A forming die for magnetic material processing

By designing a molding mold including mold assembly, magnetic flux assembly and mold release component, the magnetic field and mechanical structure are used to achieve efficient mold release of magnetic materials, and the problems of cumbersome operation and low mold release efficiency in the prior art are solved.

CN119207992BActive Publication Date: 2025-02-25JIANGSU SHENGYUAN NAKO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411706600.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-25
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

When press-synthesis molds of existing magnetic material processing, additional tools are needed to assist in molding, which is cumbersome and reduces the demolding efficiency.

Method used

A molding mold including a mold assembly, a magnetic flux assembly and a mold release member is designed. The magnetic field is generated by the rise of the upper mold to assist in adsorption of magnetic material, and auxiliary mold release is achieved using arcuate springs and motor-driven traction ropes.

Benefits of technology

Improve the demolding efficiency between the magnetic material and the forming groove, avoid the use of additional tools, simplify operation, and enhance the demolding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the technical field of magnetic material molding, and provides a molding die for magnetic material processing, including a mold assembly, wherein a magnetic flux assembly is sleeved and fixed on the top of the mold assembly; the mold assembly includes a lower mold part, an upper mold part slidably fitted on the lower mold part, and a demolding part slidably fitted on the lower mold part, and the demolding part is located below the lower mold part. During use, the mold can solve the problem that the existing molding die for magnetic material processing, when performing press molding, often requires additional tools to assist in demolding the magnetic material that has been pressed into shape, which is cumbersome to operate and reduces the demolding efficiency between the already formed magnetic material and the molding groove. During the entire demolding process, it is difficult to demold the already pressed into shape magnetic material through the existing structure in the mold to assist the ejector plate, which reduces the effect of the auxiliary demolding.
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Description

Technical Field

[0001] The invention relates to the technical field of magnetic material molding, and more specifically, to a molding die for magnetic material processing. Background Art

[0002] Magnetic material is a kind of magnetic material that can respond to magnetic field in some way. According to the strength of magnetism in the external magnetic field, it can be divided into diamagnetic material, paramagnetic material, ferromagnetic material, antiferromagnetic material and ferrimagnetic material. Most materials are diamagnetic or paramagnetic, and they react weakly to external magnetic field. Magnetic material is generally in powder state during processing, and is pressed and formed by using molding molds.

[0003] At present, the molding dies for magnetic material processing on the market often have the following technical problems when pressing and molding magnetic powder:

[0004] When the existing molding molds for magnetic material processing are pressed and molded, additional tools are often needed to assist in demolding the already pressed and molded magnetic materials. The operation is cumbersome and reduces the demolding efficiency between the already formed magnetic materials and the molding grooves. During the entire demolding process, it is difficult to demold the already pressed and molded magnetic materials through the existing structure of the auxiliary ejector plate in the mold, which reduces the effect of auxiliary demolding. Summary of the invention

[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a molding die for magnetic material processing that can improve the demolding efficiency between the already formed magnetic material and the molding groove, thereby avoiding the need for additional tools to demold the already processed and formed magnetic material during auxiliary demolding in the later stage. The entire process can use the existing structure in the mold to assist the ejector plate to demold the already pressed and formed magnetic material, thereby increasing the effect of auxiliary demolding.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A forming die for magnetic material processing comprises a die assembly, wherein a magnetic flux assembly is sleeved and fixed on the top of the die assembly.

[0008] The mold assembly includes a lower mold part, an upper mold part slidably fitted on the lower mold part, and a demolding part slidably fitted on the lower mold part, wherein the demolding part is located below the lower mold part.

[0009] The lower mold component comprises a lower mold, a molding groove is provided on the top of the lower mold, two symmetrical guide holes are provided through the bottom of the molding groove, and a plurality of guide slide bars are fixed on the top of the lower mold.

[0010] The upper mold component includes an upper mold that is slidably fitted on a number of guide slide rods, an installation cavity is opened inside the upper mold, a pressing frame that is adapted to the molding groove is embedded in the bottom of the installation cavity, a movable frame is fixed to the outer surface of the upper mold, extension plates are fixed to the two opposite outer sides of the movable frame, and an arc-shaped hook plate is fixed to one side of the extension plate.

[0011] The demolding part includes two sliding rods that are slidably fitted in the two guide holes respectively, a displacement frame is fixed at the bottom of the two sliding rods, an ejection plate located in the molding groove is fixed at the top of the two sliding rods, two return springs that are respectively sleeved and fitted on the two sliding rods are fixed between the top of the displacement frame and the bottom of the lower mold, hinge seats are fixed on the two inner side surfaces relative to the displacement frame, and pressure plates that are adapted to the arc hook plates are hingedly fitted inside the two hinge seats, and a number of arc springs are fixed between the pressure plates and the displacement frame.

[0012] The present invention is further configured as follows: inclined feeding frames communicating with the forming grooves are fixed on opposite sides of the lower mold.

[0013] A plurality of sliding holes which are respectively slidably matched with the guide sliding rods are formed through the top of the upper mold.

[0014] The displacement frame is fixed with side support plates on both sides thereof, a first motor is fixed to one side of the side support plate, a winding roller is fixed to the output shaft of the first motor, and two symmetrical vertical rods are fixed to the top of the displacement frame.

[0015] The present invention is further configured as follows: U-shaped tubes are fixed on the tops of the two vertical rods.

[0016] A rectangular groove is provided on the top of the pressure plate, a wire through hole connected to the rectangular groove is provided on one side of the pressure plate, a wiring shaft is fixed to the inner wall of the rectangular groove, a traction rope is wound around the circumferential side of the wiring shaft, one end of the traction rope is respectively passed through the wire through hole and the U-shaped tube, and one end of the traction rope is connected to the winding roller.

[0017] The present invention is further configured as follows: a second motor is fixed to one side of the side support plate below the first motor, and a cam is fixed to the output shaft of the second motor.

[0018] The two opposite outer sides of the displacement frame are penetrated by a plug-in cross bar which is slidably matched and extends inwards. One end of the plug-in cross bar is located outside the displacement frame and is fixed with a rectangular moving frame which fits with the cam.

[0019] The present invention is further configured as follows: an elastic spring is fixed between the rectangular moving frame and the displacement frame and is sleeved and fitted on the peripheral side of the plug-in crossbar;

[0020] An ear plate is fixed on one side of the pressure plate, and a plug-in hole matched with the plug-in cross bar is opened on one side of the ear plate.

[0021] The present invention is further configured as follows: the magnetic flux assembly includes a plurality of fixing cylinders, and the plurality of fixing cylinders are respectively sleeved and fixed to the tops of a plurality of guide slide rods.

[0022] A top sealing plate is fixed on the top of several of the fixed cylinders, two symmetrical connecting rods are fixed on the bottom of the top sealing plate, a telescopic cylinder is fixed at the center of the bottom of the top sealing plate, and a connecting flange fixedly connected to the outer top of the moving frame is fixed on the telescopic end of the telescopic cylinder.

[0023] The present invention is further configured as follows: a cross plate is fixed at the bottom of the two connecting rods, two symmetrical groups of rectangular connecting plates are fixed at the bottom of the cross plate, and a pin shaft hole is penetrated through one side of each group of rectangular connecting plates.

[0024] L-shaped connecting plates are fixed on the other two opposite side surfaces of the lower mold, and vertical grooves are penetrated through the outer side surfaces of the two L-shaped connecting plates. The two groups of rectangular connecting plates are respectively located inside the two vertical grooves, and latch shafts are fixed inside the two vertical grooves, and the latch shafts are fixedly connected to the pin shaft holes.

[0025] The present invention is further configured as follows: a cross groove is formed through the top of the upper mold and is slidably matched with the cross plate.

[0026] A plurality of electromagnetic coils are electrically connected in series at the bottom of the pressing frame through conducting wires.

[0027] A plurality of magnetic bars which are respectively slidably matched inside the electromagnetic coils are fixed at the bottom of the cross plate.

[0028] The present invention is further configured as follows: an electromagnetic switch is arranged on an outer side surface of the upper mold below the movable frame, and the electromagnetic switch is electrically connected to a plurality of electromagnetic coils through a wire.

[0029] Z-shaped supporting feet are fixed on opposite sides of the lower mold below the feed inclined frame, and a controller is fixed on one side of the Z-shaped supporting feet. The controller is respectively connected to the first motor, the second motor, the telescopic cylinder, and the electromagnetic switch through an external power supply.

[0030] The advantages of the present invention are:

[0031] The present invention causes the bottom of the pressing frame to begin to generate a magnetic field under the action of the electric current by the continued rise of the upper mold, thereby assisting the adsorption of the pressed magnetic material, improving the demolding efficiency between the already formed magnetic material and the molding groove, and avoiding the need for additional tools to demold the already processed magnetic material during auxiliary demolding in the later stage. The entire process can use the existing structure in the mold to assist the ejector plate to demold the already pressed magnetic material, thereby increasing the auxiliary demolding effect.

[0032] The present invention generates a downward pressing force on the pressing plate hingedly rotated and matched inside the hinge seat by the continued descent of the moving frame, so that a plurality of arc springs are compressed, thereby realizing the pressing and forming process of the magnetic material powder inside the forming groove.

[0033] The present invention uses the elastic restoring force of a plurality of arc springs to drive the pressure plate hingedly matched inside the hinge seat to reset, so that one end of the pressure plate fits with the inner wall of the arc hook plate, fixes the pressure plate, ensures that during the later demoulding operation, the inner wall of the arc hook plate and one end of the pressure plate are in a state of mutual fit, prevents the arc hook plate and the pressure plate from falling off during the later demoulding of the magnetic material that has been pressed and formed, avoids the influence on the later demoulding process, and improves the effect of auxiliary demoulding.

[0034] The present invention starts the first motor to drive the winding roller fixed to the output shaft of the first motor to rotate synchronously, and drives the traction rope arranged between the winding roller and the wiring shaft to be synchronously pulled in the line perforation and the inside of the U-shaped tube, and finally wound around the peripheral side of the winding roller, so that the pressure plate is flipped upward, thereby driving one end of the pressure plate to gradually separate from the inner wall of the arc-shaped hook plate, and under the action of the elastic restoring force of the two reset springs, the displacement frame is restored to the initial position, thereby realizing the continuous intermittent molding process of the magnetic material powder in the subsequent process, and improving the pressing and molding efficiency of the magnetic powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 The figure is a schematic structural diagram of a forming die for magnetic material processing according to the present invention.

[0036] Figure 2 This is a structural front view of a forming mold for magnetic material processing according to the present invention.

[0037] Figure 3 It is a structural schematic diagram of the mold assembly of the present invention.

[0038] Figure 4 It is a structural front view of the mold assembly of the present invention.

[0039] Figure 5 It is a schematic structural diagram of the magnetic flux assembly of the present invention.

[0040] Figure 6 It is a structural schematic diagram of the lower mold part of the present invention.

[0041] Figure 7 It is a structural front view of the lower mold part of the present invention.

[0042] Figure 8 It is a top view of the structure of the lower mold part of the present invention.

[0043] Fig. 9 It is a structural schematic diagram of the upper mold part of the present invention.

[0044] Fig.10 It is a side view of the upper mold member of the present invention.

[0045] Fig.11 It is a schematic structural diagram of the demoulding part of the present invention.

[0046] Fig.12 For the present invention Fig.11 Schematic diagram of the enlarged structure at point A in the middle.

[0047] Fig.13 It is a structural side view of the demoulding part of the present invention.

[0048] In the figure: 1. mold assembly; 2. magnetic flux assembly; 3. lower mold piece; 4. upper mold piece; 5. demoulding piece; 201. fixed cylinder; 202. top sealing plate; 203. connecting rod; 204. telescopic cylinder; 205. connecting flange; 206. cross plate; 207. rectangular connecting plate; 208. pin hole; 209. magnetic rod; 301. lower mold; 302. forming groove; 303. guide hole; 304. guide slide; 305. feed inclined frame; 306. L-shaped connecting plate; 307. vertical groove; 308. pin shaft; 309. Z-shaped supporting foot; 401. upper mold; 402. mounting cavity; 403. pressing frame; 404. moving frame; 405. extension plate; 406, arc hook plate; 407, sliding hole; 408, cross slot; 409, electromagnetic coil; 410, electromagnetic switch; 501, sliding rod; 502, displacement frame; 503, ejector plate; 504, reset spring; 505, hinge seat; 506, pressure plate; 507, arc spring; 508, side support plate; 509, first motor; 510, winding roller; 511, vertical rod; 512, U-shaped tube; 513, rectangular slot; 514, wire perforation; 515, wiring shaft; 516, traction rope; 517, second motor; 518, cam; 519, plug-in cross bar; 520, rectangular moving frame; 521, elastic spring; 522, ear plate; 523, plug-in hole. DETAILED DESCRIPTION

[0049] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0050] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0051] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0052] For example, see Figure 1-13 , the present invention provides the following technical solutions:

[0053] A forming mold for magnetic material processing, specifically, comprises a mold assembly 1, wherein a magnetic flux assembly 2 is sleeved and fixed on the top of the mold assembly 1; the mold assembly 1 comprises a lower mold part 3, an upper mold part 4 slidingly fitted on the lower mold part 3, and a demolding part 5 slidingly fitted on the lower mold part 3, and the demolding part 5 is located below the lower mold part 3; the lower mold part 3 comprises a lower mold 301, a molding groove 302 is provided on the top of the lower mold 301, two symmetrical guide holes 303 are provided through the bottom of the molding groove 302, and a plurality of guide slide bars 304 are fixed on the top of the lower mold 301; the upper mold part 4 comprises an upper mold 401 slidingly fitted on the plurality of guide slide bars 304, an installation cavity 402 is provided inside the upper mold 401, a pressing frame 403 adapted to the molding groove 302 is embedded in the bottom of the installation cavity 402, and the upper mold 4 A moving frame 404 is fixed to the outer surface of 01, and extension plates 405 are fixed to the two outer side surfaces of the moving frame 404, and an arc-shaped hook plate 406 is fixed to one side of the extension plate 405; the demolding part 5 includes two sliding rods 501 that are respectively slidably matched inside the two guide holes 303, a displacement frame 502 is fixed to the bottom of the two sliding rods 501, and an ejection plate 503 located inside the molding groove 302 is fixed to the top of the two sliding rods 501, and two return springs 504 that are respectively sleeved and matched on the two sliding rods 501 are fixed between the top of the displacement frame 502 and the bottom of the lower mold 301, and hinge seats 505 are fixed to the two inner side surfaces of the displacement frame 502, and pressure plates 506 that are compatible with the arc-shaped hook plates 406 are hingedly matched inside the two hinge seats 505, and a number of arc springs 507 are fixed between the pressure plates 506 and the displacement frame 502.

[0054] The specific application of this embodiment 1 is:

[0055] During the process of pressing and molding the magnetic material powder, the displacement frame 502 is in the initial position (when the displacement frame 502 is in the initial position, the ejector plate 503 fixed on the top of the sliding rod 501 is located inside the molding groove 302, and at this time, the bottom of the ejector plate 503 and the inner bottom of the molding groove 302 are in a mutually fitting state), and later when the magnetic material powder placed inside the molding groove 302 is pressed and molded, the moving frame 404 descends, driving the upper mold 401 to descend, and when the upper mold 401 descends, the inner bottom of the pressing frame 403 gradually approaches the magnetic material powder placed inside the molding groove 302, and the pressing and molding operation is performed on the magnetic material powder located inside the molding groove 302 through the pressing frame 403, so as to form the required molded magnetic material;

[0056] When the upper mold 401 is lowered, the outer wall of the extension plate 405 fixed on the two outer sides of the movable frame 404 and the arc-shaped hook plate 406 fixed on one side of the extension plate 405 will gradually approach one side of the pressure plate 506, and as the movable frame 404 continues to descend, a downward pressure is generated on the pressure plate 506 hinged and rotated inside the hinge seat 505, thereby synchronously squeezing a plurality of arc springs 507 fixedly connected between the pressure plate 506 and the displacement frame 502, so that the plurality of arc springs 507 are compressed, until the extension plate 405 fixed on the two outer sides of the movable frame 404 and the arc-shaped hook plate 406 fixed on one side of the extension plate 405 move to the bottom of the pressure plate 506, the magnetic material powder pressing molding process inside the molding groove 302 is completed, and the compressed plurality of arc springs 507 synchronously begin to recover under their own elasticity. The pressing plate 506 is then retracted to the left of the hinge 505, and the pressing plate 506 is then retracted to the right of the hinge 505.

[0057] When the auxiliary demoulding operation is performed later, the movable frame 404 rises, and thereby drives the upper mold 401 to rise. When the upper mold 401 rises, the bottom of its pressing frame 403 gradually moves away from the magnetic material that has been pressed and formed inside the molding groove 302. At this time, the upper mold 401 continues to rise, and under the effect of one end of the pressing plate 506 and the inner wall of the arc-shaped hook plate 406 being in contact with each other and temporarily fixed, the displacement frame 502 is synchronously driven to rise, so that the two return springs 504 fixedly connected between the displacement frame 502 and the lower mold 301 are synchronously compressed (when the magnetic material needs to be continuously pressed and formed later, one end of the pressing plate 506 and the inner wall of the arc-shaped hook plate 406 are in contact with each other and the temporary fixing effect disappears. At this time, under the effect of the elastic restoring force of the two return springs 504, the ejection plate 503 is restored. The two sliding rods 501 are respectively moved upward inside the two guide holes 303, so that the ejector plate 503 fixed at the top of the two sliding rods 501 is synchronously moved upward inside the molding groove 302, so as to assist in demolding the pressed magnetic material. As the upper mold 401 continues to rise, the bottom of the pressing frame 403 begins to generate a magnetic field under the action of the electric current, which assists in the adsorption of the pressed magnetic material, thereby improving the demolding efficiency between the already formed magnetic material and the molding groove 302, and avoiding the need for additional tools to demold the already processed magnetic material during the later stage of auxiliary demolding. The entire process can assist the ejector plate 503 to demold the already pressed magnetic material through the existing structure in the mold, thereby increasing the effect of auxiliary demolding.

[0058] For example 2, please refer to Figure 1-13, the second embodiment is improved on the basis of the first embodiment as follows. Specifically, the lower mold 301 is fixed with a feed inclined frame 305 connected with the molding groove 302 on both sides; the upper mold 401 is penetrated with a plurality of sliding holes 407 respectively slidingly matched with the guide slide rod 304 on the top; the displacement frame 502 is fixed with a side support plate 508 on both sides of the displacement frame, a first motor 509 is fixed on one side of the side support plate 508, a winding roller 510 is fixed on the output shaft of the first motor 509, and two symmetrical vertical rods 511 are fixed on the top of the displacement frame 502; U-shaped tubes 512 are fixed on the tops of the two vertical rods 511; a rectangular groove 513 is opened on the top of the pressure plate 506, and a rectangular groove 513 is opened on one side of the pressure plate 506. A wire through hole 514 and a wiring shaft 515 are fixed on the inner wall of the rectangular groove 513, and a traction rope 516 is wound around the side surface of the wiring shaft 515. One end of the traction rope 516 is respectively passed through the wire through hole 514 and the U-shaped tube 512, and one end of the traction rope 516 is connected to the winding roller 510; a second motor 517 is fixed on one side of the side support plate 508 below the first motor 509, and a cam 518 is fixed on the output shaft of the second motor 517; the displacement frame 502 is penetrated by two opposite outer sides with a plug-in cross bar 519 extending inwardly in a sliding manner, and one end of the plug-in cross bar 519 is located outside the displacement frame 502 and is fixed with a rectangular moving frame 520 that fits with the cam 518; a sleeve-fitting plug-in cross bar 519 is fixed between the rectangular moving frame 520 and the displacement frame 502 Elastic spring 521 on the side of the rod 519; an ear plate 522 is fixed on one side of the pressure plate 506, and a plug hole 523 adapted to the plug-in cross bar 519 is opened on one side of the ear plate 522; the magnetic flux assembly 2 includes a plurality of fixed cylinders 201, and the plurality of fixed cylinders 201 are respectively sleeved and fixed with the top of a plurality of guide slide bars 304; a top sealing plate 202 is fixed on the top of the plurality of fixed cylinders 201, and two symmetrical connecting rods 203 are fixed on the bottom of the top sealing plate 202, and a telescopic cylinder 204 is fixed at the center position of the bottom of the top sealing plate 202, and a connecting flange 205 fixedly connected to the outer top of the mobile frame 404 is fixed at the telescopic end of the telescopic cylinder 204; a cross plate 206 is fixed on the bottom of the two connecting rods 203, and two symmetrical sets of rectangular Connecting plate 207, each set of rectangular connecting plates 207 has a pin hole 208 on one side; L-shaped connecting plates 306 are fixed on the other two opposite sides of the lower mold 301, and vertical grooves 307 are penetrated on one outer side of the two L-shaped connecting plates 306. Two sets of rectangular connecting plates 207 are respectively located inside the two vertical grooves 307, and latch shafts 308 are fixed inside the two vertical grooves 307, and the latch shafts 308 are fixedly connected to the pin holes 208; a cross groove 408 is penetrated on the top of the upper mold 401 to slide with the cross plate 206; a plurality of electromagnetic coils 409 are electrically connected in series at the bottom of the pressing frame 403 through wires; a plurality of magnetic bars 209 are fixed at the bottom of the cross plate 206, which slide and fit inside the electromagnetic coils 409;An electromagnetic switch 410 is provided on an outer side of the upper mold 401 below the moving frame 404, and the electromagnetic switch 410 is electrically connected to a plurality of electromagnetic coils 409 through a wire; Z-shaped support legs 309 are fixed to opposite sides of the lower mold 301 below the feed inclined frame 305, and a controller is fixed to one side of the Z-shaped support legs 309, and the controller is respectively connected to the first motor 509, the second motor 517, the telescopic cylinder 204, and the electromagnetic switch 410 through an external power supply. ;

[0059] The specific application of this second embodiment is:

[0060] During the use of this mold, the electromagnetic switch 410 is started by the controller (the control process of the controller is specifically implemented through the PCL control panel set inside it, which is a prior art and will not be elaborated on here). At this time, the electromagnetic coils 409 at the bottom of the pressing frame 403 that are electrically connected in series through wires begin to pass current. In the subsequent process of pressing and molding the magnetic powder, the telescopic cylinder 204 is started to extend through the controller control. At this time, the connecting flange 205 fixedly connected to its telescopic end is synchronously lowered, driving the movable frame 404 fixed on the connecting flange 205 to synchronously lower, so that the entire upper mold 401 is lowered. When the upper mold 401 is lowered, the electromagnetic coils 409 at the bottom of the pressing frame 403 that are electrically connected in series through wires are synchronously lowered, and gradually detached from the outer peripheral side of the magnetic rod 209. At this time, the magnetic force on the magnetic rods 209 begins to gradually disappear until the magnetic rods 209 set at the bottom of the pressing frame 403 are After the electromagnetic coils 409 are completely separated from the magnetic rods 209, the magnetic material powder is transported from the inlet ends of the two feed inclined frames 305 through the external transmission device, so that the magnetic material powder on the external transmission device falls into the molding groove 302 (the external transmission device is a prior art, which can be a conveyor for conveying powder, which is not shown in the figure and will not be elaborated on here). Subsequently, the telescopic cylinder 204 continues to extend, and its pressing frame 403 continues to descend as the upper mold 401 descends, and finally enters the molding groove 302, so as to perform a pressing and molding operation on the magnetic material powder inside the molding groove 302 (the shapes of the molding groove 302 and the pressing frame 403 can be adaptively changed according to the specific magnetic product to be processed), so as to realize the processing and molding operation of the magnetic material in the whole process, and avoid the magnetic force existing on the end faces of the magnetic rods 209 in the later pressing process to produce an adsorption force on the magnetic material powder inside the molding groove 302, which affects the later pressing and molding process;

[0061] When assisting demoulding of the pressed magnetic material at a later stage, the telescopic cylinder 204 begins to contract. At this time, the connecting flange 205 fixedly connected to the telescopic end thereof rises synchronously, driving the moving frame 404 fixed on the connecting flange 205 to rise synchronously. When the upper mold 401 rises, the inner bottom of the pressing frame 403 thereof, which is electrically connected in series through the wires, rises synchronously, and gradually sleeves onto the outer peripheral side of the magnetic rod 209. At this time, under the action of the electric current, the magnetic force on the magnetic rods 209 begins to assist the adsorption and demoulding operation of the formed magnetic material.

[0062] During the pressing and forming process of the magnetic material powder, the controller controls the telescopic cylinder 204 to start the extension while the mobile frame 404 fixed to the telescopic end of the telescopic cylinder 204 is synchronously lowered. At this time, the extension plate 405 fixed to the two outer sides of the mobile frame 404 and the arc-shaped hook plate 406 fixed to one side of the extension plate 405 will fit with one end of the pressing plate 506 until the inner wall of the arc-shaped hook plate 406 fits with one end of the pressing plate 506. The processing and pressing process of the magnetic material is completed. At this time, the controller controls the second motor 517 to start the cam 518 fixed to the output shaft of the second motor 517 to rotate, thereby squeezing the rectangular moving frame 520 to drive the displacement frame 502 The plug-in cross bar 519 fixed on an outer side surface synchronously slides on the side surface of the displacement frame 502, so that the elastic spring 521 fixedly connected between the rectangular moving frame 520 and the displacement frame 502 is compressed, thereby driving one end of the plug-in cross bar 519 to slowly approach the inside of the plug-in hole 523 opened on one side of the ear plate 522, until one end of the plug-in cross bar 519 is plugged and fixed with the plug-in hole 523, and then the second motor 517 is turned off by the controller, so as to ensure that the inner wall of the arc hook plate 406 and one end of the pressing plate 506 are in a state of mutual contact, so as to prevent the arc hook plate 406 and the pressing plate 506 from falling off when the magnetic material that has been pressed and formed is demolded later, so as to avoid affecting the auxiliary demolding process later;

[0063] After one end of the above-mentioned plug-in crossbar 519 is plugged and fixed with the plug-in hole 523, the magnetic material powder completes the pressing and forming process. At this time, the controller controls the telescopic cylinder 204 to contract again, driving the entire upper mold 401 to rise synchronously, thereby synchronously driving the displacement frame 502 to rise through the mutual adhesion between the inner wall of the arc-shaped hook plate 406 and one end of the pressure plate 506, and then assisting the demoulding operation of the magnetic material that has been pressed and formed;

[0064] After the above-mentioned pressing and auxiliary demoulding operations are completed, in order to facilitate the subsequent continuous pressing and demoulding operations, the second motor 517 is started again through the controller control, so that the cam 518 fixed to the output shaft of the second motor 517 rotates, so that the squeezing process of the cam 518 on the rectangular moving frame 520 gradually disappears, and thereby, through the elastic force of the compressed elastic spring 521, the plug-in cross bar 519 fixed to an outer side surface of the displacement frame 502 is driven to gradually slide out from the plug-in hole 523 opened on one side of the ear plate 522, until one end of the plug-in cross bar 519 is completely separated from the plug-in hole 523, and then the second motor 517 is turned off again through the controller control, and then, the controller is controlled The first motor 509 is started, and the winding roller 510 fixed to the output shaft of the first motor 509 is driven to rotate synchronously, and the traction rope 516 arranged between the winding roller 510 and the wiring shaft 515 is driven to pull synchronously inside the wire perforation 514 and the U-shaped tube 512, and finally wound around the peripheral side of the winding roller 510, so that the pressure plate 506 is flipped upward, thereby driving one end of the pressure plate 506 to gradually separate from the inner wall of the arc-shaped hook plate 406, until one end of the pressure plate 506 is completely separated from the inner wall of the arc-shaped hook plate 406, and the displacement frame 502 returns to its initial position, and then the above steps are repeated to continuously press and mold the magnetic powder and assist in demolding.

[0065] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0066] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0067] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0069] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A forming die for magnetic material processing, comprising a die assembly (1), characterized in that: A magnetic flux assembly (2) is sleeved and fixed on the top of the mold assembly (1); The mold assembly (1) comprises a lower mold part (3), an upper mold part (4) slidably fitted on the lower mold part (3), and a demoulding part (5) slidably fitted on the lower mold part (3), wherein the demoulding part (5) is located below the lower mold part (3); The lower mold component (3) comprises a lower mold (301), a molding groove (302) is provided on the top of the lower mold (301), two symmetrical guide holes (303) are provided through the bottom of the molding groove (302), and a plurality of guide slide bars (304) are fixed on the top of the lower mold (301); The upper mold component (4) comprises an upper mold (401) slidably fitted on a plurality of guide slide bars (304), a mounting cavity (402) is provided inside the upper mold (401), a pressing frame (403) adapted to the molding groove (302) is embedded in the bottom of the mounting cavity (402), a moving frame (404) is fixed on the outer surface of the upper mold (401), extension plates (405) are fixed on two opposite outer sides of the moving frame (404), and an arc-shaped hook plate (406) is fixed on one side of the extension plate (405); The demoulding member (5) comprises two sliding rods (501) respectively slidably fitted inside the two guide holes (303), a displacement frame (502) is fixed at the bottom of the two sliding rods (501), an ejection plate (503) located inside the molding groove (302) is fixed at the top of the two sliding rods (501), two return springs (504) respectively sleeved and fitted on the two sliding rods (501) are fixed between the top of the displacement frame (502) and the bottom of the lower mold (301), hinge seats (505) are fixed on the two opposite inner side surfaces of the displacement frame (502), and a pressure plate (506) adapted to the arc hook plate (406) is hingedly fitted inside the two hinge seats (505), and a plurality of arc springs (507) are fixed between the pressure plate (506) and the displacement frame (502); The magnetic flux assembly (2) comprises a plurality of fixed cylinders (201), and the plurality of fixed cylinders (201) are respectively sleeved and fixed to the tops of a plurality of guide slide bars (304); A top sealing plate (202) is fixed to the top of the plurality of fixed cylinders (201), two symmetrical connecting rods (203) are fixed to the bottom of the top sealing plate (202), a telescopic cylinder (204) is fixed to the center of the bottom of the top sealing plate (202), and a connecting flange (205) fixedly connected to the outer top of the moving frame (404) is fixed to the telescopic end of the telescopic cylinder (204); A cross plate (206) is fixed at the bottom of the two connecting rods (203), and two symmetrical groups of rectangular connecting plates (207) are fixed at the bottom of the cross plate (206), and a pin hole (208) is opened through one side of each group of rectangular connecting plates (207); L-shaped connecting plates (306) are fixed to the other two opposite side surfaces of the lower mold (301), and vertical grooves (307) are penetrated through one outer side surface of the two L-shaped connecting plates (306). The two groups of rectangular connecting plates (207) are respectively located inside the two vertical grooves (307), and latch shafts (308) are fixed inside the two vertical grooves (307), and the latch shafts (308) are fixedly connected to the pin shaft holes (208); The top of the upper mold (401) is provided with a cross groove (408) that is slidably matched with the cross plate (206); A plurality of electromagnetic coils (409) are electrically connected in series at the bottom of the pressing frame (403) via conductive wires; A plurality of magnetic bars (209) are fixed to the bottom of the cross plate (206) and are respectively slidably fitted inside the electromagnetic coil (409).

2. A forming die for magnetic material processing according to claim 1, characterized in that: The lower mold (301) is fixed with inclined feeding frames (305) on two opposite sides thereof and connected to the molding groove (302); The top of the upper mold (401) is provided with a plurality of sliding holes (407) which are respectively slidably matched with the guide sliding rods (304); Side support plates (508) are fixed to two opposite outer side surfaces of the displacement frame (502), a first motor (509) is fixed to one side of the side support plate (508), a winding roller (510) is fixed to the output shaft of the first motor (509), and two symmetrical vertical rods (511) are fixed to the outer top of the displacement frame (502).

3. A forming die for magnetic material processing according to claim 2, characterized in that: A U-shaped tube (512) is fixed to the top of each of the two vertical rods (511); A rectangular groove (513) is provided on the top of the pressure plate (506), a wire through hole (514) communicating with the rectangular groove (513) is provided on one side of the pressure plate (506), a wire shaft (515) is fixed to the inner wall of the rectangular groove (513), a traction rope (516) is wound around the side surface of the wire shaft (515), one end of the traction rope (516) is respectively passed through the wire through hole (514) and the U-shaped tube (512), and one end of the traction rope (516) is connected to the winding roller (510).

4. A forming die for magnetic material processing according to claim 3, characterized in that: A second motor (517) is fixed to one side of the side support plate (508) below the first motor (509), and a cam (518) is fixed to the output shaft of the second motor (517); The displacement frame (502) has two opposite outer side surfaces penetrated by a plug-in cross bar (519) that is slidably matched and extends inwards. One end of the plug-in cross bar (519) is located outside the displacement frame (502) and is fixed with a rectangular moving frame (520) that fits the cam (518).

5. A forming die for magnetic material processing according to claim 4, characterized in that: An elastic spring (521) is fixed between the rectangular moving frame (520) and the displacement frame (502) and is sleeved and fitted on the side surface of the plug-in crossbar (519); An ear plate (522) is fixed to one side of the pressure plate (506), and a plug-in hole (523) adapted to be plugged into the cross bar (519) is provided on one side of the ear plate (522).

6. A forming die for magnetic material processing according to claim 5, characterized in that: An electromagnetic switch (410) is provided on an outer side surface of the upper mold (401) below the movable frame (404), and the electromagnetic switch (410) is electrically connected to a plurality of electromagnetic coils (409) via a wire; Z-shaped support legs (309) are fixed to opposite sides of the lower mold (301) below the feed inclined frame (305), and a controller is fixed to one side of the Z-shaped support legs (309). The controller is respectively connected to the first motor (509), the second motor (517), the telescopic cylinder (204), and the electromagnetic switch (410) through an external power supply.

Citation Information

Patent Citations

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