Intelligent hydrogenation gun

Through the design of the intelligent hydrogen refueling gun, the automatic adsorption and collection of hydrogen is achieved by combining the cylinder and the modified activated carbon cylinder, electric push rod and plug, which solves the problem of hydrogen leakage caused by the degradation of the sealing performance of the hydrogen refueling gun and improves the Safety performance and adsorption efficiency.

CN119196527APending Publication Date: 2024-12-27ZHONG TE JIAN TECH & DEV BEIJING CO LTD +2
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Patent Information

Application Number
CN202411605169.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The sealing performance of existing hydrogen refueling guns has deteriorated after long-term use, resulting in hydrogen leakage and cannot be automatically collected and adsorbed, which poses a major safety hazard.

Method used

An intelligent hydrogen refueling gun is designed, using a combination of a cylinder and a modified activated carbon cylinder to automatically absorb and collect hydrogen through components such as electric push rods and plugs, and ensure sealing through components such as magnets and friction rings to avoid leakage. and explosion.

Benefits of technology

It effectively improves safety performance, prevents continuous leakage and explosion of hydrogen, improves hydrogen adsorption efficiency, and ensures the safety of the hydrogenation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of hydrogenation guns, in particular to an intelligent hydrogenation gun, through cooperation of a second cylinder and a modified activated carbon cylinder, hydrogen leaked from a hydrogenation gun body is adsorbed and collected, the end of the hydrogenation gun body is blocked through a plug and a rubber pad, continuous leakage of hydrogen is avoided, the safety performance is greatly improved, and meanwhile, the intelligent hydrogenation gun is convenient to use. A first connecting block is matched with a soft rubber conical cylinder, an electric push rod serving as an electric driving part is isolated on the outer side of a first cavity, hydrogen explosion caused by electric leakage of the electric push rod is avoided, the safety performance is further improved, and great potential safety hazards exist; an intelligent hydrogenation gun comprises a second cylinder, an electric push rod, a first connecting block, a soft rubber conical cylinder, a plug, a rubber pad, a modified activated carbon cylinder and a fixing assembly. A second cylinder is fixedly connected to the connecting plate and makes contact with the first cylinder. An electric push rod is mounted on the cylinder II; the telescopic end of the electric push rod is fixedly connected with a first connecting block.
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Description

Technical Field

[0001] The present invention relates to the technical field of hydrogenation guns, and more specifically, to an intelligent hydrogenation gun. Background Art

[0002] Hydrogen is flammable and explosive and can be used as a fuel. A hydrogen refueling station is a gas station that provides hydrogen to fuel cell vehicles. The working principle of the hydrogen refueling gun at a hydrogen refueling station is to utilize the pressure difference between the hydrogen storage and pressure storage device and the vehicle's hydrogen cylinder. Hydrogen is injected into the vehicle's hydrogen cylinder through the one-way valve core inside the hydrogen refueling gun. After long-term use, the sealing performance of the hydrogen refueling gun valve will decrease, resulting in hydrogen leakage. Existing equipment cannot automatically collect and adsorb the leaked hydrogen, posing a huge safety hazard. Summary of the invention

[0003] In order to overcome the disadvantage that the existing equipment cannot automatically collect and adsorb the leaked hydrogen and has great potential safety hazards, the present invention provides an intelligent hydrogenation gun.

[0004] Technical solution: An intelligent hydrogenation gun comprises a connecting plate, a cylinder 1 and a hydrogenation gun body; the connecting plate is fixedly connected with the cylinder 1; the hydrogenation gun body is plugged into the cylinder 1; a hydrogen concentration detector is installed on the output port of the hydrogenation gun body; it also comprises a cylinder 2, an electric push rod, a connecting block 1, a soft rubber cone, a plug, a rubber pad, a modified activated carbon cylinder and a fixing assembly; the connecting plate is fixedly connected with the cylinder 2, which is in contact with the cylinder 1; the cylinder 2 is installed with the electric push rod; the telescopic end of the electric push rod is fixedly connected with the connecting block 2, and the connecting block 2 is connected with the cylinder 1. Connecting block one; a soft rubber cone is fixedly connected between cylinder two and connecting block one; a plug is connected to connecting block one; a cavity one is formed between the hydrogenation gun body, cylinder two, connecting block one and the soft rubber cone; a cavity two is formed between cylinder two, connecting block one and the soft rubber cone; a rubber pad is fixedly connected to the plug; a modified activated carbon cylinder is detachably connected to cylinder two, and the modified activated carbon cylinder is in contact with cylinder one; a fixing component is connected to the connecting plate, and the fixing component is used to fix the hydrogenation gun body.

[0005] Furthermore, a sealing ring is provided at a position of the hydrogenation gun body corresponding to cylinder one.

[0006] Furthermore, the fixing assembly includes a U-shaped block, an L-shaped block and a spring; the U-shaped block is fixedly connected to the connecting plate; the L-shaped block is slidably connected to the U-shaped block; and a spring is fixedly connected between the U-shaped block and the L-shaped block.

[0007] Furthermore, it also includes a plugging component; the plugging component is connected to the connecting block 1; the plugging component includes a magnet, a friction ring 1 and a friction ring 2; the connecting block 1 is in contact with the plug; the connecting block 1 is fixedly connected to a magnet, and the magnet sucks the plug tightly through magnetic force; the friction ring 1 is fixedly connected to the plug; and the friction ring 2 is fixedly connected to the hydrogenation gun body.

[0008] Furthermore, the edge of the magnet is chamfered.

[0009] Furthermore, it also includes a pipeline; the second cylinder is fixedly connected with the pipeline, and the pipeline is communicated with the second cavity.

[0010] Furthermore, it also includes a guide block; a plurality of inclined guide blocks are fixedly connected to the modified activated carbon cylinder.

[0011] Furthermore, the guide blocks are distributed in a staggered manner.

[0012] Furthermore, it also includes a second connecting block; the second connecting block is fixedly connected between the U-shaped block and the connecting plate.

[0013] Furthermore, the surface of the connecting plate is coated with a paint layer.

[0014] Beneficial effects: 1. The hydrogen leaked from the hydrogenation gun body is adsorbed and collected by cooperating with the cylinder 2 and the modified activated carbon cylinder, and the end of the hydrogenation gun body is blocked by the plug and the rubber pad to avoid continuous leakage of hydrogen, which greatly improves the safety performance. At the same time, the electric push rod as the power drive component is isolated outside the cavity 1 by cooperating with the connecting block 1 and the soft rubber cone cylinder to avoid hydrogen explosion caused by leakage of the electric push rod, which further improves the safety performance; Second, through the cooperation of the magnet, friction ring 1 and friction ring 2, when the staff takes out the hydrogenation gun body and performs maintenance, plug 1 can still seal the end of the hydrogenation gun body to prevent hydrogen leakage, thereby further improving safety performance; 3. The soft rubber cone used to isolate and protect the electric push rod is also used to intermittently disturb the gas movement in cavity one, so that the hydrogen in cavity one is fully in contact with the modified activated carbon cylinder, which is beneficial to the hydrogen adsorption efficiency. At the same time, the hydrogen is guided to the inner wall of the modified activated carbon cylinder through the guide block to improve the contact effect and further improve the hydrogen adsorption efficiency. In addition, the guide blocks are staggered and aligned with the gap between the two adjacent guide blocks in front of them, so as to increase the probability of the guide block contacting the hydrogen flow, so that the guide block can fully intercept and guide the hydrogen flowing out from the gap, which is beneficial to improving the hydrogen adsorption efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The main structure schematic diagram of the intelligent hydrogenation gun of the present invention is shown; Figure 2 The figure shows the internal structure of the cylinder 2 of the intelligent hydrogenation gun of the present invention; Figure 3 A schematic structural diagram of a fixing assembly of the present invention is shown; Figure 4 A schematic diagram of the structure of the spring of the present invention is shown; Figure 5 A schematic structural diagram of the plugging assembly of the present invention is shown; Figure 6 The present invention is shown Figure 5 The enlarged view of point A in the middle; Figure 7 The schematic diagram of the structure of the guide block of the present invention is shown.

[0016] Markings in the accompanying drawings: 1-connecting plate, 2-cylinder one, 3-hydrogenation gun body, 4-cylinder two, 5-electric push rod, 6-connecting block one, 7-soft rubber cone cylinder, 8-plug, 9-rubber pad, 10-modified activated carbon cylinder, 201-U-shaped block, 202-L-shaped block, 203-spring, 204-magnet, 205-friction ring one, 206-friction ring two, 207-pipeline, 208-guide block, 209-connecting block two, 91-cavity one, 92-cavity two. DETAILED DESCRIPTION

[0017] The preferred technical solutions of the present invention are described in detail below with reference to the accompanying drawings.

[0018] Example 1 An intelligent hydrogenation gun, such as Figure 1-Figure 5 As shown, it includes a connecting plate 1, a cylinder 2 and a hydrogenation gun body 3; the connecting plate 1 is bolted with a cylinder 2, and the connecting plate 1 is set to an alloy material; the hydrogenation gun body 3 is plugged into the cylinder 2; a hydrogen concentration detector is installed on the output port of the hydrogenation gun body 3; it also includes a cylinder 4, an electric push rod 5, a connecting block 6, a soft rubber cone 7, a plug 8, a rubber pad 9, a modified activated carbon cylinder 10 and a fixing component; the connecting plate 1 is bolted with a cylinder 4, and the cylinder 4 is in contact with the cylinder 2; the cylinder 4 is installed with an electric push rod 5; the telescopic end of the electric push rod 5 is fixed It is connected with a connecting block 6; a soft rubber cone 7 is fixedly connected between the cylinder 2 4 and the connecting block 6; a plug 8 is connected to the connecting block 6; a cavity 91 is formed between the hydrogenation gun body 3, the cylinder 2 4, the connecting block 6 and the soft rubber cone 7; a cavity 92 is formed between the cylinder 2 4, the connecting block 6 and the soft rubber cone 7; a rubber pad 9 is fixedly connected to the plug 8; a modified activated carbon cylinder 10 is detachably connected to the cylinder 2 4, and the modified activated carbon cylinder 10 is in contact with the cylinder 2; a fixing component is connected to the connecting plate 1, and the fixing component is used to fix the hydrogenation gun body 3.

[0019] A sealing ring is provided at the position of the hydrogenation gun body 3 corresponding to the cylinder 2 to seal the gap between the cylinder 2 and the hydrogenation gun body 3.

[0020] The fixing assembly includes a U-shaped block 201, an L-shaped block 202 and a spring 203; the U-shaped block 201 is welded on the connecting plate 1, and the U-shaped block 201 is set to an alloy material; the L-shaped block 202 is slidably connected to the U-shaped block 201, and the hydrogenation gun body 3 is fixed by matching the U-shaped block 201 and the L-shaped block 202; the spring 203 is fixed between the U-shaped block 201 and the L-shaped block 202.

[0021] During hydrogenation, the staff pushes the L-shaped block 202 to move downward, and the L-shaped block 202 stretches the spring 203 until the upper end of the L-shaped block 202 moves to the inside of the U-shaped block 201, so that the L-shaped block 202 stops locking the hydrogenation gun body 3, and then the staff pulls the hydrogenation gun body 3 forward and stops pushing the L-shaped block 202. The spring 203 rebounds and drives the L-shaped block 202 to move back to its original position. The staff performs hydrogenation operation on the car through the hydrogenation gun body 3. After the hydrogenation is completed, the staff pushes the L-shaped block 202 downward again, so that the upper end of the L-shaped block 202 moves to the inside of the U-shaped block 201, and then the staff inserts the hydrogenation gun body 3 back to its original position and stops applying force to the L-shaped block 202. The spring 203 rebounds and drives the L-shaped block 202 to move back to its original position. At this time, the U-shaped block 201 limits the left and right directions of the hydrogenation gun body 3, and the cylinder 2 and the L-shaped block 202 cooperate to limit the front and rear directions of the hydrogenation gun body 3, thereby locking the hydrogenation gun body 3. When the hydrogenation gun body 3 is inserted into the cylinder 2 and hydrogenation is stopped, the hydrogen concentration in the output port of the hydrogenation gun body 3 is intelligently monitored through the hydrogen concentration detector on the output port of the hydrogenation gun body 3. If the hydrogen concentration rises, it can be determined that the hydrogenation gun body 3 is leaking. At this time, the hydrogen concentration detector transmits the detection result data to the control center to remind the staff to go to the hydrogenation station for maintenance operations, and the leaked hydrogen flows into the hydrogenation gun body 3. To the cavity 91, and contact with the modified activated carbon cartridge 10, the leaked hydrogen is adsorbed and collected by the modified activated carbon cartridge 10, at the same time, the electric push rod 5 is started, the electric push rod 5 drives the connecting block 6 to move forward, the connecting block 6 drives the plug 8 to move forward, so that the plug 8 is inserted into the end position of the output port of the hydrogenation gun body 3, the plug 8 presses the rubber pad 9 on the end of the hydrogenation gun body 3, and the gap between the hydrogenation gun body 3 and the plug 8 is sealed by the rubber pad 9, that is, during the maintenance period, the end of the hydrogenation gun body 3 is blocked by the plug 8 and the rubber pad 9 to prevent continuous leakage of hydrogen, and when the electric push rod 5 drives the connecting block 6 to move forward, the connecting block 6 presses the soft rubber The rubber cone cylinder 7 is stretched, that is, in the blocking process, the electric push rod 5 as the power drive component is isolated outside the cavity 91 through the cooperation of the connecting block 6 and the soft rubber cone cylinder 7, which is beneficial to improve the safety. When in use, the hydrogen leaked from the hydrogenation gun body 3 is adsorbed and collected through the cooperation of the cylinder 2 4 and the modified activated carbon cylinder 10, and the end of the hydrogenation gun body 3 is blocked by the plug 8 and the rubber pad 9 to avoid continuous leakage of hydrogen, which greatly improves the safety performance. At the same time, the electric push rod 5 as the power drive component is isolated outside the cavity 91 through the cooperation of the connecting block 6 and the soft rubber cone cylinder 7 to avoid hydrogen explosion caused by leakage of the electric push rod 5, which further improves the safety performance.

[0022] Example 2 On the basis of Example 1, Figure 5 and Figure 6 As shown, it also includes a plugging component; the plugging component is connected to the connecting block 6; the plugging component includes a magnet 204, a friction ring 1 205 and a friction ring 2 206; the connecting block 6 is in contact with the plug 8; the magnet 204 is fixedly connected to the connecting block 6, and the magnet 204 sucks the plug 8 tightly through magnetic force; the friction ring 1 205 is fixedly connected to the plug 8, and the friction ring 1 205 is set to be made of rubber material; the friction ring 2 206 is fixedly connected to the hydrogenation gun body 3.

[0023] The edge of the magnet 204 is chamfered to make it easier for the magnet 204 to be inserted into the plug 8 .

[0024] When the staff performs maintenance on the leaking hydrogenation gun body 3, the hydrogenation gun body 3 should be pulled out from the cylinder 1 2. At this time, the hydrogenation gun body 3 will be away from the plug 8, resulting in the hydrogenation gun body 3 continuing to leak after the hydrogenation gun body 3 is pulled out, which poses a certain safety hazard. Therefore, when the electric push rod 5 inserts the plug 8 into the end of the hydrogenation gun body 3, the plug 8 drives the friction ring 1 205 to move to the outside of the friction ring 2 206, so that the friction ring 1 205 and the friction ring 2 206 are in close contact. At the same time, the plug 8 drives the rubber pad 9 to fit closely to the output port of the hydrogenation gun body 3 to block it. When the staff pulls out the hydrogenation gun body 3 for maintenance, the hydrogenation gun body 3 drives the friction ring 2 206 to move forward, and the friction ring 2 206 contacts the friction ring 1 205 applies a forward friction force, and the friction force is much greater than the attraction between the magnet 204 and the plug 8, so that the friction ring 206 drives the friction ring 1 205 to move forward through the friction force, and the friction ring 1 205 drives the plug 8 to move forward, so that the plug 8 is away from the connecting block 1 6 and the magnet 204, that is, the worker manually takes out the hydrogenation gun body 3 and the plug 8 together. During the removal and maintenance of the hydrogenation gun body 3, the plug 8 can still block the end of the hydrogenation gun body 3 to prevent hydrogen leakage. When in use, through the cooperation of the magnet 204, the friction ring 1 205 and the friction ring 2 206, the worker takes out the hydrogenation gun body 3 and the maintenance, and the plug 8 can still block the end of the hydrogenation gun body 3 to prevent hydrogen leakage, thereby further improving the safety performance.

[0025] Example 3 On the basis of Example 2, Figure 5-Figure 7 As shown, it also includes a pipe 207; the pipe 207 is fixedly connected to the cylinder 4, and the pipe 207 is connected to the cavity 92, and air is transported to the cavity 92 through the pipe 207.

[0026] It also includes a guide block 208; a plurality of inclined guide blocks 208 are fixedly connected to the modified activated carbon cartridge 10, and the gas flowing in the cavity 91 is guided to the inner wall of the modified activated carbon cartridge 10 through the guide blocks 208.

[0027] The guide blocks 208 are distributed in a staggered manner.

[0028] It also includes a second connecting block 209; the second connecting block 209 is welded between the U-shaped block 201 and the connecting plate 1 to enhance the structural stability.

[0029] The surface of the connecting plate 1 is coated with a paint layer for rust prevention.

[0030] First, the external air pump is manually connected to the pipeline 207. When hydrogen leakage occurs in the hydrogenation gun body 3, the end of the hydrogenation gun body 3 is blocked by the plug 8, and then the hydrogen leaked into the cavity 91 is absorbed by the modified activated carbon cartridge 10. At this time, the gas in the cavity 91 is in a non-circulating state, resulting in low absorption efficiency of hydrogen by the modified activated carbon cartridge 10. Therefore, air is transported to the pipeline 207 through the external air pump, and the pipeline 207 transports the air to the cavity 92, forcing the soft rubber cone 7 to expand and deform. The expanded soft rubber cone 7 pushes the gas in the cavity 91 to move, and then the external air pump is connected to the pipeline 207. 7 inhales, so that the gas in cavity 92 is discharged through pipe 207, thereby causing the soft rubber cone 7 to shrink and deform, and the external air pump reciprocates to draw air from pipe 207, so that the soft rubber cone 7 reciprocates to expand and shrink, thereby causing the soft rubber cone 7 to intermittently disturb the movement of gas in cavity 1 91, so that the hydrogen in cavity 1 91 is in full contact with the modified activated carbon cylinder 10, which is beneficial to improving the absorption efficiency. When in use, the soft rubber cone 7 used to isolate and protect the electric push rod 5 is also used to intermittently disturb the movement of gas in cavity 1 91, so that the hydrogen in cavity 1 91 is in full contact with the modified activated carbon cylinder 10, which is beneficial to the hydrogen adsorption efficiency.

[0031] When the soft rubber cone 7 expands and compresses the volume of the cavity 91, the guide block 208 is pre-designed to block the gap between the hydrogenation gun body 3 and the inner wall of the modified activated carbon cylinder 10. Therefore, when the disturbed airflow flows back and forth in the cavity 91, the hydrogen is intercepted and guided by the guide block 208, and the hydrogen is guided to the inner wall of the modified activated carbon cylinder 10 to improve the contact effect, thereby further improving the hydrogen adsorption efficiency. In addition, the guide blocks 208 are staggered, and the guide blocks 208 are aligned with the gaps between the two adjacent guide blocks 208 in front of them, thereby increasing the probability of the guide blocks 208 contacting the hydrogen flow, so that the guide blocks 208 can fully intercept and guide the hydrogen flowing out of the gaps, thereby helping to improve the hydrogen adsorption efficiency.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent hydrogenation gun, comprising a connecting plate (1); a cylinder (2) fixedly connected to the connecting plate (1); a hydrogenation gun body (3) plugged into the cylinder (2); a hydrogen concentration detector installed at the output port of the hydrogenation gun body (3); characterized in that: A second cylinder (4) is fixedly connected to the connecting plate (1), and the second cylinder (4) is in contact with the first cylinder (2); an electric push rod (5) is installed on the second cylinder (4); a connecting block (6) is fixedly connected to the telescopic end of the electric push rod (5); a soft rubber cone cylinder (7) is fixedly connected between the second cylinder (4) and the connecting block (6); a plug (8) is connected to the connecting block (6); the hydrogenation gun body (3), the second cylinder (4), the connecting block (6) and the soft rubber cone A cavity one (91) is formed between the cylinders (7); a cavity two (92) is formed between the cylinder two (4), the connecting block one (6) and the soft rubber cone cylinder (7); a rubber pad (9) is fixedly connected to the plug (8); a modified activated carbon cylinder (10) is detachably connected to the cylinder two (4), and the modified activated carbon cylinder (10) is in contact with the cylinder one (2); a fixing assembly is connected to the connecting plate (1), and the fixing assembly is used to fix the hydrogenation gun body (3).

2. An intelligent hydrogenation gun according to claim 1, characterized in that: A sealing ring is provided at a position of the hydrogenation gun body (3) corresponding to the cylinder 1 (2).

3. An intelligent hydrogenation gun according to claim 1, characterized in that: The fixing assembly comprises a U-shaped block (201); the U-shaped block (201) is fixedly connected to the connecting plate (1); an L-shaped block (202) is slidably connected to the U-shaped block (201); and a spring (203) is fixedly connected between the U-shaped block (201) and the L-shaped block (202).

4. An intelligent hydrogenation gun according to claim 3, characterized in that: The invention also includes a plugging component; the plugging component is connected to the connecting block 1 (6); the plugging component includes a magnet (204); the connecting block 1 (6) is in contact with the plug (8); the magnet (204) is fixedly connected to the connecting block 1 (6), and the magnet (204) sucks the plug (8) tightly through magnetic force; the plug (8) is fixedly connected to a friction ring 1 (205); and the hydrogenation gun body (3) is fixedly connected to a friction ring 2 (206).

5. An intelligent hydrogenation gun according to claim 4, characterized in that: The edge of the magnet (204) is provided with a chamfer.

6. An intelligent hydrogenation gun according to claim 4, characterized in that: It also includes a pipeline (207); the pipeline (207) is fixedly connected to the second cylinder (4), and the pipeline (207) is communicated with the second cavity (92).

7. An intelligent hydrogenation gun according to claim 6, characterized in that: It also includes a guide block (208); a plurality of inclined guide blocks (208) are fixedly connected to the modified activated carbon cartridge (10).

8. An intelligent hydrogenation gun according to claim 7, characterized in that: The guide blocks (208) are distributed in a staggered manner.

9. An intelligent hydrogenation gun according to claim 7, characterized in that: It also includes a second connecting block (209); the second connecting block (209) is fixedly connected between the U-shaped block (201) and the connecting plate (1).

10. An intelligent hydrogenation gun according to any one of claims 1 to 9, characterized in that: The surface of the connecting plate (1) is coated with a paint layer.

Citation Information

Patent Citations

  • Anti-static hydrogenation gun for hydrogen refueling station

    CN114811417A

  • Quick leakage plugging device for natural gas conveying pipeline

    CN218762112U