Intelligent gateway antenna automation equipment

Abstract

The invention discloses intelligent gateway antenna automation equipment, relates to the technical field of intelligent gateway antennas, and aims to solve the technical problem that the processing efficiency of an antenna is not favorably improved due to the fact that each working procedure needs to be respectively carried out in an independent machine in sequence in a current traditional processing mode. Comprising a rack and a circulating backflow mechanism arranged in the rack, the circulating backflow mechanism comprises a circulating backflow track and a plurality of carrier bodies, the circulating backflow track and the carrier bodies are arranged in the length direction of the rack, and the circulating backflow track comprises two main sliding rails and two auxiliary sliding rails; the two main sliding rails are laid on the upper side and the lower side of the rack in the wire harness machining direction respectively, the two auxiliary sliding rails are arranged at the head end and the tail end of the rack respectively and can be spliced with the two main sliding rails to form an integral rail, and the multiple carrier bodies are transversely arranged and slidably connected to the main sliding rails. The method has the advantage of improving the processing efficiency of the antenna.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent gateway antennas, and more specifically to intelligent gateway antenna automation equipment. Background Art

[0002] The intelligent gateway antenna automation equipment realizes the full automation of the antenna from raw material processing to finished product assembly through an automated production line, improves production efficiency and consistency, and uses intelligent detection technology to perform high-precision and high-efficiency detection of antennas to ensure that product quality meets standards. The intelligent gateway is integrated into the antenna production equipment to realize remote monitoring, data collection and intelligent control of the production process, thereby improving the intelligence level of production management.

[0003] At present, during the use of smart gateway antennas, a series of processing such as cutting, stripping, soldering, and wire pulling are required. To this end, the traditional processing method requires that each of the above steps be performed in an independent machine in turn, which is not conducive to improving the processing efficiency of the antenna. In addition, when each step is performed in an independent machine, it is easy to cause deviations in the processing size, which in turn affects the subsequent steps and is not convenient for realizing automated continuous processing. In view of this, we propose an intelligent gateway antenna automation equipment. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art, adapt to actual needs, and provide an intelligent gateway antenna automation equipment to solve the technical problem that the current traditional processing method requires each process to be carried out in an independent machine in sequence, which is not conducive to improving the processing efficiency of the antenna.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an intelligent gateway antenna automation device, comprising a rack and a circulation reflux mechanism arranged inside the rack;

[0006] The circulation return mechanism comprises a circulation return track arranged along the length direction of the frame and a plurality of carrier bodies, wherein the circulation return track comprises two main slide rails and two auxiliary slide rails, the two main slide rails are respectively laid on the upper and lower sides of the frame along the wire harness processing direction, the two auxiliary slide rails are respectively arranged at the head end and the tail end of the frame and can be respectively spliced ​​with the two main slide rails to form an integral track, and the plurality of carrier bodies are arranged transversely and slidably connected to the main slide rails;

[0007] An automatic wire cutting mechanism, a first double-headed semi-stripping mechanism, a first tinning and soldering mechanism, a CCD module structure and a wire harness pulling mechanism are sequentially arranged in front of the circulation reflux mechanism and along the wire harness processing direction;

[0008] The first double-head middle stripping mechanism, the second tinning and fluxing mechanism, the second double-head middle stripping mechanism, the second double-head half stripping mechanism, the third tinning and fluxing mechanism and the second CCD module structure are arranged in sequence on the rear side of the circulation reflux mechanism and along the wiring harness processing direction.

[0009] The present invention is conducive to realizing continuous automatic step-by-step processing of cutting, stripping, soldering and wire pulling of the antenna by designing a circulating reflux mechanism, an automatic online cutting mechanism, a first double-headed half-stripping mechanism, a first tinning and soldering mechanism, a CCD module structure, a wire pulling mechanism and a first double-headed middle stripping mechanism, which is conducive to improving the processing efficiency of the antenna, and each processing step is automatically processed step by step, which is conducive to reducing the dimensional deviation caused by independent processing, thereby providing a guarantee for the subsequent steps.

[0010] Preferably, the circulation reflux mechanism also includes four pushing cylinders, four carrier pushing blocks and two lifting cylinders, wherein two of the pushing cylinders are respectively installed at positions close to the head ends of the two main slide rails, and the other two of the pushing cylinders are respectively installed at positions close to the tail ends of the two main slide rails. The four carrier pushing blocks are respectively connected to the output ends of the four pushing cylinders, and the two lifting cylinders are respectively installed at the head end and the tail end of the frame, and the output ends of the two lifting cylinders are respectively fixedly connected to the bottom of the two auxiliary slide rails, and the lifting cylinders drive the auxiliary slide rails upward or downward and assemble them into a whole slide rail with the main slide rail.

[0011] Preferably, the first double-headed half-stripping mechanism includes a linear slide A, a skin-lifting motor A, a circular cutting motor A, a second belt gear set, a wire stripping sleeve shaft A, a circular cutter A, a knife closing motor A, a ball screw A, a knife-pushing arm A and a wire scrap collecting funnel;

[0012] The linear slide A is fixed on the frame;

[0013] The lifting motor A is installed at the end of the linear slide A, and is used to drive the slide of the linear slide A to slide back and forth on its guide rail;

[0014] The circular cutting motor A is installed on the slide plate of the linear slide A through the motor mounting plate;

[0015] The second belt gear set is arranged on the motor mounting plate of the ring cutting motor A, and the driving gear of the second belt gear set is connected to the output shaft of the ring cutting motor A;

[0016] The stripping sleeve shaft A is supported by a bearing seat and rotatably connected to the slide of the linear slide A, and the stripping sleeve shaft A is connected to the driven gear of the second belt gear set through a bearing, and a plurality of cutting knife slots are provided on the output end surface of the stripping sleeve shaft A;

[0017] There are multiple annular cutters A, and the multiple annular cutters A are slidably connected to the multiple cutter grooves of the stripping sleeve shaft A respectively, and the blades of the multiple annular cutters A form an annular section;

[0018] The knife closing motor A is installed on the slide plate of the linear slide A;

[0019] One end of the ball screw A is connected to the output shaft of the knife closing motor A through a coupling, and the other end of the ball screw A is rotatably connected to the slide of the linear slide A through a bearing;

[0020] The pusher arms A are provided in plurality, and the plurality of pusher arms A are evenly spaced and mounted on a first mounting seat, and the first mounting seat is movably arranged inside the stripping sleeve shaft A and fixedly connected to the nut of the ball screw A through a connecting shaft;

[0021] The wire scrap collecting funnels are respectively placed below the wire stripping sleeve axis A.

[0022] Preferably, the first tinning and soldering mechanism comprises a steel slide, a tin furnace, a soldering flux box, a forward motor, a slide cylinder A and a J-shaped part;

[0023] The steel slide is fixed on the frame, the tin furnace is fixed on the slide board of the steel slide, the flux box is fixed on the outside of the slide board of the steel slide, the forward motor is installed at one end of the steel slide, and is used to drive the slide board of the steel slide to slide back and forth on its guide rail, the slide cylinder A is installed on the slide board of the steel slide, the J-shaped part is installed on the piston end of the slide cylinder A, and the J-shaped part is located directly above the flux box.

[0024] Preferably, the first CCD module mechanism includes a camera lens, a positioning clamp and a prism bracket.

[0025] Preferably, the wire pulling mechanism includes a wire clamping jaw, upper and lower cylinders for the jaw, a support column, an origin sensor and a stepping motor.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The present invention is conducive to realizing continuous automatic step-by-step processing of cutting, stripping, soldering and wire pulling of the antenna by designing a circulating reflux mechanism, an automatic online cutting mechanism, a first double-headed half-stripping mechanism, a first tinning and soldering mechanism, a CCD module structure, a wire pulling mechanism and a first double-headed middle stripping mechanism, which is conducive to improving the processing efficiency of the antenna. Each processing step is automatically processed step by step, which is conducive to reducing the dimensional deviation caused by independent processing, thereby providing a guarantee for the subsequent steps, and solving the problem that the traditional processing method requires each process to be carried out in an independent machine in turn, which is not conducive to improving the processing efficiency of the antenna. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the present invention;

[0029] Figure 2 It is a structural schematic diagram of the circulation reflux mechanism of the present invention;

[0030] Figure 3 It is a structural schematic diagram of the first double-headed half-peeling mechanism of the present invention;

[0031] Figure 4 It is a structural schematic diagram of the first tinning and soldering mechanism of the present invention;

[0032] Figure 5 It is a structural schematic diagram of the first CCD module mechanism of the present invention;

[0033] Figure 6 It is a structural schematic diagram of the wire pulling mechanism of the present invention;

[0034] Figure 7 It is a structural schematic diagram of the first double-headed stripping mechanism of the present invention.

[0035] Description of the numbers in the figure:

[0036] 1. Frame; 11. Second double-headed half-stripping mechanism; 12. Third tinning and soldering mechanism; 13. Second CCD module structure; 2. Circulation and reflux mechanism; 21. Circulation and reflux track; 211. Main slide rail; 212. Auxiliary slide rail; 22. Carrier body; 23. Push cylinder; 24. Carrier push block; 25. Lifting cylinder; 3. Automatic online cutting mechanism; 4. First double-headed half-stripping mechanism; 41. Linear slide A; 42. Skin lifting motor A; 43. Circular cutting motor A; 44. Second belt gear set; 45. Stripping sleeve shaft A; 46. Circular cutter A; 47. Knife closing motor A; 48. Ball screw A; 49. Knife pusher arm A; 410. Wire scrap collecting funnel; 5. First tinning and fluxing mechanism; 51. Steel slide; 52. Tin furnace; 53. Solder flux box; 54. Forward motor; 55. Slide cylinder A; 56. J-shaped part; 6. CCD module structure; 61. Camera lens; 62. Positioning jaws; 63. Prism bracket; 7. Wire pulling mechanism; 71. Wire clamping jaws; 72. Clamping jaws upper and lower cylinders; 73. Support column; 74. Origin sensor; 75. Stepper motor; 8. First double-head stripping mechanism. DETAILED DESCRIPTION

[0037] like Figure 1 and Figure 2As shown, the present invention relates to an intelligent gateway antenna automation device, including a frame 1 and a circulation return mechanism 2 arranged inside the frame 1, wherein the circulation return mechanism 2 includes a circulation return track 21 and a plurality of carrier bodies 22 arranged along the length direction of the frame 1, wherein the circulation return track 21 includes two main slide rails 211 and two auxiliary slide rails 212, the two main slide rails 211 are respectively laid on the upper and lower sides of the frame 1 along the wire harness processing direction, the two auxiliary slide rails 212 are respectively arranged at the head end and the tail end of the frame 1 and can be respectively spliced ​​with the two main slide rails 211 to form an integral track, a plurality of the carrier bodies 22 are arranged transversely and slidably connected to the main slide rails 211, an automatic online cutting mechanism 3, a first double-headed half-stripping mechanism 4, a first tinning and soldering mechanism 5, a CCD module structure 6 and a wire harness pulling mechanism 7 are arranged in sequence on the front side of the circulation return mechanism 2 and along the wire harness processing direction, and the rear of the circulation return mechanism 2 The first double-headed middle stripping mechanism 8, the second tinning and soldering mechanism 9, the second double-headed middle stripping mechanism 10, the second double-headed half-stripping mechanism 11, the third tinning and soldering mechanism 12 and the second CCD module structure 13 are arranged on the side and along the wiring harness processing direction. The circulating reflux mechanism 2 also includes four pushing cylinders 23, four carrier pushing blocks 24 and two lifting cylinders 25, wherein two of the pushing cylinders 23 are respectively installed at the positions near the head end of the two main slide rails 211, and the other two of the pushing cylinders 23 are respectively installed at the positions near the tail end of the two main slide rails 211, the four carrier pushing blocks 24 are respectively connected to the output ends of the four pushing cylinders 23, the two lifting cylinders 25 are respectively installed at the head end and the tail end of the frame 1, and the output ends of the two lifting cylinders 25 are respectively fixedly connected to the bottom of the two auxiliary slide rails 212, and the lifting cylinders 25 drive the auxiliary slide rails 212 to move up or down and assemble them into a whole slide rail with the main slide rail 211.

[0038] In an embodiment of the present invention, Figure 1 and Figure 3As shown, the first double-headed semi-stripping mechanism 4 includes a linear slide A41, a skin-lifting motor A42, a circular cutting motor A43, a second belt gear set 44, a wire stripping sleeve shaft A45, a circular cutter A46, a knife closing motor A47, a ball screw A48, a knife-pushing arm A49 and a wire scrap collecting funnel 410, the linear slide A41 is fixed on the frame 1, the skin-lifting motor A42 is installed at the end of the linear slide A41, and is used to drive the slide of the linear slide A41 to slide back and forth on its guide rail, the circular cutting motor A43 is installed on the slide of the linear slide A41 through a motor mounting plate, the second belt gear set 44 is arranged on the motor mounting plate of the circular cutting motor A43, and the driving gear of the second belt gear set 44 is connected to the output shaft of the circular cutting motor A43, the wire stripping sleeve shaft A45 is supported by a bearing seat and rotatably connected to the slide of the linear slide A41, and the wire stripping sleeve shaft A45 is connected to the second belt The driven gear of the gear set 44 is connected, and a plurality of cutting knife grooves are provided on the output end face of the stripping sleeve shaft A45. A plurality of annular cutters A46 are provided, and the plurality of annular cutters A46 are respectively and correspondingly slidably connected to the plurality of cutting knife grooves of the stripping sleeve shaft A45, and the blades of the plurality of annular cutters A46 form an annular section. The knife closing motor A47 is installed on the slide plate of the linear slide A41, and one end of the screw rod of the ball screw A48 is connected to the output shaft of the knife closing motor A47 through a coupling, and the other end of the screw rod of the ball screw A48 is rotatably connected to the slide plate of the linear slide A41 through a bearing. A plurality of pusher arms A49 are provided, and the plurality of pusher arms A49 are evenly spaced and installed on the first mounting seat, and the first mounting seat is movably arranged inside the stripping sleeve shaft A45 and fixedly connected to the nut of the ball screw A48 through a connecting shaft, and the wire scrap collection funnel 410 is respectively placed below the stripping sleeve shaft A45.

[0039] In an embodiment of the present invention, Figure 1 and Figure 4 As shown, the first tinning and soldering mechanism 5 includes a steel slide 51, a tin furnace 52, a flux box 53, a forward motor 54, a slide cylinder A55 and a J-shaped part 56. The steel slide 51 is fixed on the frame 1, the tin furnace 52 is fixed on the slide of the steel slide 51, the flux box 53 is fixed on the outside of the slide of the steel slide 51, the forward motor 54 is installed at one end of the steel slide 51, and is used to drive the slide of the steel slide 51 to slide back and forth on its guide rail, the slide cylinder A55 is installed on the slide of the steel slide 51, the J-shaped part 56 is installed at the piston end of the slide cylinder A55, and the J-shaped part 56 is located directly above the flux box 53.

[0040] In an embodiment of the present invention, Figure 1 , Figure 5 and Figure 6As shown, the first CCD module mechanism 6 includes a camera lens 61, a positioning clamp 62 and a prism bracket 63, and the wire pulling mechanism 7 includes a wire clamping clamp 71, upper and lower clamping cylinders 72, a support column 73, an origin sensor 74 and a stepping motor 75.

[0041] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An intelligent gateway antenna automation device, characterized in that: It comprises a frame (1) and a circulation reflux mechanism (2) arranged inside the frame (1); The circulation return mechanism (2) comprises a circulation return track (21) and a plurality of carrier bodies (22) arranged along the length direction of the frame (1), wherein the circulation return track (21) comprises two main slide rails (211) and two auxiliary slide rails (212), the two main slide rails (211) are respectively laid on the upper and lower sides of the frame (1) along the wire harness processing direction, the two auxiliary slide rails (212) are respectively arranged at the head end and the tail end of the frame (1) and can be respectively spliced ​​with the two main slide rails (211) to form an integral track, and the plurality of carrier bodies (22) are arranged transversely and slidably connected to the main slide rails (211); An automatic wire cutting mechanism (3), a first double-headed half-stripping mechanism (4), a first tinning and soldering mechanism (5), a CCD module structure (6) and a wire harness pulling mechanism (7) are sequentially arranged on the front side of the circulation reflow mechanism (2) and along the wire harness processing direction; A first double-headed middle stripping mechanism (8), a second tinning and soldering mechanism (9), a second double-headed middle stripping mechanism (10), a second double-headed half stripping mechanism (11), a third tinning and soldering mechanism (12) and a second CCD module structure (13) are sequentially arranged on the rear side of the circulation reflow mechanism (2) and along the wire harness processing direction.

2. The intelligent gateway antenna automation device according to claim 1, characterized in that: The circulation reflux mechanism (2) further comprises four pushing cylinders (23), four carrier pushing blocks (24) and two lifting cylinders (25), wherein two of the pushing cylinders (23) are respectively mounted at positions close to the head ends of the two main slide rails (211), and the other two of the pushing cylinders (23) are respectively mounted at positions close to the tail ends of the two main slide rails (211), the four carrier pushing blocks (24) are respectively connected to the output ends of the four pushing cylinders (23), the two lifting cylinders (25) are respectively mounted at the head end and the tail end of the frame (1), and the output ends of the two lifting cylinders (25) are respectively fixedly connected to the bottoms of the two auxiliary slide rails (212), and the lifting cylinders (25) drive the auxiliary slide rails (212) to move upward or downward and to form a whole slide rail with the main slide rail (211).

3. The intelligent gateway antenna automation device according to claim 1, characterized in that: The first double-headed half-stripping mechanism (4) comprises a linear slide A (41), a skin-lifting motor A (42), a circular cutting motor A (43), a second belt gear set (44), a wire stripping sleeve shaft A (45), a circular cutter A (46), a knife closing motor A (47), a ball screw A (48), a knife-pushing arm A (49) and a wire scrap collecting funnel (410); The linear slide A (41) is fixed on the frame (1); The lifting motor A (42) is installed at the end of the linear slide A (41) and is used to drive the slide of the linear slide A (41) to slide back and forth on its guide rail; The circular cutting motor A (43) is mounted on the slide plate of the linear slide A (41) via a motor mounting plate; The second belt gear set (44) is arranged on the motor mounting plate of the ring cutting motor A (43), and the driving gear of the second belt gear set (44) is connected to the output shaft of the ring cutting motor A (43); The stripping sleeve shaft A (45) is supported by a bearing seat and rotatably connected to a slide plate of a linear slide A (41), and the stripping sleeve shaft A (45) is connected to a driven gear of the second belt gear set (44) through a bearing, and a plurality of cutting knife slots are provided on the output end surface of the stripping sleeve shaft A (45); There are a plurality of annular cutters A (46), and the plurality of annular cutters A (46) are slidably connected to a plurality of cutter slots of the stripping sleeve shaft A (45) respectively and correspondingly, and the blades of the plurality of annular cutters A (46) form an annular cut surface; The knife closing motor A (47) is mounted on a slide plate of a linear slide table A (41); One end of the ball screw A (48) is connected to the output shaft of the knife closing motor A (47) through a coupling, and the other end of the ball screw A (48) is rotatably connected to the slide plate of the linear slide A (41) through a bearing; The pusher arms A (49) are provided in plurality, and the plurality of pusher arms A (49) are evenly spaced and mounted on a first mounting seat, the first mounting seat being movably arranged inside the stripping sleeve shaft A (45) and fixedly connected to the nut of the ball screw A (48) through a connecting shaft; The wire scrap collecting funnel (410) is respectively placed below the wire stripping sleeve axis A (45).

4. The intelligent gateway antenna automation device according to claim 1, characterized in that: The first tinning and soldering mechanism (5) comprises a steel slide (51), a tin furnace (52), a soldering flux box (53), a forward motor (54), a slide cylinder A (55) and a J-shaped member (56); The steel slide (51) is fixed on the frame (1), the tin furnace (52) is fixed on the slide of the steel slide (51), the flux box (53) is fixed on the outer side of the slide of the steel slide (51), the forward motor (54) is installed at one end of the steel slide (51) and is used to drive the slide of the steel slide (51) to slide back and forth on its guide rail, the slide cylinder A (55) is installed on the slide of the steel slide (51), the J-shaped part (56) is installed at the piston end of the slide cylinder A (55), and the J-shaped part (56) is located directly above the flux box (53).

5. The intelligent gateway antenna automation device according to claim 1, characterized in that: The first CCD module mechanism (6) comprises a camera lens (61), a positioning clamp (62) and a prism bracket (63).

6. The intelligent gateway antenna automation device according to claim 1, characterized in that: The wire pulling mechanism (7) comprises a wire clamping claw (71), a clamping claw upper and lower cylinders (72), a support column (73), an origin sensor (74) and a stepping motor (75).

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