Automatic distribution system for equipment parts in production workshop

By designing an automatic distribution system in the production workshop, using intelligent distribution trolleys and mobile phones to realize automatic search and distribution of spare parts, the problem of untimely search and collection during the replacement of equipment parts is solved, and equipment efficiency is improved and reduced Production cost.

CN119204871APending Publication Date: 2024-12-27HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202411146079.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

During the production process, there are problems of untimely search and use of equipment spare parts replacement, which affects equipment efficiency and increases production costs, and the existing technology lacks automation solutions.

Method used

Designed a production workshop equipment automatic distribution system, including automatic distribution system for spare parts, workstations, mobile terminals, accessories library and intelligent distribution trolleys. By entering the information of spare parts and equipment to be replaced, the spare parts are automatically searched and distributed, and the route is used. Automatic identification module and accessories reminder module realize accurate identification and rapid distribution of spare parts.

Benefits of technology

It realizes automatic distribution of spare parts, saves manpower, improves the efficiency of spare parts search and collection, and reduces maintenance time and production costs.

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Abstract

The invention discloses a production workshop equipment spare and accessory part automatic distribution system, which comprises a spare and accessory part automatic distribution system workstation, a mobile phone terminal, an accessory library and an intelligent distribution trolley, and is characterized in that a plurality of accessory library goods locations are arranged in the accessory library, and the mobile phone terminal is used for inputting to-be-replaced spare and accessory part information and to-be-maintained equipment information; the automatic part distribution system workstation is used for searching goods location information of parts to be replaced in the part library according to the input information of the mobile phone terminal and feeding back a search result to the mobile phone terminal; the accessory warehouse goods allocation is used for storing spare and accessory parts; and the intelligent distribution trolley is used for conveying the spare parts received from the spare part warehouse goods allocation to the corresponding to-be-maintained equipment according to the spare part goods allocation information searched by the spare part automatic distribution system workstation. According to the automatic distribution system for the equipment parts in the production workshop, the goods location numbers of the parts and the positions of different maintenance equipment can be accurately recognized, automatic distribution of the parts is completed, manpower is saved, and the production cost is saved.
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Description

Technical Field

[0001] The present invention relates to the field of intelligent production technology, and more specifically, to an automatic distribution system for equipment spare parts in a production workshop. Background Art

[0002] In the process of enterprise production, many mechanical equipment are needed, and all equipment has a certain life cycle. In order to extend the service life of the equipment and reduce production costs, the enterprise will continuously inspect and repair the equipment. In this process, it is necessary to replace the spare parts of some equipment. At the same time, since some equipment runs at high speed for a long time during production, it is often accompanied by sudden failures. When the enterprise pursues production efficiency and energy saving and consumption reduction, it needs to quickly replace the damaged parts of the equipment, which tests the replacement speed of equipment parts.

[0003] In the process of replacing spare parts, technicians also spend some time searching for and collecting spare parts. If spare parts are not found and collected in time, it will seriously affect the replacement speed of equipment parts, affect equipment efficiency, and increase production costs. At the same time, current spare parts have separate codes, part numbers or models, which need to be matched one by one during the search and collection process to avoid mistakes and rework. This puts forward new requirements on the quality and efficiency of spare parts collection.

[0004] Therefore, there is an urgent need for an automatic distribution system for equipment spare parts in a production workshop. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic distribution system for spare parts of production workshop equipment to solve the problems in the above-mentioned prior art, which can complete the automatic distribution of spare parts and save manpower.

[0006] The present invention provides an automatic distribution system for spare parts of production workshop equipment, which includes: a spare parts automatic distribution system workstation, a mobile phone terminal connected to the spare parts automatic distribution system workstation, a spare parts warehouse and an intelligent distribution vehicle, wherein the spare parts warehouse is provided with a plurality of spare parts warehouse cargo positions, and the intelligent distribution vehicle moves between the spare parts warehouse and the equipment to be repaired, wherein:

[0007] The mobile phone terminal is used to input information of spare parts to be replaced and information of equipment to be repaired;

[0008] The spare parts automatic distribution system workstation is used to search for the spare parts cargo location information to be replaced in the spare parts library according to the input information of the mobile phone terminal, and feed back the search result to the mobile phone terminal;

[0009] The parts warehouse cargo space is used to store spare parts;

[0010] The intelligent delivery vehicle is used to transport the spare parts collected from the spare parts warehouse location to the corresponding equipment to be repaired according to the spare parts location information found by the spare parts automatic delivery system workstation.

[0011] In the automatic distribution system for spare parts of production workshop equipment as described above, preferably, the information of the spare parts to be replaced includes the serial number or accessory number of the spare parts to be replaced, and the information of the equipment to be repaired includes the code of the equipment to be repaired.

[0012] As described above, in the automatic distribution system for spare parts of production workshop equipment, preferably, the mobile phone is equipped with a spare parts distribution system APP, so that the spare parts information to be replaced and the equipment information to be repaired can be input through the spare parts distribution system APP.

[0013] In the automatic distribution system for spare parts of production workshop equipment as described above, preferably, the spare parts distribution system APP is also used to display that there is no stock when there is no spare parts to be replaced in the spare parts library.

[0014] As described above, in the automatic distribution system for spare parts of production workshop equipment, preferably, the spare parts distribution system APP is also used to remind spare parts purchasing personnel to purchase the spare parts when there is no spare parts to be replaced in stock in the spare parts library.

[0015] In the automatic distribution system for spare parts of production workshop equipment as described above, preferably, the workstation of the automatic distribution system for spare parts includes a search module, a display module and a collection prompt module, wherein:

[0016] The search module is used to search for the location information of the spare parts to be replaced in the parts library according to the input information of the mobile phone terminal, and feed back the search result to the mobile phone terminal;

[0017] The display module is used to display the cargo location information of the spare parts to be replaced when there is a spare part to be replaced in stock in the spare parts library, and the cargo location information includes the cargo location number and / or the inventory quantity;

[0018] The collection prompting module is used to prompt the technician whether to collect the spare parts to be replaced when there are spare parts to be replaced in the spare parts library.

[0019] In the automatic distribution system for spare parts of production workshop equipment as described above, preferably, the intelligent distribution vehicle includes an automatic route identification module, a spare parts reminder module and a spare parts placement module, wherein:

[0020] The automatic route identification module is used to identify the route between the spare parts warehouse storage location and the equipment to be repaired;

[0021] The accessory reminder module is used to send accessory reminder information to the accessory library manager when there are spare parts to be replaced in the accessory library;

[0022] The placement module is used to place the spare parts to be replaced from the spare parts warehouse cargo space onto the intelligent delivery vehicle, and after delivery, remove the spare parts to be replaced from the intelligent delivery vehicle and place them at the corresponding equipment to be repaired.

[0023] As described above, in the automatic distribution system for spare parts of production workshop equipment, preferably, the intelligent distribution vehicle is also used to return to the spare parts warehouse after transporting the spare parts collected from the spare parts warehouse storage location to the corresponding equipment to be repaired.

[0024] In the automatic distribution system for spare parts of production workshop equipment as described above, preferably, a distribution button is provided on the intelligent distribution cart. When the distribution button is pressed, the intelligent distribution cart starts to perform the distribution task, and the spare parts collected from the storage location of the spare parts warehouse are transported to the corresponding equipment to be repaired, and then returned to the spare parts warehouse.

[0025] The present invention provides an automatic distribution system for equipment spare parts in a production workshop, which can realize accurate recognition of spare parts storage location numbers and positions of different maintenance equipment, complete automatic distribution of spare parts, and save manpower; through the coding or model of the spare parts, the system can automatically identify and display the storage location number and quantity of the spare parts, thereby improving the spare parts search time; when the system finds the spare parts, it reminds the spare parts management personnel of the storage location number of the spare parts through built-in voice, and at the same time, the intelligent distribution trolley moves accurately to the storage location, and when the spare parts management personnel loads the spare parts, the intelligent distribution trolley moves accurately to the equipment that needs to be replaced, completes automatic distribution of spare parts, and saves manpower costs; through the spare parts reminder module, the intelligent distribution trolley can remind the spare parts management personnel to complete the rapid configuration of spare parts after the rapid search of spare parts, thereby saving the time for obtaining spare parts, ultimately saving maintenance time, and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described below with reference to the accompanying drawings, in which:

[0027] Figure 1 A structural block diagram of an embodiment of the automatic distribution system for equipment parts in a production workshop provided by the present invention;

[0028] Figure 2 This is a flow chart of an embodiment of the automatic distribution system for equipment spare parts in a production workshop provided by the present invention.

[0029] Explanation of the accompanying reference numerals: 1-mobile phone terminal, 2-storage space in spare parts warehouse, 3-intelligent delivery vehicle, 4-equipment, 5-automatic spare parts delivery system workstation. DETAILED DESCRIPTION

[0030] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.

[0031] The words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprises" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be an intermediate component between the specific component and the first component or the second component. When a specific component is described as being connected to other components, the specific component may be directly connected to the other components without an intermediate component, or may not be directly connected to the other components but have an intermediate component.

[0033] All terms (including technical terms or scientific terms) used in the present disclosure have the same meanings as those understood by ordinary technicians in the field to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.

[0034] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0035] At present, technical personnel find the code, part number or model of the spare part that needs to be replaced by looking through the equipment drawings, look up the shelf number of the spare part in the company's spare parts warehouse, and complete the replacement of the spare part after receiving it.

[0036] like Figure 1 As shown, the automatic distribution system for spare parts of production workshop equipment provided by this embodiment includes: an automatic distribution system workstation 5 for spare parts, a mobile terminal 1 connected to the automatic distribution system workstation 5 for spare parts, a spare parts warehouse and an intelligent distribution trolley 3, wherein the spare parts warehouse is provided with a plurality of spare parts warehouse cargo spaces 2, and the intelligent distribution trolley 3 moves between the spare parts warehouse and the equipment to be repaired 4, wherein:

[0037] The mobile terminal 1 is used to input the information of spare parts to be replaced and the information of equipment to be repaired;

[0038] The spare parts automatic distribution system workstation 5 is used to search for the spare parts cargo location information to be replaced in the spare parts library according to the input information of the mobile terminal 1, and feed back the search result to the mobile terminal, and feed back the search result to the mobile terminal 1;

[0039] The parts warehouse cargo space 2 is used to store spare parts;

[0040] The intelligent delivery vehicle 3 is used to transport the spare parts collected from the spare parts warehouse location 2 to the corresponding equipment 4 to be repaired according to the spare parts location information found by the spare parts automatic delivery system workstation 5.

[0041] The information of the spare parts to be replaced includes the serial number or accessory number of the spare parts to be replaced, and the accessory warehouse storage location 2 configures a separate storage location number information for each spare part. The information of the equipment to be repaired includes the code of the equipment to be repaired, and different equipment 4 has different codes.

[0042] Furthermore, the mobile terminal 1 is equipped with a spare parts distribution system APP, so that the spare parts information to be replaced and the equipment information to be repaired can be input through the spare parts distribution system APP. In a specific implementation, when a device 4 fails and a spare part needs to be replaced, the technician finds the number, accessory number or other accessory information of the spare part to be replaced by searching the drawings, inputs the number, accessory number or other accessory information of the spare part through the spare parts distribution system APP of the mobile terminal 1, and then inputs the code of the equipment to be repaired, and the spare parts automatic distribution system workstation 5 completes the automatic search of the spare part.

[0043] Furthermore, the spare parts distribution system APP is also used to display "no stock" when there is no stock of spare parts to be replaced in the spare parts library. Furthermore, the spare parts distribution system APP is also used to remind spare parts purchasing personnel to purchase the spare parts when there is no stock of spare parts to be replaced in the spare parts library. In one embodiment of the present invention, if the spare parts input by the technician are out of stock, the spare parts distribution system APP on the mobile phone 1 displays "no stock", indicating that the spare parts are out of stock and need to wait for the purchasing personnel to purchase. At this time, the spare parts distribution system APP notifies the spare parts purchasing personnel to purchase the spare parts through push or other means.

[0044] The automatic spare parts distribution system workstation 5 is equipped with the database and programs required by the system, and all processing information is processed by the workstation. Further, the automatic spare parts distribution system workstation 5 includes a search module, a display module and a collection prompt module, wherein:

[0045] The search module is used to search for the location information of the spare parts to be replaced in the spare parts library according to the input information of the mobile phone terminal 1, and feed back the search result to the mobile phone terminal;

[0046] The display module is used to display the cargo location information of the spare parts to be replaced when there is a spare part to be replaced in stock in the spare parts library, and the cargo location information includes the cargo location number and / or the inventory quantity;

[0047] The collection prompting module is used to prompt the technician whether to collect the spare parts to be replaced when there are spare parts to be replaced in the spare parts library.

[0048] In one embodiment of the present invention, the automatic spare parts distribution system workstation 5 prompts the technician whether it needs to be collected through the collection prompt module. If the technician clicks to collect, the automatic spare parts distribution system workstation 5 issues a work instruction to the intelligent distribution vehicle 3.

[0049] Furthermore, the intelligent delivery vehicle 3 includes a route automatic identification module, a spare parts reminder module and a spare parts placement module, wherein:

[0050] The automatic route identification module is used to identify the route between the spare parts warehouse storage location 2 and the equipment 4 to be repaired;

[0051] The accessory reminder module is used to send accessory reminder information to the accessory library manager when there are spare parts to be replaced in the accessory library;

[0052] The placement module is used to place the spare parts to be replaced from the spare parts warehouse storage location 2 onto the intelligent delivery vehicle 3, and after delivery to the location, remove the spare parts to be replaced from the intelligent delivery vehicle 3 and place them at the corresponding equipment 4 to be repaired.

[0053] In one embodiment of the present invention, the spare parts automatic distribution system workstation 5 prompts the technician whether to collect the spare parts through the collection prompt module. If the technician clicks to collect, the spare parts automatic distribution system workstation 5 sends a work instruction to the intelligent distribution cart 3. At this time, the spare parts reminder module of the intelligent distribution cart 3 sends a reminder signal to the spare parts warehouse manager, so that the spare parts warehouse manager can timely obtain the spare parts. In one embodiment of the present invention, the intelligent distribution cart 3 can use the built-in voice to remind the spare parts manager of the cargo location number of the spare parts, complete the rapid configuration of the spare parts, save the collection time of the spare parts, and ultimately save the maintenance time and production cost.

[0054] Furthermore, the intelligent delivery vehicle 3 is also used to return to the parts warehouse after delivering the spare parts collected from the parts warehouse storage location 2 to the corresponding equipment 4 to be repaired.

[0055] Furthermore, a delivery button is provided on the intelligent delivery cart 3. When the delivery button is pressed, the intelligent delivery cart 3 starts to perform the delivery task, and the spare parts collected from the spare parts warehouse storage location 2 are transported to the corresponding equipment 4 to be repaired, and then returned to the spare parts warehouse.

[0056] At work, Figure 2 As shown, when a device fails and needs to replace spare parts, the technician finds the number, part number or other part information of the spare part to be replaced by searching the drawings, enters the number, part number or other part information of the spare part through the spare parts distribution system APP on the mobile phone 1, and then enters the code of the equipment to be repaired, and the system completes the automatic search for the part. When the parts warehouse has stock, the spare parts automatic distribution system workstation 5 displays the location number, quantity and other information of the parts, and prompts the technician whether he needs to pick it up. If the technician clicks to pick it up, the smart delivery cart 3 sends a reminder signal to the parts warehouse manager. At the same time, the smart delivery cart 3 moves to the parts warehouse location 2 where it needs to be picked up. After the parts manager places the parts on the smart delivery cart 3, the manager presses the delivery button of the smart delivery cart 3, and the smart delivery cart 3 automatically moves to the equipment 4 that needs to be replaced to complete the parts distribution. After the technician takes the spare parts, the cart automatically returns to the parts warehouse; if the parts entered by the technician are out of stock, the spare parts distribution system APP on the mobile terminal will display "out of stock", indicating that the spare parts are out of stock and need to wait for the purchasing staff to purchase them. At this time, the spare parts distribution system APP on the mobile terminal notifies the spare parts purchasing staff to purchase the changed spare parts through push or other methods.

[0057] The automatic distribution system for spare parts of production workshop equipment provided by the embodiment of the present invention can realize the accurate identification of spare parts storage location numbers and different maintenance equipment positions, complete the automatic distribution of spare parts, and save manpower; through the code or model of the spare part, the system can automatically identify and display the storage location number and quantity of the spare part, and improve the spare parts search time; when the system finds the spare part, it reminds the spare part manager of the storage location number of the spare part through the built-in voice, and the intelligent distribution cart moves accurately to the storage location. After the spare part manager loads the spare part, the intelligent distribution cart moves accurately to the equipment that needs to be replaced, completes the automatic distribution of spare parts, and saves manpower costs; the intelligent distribution cart can remind the spare part manager to complete the rapid configuration of spare parts after the quick search of spare parts through the spare part reminder module, saving the time of obtaining spare parts, and ultimately saving maintenance time and production costs.

[0058] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0059] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims

1. An automatic distribution system for equipment parts in a production workshop, characterized in that: include: A spare parts automatic distribution system workstation, a mobile terminal, a spare parts warehouse and an intelligent distribution vehicle connected to the spare parts automatic distribution system workstation, wherein the spare parts warehouse is provided with a plurality of spare parts warehouse cargo spaces, and the intelligent distribution vehicle moves between the spare parts warehouse and the equipment to be repaired, wherein: The mobile phone terminal is used to input information of spare parts to be replaced and information of equipment to be repaired; The spare parts automatic distribution system workstation is used to search for the spare parts cargo location information to be replaced in the spare parts library according to the input information of the mobile phone terminal, and feed back the search result to the mobile phone terminal; The parts warehouse cargo space is used to store spare parts; The intelligent delivery vehicle is used to transport the spare parts collected from the spare parts warehouse location to the corresponding equipment to be repaired according to the spare parts location information found by the spare parts automatic delivery system workstation.

2. The automatic distribution system for equipment parts in a production workshop according to claim 1 is characterized in that: The mobile phone is equipped with a spare parts distribution system APP, so that the spare parts information to be replaced and the equipment information to be repaired can be input through the spare parts distribution system APP.

3. The automatic distribution system for equipment parts in a production workshop according to claim 2 is characterized in that: The spare parts distribution system APP is also used to display "out of stock" when there is no spare parts to be replaced in the spare parts library.

4. The automatic distribution system for equipment parts in a production workshop according to claim 2 is characterized in that: The spare parts distribution system APP is also used to remind spare parts purchasing personnel to purchase spare parts when there is no spare parts to be replaced in the spare parts warehouse.

5. The automatic distribution system for equipment parts in a production workshop according to claim 1 is characterized in that: The information of the spare parts to be replaced includes the serial number or accessory number of the spare parts to be replaced, and the information of the equipment to be repaired includes the code of the equipment to be repaired.

6. The automatic distribution system for equipment parts in a production workshop according to claim 1 is characterized in that: The spare parts automatic distribution system workstation includes a search module, a display module and a collection prompt module, wherein: The search module is used to search for the location information of the spare parts to be replaced in the parts library according to the input information of the mobile phone terminal, and feed back the search result to the mobile phone terminal; The display module is used to display the cargo location information of the spare parts to be replaced when there is a spare part to be replaced in stock in the spare parts library, and the cargo location information includes the cargo location number and / or the inventory quantity; The collection prompting module is used to prompt the technician whether to collect the spare parts to be replaced when there are spare parts to be replaced in the spare parts library.

7. The automatic distribution system for equipment parts in a production workshop according to claim 1 is characterized in that: The intelligent delivery vehicle includes an automatic route identification module, a spare parts reminder module and a spare parts placement module, wherein: The automatic route identification module is used to identify the route between the spare parts warehouse storage location and the equipment to be repaired; The accessory reminder module is used to send accessory reminder information to the accessory library manager when there are spare parts to be replaced in the accessory library; The placement module is used to place the spare parts to be replaced from the spare parts warehouse cargo space onto the intelligent delivery vehicle, and after delivery, remove the spare parts to be replaced from the intelligent delivery vehicle and place them at the corresponding equipment to be repaired.

8. The automatic distribution system for equipment parts in a production workshop according to claim 7 is characterized in that: The intelligent delivery vehicle is also used to return to the parts warehouse after transporting the spare parts collected from the parts warehouse to the corresponding equipment to be repaired.

9. The automatic distribution system for equipment parts in a production workshop according to claim 8 is characterized in that: The intelligent delivery cart is provided with a delivery button. When the delivery button is pressed, the intelligent delivery cart starts to perform the delivery task, delivers the spare parts collected from the parts warehouse to the corresponding equipment to be repaired, and then returns to the parts warehouse.