected between the first one-way valve (15) and the gas-liquid separator (11), and an evaporator interface for connecting an external evaporator (28) is provided between the second electronic expansion valve (27) and the gas-liquid separator (11); The first compressor (30), the water-cooled condenser (9), the large-diameter electronic expansion valve (12), the first condenser (26), the first non-return valve (15), the first electronic expansion valve (13), the second heat exchanger (10), and the gas-liquid separator (11) are sequentially connected to form a first refrigeration circuit; The first compressor (30), the water-cooled condenser (9), the large-diameter electronic expansion valve (12), the first condenser (26), the first non-return valve (15), the second electronic expansion valve (27), the evaporator (28), and the gas-liquid separator (11) are connected in sequence to form a second refrigeration circuit.

13. A thermal management universal integrated module according to claim 12, characterized in that: The heat pump agent side integrated module (16) further comprises a first refrigerant stop valve (14) and a second refrigerant stop valve (29) integrated on the heat pump agent side flow channel plate (8); the inlet of the first refrigerant stop valve (14) is connected to the agent side outlet of the water-cooled condenser (9), and the outlet of the first refrigerant stop valve (14) is connected to the inlets of the first electronic expansion valve (13) and the second electronic expansion valve (27); The inlet of the second refrigerant stop valve (29) is connected to the inlet of the first one-way valve (15), and the outlet of the second refrigerant stop valve (29) is connected to the inlet of the gas-liquid separator (11); the first compressor (30), the water-cooled condenser (9), the first refrigerant stop valve (14), the first electronic expansion valve (13), the second heat exchanger (10), and the gas-liquid separator (11) are connected in sequence to form a first heat pump circuit; The first compressor (30), the water-cooled condenser (9), the large-diameter electronic expansion valve (12), the first condenser (26), the second refrigerant shut-off valve (29), and the gas-liquid separator (11) are connected in sequence to form a second heat pump circuit.

14. A thermal management universal integrated module according to claim 12, characterized in that: A first temperature and pressure sensor (107) for detecting the temperature and pressure of the refrigerant pipeline is connected between the gas-liquid separator (11) and the first compressor (30), and a second temperature and pressure sensor (108) for detecting the temperature and pressure of the refrigerant pipeline is connected between the first compressor (30) and the water-cooled condenser (9); A third temperature and pressure sensor (109) for detecting the temperature and pressure of the refrigerant pipeline is connected between the water-cooled condenser (9) and the large-diameter electronic expansion valve (12), and a fourth temperature and pressure sensor (110) for detecting the temperature and pressure of the refrigerant pipeline is connected between the first one-way valve (15) and the first electronic expansion valve (13) and the second electronic expansion valve (27).

15. The thermal management universal integrated module according to claim 5, characterized in that: It also includes a non-heat pump agent side integrated module (25), the non-heat pump agent side integrated module (25) including a non-heat pump agent side flow channel plate (18) that is mutually fitted and connected to the water side flow channel plate (1), the non-heat pump agent side flow channel plate (18) is integrated with and connected to a third heat exchanger (19) and a third electronic expansion valve (20), and the non-heat pump agent side flow channel plate (18) is connected to the six-way valve (4) through corresponding flow channels and interfaces.

16. A thermal management universal integrated module according to claim 15, characterized in that: The interface also includes a fifteenth interface (213) and a sixteenth interface (214) integrated on the non-heat pump agent side flow channel plate (18), and a seventeenth interface (211) and an eighteenth interface (212) integrated on the water side flow channel plate (1); The water outlet of the third heat exchanger (19) is led to the sixteenth interface (214) through a corresponding flow channel, and the water inlet of the third heat exchanger (19) is led to the fifteenth interface (213) through a corresponding flow channel, the fifteenth interface (213) is used to communicate with the seventeenth interface (211), and the sixteenth interface (214) is used to communicate with the eighteenth interface (212); The seventeenth interface (211) is led to the first valve port of the six-way valve (4) through a corresponding flow channel, and the eighteenth interface (212) is led to the second valve port of the six-way valve (4) through a corresponding flow channel.

17. A thermal management universal integrated module according to claim 15, characterized in that: The non-heat pump agent side integrated module (25) further comprises a second one-way valve (21) and a fourth electronic expansion valve (23) integrated on the non-heat pump agent side flow channel plate (18); a second compressor (24) is connected between the third heat exchanger (19) and the third electronic expansion valve (20) via a refrigerant pipeline; a second condenser interface for externally connecting a second condenser (22) is provided between the second compressor (24) and the third electronic expansion valve (20); The inlet of the second one-way valve (21) is in communication with the agent-side outlet of the third heat exchanger (19), the outlet of the fourth electronic expansion valve (23) is in communication with the inlet of the third electronic expansion valve (20), and an evaporator interface for an external evaporator (28) is provided between the outlet of the second one-way valve (21) and the inlet of the fourth electronic expansion valve (23); The second compressor (24), the second condenser (22), the third electronic expansion valve (20), and the third heat exchanger (19) are connected in sequence to form a third refrigeration circuit; the second compressor (24), the second non-return valve (21), the evaporator (28), the fourth electronic expansion valve (23), and the second condenser (22) are connected in sequence to form a fourth refrigeration circuit.

18. A thermal management universal integrated module according to claim 17, characterized in that: A fifth temperature and pressure sensor (111) for detecting the temperature and pressure of the refrigerant pipeline is connected between the third heat exchanger (19) and the second compressor (24), and a sixth temperature and pressure sensor (112) for detecting the temperature and pressure of the refrigerant pipeline is connected between the second compressor (24) and the second condenser (22).

19. A thermal management universal integrated module, characterized in that: include: A water-side integrated module (6), the water-side integrated module (6) comprising: a water-side flow channel plate (1), a multi-way valve, a water pump, and a first heat exchanger (7) integrated on the water-side flow channel plate (1), a plurality of interfaces for connecting a battery (32), an electric drive (31), and an air conditioner heater (34) provided on the water-side integrated module (6), an interface provided inside the water-side flow channel plate (1), and a flow channel connecting the multi-way valve, the water pump, and the first heat exchanger (7); A non-heat pump agent side integrated module (25), the non-heat pump agent side integrated module (25) comprising a non-heat pump agent side flow channel plate (18) which is mutually fitted and connected with the water side flow channel plate (1), a third heat exchanger (19) and a third electronic expansion valve (20) being integrated on the non-heat pump agent side flow channel plate (18), a plurality of interfaces connected to the multi-way valve being provided on the non-heat pump agent side flow channel plate (18), an interface being provided inside the non-heat pump agent side flow channel plate (18), and a flow channel connected to the third heat exchanger (19) and the third electronic expansion valve (20).

20. The thermal management universal integrated module according to claim 19, characterized in that: The multi-way valve comprises a five-way valve (5) and a six-way valve (4); the water pump comprises a battery water pump (2) and an electric-driven water pump (3); the five-way valve (5), the six-way valve (4), the battery water pump (2) and the electric-driven water pump (3) are all arranged on the same side of the water-side flow channel plate (1); The five-way valve (5) and the six-way valve (4) are interconnected and control the opening and closing of the corresponding flow channels. The battery water pump (2) and the electric drive water pump (3) are used to drive the medium in the corresponding flow channels to flow to the corresponding interfaces. The water side flow channel plate (1) is also provided with an interface for an external electric drive radiator (35).

21. A thermal management universal integrated module as claimed in claim 20, characterized in that: The five-way valve (5) comprises a first valve port, a second valve port, a third valve port, a fourth valve port and a fifth valve port; The interface comprises a seventh interface (203) integrated on the water side flow channel plate (1) for connecting to the electric drive (31) and an eighth interface (201) integrated on the water side flow channel plate (1) for connecting to the electric drive radiator (35); The second valve port of the five-way valve (5) is led to the seventh interface (203) through a corresponding flow channel, and the seventh interface (203) is used to connect to the water outlet of the electric drive coolant circuit; The first valve port of the five-way valve (5) is led to the eighth interface (201) through a corresponding flow channel, and the eighth interface (201) is used to connect to the water inlet of the electric drive radiator (35).

22. A thermal management universal integrated module according to claim 21, characterized in that: An electric drive coolant circuit water outlet water temperature sensor (102) is provided on the flow channel between the second valve port of the five-way valve (5) and the seventh interface (203), and the electric drive coolant circuit water outlet water temperature sensor (102) is used to detect the electric drive coolant circuit water outlet temperature.

23. The thermal management universal integrated module according to claim 20, characterized in that: The six-way valve (4) comprises a first valve port, a second valve port, a third valve port, a fourth valve port, a fifth valve port and a sixth valve port; The interfaces include a first interface (206), a second interface (205), a third interface (207), a fourth interface (208), a fifth interface (204) and a sixth interface (202), all of which are integrated on the water side flow channel plate (1); The first valve port of the six-way valve (4) is connected to the inlet of the battery water pump (2) through a corresponding flow channel, and the outlet of the battery water pump (2) is led to the first interface (206) through the corresponding flow channel; the first interface (206) is used to connect to the water inlet of the battery coolant circuit; The second valve port of the six-way valve (4) is led to the second interface (205) through a corresponding flow channel, and the second interface (205) is used to connect to the water outlet of the battery coolant circuit; The third valve port of the six-way valve (4) is led to the third interface (207) through a corresponding flow channel, and the fourth valve port is led to the fourth interface (208) through a corresponding flow channel; The fifth valve port of the six-way valve (4) is connected to the inlet of the electric drive water pump (3) through a corresponding flow channel, and the outlet of the electric drive water pump (3) is led to the fifth interface (204) through the corresponding flow channel, and the fifth interface (204) is used to connect to the water inlet of the electric drive coolant circuit; The sixth valve port of the six-way valve (4) is led to the sixth interface (202) through a corresponding flow channel, and is connected to the fifth valve port of the five-way valve (5) in another way. The sixth interface (202) is used to connect to the water outlet of the electric drive radiator (35).

24. A thermal management universal integrated module according to claim 23, characterized in that: A battery coolant circuit water outlet water temperature sensor (104) is provided on the flow channel between the second valve port of the six-way valve (4) and the second interface (205), and the battery coolant circuit water outlet water temperature sensor (104) is used to detect the battery coolant circuit water outlet temperature; An electric drive water pump water inlet water temperature sensor (101) is provided on the flow channel between the water outlet of the electric drive water pump (3) and the fifth interface (204), and the electric drive water pump water inlet water temperature sensor (101) is used to detect the water inlet temperature of the electric drive coolant circuit; A battery coolant circuit water inlet water temperature sensor (105) is provided on the flow channel between the fourth valve port of the six-way valve (4) and the fourth interface (208), and the battery coolant circuit water inlet water temperature sensor (105) is used to detect the battery coolant circuit water inlet temperature.

25. The thermal management universal integrated module according to claim 23, characterized in that: The fourth valve port of the five-way valve (5) is connected to the hot-side water outlet of the first heat exchanger (7) through a corresponding flow channel, and the third valve port of the five-way valve (5) is connected to the hot-side water inlet of the first heat exchanger (7) through a corresponding flow channel; The cold side water inlet of the first heat exchanger (7) is led to the ninth interface (210) through the corresponding flow channel, and the ninth interface (210) is used to connect to the water outlet of the air conditioning warm air coolant circuit. The cold side water outlet of the first heat exchanger (7) is led to the tenth interface (209) through the corresponding flow channel, and the tenth interface (209) is used to connect to the water inlet of the air conditioning warm air coolant circuit.

26. A thermal management universal integrated module according to claim 23, characterized in that: The interface also includes a fifteenth interface (213) and a sixteenth interface (214) integrated on the non-heat pump agent side flow channel plate (18), and a seventeenth interface (211) and an eighteenth interface (212) integrated on the water side flow channel plate (1); The water outlet of the third heat exchanger (19) is led to the sixteenth interface (214) through a corresponding flow channel, and the water inlet of the third heat exchanger (19) is led to the fifteenth interface (213) through a corresponding flow channel; The fifteenth interface (213) is used to connect to the seventeenth interface (211) or to connect to the fourth interface (208), and the sixteenth interface (214) is used to connect to the eighteenth interface (212) or to connect to the third interface (207); The seventeenth interface (211) is led to the first valve port of the six-way valve (4) through a corresponding flow channel, and the eighteenth interface (212) is led to the second valve port of the six-way valve (4) through a corresponding flow channel.

27. A thermal management universal integrated module according to claim 26, characterized in that: The non-heat pump agent side integrated module (25) further comprises a second one-way valve (21) and a fourth electronic expansion valve (23) integrated on the non-heat pump agent side flow channel plate (18); a second compressor (24) is connected between the third heat exchanger (19) and the third electronic expansion valve (20) via a refrigerant pipeline; a second condenser interface for externally connecting a second condenser (22) is provided between the second compressor (24) and the third electronic expansion valve (20); The inlet of the second one-way valve (21) is in communication with the agent-side outlet of the third heat exchanger (19), the outlet of the fourth electronic expansion valve (23) is in communication with the inlet of the third electronic expansion valve (20), and an evaporator interface for an external evaporator (28) is provided between the outlet of the second one-way valve (21) and the inlet of the fourth electronic expansion valve (23); The second compressor (24), the second condenser (22), the third electronic expansion valve (20), and the third heat exchanger (19) are connected in sequence to form a third refrigeration circuit; the second compressor (24), the second non-return valve (21), the evaporator (28), the fourth electronic expansion valve (23), and the second condenser (22) are connected in sequence to form a fourth refrigeration circuit.

28. A thermal management universal integrated module according to claim 27, characterized in that: A fifth temperature and pressure sensor (111) for detecting the temperature and pressure of the refrigerant pipeline is connected between the third heat exchanger (19) and the second compressor (24), and a sixth temperature and pressure sensor (112) for detecting the temperature and pressure of the refrigerant pipeline is connected between the second compressor (24) and the second condenser (22).

29. A thermal management universal integrated module as claimed in claim 23, characterized in that: The non-heat pump agent side integrated modules (25) are provided with two groups, and the interfaces of each group of the non-heat pump agent side integrated modules (25) include a fifteenth interface (213) and a sixteenth interface (214) integrated on the non-heat pump agent side flow channel plate (18), and the two groups of the non-heat pump agent side integrated modules (25) are connected to the six-way valve (4) via the fifteenth interface (213) and the sixteenth interface (214).

30. A thermal management universal integrated module according to claim 29, characterized in that: The interface of the water-side integrated module (6) comprises a seventeenth interface (211) and an eighteenth interface (212) integrated on the water-side flow channel plate (1); The water outlet of the third heat exchanger (19) of the non-heat pump agent side integrated module (25) of the first group is led to the sixteenth interface (214) through a corresponding flow channel, and the water inlet of the third heat exchanger (19) is led to the fifteenth interface (213) through a corresponding flow channel; The fifteenth interface (213) is used to connect to the seventeenth interface (211), and the sixteenth interface (214) is used to connect to the eighteenth interface (212); The seventeenth interface (211) is led to the first valve port of the six-way valve (4) through a corresponding flow channel, and the eighteenth interface (212) is led to the second valve port of the six-way valve (4) through a corresponding flow channel.

31. A thermal management universal integrated module as claimed in claim 29, characterized in that: The water outlet of the third heat exchanger (19) of the non-heat pump agent side integrated module (25) of the second group is led to the sixteenth interface (214) through a corresponding flow channel, and the water inlet of the third heat exchanger (19) is led to the fifteenth interface (213) through a corresponding flow channel; The fifteenth interface (213) is used to communicate with the fourth valve port of the six-way valve (4), and the sixteenth interface (214) is used to communicate with the third valve port of the six-way valve (4).

32. A thermal management assembly, characterized in that: The thermal management assembly comprises the thermal management universal integrated module according to any one of claims 1 to 31; An electric drive coolant circuit, wherein the electric drive (31) is connected to the electric drive coolant circuit, a water inlet of the electric drive coolant circuit is connected to a fifth interface (204) of the water side integrated module (6), and a water outlet of the electric drive coolant circuit is connected to a seventh interface (203) of the water side integrated module (6); A battery coolant loop, wherein the battery coolant loop is connected to a battery (32) and a PTC heater (33), a water inlet of the battery coolant loop is connected to a first interface (206), and a water outlet of the battery coolant loop is connected to a second interface (205); An air conditioning warm air circuit, the air conditioning warm air circuit being connected to an air conditioning warm air (34), the water outlet of the air conditioning warm air circuit being connected to a ninth interface (210), and the water inlet of the air conditioning warm air circuit being connected to an eleventh interface (215); An electric drive radiator (35), wherein a water inlet of the electric drive radiator (35) is connected to the eighth interface (201), and a water outlet of the electric drive radiator (35) is connected to the sixth interface (202).

Citation Information

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