Pre-positioning device for embroidery fabric production

The pre-positioning device for embroidery machines addresses the inefficiency of manual tape replacement by using a sliding and extending mechanism for stable fabric placement, enhancing embroidery quality and efficiency.

CN119194759APending Publication Date: 2024-12-27SHAOXING KEQIAO DISTRICT GUIZERO TEXTILE CO LTD
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Patent Information

Application Number
CN202411484022.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Existing embroidery machines require frequent manual replacement of double-sided tapes for fabric pre-positioning, which is labor-intensive and time-consuming, affecting embroidery quality and efficiency.

Method used

A pre-positioning device with a positioning mechanism comprising a bracket, pressing plates, and a driving mechanism to slide and extend, along with anti-slip features, ensures stable fabric placement before embroidery, eliminating the need for manual tape replacement.

Benefits of technology

The device provides efficient, convenient, and stable fabric pre-positioning, ensuring high-quality embroidery by maintaining fabric stability during the process, reducing manual labor and time consumption.

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Abstract

The invention discloses a pre-positioning device for embroidery fabric production, and relates to the technical field of embroidery equipment.The pre-positioning device is characterized by comprising a workbench and an embroidery head, the workbench is provided with a leather paper layer, the embroidery head is provided with a positioning device, and the positioning device comprises a support slidably connected to the embroidery head and a driving mechanism used for driving the support to slide up and down; pressing plates are arranged on the two sides of the bracket, and the two pressing plates are respectively arranged on the two sides of the embroidering head. According to the embroidery machine, cloth is pre-positioned through the positioning device, the efficiency is high, operation is convenient, and time and labor are saved.
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Description

Technical Field

[0001] The invention relates to the technical field of embroidery equipment, in particular to a pre-positioning device for producing embroidery fabrics. Background Art

[0002] At present, in the process of clothing production, computer embroidery machines are needed to process patterns on fabrics. Computer embroidery machines can achieve the requirements of "multi-level, multi-functional, unified and perfect" that cannot be achieved by manual embroidery. They are a kind of electromechanical product that embodies a variety of high-tech.

[0003] The existing automatic embroidery machine usually includes a workbench, on which an embroidery head is arranged. When processing fabric, the fabric can be first fixed on the workbench, and then automatically embroidered by the embroidery head, so as to embroider the required pattern, which is easy to operate.

[0004] Before embroidery, the fabric needs to be pre-positioned. The existing operation is to first fix a piece of leather paper with a frame of corresponding size on the surface of the workbench as the leather paper layer, and then stick multiple double-sided tapes on the leather paper layer along its length. The double-sided tape is used to stick the fabric to be embroidered on the leather paper layer tightly and position it, so that the fabric remains stable, the fabric is pre-positioned, and the embroidery quality is guaranteed. However, since the double-sided tape loses its viscosity after a single use, it needs to be replaced frequently, and the replacement needs to be done manually, which is troublesome, time-consuming and labor-intensive. Summary of the invention

[0005] The purpose of the present invention is to provide a pre-positioning device for embroidery fabric production in order to solve the above-mentioned problems, which can pre-position the fabric, has high efficiency, is convenient to operate, and saves time and effort.

[0006] The present invention achieves the above-mentioned purpose through the following technical scheme: a pre-positioning device for embroidery fabric production, comprising a workbench and an embroidery head, wherein a leather paper layer is arranged on the workbench, and a positioning device is arranged on the embroidery head. The positioning device comprises a bracket slidably connected to the embroidery head and a driving mechanism for driving the bracket to slide up and down, and pressure plates are arranged on both sides of the bracket, and the two pressure plates are respectively arranged on both sides of the embroidery head.

[0007] As a further configuration of the present invention, both sides of the bracket are provided with extension mechanisms connected to the pressing plate, and the extension mechanisms are used to drive the pressing plate to approach or move away from the bracket.

[0008] As a further configuration of the present invention, the extension mechanism includes a telescopic arm and a power component for driving the telescopic arm to expand or retract.

[0009] As a further configuration of the present invention, the telescopic arm includes two groups of cross arms parallel to each other, the cross arms include a first support rod and a second support rod hinged to each other, one end of the first support rod is hinged to the pressure plate, and the other end is slidably connected to the side wall of the bracket, one end of the second support rod is slidably connected to the pressure plate, and the other end is hinged to the side wall of the bracket, a connecting rod is arranged between adjacent first support rods, and the power assembly includes a first cylinder fixed to the side wall of the bracket, and a first push rod of the first cylinder is connected to the connecting rod.

[0010] As a further configuration of the present invention, one end of the pressing plate facing the leather paper layer is provided with an anti-slip sleeve, and a plurality of anti-slip protrusions are provided on the anti-slip sleeve.

[0011] As a further configuration of the present invention, the anti-slip cover and the anti-slip protrusion are both made of silicone material.

[0012] As a further configuration of the present invention, the driving mechanism includes a second cylinder fixed on the side wall of the embroidery head, a second push rod of the second cylinder is connected to a connecting seat, and the connecting seat is fixedly connected to the bracket.

[0013] As a further configuration of the present invention, a slide groove is provided on the side wall of the embroidery head in the vertical direction, and a sliding block slidably connected to the inside of the slide groove is provided on the bracket.

[0014] As a further configuration of the present invention, the workbench is provided with an adjusting device for driving the embroidery head to move along the warp and weft directions.

[0015] As a further configuration of the present invention, the adjusting device includes warp slide rails arranged on both sides of the workbench, a support beam is slidably connected between the warp slide rails, a weft slide rail is arranged on the support beam, a sliding seat slidably connected to the weft slide rail is arranged on the embroidery head, a first motor is arranged on the warp slide rail, a first screw is connected to the output end of the first motor, a first nut seat is threadedly connected to the first screw, the first nut seat is connected to the support beam, a second motor is arranged on the support beam, a second screw is connected to the output end of the second motor, a second nut seat is threadedly connected to the second screw, and the second nut seat is connected to the sliding seat.

[0016] Compared with the prior art, the present invention has the following beneficial effects: By arranging the positioning device, the present invention can first lay the cloth flat on the leather paper layer before embroidering the cloth, align it with the embroidery head, and then drive the bracket to slide down through the driving mechanism, so that the pressing plate slides down accordingly, until the pressing plate contacts the cloth and presses the cloth against the leather paper layer, and then embroidering is performed through the embroidery head. Since the cloth is pre-positioned by the positioning device before embroidery, the stability of the cloth during embroidery is guaranteed, and the embroidery quality is guaranteed. Moreover, positioning by the positioning device is efficient, convenient to operate, and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the embroidery head and the positioning device in the present invention; Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle; Figure 4 A schematic diagram of the structure of the positioning device in the present invention; Figure 5 It is a structural schematic diagram of the embroidery head in the present invention.

[0018] Figure numerals: 1. workbench; 2. embroidery head; 3. leather paper layer; 4. bracket; 5. pressing plate; 6. first support rod; 7. second support rod; 8. connecting rod; 9. first cylinder; 10. first push rod; 11. anti-slip sleeve; 12. anti-slip protrusion; 13. second cylinder; 14. second push rod; 15. slide groove; 16. slider; 17. warp slide rail; 18. support beam; 19. weft slide rail; 20. sliding seat; 21. first motor; 22. first screw; 23. first nut seat; 24. second motor; 25. second screw; 26. second nut seat; 27. connecting seat. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1 , Figure 2As shown, a pre-positioning device for embroidery fabric production includes a workbench 1 and an embroidery head 2, a leather paper layer 3 is arranged on the workbench 1, and a positioning device is arranged on the embroidery head 2, the positioning device includes a bracket 4 slidably connected to the embroidery head 2 and a driving mechanism for driving the bracket 4 to slide up and down, and pressing plates 5 are arranged on both sides of the bracket 4, and the two pressing plates 5 are respectively arranged on both sides of the embroidery head 2. Before embroidering the cloth, the cloth can be first spread on the leather paper layer 3 to align it with the embroidery head 2, and then the bracket 4 is driven to slide down by the driving mechanism, so that the pressing plate 5 slides down accordingly until the pressing plate 5 contacts the cloth and presses the cloth against the leather paper layer 3, and then the embroidery is performed through the embroidery head 2. Since the cloth is pre-positioned by the positioning device before embroidery, the stability of the cloth during embroidery is guaranteed, thereby ensuring the quality of embroidery, and positioning by the positioning device is efficient, convenient to operate, and saves time and effort.

[0021] See also Figure 1-4 As shown, an extension mechanism connected to the pressing plate 5 is provided on both sides of the bracket 4, and the extension mechanism is used to drive the pressing plate 5 to move closer to or away from the bracket 4. When positioning the cloth, the pressing plate 5 can be driven closer to or away from the bracket 4 by the extension mechanism, so as to adjust the distance between the two pressing plates 5, and then it can be suitable for pressing cloths of different lengths, thereby improving the applicability of the positioning device. The extension mechanism includes a telescopic arm and a power component for driving the telescopic arm to expand or contract. The telescopic arm can be driven to expand or contract by the drive of the power component, thereby driving the pressing plate 5 to move closer to or away from the bracket 4, and the operation is relatively convenient and simple. The telescopic arm includes two sets of mutually parallel crossing arms, and the crossing arm includes a first support rod 6 and a second support rod 7 hinged to each other, and one end of the first support rod 6 is hinged to the pressing plate 5, and the other end is slidably connected to On the side wall of the bracket 4, one end of the second support rod 7 is slidably connected to the pressure plate 5, and the other end is hinged on the side wall of the bracket 4. A connecting rod 8 is arranged between adjacent first support rods 6. The power assembly includes a first cylinder 9 fixed on the side wall of the bracket 4, and the first push rod 10 of the first cylinder 9 is connected to the connecting rod 8. When it is necessary to drive the telescopic arm to expand, the first cylinder 9 can be started and the first push rod 10 can be driven to extend, so that the first support rod 6 can be driven to slide in the direction away from the second support rod 7 through the connecting rod 8, so that the cross arm can be expanded, thereby driving the telescopic arm to expand. When it is necessary to drive the telescopic arm to fold, the first cylinder 9 can be started and the first push rod 10 can be driven to shrink, so that the first support rod 6 can be driven to slide in the direction close to the second support rod 7 through the connecting rod 8, so that the cross arm can be contracted, thereby driving the telescopic arm to shrink. The efficiency is high and the operation is convenient.

[0022] See also Figure 4As shown, an anti-slip sleeve 11 is provided at one end of the pressing plate 5 facing the leather paper layer 3, and a plurality of anti-slip protrusions 12 are provided on the anti-slip sleeve 11, thereby increasing the friction coefficient of the surface of the anti-slip sleeve 11, so that the anti-slip sleeve 11 has good anti-slip properties, and when the cloth is pressed by the pressing plate 5, the anti-slip sleeve 11 will contact with the surface of the cloth, so that the cloth is not easy to slip after being pressed, thereby further improving the stability of the cloth, wherein the anti-slip sleeve 11 and the anti-slip protrusions 12 are both made of silicone material, which is soft and has good toughness, so when the anti-slip sleeve 11 contacts with the cloth, it is not easy to damage the surface of the cloth, thereby effectively protecting the cloth.

[0023] See also Figure 2 As shown, the driving mechanism includes a second cylinder 13 fixed on the side wall of the embroidery head 2, and a connecting seat 27 is connected to the second push rod 14 of the second cylinder 13, and the connecting seat 27 is fixedly connected to the bracket 4. By starting the second cylinder 13, the second push rod 14 is driven to extend or contract, and the bracket 4 can be driven to slide up and down through the connecting seat 27, thereby driving the pressing plate 5 to move accordingly, so as to achieve the compression or release of the cloth, which is convenient to operate and has high efficiency. A slide groove 15 is opened in the vertical direction on the side wall of the embroidery head 2, and a slider 16 slidably connected to the inside of the slide groove 15 is provided on the bracket 4. When the bracket 4 slides up and down, the slider 16 will slide along the slide groove 15 accordingly, and the sliding direction of the bracket 4 can be limited by the fiber of the slider 16 through the slide groove 15, so that the sliding of the bracket 4 is more stable and smooth.

[0024] See also Figure 1 , Figure 5As shown, an adjusting device for driving the embroidery head 2 to move along the warp and weft directions is provided on the workbench 1. The embroidery head 2 can be driven to move by the driving of the adjusting device, so that embroidery can be performed at any position of the workbench 1, thereby ensuring the embroidery effect. The adjusting device includes warp slide rails 17 arranged on both sides of the workbench 1, support beams 18 are slidably connected between the warp slide rails 17, and weft slide rails 19 are arranged on the support beams 18. The embroidery head 2 is provided with a sliding seat 20 slidably connected to the weft slide rails 19, and a first motor 21 is provided on the warp slide rail 17. A first screw rod 22 is connected to the output end of the first motor 21, and a first nut seat 23 is threadedly connected to the first screw rod 22. The first nut seat 23 is connected to the support beam 18. A second motor 24 is provided on the support beam 18, and a second screw rod 25 is connected to the output end of the second motor 24, and a second nut seat 26 is threadedly connected to the second screw rod 25, and the second nut seat 26 is connected to the sliding seat 20. By starting the first motor 21, the first screw rod 22 is driven to rotate, and the first nut seat 23 can be driven to move along the length direction of the first screw rod 22, thereby driving the support beam 18 to slide along the length direction of the warp slide rail 17, and then driving the embroidery head 2 to move along the warp direction. By starting the second motor 24, the second screw rod 25 is driven to rotate, and the second nut seat 26 can be driven to move along the length direction of the second screw rod 25, thereby driving the sliding seat 20 to slide along the length direction of the weft slide rail 19, and then driving the embroidery head 2 to move along the weft direction, which has high efficiency.

[0025] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A pre-positioning device for producing embroidery fabrics, comprising a workbench (1) and an embroidery head (2), wherein a leather paper layer (3) is arranged on the workbench (1), and characterized in that: The embroidery head (2) is provided with a positioning device, the positioning device comprising a bracket (4) slidably connected to the embroidery head (2) and a driving mechanism for driving the bracket (4) to slide up and down, and pressure plates (5) are provided on both sides of the bracket (4), and the two pressure plates (5) are respectively arranged at the positions on both sides of the embroidery head (2).

2. The pre-positioning device for embroidery fabric production according to claim 1, characterized in that: Extension mechanisms connected to the pressing plate (5) are provided on both sides of the bracket (4), and the extension mechanisms are used to drive the pressing plate (5) to move closer to or away from the bracket (4).

3. The pre-positioning device for embroidery fabric production according to claim 2, characterized in that: The extension mechanism comprises a telescopic arm and a power component for driving the telescopic arm to expand or contract.

4. The pre-positioning device for embroidery fabric production according to claim 3, characterized in that: The telescopic arm comprises two groups of mutually parallel cross arms, and the cross arms comprise a first support rod (6) and a second support rod (7) which are hinged to each other, one end of the first support rod (6) is hinged to the pressure plate (5), and the other end is slidably connected to the side wall of the bracket (4), one end of the second support rod (7) is slidably connected to the pressure plate (5), and the other end is hinged to the side wall of the bracket (4), a connecting rod (8) is arranged between adjacent first support rods (6), and the power assembly comprises a first cylinder (9) fixed to the side wall of the bracket (4), and a first push rod (10) of the first cylinder (9) is connected to the connecting rod (8).

5. The pre-positioning device for producing embroidery fabrics according to claim 1, characterized in that: An anti-slip sleeve (11) is provided at one end of the pressing plate (5) facing the leather paper layer (3), and a plurality of anti-slip protrusions (12) are provided on the anti-slip sleeve (11).

6. The pre-positioning device for producing embroidery fabrics according to claim 5, characterized in that: The anti-slip cover (11) and the anti-slip protrusion (12) are both made of silicone material.

7. The pre-positioning device for producing embroidery fabrics according to claim 1, characterized in that: The driving mechanism comprises a second cylinder (13) fixed on the side wall of the embroidery head (2); a second push rod (14) of the second cylinder (13) is connected to a connecting seat (27); and the connecting seat (27) is fixedly connected to the bracket (4).

8. The pre-positioning device for producing embroidery fabrics according to claim 7, characterized in that: A sliding groove (15) is provided on the side wall of the embroidery head (2) in the vertical direction, and a sliding block (16) is provided on the bracket (4) and is slidably connected to the inside of the sliding groove (15).

9. The pre-positioning device for producing embroidery fabrics according to claim 1, characterized in that: The workbench (1) is provided with an adjustment device for driving the embroidery head (2) to move along the warp and weft directions.

10. The pre-positioning device for producing embroidery fabrics according to claim 9, characterized in that: The adjustment device comprises warp rails (17) arranged on both sides of the workbench (1), a support beam (18) being slidably connected between the warp rails (17), a weft rail (19) being arranged on the support beam (18), a sliding seat (20) being slidably connected to the weft rail (19) being arranged on the embroidery head (2), a first motor (21) being arranged on the warp rails (17), a first screw rod (22) being connected to the output end of the first motor (21), a first nut seat (23) being threadedly connected to the first screw rod (22), the first nut seat (23) being connected to the support beam (18), a second motor (24) being arranged on the support beam (18), a second screw rod (25) being connected to the output end of the second motor (24), a second nut seat (26) being threadedly connected to the second screw rod (25), the second nut seat (26) being connected to the sliding seat (20).

Citation Information

Patent Citations

  • Sewing machine for fabric processing

    CN214938293U

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    CN219364020U

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    CN220300999U

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