Automatic production equipment and process of environment-friendly polycarboxylate superplasticizer

By using a combination of electric field and alcoholic liquid in the automated production equipment of polycarboxylic acid water reducing agent, the problem of powder water reducing agent residue on the conveyor belt is solved, and the conveyor belt is thoroughly cleaned and corrosion is avoided.

CN119190780AActive Publication Date: 2024-12-27HEBEI SIDONG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411684075.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2024-12-27
Estimated Expiration
2044-11-22

AI Technical Summary

Technical Problem

The existing polycarboxylic acid water reducing agent is difficult to completely remove on the conveyor belt, especially at dead corners and under the influence of static electricity, which leads to the corrosion problem of conveyor belts.

Method used

An automated production equipment is designed, including a decompression device and a purification device, which absorbs powdered water reducers and dust through electric field action, and uses alcohol liquid and electric heating plate to thoroughly clean the residue on the surface of the conveyor belt.

Benefits of technology

Effectively remove powdered water reducer on the conveyor belt, prevent corrosion, and ensure the cleanliness and prolong the life of the conveyor belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides automatic production equipment of an environment-friendly polycarboxylic acid water reducing agent and a process thereof, and belongs to the technical field of water reducing agents. Comprising a processing rack, an impurity removing device and a purifying device, the impurity removing device and the purifying device are both installed at the bottom of the processing rack and connected with each other, and a belt conveying device is installed on the inner wall of the processing rack. An electric field is formed between the spray points and the positive electrode grid plate by arranging the impurity removal device, air between the spray points and the positive electrode grid plate is ionized, and after a powdery water reducer and dust fall into the formed electric field, the powdery water reducer and the dust are adsorbed and collected under the action of the electric field, so that the dust removal effect is improved. And meanwhile, residues on the conveying belt are cleaned through the purification device by means of alcohol liquid, so that the powdery water reducing agent on the surface of the conveying belt is completely removed, and the problem that the powdery water reducing agent on the surface of the conveying belt is difficult to completely remove through existing cleaning equipment is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of water reducing agents, and in particular to automated production equipment and a process for producing an environmentally friendly polycarboxylate water reducing agent. Background Art

[0002] Polycarboxylate water reducer is a high-performance water reducer and a cement dispersant used in cement concrete. Generally, powdered polycarboxylate water reducer usually needs to be transported using conveying equipment. Due to the transportation requirements of the conveyor belt, its surface is designed to be uneven. Therefore, when transporting the water reducer, a large amount of water reducer will remain on the surface of the conveyor belt, thereby corroding the surface of the conveyor belt.

[0003] In order to prevent corrosion, brush-type equipment is usually designed on the surface of the conveyor belt to clean the conveyor belt. However, due to the small particle size of the powdered water reducer, it will be adsorbed on the surface of the conveyor belt due to the influence of static electricity on the surface of the conveyor belt, and it is difficult to completely brush it off with a brush. At the same time, the water reducer particles left in the dead corners are difficult to remove by conventional methods.

[0004] Therefore, the present application provides an automated production device and process for an environmentally friendly polycarboxylate water-reducing agent to meet the demand. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide an automated production device and a process for an environmentally friendly polycarboxylic acid water reducer. An impurity removal device is provided to form an electric field between a discharge needle and a positive electrode grid plate, so that the air therebetween is ionized. When powdered water reducer and dust fall into the formed electric field, the powdered water reducer and dust are adsorbed and collected under the action of the electric field. At the same time, a purification device is provided to clean the residue on the conveyor belt with alcohol liquid, thereby completely removing the powdered water reducer on the surface of the conveyor belt, so as to solve the problem that it is difficult for existing cleaning equipment to completely remove the powdered water reducer on the surface of the conveyor belt.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: An automated production device for an environmentally friendly polycarboxylate water-reducing agent comprises a processing stand, an impurity removal device and a purification device, wherein the impurity removal device and the purification device are both installed at the bottom of the processing stand and are connected to each other, a belt transmission device is installed on the inner wall of the processing stand, a discharge port is provided at the bottom end of the processing stand, a crushing and screening device is provided on the top of the belt transmission device, and the crushing and screening device and the discharge port are both connected to the belt transmission device, the impurity removal device comprises a cleaning box, the belt transmission device passes through the cleaning box, an auxiliary power component is installed at the bottom of the cleaning box, the purification device comprises an outer shell, a pressing plate is fixedly installed on the top of the outer shell, the belt transmission device passes through the bottom of the pressing plate, a hair roller is rotatably connected to the inner wall of the outer shell, and the hair roller is in contact with the surface of the belt transmission device.

[0007] Optionally, pressure strips are fixedly installed on the inner walls of both sides of the processing platform, and the pressure strips are provided in multiple groups and are all in contact with the top surface of the belt transmission device. A pressure roller is provided between two adjacent groups of pressure strips on the same side, and the pressure roller is rotatably connected to the inner wall of the processing platform and is in contact with the top surface of the belt transmission device. A top plate is fixedly installed on the inner wall of the top of the processing platform, and the belt transmission device is located at the bottom of the top plate, and the crushing and screening device is fixedly installed on the top plate, and the output port is in contact with the surface of the belt transmission device.

[0008] Optionally, the top of the cleaning box is fixedly connected to the bottom of the processing stand, the inner wall of the cleaning box is rotatably connected to two groups of cleaning rollers, and the two groups of cleaning rollers are in contact with the surface of the belt transmission device, the outer wall of the cleaning box is rotatably connected to a gear group, and the gear group is respectively fixedly connected to the end walls of the two groups of cleaning rollers, the outer wall of the processing stand is fixedly installed with a motor 1, and the output end of the motor 1 is fixedly connected to the output gear in the gear group.

[0009] Optionally, the auxiliary power component includes an electrostatic box, a positive electrode grid is fixedly installed on the inner wall of the bottom of the electrostatic box, a top cover is fixedly installed on the top of the electrostatic box, an intermediate frame is clamped between the electrostatic box and the inner wall of the top cover, the intermediate frame is located at the inner center plane of the electrostatic box, negative electrode grids are fixedly installed at the four corners of the bottom of the intermediate frame, the negative electrode grids and the positive electrode grids are respectively connected to the positive and negative poles of an external power supply, and collector rings are provided at the cross intersections of the negative electrode grids, multiple groups of support bars are fixedly installed on the inner walls of both ends of the intermediate frame, discharge needles are fixedly installed on the support bars, the discharge needles are provided in multiple groups and arranged in a linear array, the discharge needles are respectively located inside the corresponding collector rings and coincide with the centers of the collector rings.

[0010] Optionally, a collecting component is installed at the bottom of the cleaning box, and the collecting component includes a storage box, the top of the storage box is fixedly connected to the bottom of the cleaning box, and the two are sealed and connected to each other, an exhaust box is fixedly installed at the bottom of the storage box, and multiple groups of air guide grooves 1 are opened at the bottom of the storage box, and the storage box is connected with the inside of the exhaust box through the air guide groove 1, and a ventilation pipe is fixedly installed on the outer wall of the exhaust box, and the ventilation pipe is externally connected to an air exhauster, and a wave plate is fixedly installed on the inner wall of the storage box, and air guide grooves 2 are opened at the peaks and valleys of the bottom of the wave plate, and the air guide grooves 2 are connected one by one with the corresponding air guide grooves 1, and a partition bar is fixedly installed at the peak of the top of the wave plate, a cloth storage bag is inserted between two adjacent groups of the partition bars, and the bottom of the cloth storage bag is connected with the air guide groove 2.

[0011] Optionally, the side wall of the outer shell is fixedly connected to the outer wall of the cleaning box, and the top of the outer shell is fixedly connected to the bottom of the processing platform, the bottom right side of the outer shell is provided with a discharge groove 1, the bottom left side of the outer shell is provided with a discharge groove 3, the center of the bottom of the outer shell is provided with a discharge groove 2, and the inner wall at the center of the top of the outer shell is provided with a dipping arc groove, the hair roller and the dipping arc groove have the same curvature, and the bristles on the hair roller are in contact with the wall of the dipping arc groove, a scraper is fixedly installed on the inner wall of the outer shell, and the top of the scraper is in contact with the bristles on the hair roller. A material conveying trough pipe is fixedly installed on the inner wall of the outer shell, and the material conveying trough pipe is communicated with the dipping arc trough, a feeding pipe is fixedly installed on the side wall of the material conveying trough pipe, and the feeding pipe is communicated with the material conveying trough pipe, an electric heating plate is fixedly installed on the side wall of the outer shell, and the surface of the belt transmission device is in contact with the electric heating plate, a second motor is fixedly installed on the outer wall of the outer shell, and the output end of the second motor is fixedly connected to the end wall of the wool roller, the bottom of the dipping arc trough is communicated with the second discharge trough through the guidance of the scraper, the second discharge trough is communicated with the third discharge trough, and the first discharge trough is communicated with the wool roller.

[0012] An automated production process for an environmentally friendly polycarboxylate water-reducing agent also includes the following specific operating steps: S1: introducing the formed nodular water-reducing agent product into a crushing and screening device for crushing and screening to form a powdered water-reducing agent without impurities, and then introducing the formed water-reducing agent into a belt transmission device, and driving the belt transmission device to transport the upper water-reducing agent to the discharge port for output; S2: After the belt transmission device is driven to transport the water reducing agent out, some residual water reducing agent will be adsorbed on the belt transmission device to cause corrosion on its surface. As the belt transmission device is running, the conveyor belt with residual water reducing agent moves into the cleaning box, and the driving motor drives the gear set to rotate, thereby driving the two sets of cleaning rollers to work, thereby sweeping off the water reducing agent powder and other powder dust on the surface of the belt transmission device; S3: The swept water reducing agent powder and dust will fall from the cleaning box into the electrostatic box. During this process, the negative grid plate and the positive grid plate are powered, so that the discharge needle performs tip discharge, thereby forming an electric field between the discharge needle and the positive grid plate, so that the air between them is ionized. When the powdered water reducing agent and dust fall into the formed electric field, they will be negatively charged. Under the action of the electric field, the powdered water reducing agent and dust will move to the bottom of the electrostatic box; S4: By driving the external vacuum pump, a negative pressure is formed inside the exhaust box, and through the guiding effect of the air guide groove 1 and the air guide groove 2, a negative pressure cavity is formed in the cloth storage bag, thereby absorbing the powdered water reducing agent and dust at the bottom of the electrostatic box, so that they are collected and precipitated in the cloth storage bag; S5: After the powdered water reducing agent and dust on the belt transmission device are processed, some residues will still remain on it. When the conveyor belt with the residues enters the bottom of the pressing plate, alcohol liquid is injected into the conveying trough pipe through the feeding pipe, and the injected alcohol liquid flows into the dipping arc trough through the conveying trough pipe. At the same time, the second motor is driven to drive the hair roller to rotate, so that the bristles on the hair roller are mixed with the alcohol in the dipping arc trough, so that the hair roller cleans the residues on the conveyor belt. At the same time, the excess alcohol in the dipping arc trough will fall into the second discharge trough through the scraper, and the scraper can clean the residues on the hair roller; S6: After the conveyor belt is cleaned, the conveyor belt wetted by alcohol is powered on when passing through the electric heating plate, so that the electric heating plate heats the conveyor belt, thereby drying the conveyor belt.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects:

[0014] In the above scheme, by setting up a de-impurity device, when the residual water reducer on the belt transmission device enters the electrostatic box, the negative grid plate and the positive grid plate are powered, so that the discharge needle performs tip discharge, thereby forming an electric field between the discharge needle and the positive grid plate, and ionizing the air between them. When the powdered water reducer and dust fall into the formed electric field, they will be negatively charged. Under the action of the electric field, the powdered water reducer and dust will move to the bottom of the electrostatic box. At the same time, by driving an external vacuum pump, a negative pressure is formed inside the exhaust box. Through the guiding effect of the air guide groove 1 and the air guide groove 2, a negative pressure chamber is formed in the cloth storage bag, thereby absorbing the powdered water reducer and dust at the bottom of the electrostatic box, so that they are collected and precipitated in the cloth storage bag, thereby removing most of the water reducer on the conveyor belt.

[0015] By setting up a purification device, when the conveyor belt with the remaining water-reducing agent that has not been swept away enters the bottom of the pressing plate, alcohol liquid is injected into the feed trough tube through the feed pipe, and the injected alcohol liquid flows into the dipping arc groove through the feed trough tube, and the driving motor 2 drives the bristles on the hair roller to mix with the alcohol in the dipping arc groove to clean the residue on the conveyor belt. After that, when the conveyor belt wetted by alcohol passes through the electric heating plate, the electric heating plate is powered on to heat the conveyor belt, thereby drying the conveyor belt, thereby completely removing the powdered water-reducing agent on the surface of the conveyor belt, and avoiding the influence of the water-reducing agent on the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0017] Figure 1It is a structural schematic diagram of an automated production equipment for an environmentally friendly polycarboxylate water-reducing agent; Figure 2 It is a top-down perspective view of an automated production equipment for an environmentally friendly polycarboxylate water-reducing agent; Figure 3 This is a disassembled diagram of an automated production equipment for an environmentally friendly polycarboxylate water-reducing agent; Figure 4 It is a plan cross-sectional view of an automated production equipment for an environmentally friendly polycarboxylate water-reducing agent; Figure 5 It is a schematic diagram of the structure of each component in the processing stand; Figure 6 It is a structural diagram of the connection between the belt transmission device, the impurity removal device and the purification device; Figure 7 It is a schematic diagram of the connection structure between the impurity removal device and the purification device; Figure 8 It is a schematic diagram of the structure of the purification device; Fig. 9 It is a bottom-up perspective view of the purification device; Fig.10 This is a plan view of the purification device; Fig.11 This is a disassembled diagram of the impurity removal device; Fig.12 It is a schematic diagram of the connection between the attached power component and the collection component; Fig.13 This is a disassembled diagram of the attached electrical components; Fig.14 It is a schematic diagram of the installation of the negative electrode grid and the discharge needle; Fig.15 A split diagram of the collection components; Fig.16 This is a schematic diagram of the installation of the cloth storage bag; Fig.17 Schematic diagram of the structure of the corrugated plate.

[0018] Reference numerals: Processing stand 100, belt transmission device 110, pressure bar 120, pressure roller 121, discharge port 130, top plate 140, crushing and screening device 150, impurity removal device 200, cleaning box 210, cleaning roller 211, gear set 212, motor 1 213, auxiliary power assembly 220, electrostatic box 221, positive grid plate 222, intermediate frame 223, support bar 224, discharge needle 225, negative grid plate 226, collector ring 227, top cover 228, collection assembly 230, storage box 231, exhaust box 232, air guide groove one 233, ventilation pipe 234, corrugated plate 240, air guide groove two 241, partition bar 242, cloth storage bag 243, purification device 300, outer shell 310, discharge groove one 311, pressing plate 312, dipping arc groove 313, wool roller 314, discharge groove two 315, discharge groove three 316, motor two 317, material conveying trough pipe 320, feeding pipe 321, scraper 330, electric heating plate 340.

[0019] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0020] The following is a detailed description of an automated production device and process of an environmentally friendly polycarboxylate water-reducing agent provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0021] like Figures 1 to 17As shown, an embodiment of the present invention provides an automated production device and process for an environmentally friendly polycarboxylate water-reducing agent, including a processing stand 100, a de-impurity device 200 and a purification device 300, wherein the de-impurity device 200 and the purification device 300 are both installed at the bottom of the processing stand 100 and are connected to each other, a belt transmission device 110 is installed on the inner wall of the processing stand 100, a discharge port 130 is opened at the bottom end of the processing stand 100, a crushing and screening device 150 is provided on the top of the belt transmission device 110, and the crushing and screening device 150 and the discharge port 130 are both connected to the belt transmission device 110, the de-impurity device 200 includes a cleaning box 210, the belt transmission device 110 passes through the cleaning box 210, and an attached power component 220 is installed at the bottom of the cleaning box 210, and the purification device 3 ... cleaning box 210 passes through the cleaning box 210, and the cleaning box 210 passes through the cleaning box 210. The bottom of the cleaning box 210 is provided with a cleaning component 220, and the cleaning device 300 is provided with a cleaning component 220. 00 includes an outer shell 310, a pressure plate 312 is fixedly installed on the top of the outer shell 310, the belt transmission device 110 passes through the bottom of the pressure plate 312, and the inner wall of the outer shell 310 is rotatably connected to a hair roller 314, and the hair roller 314 is in contact with the surface of the belt transmission device 110. In the present invention, the formed nodular water reducer product is introduced into the crushing and screening device 150 for crushing and screening to form a powdered water reducer without impurities. Thereafter, the formed water reducer is introduced into the belt transmission device 110, and the belt transmission device 110 is driven to transport the upper water reducer to the discharge port 130 for output. At the same time, the impurity removal device 200 and the purification device 300 in the equipment can effectively remove the residual powdered water reducer and dust on the conveyor belt to prevent the water reducer from corroding the surface of the conveyor belt.

[0022] As an implementation method in this embodiment, Figures 2 to 4 As shown, pressure strips 120 are fixedly installed on the inner walls of both sides of the processing platform 100. The pressure strips 120 are provided in multiple groups and are all in contact with the top surface of the belt transmission device 110. A pressure roller 121 is provided between two adjacent groups of pressure strips 120 on the same side. The pressure roller 121 is rotatably connected to the inner wall of the processing platform 100 and is in contact with the top surface of the belt transmission device 110. The pressure strips 120 and the pressure roller 121 both limit the movement of the conveyor belt so that it can only slide smoothly. A top plate 140 is fixedly installed on the inner wall of the top of the processing platform 100. The belt transmission device 110 is located at the bottom of the top plate 140. The crushing and screening device 150 is fixedly installed on the top plate 140, and the output port is in contact with the surface of the belt transmission device 110. The crushing and screening device 150 can crush and screen the prepared nodular water reducer to form a powdered water reducer that meets the requirements and filter out impurities therein.

[0023] As an implementation method in this embodiment, Figure 3 , Figure 6 and Fig.11As shown, the top of the cleaning box 210 is fixedly connected to the bottom of the processing stand 100, the inner wall of the cleaning box 210 is rotatably connected to two groups of cleaning rollers 211, and the two groups of cleaning rollers 211 are in contact with the surface of the belt transmission device 110, the outer wall of the cleaning box 210 is rotatably connected to a gear set 212, and the gear set 212 is respectively fixedly connected to the end walls of the two groups of cleaning rollers 211, and the outer wall of the processing stand 100 is fixedly installed with a motor 213, and the output end of the motor 213 is connected to the output end of the gear set 212. The output gear is fixedly connected. In the present invention, after the driving belt transmission device 110 transports the water reducer out, some residual water reducer will be adsorbed on the belt transmission device 110 to cause corrosion on its surface. As the belt transmission device 110 operates, the conveyor belt with residual water reducer moves into the cleaning box 210, and the driving motor 213 drives the gear set 212 to rotate, thereby driving the two sets of cleaning rollers 211 to work, thereby sweeping off the water reducer powder and other powder dust on the surface of the belt transmission device 110.

[0024] In this embodiment, if Figures 12 to 17As shown, the attached electric component 220 includes an electrostatic box 221, a positive grid plate 222 is fixedly installed on the inner wall of the bottom of the electrostatic box 221, and the positive grid plate 222 is equivalent to an electrode in the electric field. A top cover 228 is fixedly installed on the top of the electrostatic box 221, and an intermediate frame 223 is clamped between the inner wall of the electrostatic box 221 and the top cover 228. The intermediate frame 223 is located at the inner center surface of the electrostatic box 221, and negative grid plates 222 are fixedly installed at the four corners of the bottom of the intermediate frame 223. 6. The negative grid plate 226 is equivalent to the negative electrode in the electric field. The negative grid plate 226 and the positive grid plate 222 are respectively connected to the positive and negative electrodes of the power source. The cross-intersection of the negative grid plate 226 is provided with a collector ring 227. The collector ring 227 can collect the charge of the negative grid plate 226, thereby enhancing the charge density around the discharge needle 225, thereby increasing the electric field formed around it. The inner walls of both ends of the intermediate frame 223 are fixedly installed with multiple groups of support bars 224. The support bars 2 A discharge needle 225 is fixedly mounted on 24. The discharge needle 225 is provided with a plurality of groups and arranged in a linear array. The discharge needle 225 is respectively located inside the corresponding collector ring 227 and coincides with the center of the collector ring 227. When the charge density around the discharge needle 225 reaches a certain value, the electric field generated by the charge will be so large that the air will be broken down (ionized). The ions in the air with a charge opposite to that of the conductor will neutralize the charge of the conductor, so that the small conductor in the electric field is negatively charged. Even if the dust and powdered water reducer in the electric field are negatively charged, the negative grid plate 226 and the positive grid plate 222 are powered, so that the discharge needle 225 performs tip discharge, thereby forming an electric field between the discharge needle 225 and the positive grid plate 222, ionizing the air between them, and when the powdered water reducer and dust fall into the formed electric field, they will be negatively charged. Under the action of the electric field, the powdered water reducer and dust will move to the bottom of the electrostatic box 221.

[0025] A collecting assembly 230 is installed at the bottom of the cleaning box 210, and the collecting assembly 230 includes a storage box 231. The top of the storage box 231 is fixedly connected to the bottom of the cleaning box 210, and they are sealed and communicated with each other. Under the action of gravity, the materials at the bottom of the cleaning box 210 can fall into the storage box 231. An exhaust box 232 is fixedly installed at the bottom of the storage box 231. A plurality of groups of air guide grooves 233 are provided at the bottom of the storage box 231. The storage box 231 is communicated with the inside of the exhaust box 232 through the air guide grooves 233. A ventilation pipe 234 is fixedly installed on the outer wall of the exhaust box 232. The ventilation pipe 234 is externally connected to an exhaust fan. A wave plate 240 is fixedly installed on the inner wall of the storage box 231. Air guide grooves 242 are provided at the peaks and valleys of the bottom of the wave plate 240. 1. The second air guide groove 241 is connected one by one with the corresponding first air guide groove 233. A partition bar 242 is fixedly installed at the peak of the top of the wave plate 240. A cloth storage bag 243 is inserted between two adjacent groups of the partition bars 242. The cloth storage bag 243 only allows air to circulate, and dust and powdered water reducer cannot pass through. The bottom of the cloth storage bag 243 is connected with the second air guide groove 241. In the present invention, a negative pressure is formed inside the exhaust box 232 by driving an external vacuum pump. Through the guiding effect of the first air guide groove 233 and the second air guide groove 241, a negative pressure chamber is formed in the cloth storage bag 243, thereby absorbing the powdered water reducer and dust at the bottom of the electrostatic box 221, so that they are collected and precipitated in the cloth storage bag 243. At the same time, the cloth storage bag 243 can be replaced by extracting it.

[0026] As an implementation method in this embodiment, Figures 7 to 10As shown, the side wall of the outer shell 310 is fixedly connected to the outer wall of the cleaning box 210, and the top of the outer shell 310 is fixedly connected to the bottom of the processing stand 100. The right bottom of the outer shell 310 is provided with a discharge groove 1 311, and the discharge groove 1 311 can discharge the material ejected when the scraper 330 contacts the hair roller 314. The left bottom of the outer shell 310 is provided with a discharge groove 316, and the discharge groove 316 can discharge the material scraped by the scraper 330 and brushed by the hair roller 314. The center of the bottom of the outer shell 310 is provided with a discharge groove 2 315, and the discharge groove 2 315 can discharge the excess alcohol in the dipping arc groove 313. The inner wall of the top center of the outer shell 310 is provided with a dipping arc groove 313, and the hair roller 3 14 has the same curvature as the arc-shaped groove 313 for dipping, and the bristles on the hair roller 314 are in contact with the groove wall of the arc-shaped groove 313 for dipping, a scraper 330 is fixedly installed on the inner wall of the outer shell 310, and the top of the scraper 330 is in contact with the bristles on the hair roller 314, a feed trough pipe 320 is fixedly installed on the inner wall of the outer shell 310, and the feed trough pipe 320 is communicated with the arc-shaped groove 313 for dipping, a feed pipe 321 is fixedly installed on the side wall of the feed trough pipe 320, and the feed trough pipe 320 can output alcohol. At the same time, cleaning with alcohol is the best way to deal with water reducer pollution. This method can efficiently remove the water reducer while avoiding adverse effects on the surface. It is a relatively safe and reliable cleaning method, and it is easy to clean. The material pipe 321 is communicated with the material conveying trough pipe 320, the side wall of the outer shell 310 is fixedly installed with an electric heating plate 340, and the surface of the belt transmission device 110 is in contact with the electric heating plate 340, and the electric heating plate 340 can accelerate the volatilization of alcohol on the surface of the belt transmission device 110, the outer wall of the outer shell 310 is fixedly installed with a motor 2 317, and the output end of the motor 2 317 is fixedly connected to the end wall of the hair roller 314, the bottom of the dipping arc groove 313 is communicated with the discharge trough 2 315 through the guidance of the scraper 330, the discharge trough 2 315 is communicated with the discharge trough 3 316, and the discharge trough 1 311 is communicated with the hair roller 314. In the present invention, when the conveyor belt with water reducer residue enters the bottom of the pressing plate 312, through the feed pipe 32 1 Alcohol liquid is injected into the feeding channel pipe 320, and the injected alcohol liquid flows into the dipping arc groove 313 through the feeding channel pipe 320. At the same time, the second motor 317 is driven to drive the hair roller 314 to rotate, so that the bristles on the hair roller 314 are mixed with the alcohol in the dipping arc groove 313, so that the hair roller 314 cleans the residue on the conveyor belt. At the same time, the excess alcohol in the dipping arc groove 313 will fall into the second discharge channel 315 through the scraper 330, and the scraper 330 can clean the residue on the hair roller 314. After the conveyor belt is cleaned, the conveyor belt wetted by alcohol passes through the electric heating plate 340, and the electric heating plate 340 is energized to heat the conveyor belt, thereby drying the conveyor belt.

[0027] The production process of the technical solution provided by the present invention is as follows: S1: introducing the formed nodular water-reducing agent product into the crushing and screening device 150 for crushing and screening to form a powdered water-reducing agent without impurities, and then introducing the formed water-reducing agent into the belt transmission device 110, and driving the belt transmission device 110 to transport the upper water-reducing agent to the discharge port 130 for output; S2: After the belt transmission device 110 is driven to transport the water reducing agent out, some residual water reducing agent will be adsorbed on the belt transmission device 110 to cause corrosion on its surface. As the belt transmission device 110 operates, the conveyor belt with the residual water reducing agent moves into the cleaning box 210, and the driving motor 1 213 drives the gear set 212 to rotate, thereby driving the two sets of cleaning rollers 211 to work, thereby sweeping off the water reducing agent powder and other powder dust on the surface of the belt transmission device 110; S3: The swept water reducing agent powder and dust will fall from the cleaning box 210 into the electrostatic box 221. During this process, the negative grid plate 226 and the positive grid plate 222 are powered, so that the discharge needle 225 performs tip discharge, thereby forming an electric field between the discharge needle 225 and the positive grid plate 222, so that the air between them is ionized. When the powdered water reducing agent and dust fall into the formed electric field, they will be negatively charged. Under the action of the electric field, the powdered water reducing agent and dust will move to the bottom of the electrostatic box 221. S4: By driving the external vacuum pump, a negative pressure is formed inside the exhaust box 232, and a negative pressure cavity is formed in the cloth storage bag 243 through the guiding effect of the air guide groove 1 233 and the air guide groove 241, so as to absorb the powdered water reducing agent and dust at the bottom of the electrostatic box 221, so that they are collected and precipitated in the cloth storage bag 243; S5: After the powdered water reducing agent and dust on the belt transmission device 110 are processed, some residues will still remain on them. When the conveyor belt with the residues enters the bottom of the pressing plate 312, alcohol liquid is injected into the conveying trough pipe 320 through the feeding pipe 321, and the injected alcohol liquid flows into the dipping arc groove 313 through the conveying trough pipe 320. At the same time, the second motor 317 is driven to drive the hair roller 314 to rotate, so that the bristles on the hair roller 314 are mixed with the alcohol in the dipping arc groove 313, so that the hair roller 314 cleans the residues on the conveyor belt. At the same time, the excess alcohol in the dipping arc groove 313 will fall into the second discharge trough 315 through the scraper 330, and the scraper 330 can clean the residues on the hair roller 314; S6: After the conveyor belt is cleaned, the conveyor belt wetted by alcohol is powered on when passing through the electric heating plate 340 to heat the conveyor belt, thereby drying the conveyor belt.

[0028] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An automated production device for an environmentally friendly polycarboxylate water-reducing agent, comprising a processing stand (100), an impurity removal device (200) and a purification device (300), wherein the impurity removal device (200) and the purification device (300) are both installed at the bottom of the processing stand (100) and are connected to each other, characterized in that: A belt transmission device (110) is installed on the inner wall of the processing platform (100), a discharge port (130) is opened at the bottom end of the processing platform (100), a crushing and screening device (150) is installed on the top of the belt transmission device (110), and the crushing and screening device (150) and the discharge port (130) are both connected to the belt transmission device (110), the impurity removal device (200) includes a cleaning box (210), the belt transmission device (110) passes through the cleaning box (210), and an auxiliary power component (220) is installed at the bottom of the cleaning box (210), and the purification device (300) includes an outer shell (310), a pressure plate (312) is fixedly installed on the top of the outer shell (310), the belt transmission device (110) passes through the bottom of the pressure plate (312), and a hair roller (314) is rotatably connected to the inner wall of the outer shell (310), and the hair roller (314) is in contact with the surface of the belt transmission device (110).

2. The automated production equipment for an environmentally friendly polycarboxylate water-reducing agent according to claim 1, characterized in that: The inner walls of both sides of the processing platform (100) are fixedly mounted with pressure strips (120), a plurality of pressure strips (120) are provided, and all of them are in contact with the top surface of the belt transmission device (110), a pressure roller (121) is provided between two adjacent groups of pressure strips (120) on the same side, the pressure roller (121) is rotatably connected to the inner wall of the processing platform (100) and is in contact with the top surface of the belt transmission device (110), a top plate (140) is fixedly mounted on the inner wall of the top of the processing platform (100), the belt transmission device (110) is located at the bottom of the top plate (140), and the crushing and screening device (150) is fixedly mounted on the top plate (140), and the output port is in contact with the surface of the belt transmission device (110).

3. The automated production equipment for an environmentally friendly polycarboxylate water-reducing agent according to claim 2, characterized in that: The top of the cleaning box (210) is fixedly connected to the bottom of the processing platform (100); the inner wall of the cleaning box (210) is rotatably connected to two groups of cleaning rollers (211), and the two groups of cleaning rollers (211) are in contact with the surface of the belt transmission device (110); the outer wall of the cleaning box (210) is rotatably connected to a gear set (212), and the gear set (212) is respectively fixedly connected to the end walls of the two groups of cleaning rollers (211); the outer wall of the processing platform (100) is fixedly mounted with a motor 1 (213), and the output end of the motor 1 (213) is fixedly connected to the output gear in the gear set (212).

4. The automated production equipment for an environmentally friendly polycarboxylate water-reducing agent according to claim 3, characterized in that: The auxiliary power assembly (220) comprises an electrostatic box (221), a positive electrode grid plate (222) is fixedly mounted on the inner wall of the bottom of the electrostatic box (221), a top cover (228) is fixedly mounted on the top of the electrostatic box (221), an intermediate frame (223) is clamped between the inner wall of the electrostatic box (221) and the top cover (228), the intermediate frame (223) is located on the inner center surface of the electrostatic box (221), negative electrode grid plates (226) are fixedly mounted at the four corners of the bottom of the intermediate frame (223), and the negative electrode grid plates (226) are fixedly mounted on the inner wall of the electrostatic box (221). ) and the positive grid plate (222) are respectively connected to the positive and negative electrodes of an external power source, and the cross-intersections of the negative grid plates (226) are each provided with a collector ring (227). The inner walls at both ends of the intermediate frame (223) are fixedly mounted with a plurality of groups of support bars (224), and the support bars (224) are fixedly mounted with discharge needles (225). The discharge needles (225) are provided with a plurality of groups and are arranged in a linear array, and the discharge needles (225) are respectively located inside corresponding collector rings (227) and coincide with the center of the collector ring (227).

5. The automated production equipment for an environmentally friendly polycarboxylate water-reducing agent according to claim 4, characterized in that: A collecting assembly (230) is installed at the bottom of the cleaning box (210), and the collecting assembly (230) includes a storage box (231). The top of the storage box (231) is fixedly connected to the bottom of the cleaning box (210), and the two are sealed and communicated with each other. An exhaust box (232) is fixedly installed at the bottom of the storage box (231). The bottom of the storage box (231) is provided with a plurality of groups of air guide grooves (233). The storage box (231) is communicated with the interior of the exhaust box (232) through the air guide grooves (233). The outer wall of the exhaust box (232) is fixedly installed with a ventilation box (232). An air pipe (234), the air pipe (234) is externally connected to an air extractor, a wave plate (240) is fixedly mounted on the inner wall of the storage box (231), a second air guide groove (241) is opened at the peak and valley of the bottom of the wave plate (240), the second air guide groove (241) is connected one-to-one with the corresponding first air guide groove (233), a partition bar (242) is fixedly mounted at the peak of the top of the wave plate (240), a cloth storage bag (243) is inserted between two adjacent groups of the partition bars (242), and the bottom of the cloth storage bag (243) is connected to the second air guide groove (241).

6. The automated production equipment for an environmentally friendly polycarboxylate water-reducing agent according to claim 5, characterized in that: The side wall of the outer shell (310) is fixedly connected to the outer wall of the cleaning box (210), and the top of the outer shell (310) is fixedly connected to the bottom of the processing stand (100). A discharge groove 1 (311) is provided at the bottom of the right side of the outer shell (310), a discharge groove 3 (316) is provided at the bottom of the left side of the outer shell (310), and a discharge groove 2 (315) is provided at the center of the bottom of the outer shell (310). A dipping arc groove (313) is provided on the inner wall at the center of the top of the outer shell (310). The hair roller (314) has the same arc as the dipping arc groove (313), and the bristles on the hair roller (314) are in contact with the groove wall of the dipping arc groove (313). A scraper (330) is fixedly installed on the inner wall of the outer shell (310), and the top of the scraper (330) is in contact with the bristles on the hair roller (314). The outer shell (310) A material conveying trough pipe (320) is fixedly installed on the inner wall, and the material conveying trough pipe (320) is communicated with the dipping arc groove (313); a feed pipe (321) is fixedly installed on the side wall of the material conveying trough pipe (320), and the feed pipe (321) is communicated with the material conveying trough pipe (320); an electric heating plate (340) is fixedly installed on the side wall of the outer shell (310), and the surface of the belt transmission device (110) is connected to the electric heating plate (340). ), the outer wall of the outer shell (310) is fixedly mounted with a second motor (317), and the output end of the second motor (317) is fixedly connected to the end wall of the hair roller (314), the bottom of the dipping arc groove (313) is connected to the second discharge groove (315) through the guidance of the scraper (330), the second discharge groove (315) is connected to the third discharge groove (316), and the first discharge groove (311) is connected to the hair roller (314).

7. A production process of an automated production equipment for the environmentally friendly polycarboxylate water-reducing agent according to claim 6, characterized in that: The specific steps are as follows: S1: introducing the formed nodular water-reducing agent product into a crushing and screening device (150) for crushing and screening to form a powdered water-reducing agent free of impurities, and then introducing the formed water-reducing agent into a belt transmission device (110), and driving the belt transmission device (110) to transport the upper part of the water-reducing agent to a discharge port (130) for discharge; S2: After the belt transmission device (110) is driven to transport the water reducing agent out, some residual water reducing agent will be adsorbed on the belt transmission device (110) and cause corrosion on its surface. As the belt transmission device (110) operates, the conveyor belt with the residual water reducing agent moves into the cleaning box (210), and the driving motor 1 (213) drives the gear set (212) to rotate, thereby driving the two sets of cleaning rollers (211) to work, thereby sweeping off the water reducing agent powder and other powder dust on the surface of the belt transmission device (110); S3: The swept water reducing agent powder and dust fall from the cleaning box (210) into the electrostatic box (221). During this process, the negative grid plate (226) and the positive grid plate (222) are powered, so that the discharge needle (225) performs tip discharge, thereby forming an electric field between the discharge needle (225) and the positive grid plate (222), so that the air between them is ionized. When the powdered water reducing agent and dust fall into the formed electric field, they are negatively charged. Under the action of the electric field, the powdered water reducing agent and dust move to the bottom of the electrostatic box (221); S4: by driving an external vacuum pump, a negative pressure is formed inside the vacuum box (232), and through the guiding effect of the first air guide groove (233) and the second air guide groove (241), a negative pressure chamber is formed in the cloth storage bag (243), thereby absorbing the powdered water reducing agent and dust at the bottom of the electrostatic box (221), so that they are collected and precipitated in the cloth storage bag (243); S5: After the powdered water reducing agent and dust on the belt transmission device (110) are processed, some residues will still remain on the belt. When the conveyor belt with the residues enters the bottom of the pressing plate (312), alcohol liquid is injected into the conveying channel pipe (320) through the feeding pipe (321), and the injected alcohol liquid flows into the dipping arc groove (313) through the conveying channel pipe (320). At the same time, the second motor (317) is driven to drive the hair roller (314) to rotate, so that the bristles on the hair roller (314) are mixed with the alcohol in the dipping arc groove (313), so that the hair roller (314) cleans the residues on the conveyor belt. At the same time, the excess alcohol in the dipping arc groove (313) will fall into the second discharge trough (315) through the scraper (330), and the scraper (330) can clean the residues on the hair roller (314); S6: After the conveyor belt is cleaned, the conveyor belt wetted by alcohol is powered on when passing through the electric heating plate (340) so as to heat the conveyor belt, thereby drying the conveyor belt.

Citation Information

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