A cigarette reel moisture-proof film removing and feeding system

Abstract

The application discloses a cigarette reel moisture-proof film removing and feeding system, which comprises a frame body, the frame body is open on one side, and is formed into a feeding pallet placing area and a moisture-proof film collecting area; the feeding pallet placing area is used for receiving a feeding pallet, workpieces are stacked on the feeding pallet; the moisture-proof film collecting area is located on the left side of the feeding pallet placing area; a moisture-proof film removing device is arranged on the upper right side of the moisture-proof film collecting area; an inlet buffer channel is arranged on the right side of the moisture-proof film collecting area and the moisture-proof film removing device; and an industrial robot is arranged on the right side of the feeding pallet placing area. The cigarette reel moisture-proof film removing and feeding system can unpack the feeding pallet, remove the moisture-proof film from the workpieces, and place the workpieces on the inlet buffer channel; the system realizes the functions of removing the moisture-proof film from the reel material and feeding, and has the function of removing the moisture-proof film compared with the original reel feeding equipment, so that the use of manual work is reduced, and the automation degree of the factory is increased.

Description

Technical Field

[0001] The present invention relates to the technical field of cigarette equipment, and more particularly to a cigarette rolling disc moisture-proof film removal and feeding system. Background Art

[0002] In order to facilitate transportation and use, the aluminum foil paper, box paper, etc. of cigarettes are all in the form of a roll, with an inner core inside. The material is wound around the inner core to form a roll of a certain size, which is called a workpiece (such as Figure 1 As shown in the figure, workpieces are usually stacked on pallets for transportation. Since workpieces are susceptible to moisture, they are wrapped with moisture-proof film in some areas to protect them.

[0003] Current automated loading equipment can only load workpieces without moisture-proof film. Workpieces with moisture-proof film must be manually removed and loaded. Moisture-proof film handling is a critical step, and manual labor is inefficient and costly. Current automated equipment suffers from low automation levels and poor adaptability. Furthermore, the mismatch between the loading system and the moisture-proof film removal system also impacts production efficiency.

[0004] Therefore, there is an urgent need for a cigarette reel to remove the moisture-proof film and a feeding system. Summary of the Invention

[0005] The purpose of the present invention is to provide a cigarette reel moisture-proof film removal and loading system to solve the problems in the above-mentioned prior art, which can efficiently, automatically and intelligently realize cigarette reel moisture-proof film removal and loading, thereby improving production efficiency and product quality.

[0006] The present invention provides a cigarette reel moisture-proof film removal and feeding system, which includes: a frame body, one side of the frame body is open, forming an incoming material pallet placement area and a moisture-proof film collection area, the incoming material pallet placement area is used to receive incoming material pallets, and workpieces are stacked on the incoming material pallets. The moisture-proof film collection area is located on the left side of the incoming material pallet placement area, a moisture-proof film removal device is provided on the upper right of the moisture-proof film collection area, a material feeding cache channel is provided on the right side of the moisture-proof film collection area and the moisture-proof film removal device, and an industrial robot is provided on the right side of the incoming material pallet placement area.

[0007] The cigarette reel moisture-proof film removal and feeding system as described above, wherein, preferably, a robot installation area, a moisture-proof film removal area and a cache discharge area are provided in the frame body, the robot installation area corresponds to the position of the industrial robot and is used for installing the industrial robot; the moisture-proof film removal area corresponds to the position of the moisture-proof film removal device and is used for installing the moisture-proof film removal device; the cache discharge area corresponds to the position of the feed cache channel and is used for installing the feed cache channel.

[0008] In the cigarette reel moisture-proof film removal and loading system as described above, preferably, the frame body is provided with a first 3D camera just above the incoming material pallet placement area.

[0009] In the cigarette reel moisture-proof film removal and loading system as described above, preferably, the floor of the incoming material pallet placement area is equipped with a pallet positioning device; and the incoming material pallet placement area and the moisture-proof film collection area are provided with gratings.

[0010] In the cigarette reel moisture-proof film removal and feeding system as described above, preferably, the industrial robot includes an industrial robot body and a gripper provided at the end of the industrial robot body; and a second 3D camera is provided on the gripper.

[0011] As described above, in the cigarette reel moisture-proof film removal and feeding system, preferably, the moisture-proof film removal device includes a transfer assembly, a film cutting assembly is provided on the transfer assembly, and an auxiliary assembly is provided below the film cutting assembly.

[0012] As described above, in the cigarette reel moisture-proof film removal and feeding system, preferably, the transfer assembly includes a transverse electric cylinder and a lifting electric cylinder, the transverse electric cylinder is used to drive the workpiece to move laterally, and the lifting electric cylinder is used to drive the workpiece to move vertically.

[0013] As described above, the cigarette reel moisture-proof film removal and feeding system, wherein, preferably, the film cutting component is mounted on the mounting plate of the side wall of the lifting electric cylinder, a discharge platform is provided at the lower right side of the transfer component, and the auxiliary component is mounted on the discharge platform; a positioning block is provided on the discharge platform.

[0014] The cigarette reel moisture-proof film removal and feeding system as described above, wherein preferably, the film cutting assembly includes a bias motor, a first film suction cylinder and a second film suction cylinder are provided on both sides of the bias motor, a cutter is provided below the bias motor, and a material baffle is provided below the cutter.

[0015] The cigarette reel moisture-proof film removal and feeding system as described above, wherein preferably, the auxiliary component includes: a clamping cylinder, clamping blocks are provided on both sides of the upper end of the clamping cylinder, and each of the clamping blocks extends upward to above the discharge platform, and a suction nozzle is provided in each of the clamping blocks.

[0016] The present invention provides a cigarette reel moisture-proof film removal and loading system, which can destacker incoming material pallets, remove the moisture-proof film from workpieces, and place the workpieces on an infeed buffer channel; it realizes the dual functions of removing the moisture-proof film of reel-type materials and loading the materials, and compared with the original reel-type loading equipment, it adds the moisture-proof film removal function, can reduce the use of manpower, and increase the degree of automation of the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described below with reference to the accompanying drawings, in which:

[0018] Figure 1 is a structural diagram of the workpiece;

[0019] Figure 2 It is a structural diagram of the incoming material pallet and workpiece;

[0020] Figure 3 A schematic structural diagram of an embodiment of a cigarette reel moisture-proof film removal and loading system provided by the present invention;

[0021] Figure 4 It is a structural diagram of the main frame;

[0022] Figure 5 This is a schematic diagram of the structure of an industrial robot;

[0023] Figure 6 It is a structural schematic diagram of the moisture-proof film removal device;

[0024] Figure 7 It is a structural diagram of the feeding buffer channel;

[0025] Figure 8 This is a schematic diagram of the structure of the industrial robot's hand grip;

[0026] Figure 9 A schematic diagram of the structure of a film cutting assembly of a moisture-proof film removal device;

[0027] Figure 10 A schematic diagram of the structure of the auxiliary components of the moisture-proof film removal device;

[0028] Figure 11 This is a schematic diagram of the working process of an embodiment of the cigarette reel moisture-proof film removal and loading system provided by the present invention.

[0029] Explanation of the accompanying numbers: 1-workpiece, 2-incoming material pallet, 3-first 3D camera, 4-moisture-proof film removal device, 5-moisture-proof film collection area, 6-frame body, 7-industrial robot, 8-feeding cache channel, 9-moisture-proof film removal area, 10-pallet positioning device, 11-incoming material pallet placement area, 12-robot installation area, 13-cache discharge area, 14-hand gripper, 15-industrial robot body, 16-transverse electric cylinder, 17-positioning block, 18-auxiliary component, 19-negative pressure tank, 20-discharge platform, 21-film cutting component, 22-lifting electric cylinder, 23-second 3D camera, 24-bias motor, 25-first film suction cylinder, 26-material stop plate, 27-cutter, 28-second film suction cylinder, 29-clamping cylinder, 30-clamping block, 31-suction nozzle. DETAILED DESCRIPTION

[0030] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure, its application, or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of parts and steps, the composition of materials, numerical expressions, and numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.

[0031] The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are simply used to distinguish different parts. Terms such as "include" or "comprising" mean that the elements preceding the term include the elements listed after the term, and do not exclude the possibility of also including other elements. Terms such as "upper," "lower," and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be an intervening component between the specific component and the first component or the second component. When a specific component is described as being connected to another component, the specific component may be directly connected to the other component without an intervening component, or may not be directly connected to the other component but have an intervening component.

[0033] All terms (including technical or scientific terms) used in this disclosure have the same meaning as those understood by one of ordinary skill in the art to which this disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an idealized or highly formal sense, unless explicitly defined herein.

[0034] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, they should be considered part of the specification.

[0035] like Figures 1-10As shown, the cigarette reel moisture-proof film removal and loading system provided in this embodiment includes: a frame body 6, one side of the frame body 6 is open, forming an incoming material pallet placement area 11 and a moisture-proof film collection area 5, the incoming material pallet placement area 11 is used to receive the incoming material pallet 2, and the incoming material pallet 2 is stacked with a workpiece 1, the moisture-proof film collection area 5 is located on the left side of the incoming material pallet placement area 11, and a moisture-proof film removal device 4 is provided on the upper right side of the moisture-proof film collection area 5, and a feeding cache channel 8 is provided on the right side of the moisture-proof film collection area 5 and the moisture-proof film removal device 4, and an industrial robot 7 is provided on the right side of the incoming material pallet placement area 11.

[0036] Among them, the frame body 6 plays a supporting and protective role for the removal of the moisture-proof film of the cigarette reel and the entire feeding system. The moisture-proof film removal device is used to remove the moisture-proof film on the workpiece 1 wrapped on the incoming material pallet 2, and put the removed moisture-proof film into the moisture-proof film collection area 5; the moisture-proof film collection area 5 is used to collect the moisture-proof film cut and removed by the moisture-proof film removal device, and the industrial robot 7 is used to grab the workpiece 1 on the incoming material pallet 2, and place the workpiece 1 on the moisture-proof film removal device 4, and after the moisture-proof film removal device 4 removes the moisture-proof film on the workpiece 1, the workpiece 1 is transported to the feeding buffer channel 8. Figure 7 As shown, the feed buffer channel 8 is used to buffer the workpiece 1 with the moisture-proof film removed and feed it to the main machine.

[0037] Furthermore, if Figure 4 As shown, a robot installation area 12, a moisture-proof film removal area 9 and a cache discharge area 13 are provided in the frame body 6. The robot installation area 12 corresponds to the position of the industrial robot and is used to install the industrial robot 7; the moisture-proof film removal area 9 corresponds to the position of the moisture-proof film removal device 4 and is used to install the moisture-proof film removal device 4; the cache discharge area 13 corresponds to the position of the feed cache channel 8 and is used to install the feed cache channel 8.

[0038] Furthermore, the incoming material pallet placement area 11 and the moisture-proof film collection area 5 are provided with gratings for safety protection. When a person or foreign object is detected entering during operation, the system stops working to ensure the safety of the operator.

[0039] Furthermore, if Figure 3 As shown, the frame body 6 is provided with a first 3D camera 3 just above the incoming material pallet placement area 11 for identifying incoming materials and transmitting the position information of the workpiece 1 to the industrial robot 7; and, in one embodiment of the present invention, as Figure 4As shown, a pallet positioning device 10 is installed on the floor of the incoming material pallet placement area 11 to limit the positioning error of the incoming material pallet 2. In one embodiment of the present invention, the incoming material pallet is delivered to a fixed position in the incoming material pallet placement area 11 by a forklift, and the pallet positioning device 10 is used to limit the positioning error of the incoming material pallet 2.

[0040] At work, such as Figure 3 As shown, a forklift delivers the incoming material pallet 2 to the incoming material pallet placement area 11, and the first 3D camera 3 on the frame body 6 identifies the workpiece 1 and transmits its position information; the industrial robot 7 grabs the workpiece 1 after receiving the workpiece position information, and places the workpiece 1 on the moisture-proof film removal device 4 after grabbing it; after the moisture-proof film removal device 4 cuts the moisture-proof film, the industrial robot 7 takes out the workpiece 1 from the moisture-proof film and places it on the feed buffer channel 8; after the workpiece 1 is taken away, the moisture-proof film removal device 4 sucks away the remaining moisture-proof film and places it in the moisture-proof film collection area 5.

[0041] Furthermore, if Figure 5 As shown, the industrial robot 7 includes an industrial robot body 15 and a hand grip 14 provided at the end of the industrial robot body 15. Figure 8 As shown, the gripper 14 is provided with a second 3D camera 23 for photographing and identifying the workpiece 1; the gripper 14 is used to grab the workpiece 1 and place it on the feed buffer channel 8 after the second 3D camera 23 identifies the workpiece 1.

[0042] Furthermore, if Figure 6 As shown, the moisture-proof film removal device 4 includes a transfer component, a film cutting component 21 is provided on the transfer component, and an auxiliary component 18 is provided below the film cutting component 21. Specifically, as Figure 6 As shown, the transfer assembly includes a transverse electric cylinder 16 and a lifting electric cylinder 22. The transverse electric cylinder 16 is used to drive the workpiece 1 to move horizontally, and the lifting electric cylinder 22 is used to drive the workpiece 1 to move vertically. The film cutting assembly 21 is mounted on the mounting plate on the side wall of the lifting electric cylinder 22. A discharge platform 20 is provided at the lower right side of the transfer assembly, and the auxiliary assembly 18 is mounted on the discharge platform 20. The discharge platform 20 is used to place the workpiece 1 and is provided with a positioning block 17 for limiting the position of the workpiece 1. In a specific implementation, the industrial robot 7 picks up the workpiece 1 from the incoming material pallet 2 and places the workpiece 1 on the positioning block 17 of the discharge platform 20 of the moisture-proof film removal device 4. Furthermore, the discharge platform 20 is provided with a negative pressure groove for introducing negative pressure.

[0043] Furthermore, if Figure 9As shown, the film cutting assembly 21 includes a bias motor 24, and a first film suction cylinder 25 and a second film suction cylinder 28 are provided on both sides of the bias motor 24. A cutter 27 is provided below the bias motor 24, and a baffle plate 26 is provided below the cutter 27. The bias motor 24 is used to drive the cutter 27 to rotate.

[0044] Furthermore, if Figure 10 As shown, the auxiliary component 18 includes: a clamping cylinder 29, clamping blocks 30 are provided on both sides of the upper end of the clamping cylinder 29, and each clamping block 30 extends upward to above the discharge platform 20, and a suction nozzle 31 is provided in each clamping block 30.

[0045] like Figure 6 、 Figure 9 and Figure 10 As shown, the working process of the moisture-proof film removal device 4 is as follows: after the industrial robot 7 places the workpiece 1 wrapped with the moisture-proof film on the unloading platform 20, the clamping cylinder 29 of the auxiliary component 18 is tightened, and the clamping blocks 30 at both ends of the clamping cylinder 29 clamp the workpiece 1, and the transverse electric cylinder 16 of the transfer component moves to the right to the top of the workpiece placement area of ​​the unloading platform 20, the lifting electric cylinder 22 descends, and the baffle plate 26 first presses against the auxiliary material roll part of the workpiece 1, and then the cutter 2 7 is pressed against the upper surface of the inner core of the workpiece 1, and the bias motor 24 is operated to drive the cutter 27 to rotate and cut the moisture-proof film; after cutting, the suction nozzle 31 in the clamping block 30 is passed through the negative pressure to suck the two sides of the film, and the negative pressure groove 19 on the discharge platform 20 is opened to suck the lower end of the film with negative pressure, the lifting cylinder 22 is raised, and then the clamping cylinder 29 is opened to pull the moisture-proof film to both sides, and the traverse cylinder 16 moves to the left, driving the second film suction cylinder 28 to move to the center of the workpiece 1 On the other hand, the second film suction cylinder 28 extends and passes negative pressure to suck the cut film and then retracts, and the transverse electric cylinder 16 continues to move to the left to the moisture-proof film collection area 5. At this time, the second film suction cylinder 28 turns off the negative pressure, and the film falls into the moisture-proof film collection area 5; after the industrial robot 7 takes a picture of the workpiece 1 through the second 3D camera 23 to identify the workpiece 1, it grabs the workpiece 1 from the discharge platform 20 and places it on the feeding buffer channel 8; the transverse electric cylinder 16 returns to the right to the workpiece placement area of ​​the discharge platform 20, and the first film suction cylinder 25 and the second film suction cylinder 28 extend at the same time and pass negative pressure, the suction nozzle 31 in the clamping block 30 turns off the negative pressure, and the negative pressure groove 19 on the discharge platform 20 turns off the negative pressure. The first film suction cylinder 25 and the second film suction cylinder 28 retract at the same time to suck up the film, and the transverse electric cylinder 16 moves the moisture-proof film to the left above the moisture-proof film collection area 5 and then turns off the negative pressure, and the moisture-proof film falls into the moisture-proof film collection area 5; the film cutting assembly 21 returns to its initial position.

[0046] Furthermore, in some embodiments of the present invention, the cigarette reel moisture-proof film removal and feeding system also includes a controller, which is connected to the first 3D camera 3, the industrial robot 7, the transverse electric cylinder 16, the lifting electric cylinder 22, the bias motor 24, the first film suction cylinder 25, the second film suction cylinder 28, the clamping cylinder 29, etc., for controlling the operation of each component.

[0047] like Figure 11 As shown, the overall workflow is: the incoming material pallet 2 and the workpiece 1 are identified and the position information is transmitted through the first 3D camera 3 directly above the incoming material pallet placement area 11 on the frame body 6. If the incoming material pallet 2 is not detected, the no pallet information is sent to the controller, and a no pallet alarm is issued to remind people to deliver the material; when the incoming material pallet 2 is detected, the workpiece 1 is detected. If the workpiece 1 is not detected, the no material information is sent to the controller, and a no reminder alarm is issued to remind people to order the material; if the incoming material pallet 2 and the workpiece 1 are detected at the same time, the quantity identification and position information transmission are performed, and counting is performed. The industrial robot 7 grabs the workpiece 1 and places it on the material discharge platform 20, and the moisture-proof film is cut off by the moisture-proof film removal device 4. The workpiece 1 with the moisture-proof film removed is placed on the feed buffer channel 8 by the industrial robot 7, and the moisture-proof film is removed by the moisture-proof film removal device 4.

[0048] The cigarette reel moisture-proof film removal and loading system provided in the embodiment of the present invention can destacker incoming material pallets, remove the moisture-proof film from the workpieces, and place the workpieces on the feeding buffer channel; it realizes the two functions of removing the moisture-proof film of reel-type materials and loading them. Compared with the original reel-type loading equipment, it adds the function of removing the moisture-proof film, which can reduce the use of manpower and increase the degree of automation of the factory.

[0049] Thus far, various embodiments of the present disclosure have been described in detail. To avoid obscuring the concept of the present disclosure, some details known in the art have not been described. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.

[0050] Although some specific embodiments of the present disclosure have been described in detail through examples, those skilled in the art will understand that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. Those skilled in the art will understand that the above embodiments may be modified or some technical features may be replaced with equivalents without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims

1. A cigarette reel moisture-proof film removal and feeding system, characterized in that: include: The frame body has one side open, forming an incoming material pallet placement area and a moisture-proof film collection area, the incoming material pallet placement area is used to receive incoming material pallets, and workpieces are stacked on the incoming material pallet, the moisture-proof film collection area is located on the left side of the incoming material pallet placement area, and a moisture-proof film removal device is provided at the upper right of the moisture-proof film collection area, a material feeding buffer channel is provided on the right side of the moisture-proof film collection area and the moisture-proof film removal device, and an industrial robot is provided on the right side of the incoming material pallet placement area; the moisture-proof film removal device includes a transfer assembly, a film cutting assembly is provided on the transfer assembly, and an auxiliary assembly is provided below the film cutting assembly; the film cutting assembly includes a bias motor, a first film suction cylinder and a second film suction cylinder are provided on both sides of the bias motor, a cutter is provided below the bias motor, and a material blocking plate is provided below the cutter; The auxiliary component includes: a clamping cylinder, clamping blocks are provided on both sides of the upper end of the clamping cylinder, and each clamping block extends upward to above the material discharge platform, and a suction nozzle is provided in each clamping block.

2. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: A robot installation area, a moisture-proof film removal area and a cache discharge area are provided in the frame body. The robot installation area corresponds to the position of the industrial robot and is used to install the industrial robot; the moisture-proof film removal area corresponds to the position of the moisture-proof film removal device and is used to install the moisture-proof film removal device; the cache discharge area corresponds to the position of the feed cache channel and is used to install the feed cache channel.

3. The cigarette reel moisture-proof film removal and feeding system according to claim 2, characterized in that: The frame body is provided with a first 3D camera just above the incoming material pallet placement area.

4. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: The floor of the incoming material pallet placement area is equipped with a pallet positioning device; the incoming material pallet placement area and the moisture-proof film collection area are provided with gratings.

5. The cigarette reel moisture-proof film removal and feeding system according to claim 1, characterized in that: The industrial robot comprises an industrial robot body and a gripper arranged at the end of the industrial robot body; a second 3D camera is arranged on the gripper.

6. The cigarette reel moisture-proof film removal and loading system according to claim 1, characterized in that: The transfer assembly includes a transverse electric cylinder and a lifting electric cylinder. The transverse electric cylinder is used to drive the workpiece to move transversely, and the lifting electric cylinder is used to drive the workpiece to move vertically.

7. The cigarette reel moisture-proof film removal and feeding system according to claim 6, characterized in that: The film cutting assembly is mounted on the mounting plate on the side wall of the lifting cylinder. A discharge platform is provided at the lower right side of the transfer assembly. The auxiliary assembly is mounted on the discharge platform. A positioning block is provided on the discharge platform.

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