Water-turbine generator set rotor hoisting monitoring system

Through the rotor lifting monitoring system of the hydrowheel generator set, multiple monitoring modules and control modules are used to detect level data and impact data, and the lifting equipment is automatically adjusted, which solves the problem of horizontal changes during the rotor lifting process, ensuring accurate alignment of the rotor and the stator. Improves the safety and stability of the equipment.

CN119191090APending Publication Date: 2024-12-27HUANENG LANCANG RIVER HYDROPOWER CO LTD
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Patent Information

Application Number
CN202411395574.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

During the lifting process of the rotor of a large water turbine generator set, the balance beam and lifting equipment are not synchronized, resulting in changes in the level of the rotor, which easily causes friction between the rotor and the stator. The horizontal control depends on experience and is difficult to correct in a timely manner, which affects the safe and stable operation of the equipment. .

Method used

Design a rotor lifting monitoring system for hydrowheel generator sets, including multiple monitoring modules and control modules. By detecting the horizontal data and impact data between the balance beam, rotor and stator, the lifting equipment is automatically adjusted to ensure accurate centering of the rotor.

Benefits of technology

It realizes timely discovering problems and automatically correcting them when the level changes of the balance beam and rotor, avoiding collisions between the rotor and the stator, and ensuring the safe and stable operation of the hydrowheel generator set.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention provides a water-turbine generator set rotor hoisting monitoring system which comprises a first monitoring module used for detecting first horizontal data of a balance beam through which hoisting equipment hoists a rotor, and a second monitoring module used for detecting second horizontal data of the balance beam through which hoisting equipment hoists the rotor, the second monitoring module is used for detecting second level data of the top of the rotor and third level data of the bottom of the rotor; the third monitoring module is used for detecting impact data between the rotor and the stator; and the control module is used for controlling the hoisting equipment according to the first horizontal data, the second horizontal data, the third horizontal data and the impact data, so that the rotor is mounted in the stator in a centering manner. According to the rotor hoisting monitoring system of the water-turbine generator set, problems can be found in time when the balance beam and the rotor are horizontally changed, the posture of the rotor is automatically corrected, then accurate centering of the rotor and the stator is achieved, and collision between the rotor and the stator is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of rotor hoisting, and in particular to a rotor hoisting monitoring system for a hydro-turbine generator set. Background Art

[0002] The rotor of a large hydro-turbine generator set is large in size and heavy in weight, and the small gap between the rotor and the stator makes it difficult to hoist the rotor. When hoisting the rotor, two bridge cranes or a single bridge crane with two trolleys are required for joint hoisting, and a special balance beam hoist is used for hoisting. During the hoisting process, there may be a problem of asynchrony between the two bridge cranes or the lifting mechanisms of the two trolleys, causing the level of the balance beam and the rotor to change. The level control on site is mostly based on the experience and skill level of the hoisting commander. If the level problem is not discovered in time and measures are not taken to correct the rotor posture, it is very easy to cause friction between the rotor and the stator, and even damage the stator. Summary of the invention

[0003] The present disclosure aims to solve one of the technical problems in the related art at least to some extent.

[0004] To this end, the purpose of the present disclosure is to provide a hydro-generator rotor hoisting monitoring system.

[0005] To achieve the above-mentioned purpose, the present disclosure provides a rotor hoisting monitoring system for a hydro-turbine generator set, comprising: a first monitoring module, the first monitoring module is used to detect first horizontal data of the balance beam, wherein a hoisting device hoists the rotor through the balance beam; a second monitoring module, the second monitoring module is used to detect second horizontal data at the top of the rotor and third horizontal data at the bottom of the rotor; a third monitoring module, the third monitoring module is used to detect impact data between the rotor and the stator; and a control module, the control module is used to control the hoisting device according to the first horizontal data, the second horizontal data, the third horizontal data and the impact data so that the rotor is centrally installed in the stator.

[0006] Optionally, the first monitoring module includes: multiple first submodules, the first submodules include: a first magnetic attraction component, a first laser rangefinder, a first wireless substation and a first battery, the first laser rangefinder is arranged on the first magnetic attraction component, and the output end of the first laser rangefinder is connected to the input end of the first wireless substation, the output end of the first wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the first battery is respectively connected to the power supply end of the first laser rangefinder and the power supply end of the first wireless substation; wherein, the first magnetic attraction components of the multiple first submodules are respectively arranged at the bottom of both ends of the balance beam, and the detection end of the first laser rangefinder faces the top of the rotor bracket, and the first laser rangefinders of the multiple first submodules are used to detect the first relative distances between the balance beam and the rotor bracket at multiple positions; the control module is used to obtain the first horizontal deviation value of the balance beam according to the multiple first relative distances, and obtain the first adjustment amount of the balance beam according to the first horizontal deviation value, and control the hoisting equipment according to the first adjustment amount so that the rotor is installed in the stator in a centered manner.

[0007] Optionally, the second monitoring module includes: multiple second sub-modules, the second sub-modules include: a second magnetic component, an inclination gyroscope, a second wireless substation and a second battery, the inclination gyroscope is arranged on the second magnetic component, and the output end of the inclination gyroscope is connected to the input end of the second wireless substation, the output end of the second wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the second battery is respectively connected to the power supply end of the inclination gyroscope and the power supply end of the second wireless substation; wherein, the second magnetic components of multiple second sub-modules are respectively arranged on the top of the rotor bracket, and multiple inclination gyroscopes are used to detect the inclination angles at multiple positions on the top of the rotor bracket; the control module is used to obtain the second horizontal deviation value of the rotor according to the multiple inclination angles, and obtain the second adjustment amount of the rotor according to the second horizontal deviation value, and control the lifting equipment according to the second adjustment amount so that the rotor is installed in the stator in a centered manner.

[0008] Optionally, the second monitoring module includes: a plurality of third submodules, the third submodules including: a third magnetic attraction component, a second laser rangefinder, a third wireless substation and a third battery, the second laser rangefinder is arranged on the third magnetic attraction component, and the output end of the second laser rangefinder is connected to the input end of the third wireless substation, the output end of the third wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the third battery is respectively connected to the power supply end of the second laser rangefinder and the power supply end of the third wireless substation; wherein the third magnetic attraction components of the plurality of third submodules are respectively arranged at the bottom of the bracket of the rotor, and the detection end of the second laser rangefinder faces the top of the lower frame of the rotor, the plurality of second laser rangefinders are used to detect the height of the rotor, and to detect the second relative distances at multiple positions between the rotor bracket and the lower frame of the rotor; the control module is used to obtain a third horizontal deviation value of the rotor according to the plurality of second relative distances, obtain a third adjustment amount of the rotor according to the third horizontal deviation value, and control the hoisting equipment according to the third adjustment amount so that the rotor is centrally installed in the stator.

[0009] Optionally, the third monitoring module includes: multiple fourth sub-modules, the fourth sub-modules include: a fourth magnetic component, a pressure sensor, a fourth wireless substation and a fourth battery, the pressure sensor is arranged on the fourth magnetic component, and the output end of the pressure sensor is connected to the input end of the fourth wireless substation, the output end of the fourth wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the fourth battery is respectively connected to the power supply end of the pressure sensor and the power supply end of the fourth wireless substation; wherein, the fourth magnetic components of the multiple fourth sub-modules are respectively arranged on the side walls of the rotor along the circumference of the rotor, and the multiple pressure sensors are used to detect the pressure at multiple positions between the rotor side wall and the stator side wall; the control module is used to obtain a fourth horizontal deviation value of the rotor according to the multiple pressures, and obtain a fourth adjustment amount of the rotor according to the fourth horizontal deviation value, and control the lifting equipment according to the fourth adjustment amount so that the rotor is installed in the stator in a centered manner.

[0010] Optionally, the rotor includes: a plurality of first magnetic poles and a plurality of second magnetic poles spaced apart along the circumference of the rotor, and a plurality of fourth magnetic components are respectively arranged on the side walls of the plurality of first magnetic poles; the fourth submodule also includes: an anti-collision edge strip, the anti-collision edge strip is arranged on the fourth magnetic component, and the pressure sensor is arranged in the anti-collision edge strip.

[0011] Optionally, the monitoring system also includes: a fourth monitoring module, the fourth monitoring module includes: multiple fifth sub-modules, the fifth sub-module includes: a fifth magnetic component, a laser emitter and a fifth battery, the laser emitter is arranged on the fifth magnetic component, and the power supply end of the fifth battery is connected to the power supply end of the laser emitter; wherein, the fifth magnetic components of the multiple fifth sub-modules are respectively arranged on the side walls of the rotor along the circumference of the rotor, and the emitting end of the laser emitter is arranged along the axial direction of the rotor.

[0012] Optionally, the monitoring system also includes: a fifth monitoring module, the fifth monitoring module includes: multiple sixth sub-modules, the sixth sub-module includes: a sixth magnetic component, a camera, a sixth wireless substation and a sixth battery, the camera is arranged on the sixth magnetic component, and the output end of the camera is connected to the input end of the sixth wireless substation, the output end of the sixth wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the sixth battery is respectively connected to the power supply end of the camera and the power supply end of the sixth wireless substation; wherein, the sixth magnetic components of the multiple sixth sub-modules are respectively arranged on the rotor, and the multiple cameras are used to capture images at multiple positions of the rotor, and the control module is used to display multiple images.

[0013] Optionally, the control module includes: a control unit, multiple wireless main stations and multiple mobile terminals; wherein the input end of the control unit is respectively connected to the output ends of the multiple wireless main stations, and the input ends of the multiple wireless main stations are respectively wirelessly connected to the output end of the first monitoring module, the output end of the second monitoring module and the output end of the third monitoring module, and the communication end of the control unit is respectively connected to the communication end of the multiple mobile terminals.

[0014] Optionally, the monitoring system further includes: a plurality of storage boxes, wherein the plurality of storage boxes are respectively used to store the first monitoring module, the second monitoring module, the third monitoring module and the control module.

[0015] The technical solution provided by the present disclosure may have the following beneficial effects:

[0016] The control module uses the first monitoring module to collect the first horizontal data of the balance beam, and uses the second monitoring module to collect the second horizontal data of the top of the rotor and the third horizontal data of the bottom of the rotor, and uses the third monitoring module to collect the impact data between the rotor and the stator, and then controls the lifting equipment according to the first horizontal data, the second horizontal data, the third horizontal data and the impact data, so that when the balance beam and the rotor change horizontally, the problem can be discovered in time, and the rotor posture can be automatically corrected, thereby achieving precise alignment of the rotor and the stator, avoiding friction between the rotor and the stator, and ensuring the safe and stable operation of the hydro-turbine generator set.

[0017] Additional aspects and advantages of the present disclosure will be given in part in the following description and in part will be obvious from the following description or learned through practice of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present disclosure will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0019] Figure 1 is a structural schematic diagram of a first monitoring module in a monitoring system for rotor installation of a hydro-generator set proposed in an embodiment of the present disclosure;

[0020] Figure 2 2 is a schematic diagram of the structure of a second monitoring module in a monitoring system for the rotor installation of a hydro-generator set proposed in an embodiment of the present disclosure;

[0021] Figure 3 2 is a schematic diagram of the structure of a second monitoring module in a monitoring system for the rotor installation of a hydro-generator set proposed in an embodiment of the present disclosure;

[0022] Figure 4 is a structural schematic diagram of a third monitoring module in a hydro-generator rotor hoisting monitoring system proposed in an embodiment of the present disclosure;

[0023] Figure 5 is a structural schematic diagram of a fourth monitoring module in a monitoring system for rotor installation of a hydro-turbine generator set proposed in an embodiment of the present disclosure;

[0024] Figure 6 2 is a schematic diagram of the structure of the fifth monitoring module in the monitoring system for the rotor installation of a hydro-generator set proposed in an embodiment of the present disclosure;

[0025] Figure 7 It is a structural schematic diagram of a control module in a hydro-generator rotor hoisting monitoring system proposed in an embodiment of the present disclosure;

[0026] As shown in the figure: 1. control module, 11. control unit, 12. wireless main station, 13. mobile terminal;

[0027] 2. a first monitoring module, 21. a first magnetic attraction component, 22. a first laser rangefinder, 23. a first wireless substation, 24. a first battery;

[0028] 3. a second monitoring module, 31. a second magnetic component, 32. a tilt gyroscope, 33. a second wireless substation, 34. a second battery, 35. a third magnetic component, 36. a second laser rangefinder, 37. a third wireless substation, 38. a third battery;

[0029] 4. a third monitoring module, 41. a fourth magnetic suction component, 42. a pressure sensor, 43. a fourth wireless substation, 44. a fourth battery, 45. an anti-collision edge strip;

[0030] 5. fourth monitoring module, 51. fifth magnetic attraction component, 52. laser transmitter, 53. fifth battery;

[0031] 6. A fifth monitoring module, 61. A sixth magnetic suction component, 62. A camera, 63. A sixth wireless substation, 64. A sixth battery. DETAILED DESCRIPTION

[0032] Embodiments of the present disclosure are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present disclosure, and are not to be construed as limitations of the present disclosure. On the contrary, the embodiments of the present disclosure include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the embodiment of the present disclosure proposes a rotor hoisting monitoring system for a hydro-turbine generator set, comprising: a first monitoring module 2, a second monitoring module 3, a third monitoring module 4 and a control module 1, the first monitoring module 2 is used to detect the first horizontal data of the balance beam, wherein the hoisting equipment hoists the rotor through the balance beam, the second monitoring module 3 is used to detect the second horizontal data of the top of the rotor and the third horizontal data of the bottom of the rotor, the third monitoring module 4 is used to detect the impact data between the rotor and the stator, and the control module 1 is used to control the hoisting equipment according to the first horizontal data, the second horizontal data, the third horizontal data and the impact data, so that the rotor is installed in the stator in a centered manner.

[0034] It can be understood that the control module 1 uses the first monitoring module 2 to collect the first horizontal data of the balance beam, and uses the second monitoring module 3 to collect the second horizontal data of the top of the rotor and the third horizontal data of the bottom of the rotor, and uses the third monitoring module 4 to collect the impact data between the rotor and the stator, and then controls the lifting equipment according to the first horizontal data, the second horizontal data, the third horizontal data and the impact data, so that when the balance beam and the rotor change horizontally, the problem can be discovered in time, and the rotor posture can be automatically corrected, thereby achieving precise alignment of the rotor and the stator, avoiding friction between the rotor and the stator, and ensuring the safe and stable operation of the hydro-turbine generator set.

[0035] It should be noted that the lifting equipment is used to lift the rotor using a balance beam. The specific type of the lifting equipment can be set according to actual needs and is not limited to this. For example, the lifting equipment can be two bridge cranes or a single bridge crane, wherein the single bridge crane uses a double trolley for combined lifting.

[0036] When the hoisting equipment is hoisting the rotor, the rotor needs to be placed into the stator in the vertical direction. In the hoisting process, from top to bottom are the balance beam, the rotor and the lower frame of the rotor. Among them, the rotor center bracket serves as the main supporting structure, and multiple magnetic poles are distributed at intervals along the circumferential direction.

[0037] The first monitoring module 2 is used to detect the first horizontal data of the balance beam, and the specific type of the first monitoring module 2 can be set according to actual needs, and there is no limitation on this. The first horizontal data may include: a first horizontal deviation value of the balance beam.

[0038] The second monitoring module 3 is used to detect the second horizontal data of the top of the rotor and the third horizontal data of the bottom of the rotor. The specific type of the second monitoring module 3 can be set according to actual needs and is not limited to this. The second horizontal data may include: the second horizontal deviation value of the rotor, and the third horizontal data may include: the third horizontal deviation value of the rotor.

[0039] The third monitoring module 4 is used to detect the impact data between the rotor and the stator. The specific type of the third monitoring module 4 can be set according to actual needs and is not limited to this. The fourth level data may include: a fourth level deviation value of the rotor.

[0040] Through the cooperation of the three monitoring modules, the control module 1 can obtain the horizontal data at different positions during the rotor lifting process and obtain a more accurate horizontal deviation value, so that the rotor can be accurately placed in the stator with higher installation accuracy.

[0041] like Figure 1As shown, in some embodiments, the first monitoring module 2 includes: a plurality of first submodules, the first submodule includes: a first magnetic component 21, a first laser rangefinder 22, a first wireless substation 23 and a first battery 24, the first laser rangefinder 22 is arranged on the first magnetic component 21, and the output end of the first laser rangefinder 22 is connected to the input end of the first wireless substation 23, the output end of the first wireless substation 23 is wirelessly connected to the input end of the control module 1, and the power supply end of the first battery 24 is respectively connected to the power supply end of the first laser rangefinder 22 and the power supply end of the first wireless substation 23. The source end is connected; wherein, the first magnetic suction components 21 of the multiple first submodules are respectively arranged at the bottom of the two ends of the balance beam, and the detection end of the first laser rangefinder 22 is facing the top of the rotor bracket. The first laser rangefinders 22 of the multiple first submodules are used to detect the first relative distances at multiple positions between the balance beam and the rotor bracket. The control module 1 is used to obtain a first horizontal deviation value of the balance beam according to the multiple first relative distances, and obtain a first adjustment amount of the balance beam according to the first horizontal deviation value, and control the lifting equipment according to the first adjustment amount so that the rotor is installed in the stator in a centered manner.

[0042] It can be understood that since the first magnetic attraction component 21 is arranged at the bottom of both ends of the balance beam, and the first laser rangefinder 22 is arranged on the first magnetic attraction component 21, the detection end of the first laser rangefinder 22 is facing the top of the rotor bracket, so that the first laser rangefinders 22 of multiple first submodules can detect the first relative distances at multiple positions between the balance beam and the rotor bracket, so that the control module 1 can obtain the first horizontal deviation value of the balance beam according to the multiple first relative distances, and obtain the first adjustment amount of the balance beam according to the first horizontal deviation value, and then control the lifting equipment according to the first adjustment amount to ensure the precise installation of the rotor in the stator.

[0043] The first laser rangefinder 22 is arranged at the bottom of both ends of the balance beam using the first magnetic component 21, which can not only ensure the stable measurement of the first relative distance, but also facilitate disassembly and assembly, making the use of the first monitoring module 2 more convenient.

[0044] Since the output end of the first laser rangefinder 22 is connected to the input end of the first wireless substation 23, and the output end of the first wireless substation 23 is wirelessly connected to the input end of the control module 1, the first laser rangefinder 22 can use the first wireless substation 23 to communicate wirelessly with the control module 1, so that the use of the first laser rangefinder 22 is not restricted by the communication line, thereby making the use of the first monitoring module 2 more convenient.

[0045] Since the power supply end of the first battery 24 is respectively connected to the power supply end of the first laser rangefinder 22 and the power supply end of the first wireless substation 23, the first battery 24 can power the first laser rangefinder 22 and the first wireless substation 23, thereby ensuring the stable operation of the first laser rangefinder 22. At the same time, the use of the first laser rangefinder 22 is not restricted by the power supply line, thereby making the use of the first monitoring module 2 more convenient.

[0046] It should be noted that the first monitoring module 2 is divided into multiple first sub-modules, which makes the installation, use, disassembly and storage of the first monitoring module 2 more convenient. The number of first sub-modules can be set according to actual needs and is not limited. For example, the first sub-module can be set to two, and the two first sub-modules are symmetrically arranged at the bottom of the two ends of the balance beam.

[0047] The first magnetic component 21 is used for magnetically adsorbing on the balance beam. The specific type of the first magnetic component 21 can be set according to actual needs and is not limited to this. For example, the first magnetic component 21 can be a magnetic seat.

[0048] The first laser rangefinder 22 is used for laser distance measurement to obtain a first relative distance between the balance beam and the rotor bracket. The specific type of the first laser rangefinder 22 can be set according to actual needs and is not limited to this. For example, the range of the first laser rangefinder 22 is 0.05m-50m, the response time is ≤0.2s, the input voltage is DC6V-36V, and the accuracy is ±1mm.

[0049] The first wireless substation 23 is used for wireless transmission of data between the first laser rangefinder 22 and the control module 1 . The specific type of the first wireless substation 23 can be set according to actual needs and is not limited thereto.

[0050] The first battery 24 is used to power the first laser rangefinder 22 and the first wireless substation 23. The specific type of the first battery 24 can be set according to actual needs and is not limited to this. For example, the first battery 24 can be a rechargeable storage battery.

[0051] The first magnetic component 21, the first laser rangefinder 22, the first wireless substation 23 and the first battery 24 constitute a first submodule structure. The first magnetic component 21, the first laser rangefinder 22, the first wireless substation 23 and the first battery 24 can realize an overall independent module through structural integration.

[0052] like Figure 2As shown, in some embodiments, the second monitoring module 3 includes: multiple second sub-modules, the second sub-modules include: a second magnetic component 31, an inclination gyroscope 32, a second wireless substation 33 and a second battery 34, the inclination gyroscope 32 is arranged on the second magnetic component 31, and the output end of the inclination gyroscope 32 is connected to the input end of the second wireless substation 33, the output end of the second wireless substation 33 is wirelessly connected to the input end of the control module 1, and the power supply end of the second battery 34 is respectively connected to the power supply end of the inclination gyroscope 32 and the power supply end of the second wireless substation 33; wherein, the second magnetic components 31 of the multiple second sub-modules are respectively arranged on the top of the rotor bracket, and the multiple inclination gyroscopes 32 are used to detect the inclination angles at multiple positions on the top of the rotor bracket, the control module 1 is used to obtain the second horizontal deviation value of the rotor according to the multiple inclination angles, and obtain the second adjustment amount of the rotor according to the second horizontal deviation value, and control the lifting equipment according to the second adjustment amount so that the rotor is installed in the stator in a centered manner.

[0053] It can be understood that since the second magnetic attraction component 31 is arranged on the top of the rotor bracket and the inclination gyroscope 32 is arranged on the second magnetic attraction component 31, the inclination gyroscopes 32 of multiple second sub-modules can detect the inclination angles at multiple positions on the top of the rotor bracket, so that the control module 1 can obtain the second horizontal deviation value of the rotor according to the multiple inclination angles, and obtain the second adjustment amount of the balance beam according to the second horizontal deviation value, and then control the lifting equipment according to the second adjustment amount to ensure the precise installation of the rotor in the stator.

[0054] The inclination gyroscope 32 is arranged on the top of the rotor bracket by using the second magnetic attraction component 31, which can not only ensure the stable measurement of the inclination, but also facilitate disassembly and assembly, making the use of the second monitoring module 3 more convenient.

[0055] Since the output end of the inclination gyro 32 is connected to the input end of the second wireless substation 33, and the output end of the second wireless substation 33 is wirelessly connected to the input end of the control module 1, the inclination gyro 32 can use the second wireless substation 33 to communicate wirelessly with the control module 1, so that the use of the inclination gyro 32 is not restricted by the communication line, and the use of the second monitoring module 3 is more convenient.

[0056] Since the power supply end of the second battery 34 is respectively connected to the power supply end of the inclination gyroscope 32 and the power supply end of the second wireless substation 33, the second battery 34 can supply power to the inclination gyroscope 32 and the second wireless substation 33, thereby ensuring the stable operation of the inclination gyroscope 32. At the same time, the use of the inclination gyroscope 32 is not restricted by the power supply line, thereby making the use of the second monitoring module 3 more convenient.

[0057] It should be noted that the second monitoring module 3 is divided into multiple second sub-modules, which makes the installation, use, disassembly and storage of the second monitoring module 3 more convenient. The number of second sub-modules can be set according to actual needs and is not limited. For example, the second sub-modules can be set to four, and the four second sub-modules are symmetrically arranged on the top of the rotor bracket.

[0058] The second magnetic attraction component 31 is used for magnetically adsorbing on the rotor bracket. The specific type of the second magnetic attraction component 31 can be set according to actual needs and is not limited to this. For example, the second magnetic attraction component 31 can be a magnetic seat.

[0059] The inclination gyroscope 32 is used for inclination detection to obtain the inclination of the top of the rotor bracket. The specific type of the inclination gyroscope 32 can be set according to actual needs and is not limited to this. For example, the inclination gyroscope 32 is a multi-axis high-precision inclination gyroscope 32. When the rotor tilts, the inclination gyroscope 32 will make a judgment with an accuracy of 0.001 and can also measure the tilt speed.

[0060] The second wireless substation 33 is used for wireless transmission of data between the inclination gyroscope 32 and the control module 1 . The specific type of the second wireless substation 33 can be set according to actual needs and is not limited thereto.

[0061] The second battery 34 is used to power the inclination gyroscope 32 and the second wireless substation 33. The specific type of the second battery 34 can be set according to actual needs and is not limited to this. For example, the second battery 34 can be a rechargeable storage battery.

[0062] The second magnetic component 31, the inclination gyroscope 32, the second wireless substation 33 and the second battery 34 constitute a second submodule structure. The second magnetic component 31, the inclination gyroscope 32, the second wireless substation 33 and the second battery 34 can realize an overall independent module through structural integration.

[0063] like Figure 3As shown, in some embodiments, the second monitoring module 3 includes: a plurality of third submodules, the third submodule includes: a third magnetic component 35, a second laser rangefinder 36, a third wireless substation 37 and a third battery 38, the second laser rangefinder 36 is arranged on the third magnetic component 35, and the output end of the second laser rangefinder 36 is connected to the input end of the third wireless substation 37, the output end of the third wireless substation 37 is wirelessly connected to the input end of the control module 1, and the power supply end of the third battery 38 is respectively connected to the power supply end of the second laser rangefinder 36 and the power supply end of the third wireless substation 37. wherein, the third magnetic suction components 35 of the plurality of third submodules are respectively arranged at the bottom of the rotor bracket, and the detection end of the second laser rangefinder 36 faces the top of the lower frame of the rotor, the plurality of second laser rangefinders 36 are used to detect the height of the rotor, and to detect the second relative distances at multiple positions between the rotor bracket and the lower frame of the rotor, the control module 1 is used to obtain a third horizontal deviation value of the rotor according to the plurality of second relative distances, and to obtain a third adjustment amount of the rotor according to the third horizontal deviation value, and to control the hoisting equipment according to the third adjustment amount, so that the rotor is centrally installed in the stator.

[0064] It can be understood that since the third magnetic attraction component 35 is arranged at the bottom of the rotor bracket and the second laser rangefinder 36 is arranged on the third magnetic attraction component 35, the detection end of the second laser rangefinder 36 is facing the top of the lower frame of the rotor, so that the second laser rangefinders 36 of multiple third submodules can detect the second relative distances at multiple positions between the rotor bracket and the rotor lower frame, so that the control module 1 can obtain the third horizontal deviation value of the rotor according to the multiple second relative distances, and obtain the third adjustment amount of the rotor according to the third horizontal deviation value, and then control the lifting equipment according to the third adjustment amount to ensure the precise installation of the rotor in the stator.

[0065] The second laser rangefinder 36 is arranged at the bottom of the rotor bracket by using the third magnetic attraction component 35, which can not only ensure the stable measurement of the second relative distance, but also facilitate disassembly and assembly, making the use of the second monitoring module 3 more convenient.

[0066] Since the output end of the second laser rangefinder 36 is connected to the input end of the third wireless substation 37, and the output end of the third wireless substation 37 is wirelessly connected to the input end of the control module 1, the second laser rangefinder 36 can use the third wireless substation 37 to communicate wirelessly with the control module 1, so that the use of the second laser rangefinder 36 is not restricted by the communication line, thereby making the use of the second monitoring module 3 more convenient.

[0067] Since the power supply end of the third battery 38 is respectively connected to the power supply end of the second laser rangefinder 36 and the power supply end of the third wireless substation 37, the third battery 38 can power the second laser rangefinder 36 and the third wireless substation 37, thereby ensuring the stable operation of the second laser rangefinder 36. At the same time, the use of the second laser rangefinder 36 is not restricted by the power supply line, thereby making the use of the second monitoring module 3 more convenient.

[0068] It should be noted that the second monitoring module 3 is divided into multiple third sub-modules, which makes the installation, use, disassembly and storage of the second monitoring module 3 more convenient. The number of third sub-modules can be set according to actual needs and is not limited. For example, the third sub-module can be set to four, and the four third sub-modules are symmetrically arranged at the bottom of the rotor bracket.

[0069] The third magnetic component 35 is used for magnetically adsorbing on the rotor bracket. The specific type of the third magnetic component 35 can be set according to actual needs and is not limited to this. For example, the third magnetic component 35 can be a magnetic seat.

[0070] The second laser rangefinder 36 is used for laser distance measurement to obtain a second relative distance between the rotor bracket and the rotor lower frame. The specific type of the second laser rangefinder 36 can be set according to actual needs and is not limited to this. For example, the range of the second laser rangefinder 36 is 0.05m-50m, the response time is ≤0.2s, the input voltage is DC6V-36V, and the accuracy is ±1mm.

[0071] The third wireless substation 37 is used for wireless transmission of data between the second laser rangefinder 36 and the control module 1 . The specific type of the third wireless substation 37 can be set according to actual needs and is not limited thereto.

[0072] The third battery 38 is used to power the second laser rangefinder 36 and the third wireless substation 37. The specific type of the third battery 38 can be set according to actual needs and is not limited to this. For example, the third battery 38 can be a rechargeable storage battery.

[0073] The third magnetic component 35, the second laser rangefinder 36, the third wireless substation 37 and the third battery 38 constitute a third submodule structure. The third magnetic component 35, the second laser rangefinder 36, the third wireless substation 37 and the third battery 38 can realize an overall independent module through structural integration.

[0074] like Figure 4As shown, in some embodiments, the third monitoring module 4 includes: multiple fourth sub-modules, the fourth sub-modules include: a fourth magnetic component 41, a pressure sensor 42, a fourth wireless substation 43 and a fourth battery 44, the pressure sensor 42 is arranged on the fourth magnetic component 41, and the output end of the pressure sensor 42 is connected to the input end of the fourth wireless substation 43, the output end of the fourth wireless substation 43 is wirelessly connected to the input end of the control module 1, and the power supply end of the fourth battery 44 is respectively connected to the power supply end of the pressure sensor 42 and the power supply end of the fourth wireless substation 43; wherein, the fourth magnetic components 41 of the multiple fourth sub-modules are respectively arranged on the side walls of the rotor along the circumference of the rotor, and the multiple pressure sensors 42 are used to detect the pressure at multiple positions between the rotor side wall and the stator side wall, the control module 1 is used to obtain the fourth horizontal deviation value of the rotor according to the multiple pressures, and obtain the fourth adjustment amount of the rotor according to the fourth horizontal deviation value, and control the lifting equipment according to the fourth adjustment amount so that the rotor is installed in the stator in a centered manner.

[0075] It can be understood that since the fourth magnetic attraction component 41 is arranged on the side wall of the rotor and the pressure sensor 42 is arranged on the fourth magnetic attraction component 41, the pressure sensors 42 of multiple fourth sub-modules can detect the pressure at multiple positions between the rotor side wall and the stator side wall, so that the control module 1 can obtain the fourth horizontal deviation value of the rotor according to the multiple pressures, and obtain the fourth adjustment amount of the rotor according to the fourth horizontal deviation value, and then control the lifting equipment according to the fourth adjustment amount to ensure the precise installation of the rotor in the stator.

[0076] The pressure sensor 42 is arranged on the side wall of the rotor by using the fourth magnetic attraction component 41, which can not only ensure the stable measurement of the pressure but also facilitate the disassembly and assembly, making the use of the third monitoring module 4 more convenient.

[0077] Since the output end of the pressure sensor 42 is connected to the input end of the fourth wireless substation 43, and the output end of the fourth wireless substation 43 is wirelessly connected to the input end of the control module 1, the pressure sensor 42 can use the fourth wireless substation 43 to communicate wirelessly with the control module 1, so that the use of the pressure sensor 42 is not restricted by the communication line, thereby making the use of the third monitoring module 4 more convenient.

[0078] Since the power supply end of the fourth battery 44 is respectively connected to the power supply end of the pressure sensor 42 and the power supply end of the fourth wireless substation 43, the fourth battery 44 can supply power to the pressure sensor 42 and the fourth wireless substation 43, thereby ensuring the stable operation of the pressure sensor 42. At the same time, the use of the pressure sensor 42 is not restricted by the power supply line, thereby making the use of the third monitoring module 4 more convenient.

[0079] It should be noted that the third monitoring module 4 is divided into a plurality of fourth sub-modules, so that the installation, use, disassembly and storage of the third monitoring module 4 are more convenient, wherein the number of fourth sub-modules can be set according to actual needs and is not limited thereto.

[0080] The fourth magnetic attraction component 41 is used for magnetic adsorption on the side wall of the rotor. The specific type of the fourth magnetic attraction component 41 can be set according to actual needs and is not limited to this. For example, the fourth magnetic attraction component 41 can be a magnetic seat or a plurality of strong magnetic neodymium magnets.

[0081] The pressure sensor 42 is used for pressure detection to obtain the pressure between the rotor side wall and the stator side wall. The specific type of the pressure sensor 42 can be set according to actual needs and is not limited to this. For example, the pressure sensor 42 can be a thin film pressure sensor 42 with an accuracy of 0.2% FS.

[0082] The fourth wireless substation 43 is used for wireless transmission of data between the pressure sensor 42 and the control module 1 . The specific type of the fourth wireless substation 43 can be set according to actual needs and is not limited thereto.

[0083] The fourth battery 44 is used to power the pressure sensor 42 and the fourth wireless substation 43. The specific type of the fourth battery 44 can be set according to actual needs and is not limited to this. For example, the fourth battery 44 can be a rechargeable storage battery.

[0084] The fourth magnetic component 41, the pressure sensor 42, the fourth wireless substation 43 and the fourth battery 44 constitute a fourth submodule structure. The fourth magnetic component 41, the pressure sensor 42, the fourth wireless substation 43 and the fourth battery 44 can realize an overall independent module through structural integration.

[0085] like Figure 4 As shown, in some embodiments, the rotor includes: a plurality of first magnetic poles and a plurality of second magnetic poles spaced apart along the circumference of the rotor, and a plurality of fourth magnetic components 41 are respectively arranged on the side walls of the plurality of first magnetic poles; the fourth submodule also includes: an anti-collision edge strip 45, the anti-collision edge strip 45 is arranged on the fourth magnetic component 41, and the pressure sensor 42 is arranged in the anti-collision edge strip 45.

[0086] It can be understood that since the multiple fourth magnetic components 41 are respectively arranged on the side walls of the multiple first magnetic poles, and the multiple anti-collision edge strips 45 are respectively arranged on the multiple fourth magnetic components 41, the side walls of the rotor and the side walls of the stator can be buffered by using the multiple spaced anti-collision edge strips 45 to avoid direct contact, thereby realizing anti-collision between the rotor and the stator and ensuring stable and safe installation of the rotor.

[0087] At the same time, since the multiple first magnetic poles and the multiple second magnetic poles are distributed at intervals along the circumference of the rotor, and the multiple fourth magnetic suction components 41 are respectively arranged on the side walls of the multiple first magnetic poles, the multiple anti-collision edge strips 45 can be distributed more densely and evenly on the side walls of the rotor, thereby achieving stable anti-collision between the rotor and the stator, while avoiding the reduction of lifting efficiency and increase of cost due to the setting of too many anti-collision edge strips 45.

[0088] Since the pressure sensor 42 is arranged in the anti-collision edge strip 45, the rotor uses the anti-collision edge strip 45 to prevent collision while also arranging and protecting the pressure sensor 42, thereby ensuring stable pressure detection of the pressure sensor 42.

[0089] It should be noted that the first magnetic pole and the second magnetic pole are both magnetic poles of the rotor, and the plurality of fourth magnetic attraction components 41 are respectively arranged on the side walls of the plurality of first magnetic poles, that is, in the circumferential direction of the rotor, an anti-collision edge strip 45 is arranged at every other magnetic pole.

[0090] The anti-collision edge strip 45 is used for anti-collision and buffering. The specific type of the anti-collision edge strip 45 can be set according to actual needs and is not limited to this. For example, the anti-collision edge strip 45 is made of hard rubber. The length of the anti-collision edge strip 45 can be 1000mm, the width can be 70mm, and the thickness can be 15mm. Multiple strong magnetic neodymium magnets are evenly arranged on the back of the protective strip. The surface of the magnet is flush with the surface of the anti-collision edge strip 45, and the back of the anti-collision edge strip 45 can effectively fit with the magnetic pole.

[0091] like Figure 5 As shown, in some embodiments, the monitoring system also includes: a fourth monitoring module 5, the fourth monitoring module 5 includes: multiple fifth sub-modules, the fifth sub-module includes: a fifth magnetic component 51, a laser emitter 52 and a fifth battery 53, the laser emitter 52 is arranged on the fifth magnetic component 51, and the power supply end of the fifth battery 53 is connected to the power supply end of the laser emitter 52; wherein, the fifth magnetic components 51 of the multiple fifth sub-modules are respectively arranged on the side walls of the rotor along the circumference of the rotor, and the emitting end of the laser emitter 52 is arranged along the axial direction of the rotor.

[0092] It can be understood that since the fifth magnetic attraction component 51 is arranged on the side wall of the rotor and the emitting end of the laser emitter 52 is arranged along the axial direction of the rotor, the laser emitters 52 of multiple fifth sub-modules can emit laser beams along the axial direction of the rotor, so that the operator can use the relative displacement between multiple laser beams and the stator for preliminary alignment, thereby ensuring the precise installation of the rotor in the stator.

[0093] The laser emitter 52 is arranged on the side wall of the rotor by means of the fifth magnetic attraction component 51, which not only ensures the stable emission of the laser beam but also facilitates assembly and disassembly, making the use of the fourth monitoring module 5 more convenient.

[0094] Since the power supply end of the fifth battery 53 is connected to the power supply end of the laser emitter 52, the fifth battery 53 can supply power to the laser emitter 52, thereby ensuring the stable operation of the laser emitter 52. At the same time, the use of the laser emitter 52 is not restricted by the power supply line, thereby making the use of the fourth monitoring module 5 more convenient.

[0095] It should be noted that the fourth monitoring module 5 is divided into multiple fifth sub-modules, which makes the installation, use, disassembly and storage of the fourth monitoring module 5 more convenient. The number of fifth sub-modules can be set according to actual needs and is not limited. For example, the number of fifth sub-modules can be set to four, and the four fifth sub-modules are symmetrically arranged on the side walls of the rotor.

[0096] The fifth magnetic attraction component 51 is used for magnetically adsorbing on the side wall of the rotor. The specific type of the fifth magnetic attraction component 51 can be set according to actual needs and is not limited to this. For example, the fifth magnetic attraction component 51 can be a magnetic seat.

[0097] The laser emitter 52 is used to emit a laser beam so that the operator can intuitively obtain the alignment degree of the rotor. The specific type of the laser emitter 52 can be set according to actual needs and is not limited to this. For example, the laser emitter 52 can be a fine-point laser with a spot diameter of ≤0.1mm.

[0098] The fifth battery 53 is used to power the laser emitter 52. The specific type of the fifth battery 53 can be set according to actual needs and is not limited to this. For example, the fifth battery 53 can be a rechargeable storage battery.

[0099] The fifth magnetic component 51, the laser emitter 52 and the fifth battery 53 constitute a fifth submodule structure. The fifth magnetic component 51, the laser emitter 52 and the fifth battery 53 can realize an overall independent module through structural integration.

[0100] like Figure 6As shown, in some embodiments, the monitoring system also includes: a fifth monitoring module 6, the fifth monitoring module 6 includes: multiple sixth sub-modules, the sixth sub-module includes: a sixth magnetic component 61, a camera 62, a sixth wireless sub-station 63 and a sixth battery 64, the camera 62 is arranged on the sixth magnetic component 61, and the output end of the camera 62 is connected to the input end of the sixth wireless sub-station 63, the output end of the sixth wireless sub-station 63 is wirelessly connected to the input end of the control module 1, and the power supply end of the sixth battery 64 is respectively connected to the power supply end of the camera 62 and the power supply end of the sixth wireless sub-station 63; wherein, the sixth magnetic components 61 of the multiple sixth sub-modules are respectively arranged on the rotor, and the multiple cameras 62 are used to capture images at multiple positions of the rotor, and the control module 1 is used to display multiple images.

[0101] It can be understood that since the sixth magnetic attraction component 61 is arranged on the rotor and the camera 62 is arranged on the sixth magnetic attraction component 61, the cameras 62 of multiple sixth sub-modules can detect images around the rotor, so that the control module 1 can display multiple images, and then the operator can use the multiple images around the rotor to intuitively obtain the lifting status of the rotor, thereby ensuring the accurate installation of the rotor in the stator.

[0102] The camera 62 is arranged on the rotor by using the sixth magnetic attraction component 61, which can not only ensure the stable acquisition of the image, but also facilitate the disassembly and assembly, making the use of the fifth monitoring module 6 more convenient.

[0103] Since the output end of the camera 62 is connected to the input end of the sixth wireless substation 63, and the output end of the sixth wireless substation 63 is wirelessly connected to the input end of the control module 1, the camera 62 can use the sixth wireless substation 63 to communicate wirelessly with the control module 1, so that the use of the camera 62 is not restricted by the communication line, and the use of the fifth monitoring module 6 is more convenient.

[0104] Since the power supply end of the sixth battery 64 is respectively connected to the power supply end of the camera 62 and the power supply end of the sixth wireless substation 63, the sixth battery 64 can provide power for the camera 62 and the sixth wireless substation 63, thereby ensuring the stable operation of the camera 62. At the same time, the use of the camera 62 is not restricted by the power supply line, thereby making the use of the fifth monitoring module 6 more convenient.

[0105] It should be noted that the fifth monitoring module 6 is divided into multiple sixth sub-modules, which makes the installation, use, disassembly and storage of the fifth monitoring module 6 more convenient. The number of sixth sub-modules can be set according to actual needs and is not limited. For example, the number of sixth sub-modules can be set to eight, and the eight sixth sub-modules are symmetrically arranged on the rotor.

[0106] The sixth magnetic attraction component 61 is used for magnetic adsorption on the rotor. The specific type of the sixth magnetic attraction component 61 can be set according to actual needs and is not limited to this. For example, the sixth magnetic attraction component 61 can be a magnetic seat.

[0107] The camera 62 is used for image capture to obtain a real picture around the rotor. The specific type of the camera 62 can be set according to actual needs and is not limited to this. For example, the camera 62 can be a wide-angle high-definition camera 62 with a video resolution of ≥1080P, supporting WIFI communication, infrared fill light and other functions.

[0108] The sixth wireless substation 63 is used for wireless transmission of data between the camera 62 and the control module 1. The specific type of the sixth wireless substation 63 can be set according to actual needs and is not limited to this. For example, the sixth wireless substation 63 can be a wireless bridge.

[0109] The sixth battery 64 is used to power the camera 62 and the sixth wireless substation 63. The specific type of the sixth battery 64 can be set according to actual needs and is not limited to this. For example, the sixth battery 64 can be a rechargeable storage battery.

[0110] The sixth magnetic component 61, the camera 62, the sixth wireless substation 63 and the sixth battery 64 constitute a sixth submodule structure. The sixth magnetic component 61, the camera 62, the sixth wireless substation 63 and the sixth battery 64 can realize an overall independent module through structural integration.

[0111] like Figure 7 As shown, in some embodiments, the control module 1 includes: a control unit 11, multiple wireless main stations 12 and multiple mobile terminals 13; wherein, the input end of the control unit 11 is respectively connected to the output ends of the multiple wireless main stations 12, and the input ends of the multiple wireless main stations 12 are respectively wirelessly connected to the output end of the first monitoring module 2, the output end of the second monitoring module 3 and the output end of the third monitoring module 4, and the communication end of the control unit 11 is respectively connected to the communication end of the multiple mobile terminals 13.

[0112] It can be understood that since the input end of the control unit 11 is respectively connected to the output ends of multiple wireless main stations 12, and the input ends of multiple wireless main stations 12 are respectively wirelessly connected to the output ends of the first monitoring module 2, the output ends of the second monitoring module 3 and the output ends of the third monitoring module 4, the control unit 11 can use wireless communication to obtain the first horizontal data of the first monitoring module 2, the second horizontal data and the third horizontal data of the second monitoring module 3, and the impact data of the third monitoring module 4, thereby facilitating the control of the lifting equipment according to the first horizontal data, the second horizontal data, the third horizontal data and the impact data, thereby achieving precise alignment of the rotor and the stator.

[0113] Furthermore, since the communication end of the control unit 11 is respectively connected to the communication ends of multiple mobile terminals 13, the control unit 11 can transmit operating data, etc. to the mobile terminal 13, and can also receive control instructions from the mobile terminal 13, thereby making the rotor alignment operation more convenient.

[0114] It should be noted that the control unit 11 is used to control the lifting equipment according to the first level data, the second level data, the third level data and the impact data. The specific type of the control unit 11 can be set according to actual needs and is not limited to this. For example, the control unit 11 can be a controller.

[0115] The wireless main station 12 is used for wireless communication between the control unit 11 and the first monitoring module 2, the second monitoring module 3 and other modules. The specific type of the wireless main station 12 can be set according to actual needs and is not limited to this. For example, the wireless main station 12 is a 2.4G main station, and each wireless substation is a 2.4G substation. 485 data analysis is performed between the wireless main station 12 and each wireless substation. The wireless main station 12 transmits the data transmitted by each wireless substation to the CPU of the control unit 11 using RS485 communication.

[0116] The specific type of the mobile terminal 13 can be set according to actual needs and is not limited to this. For example, the mobile terminal 13 can be a tablet computer, which displays various operating data in real time. The display screen size of the tablet computer can be 12.2 inches, the resolution is 1920×1200, and it has functions such as multi-touch and WiFi communication; the mobile terminal 13 can be a mobile phone, which communicates with the control unit 11 through WIFI and displays various operating data in real time. At the same time, the mobile phone can also be used for data analysis and user management.

[0117] In some embodiments, the monitoring system further comprises: a plurality of storage boxes, wherein the plurality of storage boxes are respectively used to store the first monitoring module 2 , the second monitoring module 3 , the third monitoring module 4 and the control module 1 .

[0118] It can be understood that, by providing a plurality of storage boxes, each module can be independently stored when the monitoring system is not in use, thereby making the transportation, carrying, installation and use of the monitoring system more convenient.

[0119] It should be noted that the storage box is used to independently store independent modules in the monitoring system. The specific type of the storage box can be set according to actual needs and is not limited to this. For example, the storage box can be an aluminum alloy suitcase.

[0120] Among them, the monitoring system of this embodiment is designed with a video acquisition and data acquisition processing wireless terminal, which can process, calculate and analyze the data. Through data display and video screen display, the hoisting commander can grasp the stator and rotor gap, rotor center and level, rotor lifting height and environmental conditions in the lifting area in real time during the hoisting process, so that the hoisting center can timely judge the eccentricity of the rotor, the synchronization of the two bridge cranes or double trolleys, so as to timely discover problems and take measures to adjust them. At the same time, the software is equipped with an early warning function, and an early warning is issued when each monitoring data exceeds the limit.

[0121] In the description of the present disclosure, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, in the description of the present disclosure, unless otherwise specified, "plurality" means two or more.

[0122] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present disclosure includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by those skilled in the art to which the embodiments of the present disclosure belong.

[0123] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0124] Although the embodiments of the present disclosure have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present disclosure. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present disclosure.

Claims

1. A monitoring system for the rotor installation of a hydro-generator set, characterized in that: include: A first monitoring module, the first monitoring module is used to detect first horizontal data of the balance beam, wherein the hoisting equipment hoists the rotor through the balance beam; A second monitoring module, the second monitoring module is used to detect second horizontal data of the top of the rotor and third horizontal data of the bottom of the rotor; A third monitoring module, the third monitoring module is used to detect the impact data between the rotor and the stator; A control module is used to control the lifting equipment according to the first level data, the second level data, the third level data and the impact data, so that the rotor is installed in the stator in a centered manner.

2. According to claim 1, the rotor hoisting monitoring system for a hydro-generator set is characterized in that: The first monitoring module includes: A plurality of first submodules, wherein the first submodule comprises: a first magnetic attraction component, a first laser rangefinder, a first wireless substation and a first battery, wherein the first laser rangefinder is arranged on the first magnetic attraction component, and an output end of the first laser rangefinder is connected to an input end of the first wireless substation, an output end of the first wireless substation is wirelessly connected to an input end of the control module, and a power supply end of the first battery is respectively connected to a power supply end of the first laser rangefinder and a power supply end of the first wireless substation; The first magnetic attraction components of the plurality of first submodules are respectively arranged at the bottom of both ends of the balance beam, and the detection end of the first laser rangefinder faces the top of the rotor bracket, and the first laser rangefinders of the plurality of first submodules are used to detect the first relative distances at multiple positions between the balance beam and the rotor bracket; The control module is used to obtain a first horizontal deviation value of the balance beam according to the multiple first relative distances, obtain a first adjustment amount of the balance beam according to the first horizontal deviation value, and control the lifting equipment according to the first adjustment amount so that the rotor is installed in the stator in a centered manner.

3. The rotor installation monitoring system for a hydro-turbine generator set according to claim 1 is characterized in that: The second monitoring module includes: A plurality of second submodules, wherein the second submodules include: a second magnetic attraction component, an inclination gyroscope, a second wireless substation, and a second battery, wherein the inclination gyroscope is arranged on the second magnetic attraction component, and the output end of the inclination gyroscope is connected to the input end of the second wireless substation, the output end of the second wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the second battery is respectively connected to the power supply end of the inclination gyroscope and the power supply end of the second wireless substation; Wherein, the second magnetic attraction components of the plurality of the second submodules are respectively arranged on the top of the rotor bracket, and the plurality of the inclination gyroscopes are used to detect the inclination angles at multiple positions on the top of the rotor bracket; The control module is used to obtain a second horizontal deviation value of the rotor according to the multiple inclination angles, obtain a second adjustment amount of the rotor according to the second horizontal deviation value, and control the lifting equipment according to the second adjustment amount so that the rotor is centrally installed in the stator.

4. The hydro-generator rotor installation monitoring system according to claim 1 is characterized in that: The second monitoring module includes: A plurality of third submodules, wherein the third submodule comprises: a third magnetic attraction component, a second laser rangefinder, a third wireless substation and a third battery, wherein the second laser rangefinder is arranged on the third magnetic attraction component, and the output end of the second laser rangefinder is connected to the input end of the third wireless substation, the output end of the third wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the third battery is respectively connected to the power supply end of the second laser rangefinder and the power supply end of the third wireless substation; The third magnetic suction components of the plurality of the third submodules are respectively arranged at the bottom of the bracket of the rotor, and the detection end of the second laser rangefinder faces the top of the lower frame of the rotor, and the plurality of the second laser rangefinders are used to detect the height of the rotor, and to detect the second relative distances at multiple positions between the rotor bracket and the lower frame of the rotor; The control module is used to obtain a third horizontal deviation value of the rotor according to a plurality of the second relative distances, obtain a third adjustment amount of the rotor according to the third horizontal deviation value, and control the lifting equipment according to the third adjustment amount so that the rotor is centrally installed in the stator.

5. The hydro-generator rotor installation monitoring system according to claim 1 is characterized in that: The third monitoring module includes: A plurality of fourth submodules, wherein the fourth submodule comprises: a fourth magnetic attraction component, a pressure sensor, a fourth wireless substation and a fourth battery, wherein the pressure sensor is arranged on the fourth magnetic attraction component, and the output end of the pressure sensor is connected to the input end of the fourth wireless substation, the output end of the fourth wireless substation is wirelessly connected to the input end of the control module, and the power supply end of the fourth battery is respectively connected to the power supply end of the pressure sensor and the power supply end of the fourth wireless substation; Wherein, the fourth magnetic attraction components of the plurality of the fourth submodules are respectively arranged on the side wall of the rotor along the circumferential direction of the rotor, and the plurality of the pressure sensors are used to detect the pressure at a plurality of positions between the rotor side wall and the stator side wall; The control module is used to obtain a fourth horizontal deviation value of the rotor according to the multiple pressures, obtain a fourth adjustment amount of the rotor according to the fourth horizontal deviation value, and control the lifting equipment according to the fourth adjustment amount so that the rotor is centrally installed in the stator.

6. The hydro-generator rotor installation monitoring system according to claim 5 is characterized in that: The rotor comprises: a plurality of first magnetic poles and a plurality of second magnetic poles spaced apart along the circumferential direction of the rotor, and a plurality of fourth magnetic attraction components are respectively arranged on the side walls of the plurality of first magnetic poles; The fourth submodule further includes: an anti-collision edge strip, the anti-collision edge strip is arranged on the fourth magnetic attraction component, and the pressure sensor is arranged in the anti-collision edge strip.

7. The hydro-generator rotor installation monitoring system according to claim 1 is characterized in that: The monitoring system further comprises: A fourth monitoring module, wherein the fourth monitoring module comprises: A plurality of fifth submodules, wherein the fifth submodules include: a fifth magnetic attraction component, a laser emitter and a fifth battery, wherein the laser emitter is arranged on the fifth magnetic attraction component, and a power supply end of the fifth battery is connected to a power supply end of the laser emitter; Among them, the fifth magnetic attraction components of the plurality of the fifth submodules are respectively arranged on the side walls of the rotor along the circumferential direction of the rotor, and the emitting end of the laser emitter is arranged along the axial direction of the rotor.

8. The hydro-generator rotor installation monitoring system according to claim 1 is characterized in that: The monitoring system further comprises: A fifth monitoring module, wherein the fifth monitoring module comprises: A plurality of sixth submodules, the sixth submodule comprising: a sixth magnetic attraction component, a camera, a sixth wireless substation and a sixth battery, the camera being arranged on the sixth magnetic attraction component, and the output end of the camera being connected to the input end of the sixth wireless substation, the output end of the sixth wireless substation being wirelessly connected to the input end of the control module, and the power supply end of the sixth battery being respectively connected to the power supply end of the camera and the power supply end of the sixth wireless substation; Among them, the sixth magnetic suction components of multiple sixth sub-modules are respectively arranged on the rotor, and the multiple cameras are used to capture images at multiple positions of the rotor, and the control module is used to display the multiple images.

9. The hydro-generator rotor installation monitoring system according to claim 1, characterized in that: The control module comprises: A control unit, a plurality of wireless master stations and a plurality of mobile terminals; Among them, the input end of the control unit is respectively connected to the output ends of multiple wireless main stations, and the input ends of multiple wireless main stations are respectively wirelessly connected to the output end of the first monitoring module, the output end of the second monitoring module and the output end of the third monitoring module, and the communication end of the control unit is respectively connected to the communication ends of multiple mobile terminals.

10. The hydro-generator rotor installation monitoring system according to claim 1, characterized in that: The monitoring system further comprises: A plurality of storage boxes are provided, and the plurality of storage boxes are respectively used to store the first monitoring module, the second monitoring module, the third monitoring module and the control module.

Citation Information

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