Ball valve with sterilization function

By integrating the ultraviolet lamp tube and automatic cleaning mechanism in the ball valve, the problem of single function and difficulty in cleaning is solved, effectively sterilizing and disinfecting the medium and convenient cleaning of the ultraviolet lamp tubes are achieved.

CN119196339AInactive Publication Date: 2024-12-27GUOTAITONG ENERGY EQUIP GRP CO LTD
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Patent Information

Application Number
CN202411732240.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing ball valve has a single function, cannot effectively sterilize and disinfect, and it is difficult to clean the ultraviolet lamp.

Method used

A ball valve with sterilization function is designed, integrating ultraviolet lamp tubes and automatic cleaning mechanisms, and automatic cleaning of ultraviolet lamp tubes is realized through screws, sliders, cleaning brushes, gears and other components.

Benefits of technology

It realizes the sterilization and disinfection of the medium and the convenient cleaning of the ultraviolet lamp tube, improving the functional diversity and convenience of the ball valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ball valves, and discloses a ball valve with a sterilization function, which comprises a valve body, a valve rod penetrates through the top of the valve body and is connected with a ball body, the ball body is rotatably connected to the bottom in the valve body, a sterilization and cleaning mechanism is fixed in the valve body, and the sterilization and cleaning mechanism penetrates through the bottom of the valve body. According to the ball valve with the sterilization function, when a medium flows in the valve body, an ultraviolet lamp tube plays a role in sterilizing and disinfecting the medium, when a pull ring is pulled out of a soft rack, a gear rotates, at the moment, two first rotating shafts rotate at the same time under the driving action of a belt transmission assembly, and a lead screw rotates under the action of a first bevel gear and a second bevel gear; the sliding block and the three cleaning brushes on the sliding block integrally move so as to automatically clean the ultraviolet lamp tube, when the pull ring is loosened, the sliding block and the three cleaning brushes on the sliding block integrally move back and forth, when the pull ring is repeatedly pulled and released, the sliding block and the three cleaning brushes on the sliding block integrally move left and right back and forth, and the ultraviolet lamp tube can be repeatedly cleaned conveniently.
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Description

Technical Field

[0001] The invention relates to the technical field of ball valves, in particular to a ball valve with a sterilization function. Background Art

[0002] A ball valve is a valve whose opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can be used for fluid regulation and control. The hard-sealed V-type ball valve has a strong shear force between its V-type ball core and the metal valve seat with hard alloy surfacing. It is particularly suitable for media containing fibers, tiny solid particles, etc. Ball valves are widely used in oil refining, long-distance pipelines, chemicals, papermaking, pharmaceuticals, water conservancy, electricity, municipal administration, steel and other industries.

[0003] The existing ball valve has a relatively simple function and can generally only be used for fluid regulation and control. The medium will be mixed with some bacteria during the flow process and the quality is not high. If you want to achieve the function of sterilization and disinfection, you generally need to use an ultraviolet lamp. However, the ultraviolet lamp is in contact with the medium for a long time and its surface needs to be cleaned regularly. The ultraviolet lamp is generally inside the valve body, which is troublesome to clean. In view of the above problems, it is necessary to improve the existing equipment. Summary of the invention

[0004] The purpose of the present invention is to provide a ball valve with a sterilization function to solve the problem that the existing ball valve mentioned in the above background technology has a relatively single function and can generally only be used for fluid regulation and control. The medium will be mixed with some bacteria during the flow process and the quality is not high. If the function of sterilization is to be achieved, an ultraviolet lamp is generally required. However, the ultraviolet lamp is in contact with the medium for a long time and its surface needs to be cleaned regularly. The ultraviolet lamp is generally inside the valve body and is troublesome to clean.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a ball valve with a sterilization function, comprising a valve body, mounting rings are symmetrically fixed at both ends of the valve body, a mounting seat is fixed to the bottom of the valve body, a valve stem is rotatably connected to the top of the valve body, the valve stem passes through the top of the valve body and is connected to the ball, the ball is rotatably connected to the bottom of the valve body, a sterilization and cleaning mechanism is fixed to the valve body, and the sterilization and cleaning mechanism passes through the bottom of the valve body.

[0006] Preferably, the sterilization and cleaning mechanism comprises a fixing frame, and the fixing frame is fixed on the inner wall of the valve body, and an ultraviolet lamp tube is fixed between every two fixing frames.

[0007] By adopting the above technical solution, the ultraviolet lamp tube can sterilize and disinfect the medium.

[0008] Preferably, a bracket is fixed between three adjacent fixing frames, and a screw rod is rotatably connected to the bracket, a slider is threadedly connected to the outer side of the screw rod, and a cleaning brush is fixed to the outer side of the slider, and the cleaning brush sleeve is placed on the outer side of the ultraviolet lamp tube.

[0009] By adopting the above technical solution, the rotation of the screw rod can drive the slider and the three cleaning brushes to move as a whole.

[0010] Preferably, a first bevel gear is fixed to the outer end of the screw rod, and a second bevel gear is meshingly connected to the bottom of the first bevel gear, and a first rotating shaft is fixed to the bottom of the second bevel gear.

[0011] By adopting the above technical solution, when the first rotating shaft rotates, the screw rod can rotate under the action of the first bevel gear and the second bevel gear.

[0012] Preferably, a support frame is fixed to the bottom of the valve body, and a belt drive assembly is rotatably connected inside the support frame, wherein one of the first rotating shafts passes through the bottom of the valve body and is connected to the input end of the belt drive assembly, and the other first rotating shaft passes through the bottom of the valve body and is connected to the output end of the belt drive assembly.

[0013] By adopting the above technical solution, when one of the first rotating shafts rotates, the other first rotating shaft can rotate under the action of the belt transmission assembly.

[0014] Preferably, a fixed frame is fixed on the support frame, and a circular gear and a second rotating shaft are rotatably connected inside the fixed frame, the circular gear is fixed on the outside of one of the first rotating shafts, the second rotating shaft is connected to the fixed frame through a spiral spring, and a soft rack is wound around the outside of the second rotating shaft.

[0015] By adopting the above technical solution, when the soft rack is pulled, the second rotating shaft rotates to release the soft rack, and when the soft rack is loosened, the second rotating shaft rotates to retract the soft rack.

[0016] Preferably, the soft rack is meshingly connected to one side of the circular gear, and the head end of the soft rack passes through the bottom of the fixed frame and is connected to the pull ring.

[0017] By adopting the above technical solution, the retraction and extension of the soft rack can drive the gear to rotate.

[0018] Preferably, a groove is provided at the bottom of the pull ring, and a pressing block is slidably connected in the groove, connecting ropes are symmetrically fixed on both sides of the upper end surface of the pressing block, and a locking block is fixed at the end of the connecting rope, and the locking block is connected to the pull ring through a compression spring.

[0019] By adopting the above technical solution, the locking block can be used to lock the pull ring and the soft rack.

[0020] Preferably, two sides of the fixing frame are symmetrically provided with card slots, and the locking blocks are snap-connected in the card slots.

[0021] By adopting the above technical solution, when holding the pull ring and the pressing block, the locking block will move and leave the card slot under the pulling action of the connecting rope, making it easy to unlock the pull ring and the soft rack.

[0022] Compared with the prior art, the present invention has the following beneficial effects: 1. The ball valve with sterilization function can achieve the purpose of sterilization and disinfection through the coordinated use of the valve body, valve stem, ball and ultraviolet lamp. When the medium flows in the valve body, the ultraviolet lamp sterilizes and disinfects the medium. Manually rotating the valve stem and ball can control the flow of the medium and the flow rate; 2. The ball valve with a sterilization function can achieve the purpose of convenient cleaning through the coordinated use of the ultraviolet lamp tube, the screw rod, the slider, the cleaning brush, the first bevel gear, the second bevel gear, the first rotating shaft, the belt transmission assembly, the gear, the soft rack, the pull ring, the pressing block, the connecting rope, the locking block and the slot. When the pull ring and the pressing block are held by hand, the locking block moves and leaves the slot under the pulling action of the connecting rope, which is convenient for unlocking the pull ring and the soft rack. When the pull ring is pulled out of the soft rack, the gear rotates. At this time, the two first rotating shafts rotate simultaneously under the driving action of the belt transmission assembly, and the screw rod rotates under the action of the first bevel gear and the second bevel gear. The slider and the three cleaning brushes thereon move as a whole to automatically clean the ultraviolet lamp tube. When the pull ring is released, the slider and the three cleaning brushes thereon move back as a whole. When the pull ring is repeatedly pulled and released, the slider and the three cleaning brushes thereon move back and forth as a whole, which is convenient for repeated cleaning of the ultraviolet lamp tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front cross-sectional structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the connection structure of the first rotating shaft, the fixed frame, the gear, the second rotating shaft and the soft rack of the present invention; Figure 4 For the present invention Figure 2 The enlarged structural diagram at A in the middle; Figure 5 For the present invention Figure 3 The enlarged structural diagram at B in the middle; Figure 6 It is a schematic diagram of the connection structure between the slider and the cleaning brush of the present invention.

[0024] In the figure: 1. valve body; 2. mounting ring; 3. mounting seat; 4. valve stem; 5. sphere; 6. sterilization and cleaning mechanism; 601. fixing frame; 602. ultraviolet lamp; 603. bracket; 604. screw rod; 605. slider; 606. cleaning brush; 607. first bevel gear; 608. second bevel gear; 609. first rotating shaft; 610. supporting frame; 611. belt drive assembly; 612. fixing frame; 613. circular gear; 614. second rotating shaft; 615. volute spring; 616. soft rack; 617. pull ring; 618. groove; 619. pressing block; 620. connecting rope; 621. locking block; 622. compression spring; 623. slot. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 6 The present invention provides a technical solution: a ball valve with a sterilization function, comprising a valve body 1, mounting rings 2 are symmetrically fixed at both ends of the valve body 1, a mounting seat 3 is fixed at the bottom of the valve body 1, a valve stem 4 is rotatably connected to the top of the valve body 1, the valve stem 4 passes through the top of the valve body 1 and is connected to a ball 5, the ball 5 is rotatably connected to the bottom of the valve body 1, a sterilization and cleaning mechanism 6 is fixed in the valve body 1, and the sterilization and cleaning mechanism 6 passes through the bottom of the valve body 1.

[0027] In this embodiment, Figure 2 and Figure 4 As shown, the sterilization and cleaning mechanism 6 includes a fixing frame 601, and the fixing frame 601 is fixed on the inner wall of the valve body 1, and an ultraviolet lamp tube 602 is fixed between every two fixing frames 601. The ultraviolet lamp tube 602 has the function of sterilizing and disinfecting the medium in the valve body 1. Three groups of fixing frames 601 are provided, and three ultraviolet lamp tubes 602 are provided, so that the sterilization and disinfection effect is more comprehensive and uniform.

[0028] In this embodiment, Figure 2 , Figure 4 and Figure 6As shown, a bracket 603 is fixed between three adjacent fixing frames 601, and a screw rod 604 is rotatably connected to the bracket 603, a slider 605 is threadedly connected to the outer side of the screw rod 604, and a cleaning brush 606 is fixed to the outer side of the slider 605, the cleaning brush 606 is sleeved on the outer side of the ultraviolet lamp tube 602, the ultraviolet lamp tube 602 limits the cleaning brush 606, and the screw rod 604 limits the slider 605, when the screw rod 604 rotates, the slider 605 moves left and right, thereby driving the cleaning brush 606 to move left and right, so as to facilitate automatic cleaning of the ultraviolet lamp tube 602.

[0029] In this embodiment, Figure 2 and Figure 4 As shown, a first bevel gear 607 is fixed to the outer end of the screw rod 604, and the bottom of the first bevel gear 607 is meshingly connected with a second bevel gear 608, and a first rotating shaft 609 is fixed to the bottom of the second bevel gear 608. The rotation of the first rotating shaft 609 can drive the second bevel gear 608 to rotate, thereby driving the first bevel gear 607 to rotate, thereby driving the screw rod 604 to rotate.

[0030] In this embodiment, Figure 1 , Figure 2 and Figure 4 As shown, a support frame 610 is fixed to the bottom of the valve body 1, and a belt transmission assembly 611 is rotatably connected inside the support frame 610, wherein one first rotating shaft 609 passes through the bottom of the valve body 1 and is connected to the input end of the belt transmission assembly 611, and the other first rotating shaft 609 passes through the bottom of the valve body 1 and is connected to the output end of the belt transmission assembly 611, and the belt transmission assembly 611 serves to connect the two first rotating shafts 609, and the rotation of one of the first rotating shafts 609 can drive the belt transmission assembly 611 to operate, thereby driving the other first rotating shaft 609 to rotate.

[0031] In this embodiment, Figure 2 , Figure 3 and Figure 4As shown, a fixed frame 612 is fixed on the support frame 610, and a circular gear 613 and a second rotating shaft 614 are rotatably connected in the fixed frame 612. The circular gear 613 is fixed on the outside of one of the first rotating shafts 609. The second rotating shaft 614 is connected to the fixed frame 612 through a volute spring 615, and a soft rack 616 is wound around the outside of the second rotating shaft 614. When the soft rack 616 is manually pulled, the second rotating shaft 614 rotates to release the soft rack 616. It is meshed and connected with the circular gear 613, and the circular gear 613 rotates, thereby driving the corresponding first rotating shaft 609 to rotate. At this time, the other first rotating shaft 609 rotates under the driving action of the belt transmission assembly 611. After loosening the soft rack 616, the second rotating shaft 614 can automatically rotate under the action of the spiral spring 615, so that the soft rack 616 can be automatically rolled up, and the circular gear 613 rotates. Repeatedly pulling and loosening the soft rack 616 can drive the circular gear 613 to rotate back and forth.

[0032] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the soft rack 616 is meshedly connected to one side of the circular gear 613, and the head end of the soft rack 616 passes through the bottom of the fixed frame 612 and is connected to the pull ring 617. When the pull ring 617 is held to pull or loosen the soft rack 616, the soft rack 616 can be released or rolled up, thereby driving the circular gear 613 to rotate.

[0033] In this embodiment, Figure 2 , Figure 3 and Figure 5 As shown, a groove 618 is provided at the bottom of the pull ring 617, and a pressing block 619 is slidably connected in the groove 618, connecting ropes 620 are symmetrically fixed on both sides of the upper end surface of the pressing block 619, and a locking block 621 is fixed to the end of the connecting rope 620, and the locking block 621 is connected to the pull ring 617 through a compression spring 622. Before pulling the pull ring 617, it is necessary to hold the pressing block 619. At this time, the locking block 621 moves under the pulling action of the connecting rope 620, which is convenient for unlocking the pressing block 619. After loosening the pull ring 617 and the pressing block 619, the locking block 621 will automatically pop open under the action of the compression spring 622.

[0034] In this embodiment, Figure 2 , Figure 3 and Figure 5 As shown, the fixing frame 612 has symmetrical slots 623 on both sides, and the locking block 621 is engaged in the slot 623. The locking block 621 is initially stuck in the slot 623, and the pull ring 617 is in a locked state to prevent the soft rack 616 from being accidentally released.

[0035] The use method and advantages of the present invention: The working process of the ball valve with sterilization function is as follows: like Figures 1 to 6 As shown: first, use the mounting seat 3 and the external bolts to install the valve body 1 at the desired location, and then use the mounting ring 2 and the external bolts to connect the valve body 1 to the external pipeline. When the valve stem 4 is manually rotated, the ball 5 can be driven to rotate, which is convenient for controlling the opening and closing and the opening size of the ball 5, so as to control the medium flow. The ultraviolet lamp 602 has the effect of sterilizing and disinfecting the medium. When the pull ring 617 and the pressing block 619 are held by hand, the locking block 621 moves and leaves the card slot 623 under the pulling action of the connecting rope 620, thereby unlocking the pull ring 617. When the pull ring 617 is held by hand to pull the soft rack 616, the second rotating shaft 614 rotates to release the soft rack 616, thereby driving the circular gear 613 to rotate, and the two first rotating shafts 609 are driven by the belt transmission assembly 611. Under the action, the two second bevel gears 608 rotate, the two first bevel gears 607 rotate, the two screws 604 rotate, the slider 605 and the three cleaning brushes 606 thereon move as a whole, so as to automatically clean the ultraviolet lamp 602. When the pull ring 617 is released, the second rotating shaft 614 automatically rotates under the action of the volute spring 615, the circular gear 613 rotates, the belt transmission assembly 611, the two first rotating shafts 609, the two second bevel gears 608, the two first bevel gears 607 and the two screws 604 rotate, and the slider 605 and the three cleaning brushes 606 thereon move back as a whole. When the pull ring 617 is repeatedly pulled and released, the slider 605 and the three cleaning brushes 606 thereon move back and forth, so as to repeatedly clean the ultraviolet lamp 602.

[0036] In summary, the ball valve with sterilization function achieves the purpose of sterilization and convenient cleaning, and meets people's usage needs.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

[0038] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ball valve with sterilization function, comprising a valve body (1), characterized in that: Mounting rings (2) are symmetrically fixed at both ends of the valve body (1); a mounting seat (3) is fixed at the bottom of the valve body (1); a valve stem (4) is rotatably connected to the top of the valve body (1); the valve stem (4) passes through the top of the valve body (1) and is connected to a ball (5); the ball (5) is rotatably connected to the bottom of the valve body (1); a sterilization and cleaning mechanism (6) is fixed inside the valve body (1); and the sterilization and cleaning mechanism (6) passes through the bottom of the valve body (1).

2. A ball valve with sterilization function according to claim 1, characterized in that: The sterilization and cleaning mechanism (6) comprises a fixing frame (601), and the fixing frame (601) is fixed on the inner wall of the valve body (1), and an ultraviolet lamp tube (602) is fixed between every two fixing frames (601).

3. A ball valve with sterilization function according to claim 2, characterized in that: A bracket (603) is fixed between three adjacent fixing frames (601), and a screw rod (604) is rotatably connected to the bracket (603). A slider (605) is threadedly connected to the outer side of the screw rod (604), and a cleaning brush (606) is fixed to the outer side of the slider (605). The cleaning brush (606) is sleeved on the outer side of the ultraviolet lamp tube (602).

4. The ball valve with sterilization function according to claim 3, characterized in that: A first bevel gear (607) is fixed to the outer end of the screw rod (604), and a second bevel gear (608) is meshedly connected to the bottom of the first bevel gear (607), and a first rotating shaft (609) is fixed to the bottom of the second bevel gear (608).

5. The ball valve with sterilization function according to claim 4, characterized in that: A support frame (610) is fixed to the bottom of the valve body (1), and a belt transmission assembly (611) is rotatably connected inside the support frame (610), wherein one of the first rotating shafts (609) passes through the bottom of the valve body (1) and is connected to the input end of the belt transmission assembly (611), and the other first rotating shaft (609) passes through the bottom of the valve body (1) and is connected to the output end of the belt transmission assembly (611).

6. The ball valve with sterilization function according to claim 5, characterized in that: A fixing frame (612) is fixed on the support frame (610), and a circular gear (613) and a second rotating shaft (614) are rotatably connected inside the fixing frame (612); the circular gear (613) is fixed on the outside of one of the first rotating shafts (609); the second rotating shaft (614) is connected to the fixing frame (612) via a spiral spring (615), and a soft rack (616) is wound around the outside of the second rotating shaft (614).

7. The ball valve with sterilization function according to claim 6, characterized in that: The soft rack (616) is meshedly connected to one side of the circular gear (613), and the head end of the soft rack (616) passes through the bottom of the fixed frame (612) and is connected to the pull ring (617).

8. The ball valve with sterilization function according to claim 7, characterized in that: A groove (618) is provided at the bottom of the pull ring (617), and a pressing block (619) is slidably connected in the groove (618). Connecting ropes (620) are symmetrically fixed on both sides of the upper end surface of the pressing block (619), and a locking block (621) is fixed at the end of the connecting rope (620). The locking block (621) is connected to the pull ring (617) via a compression spring (622).

9. The ball valve with sterilization function according to claim 8, characterized in that: The fixing frame (612) has symmetrically formed slots (623) on both sides, and the locking block (621) is snap-fitted and connected in the slots (623).

Citation Information

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