Cam-type cutting and plastic inserting integrated machine

By reducing the spacing between the slider and the cam in the cam cutting pin machine and reducing the cam stroke, the problems of low plugging efficiency, large footprint and high failure rate in the prior art are solved, and a more efficient and stable production process is achieved.

CN119209161BActive Publication Date: 2025-05-20MOUNTTCONN (KUNSHAN) ELECTRONLOS TECH CO LTD
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Patent Information

Application Number
CN202411722712.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-05-20
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing cam cutting pin machine has too much protrusion due to the forward-moving component position, which increases the cam stroke, affects the plugging efficiency, occupies space and is complex in structure, increasing the probability of failure.

Method used

A cam-type cutting and insertion molding machine is designed to reduce the spacing between the first front and rear sliders and the second front and rear sliders and the insertion cam, reduce the stroke of the insertion cam, improve the plug-in efficiency, and optimize the floor space.

Benefits of technology

It reduces the equipment failure rate, improves production efficiency, reduces the equipment footprint, and reduces the probability of failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is a cam-type cutting and plastic-inserting integrated machine, which comprises: a first clamping module, comprising a rotatable first clamping cam and a first clamping claw driven by the first clamping cam; a second clamping module, comprising a rotatable second clamping cam and a second clamping claw driven by the second clamping cam; an insertion module, comprising a rotatable insertion cam, a first front and rear sliding member and a second front and rear sliding member driven by the insertion cam, the first front and rear sliding member is provided with a push pin rod for pushing a material, the second front and rear sliding member is provided with a moving platform, the first clamping claw and the second clamping claw can move relative to or oppositely along the moving platform to clamp or release the material; by reducing the distance between the first front and rear sliding member and the second front and rear sliding member and the insertion cam, the stroke of the insertion cam is shortened, the plug-in efficiency is improved, and the occupied space is optimized, while the fixed tool and the push pin rod are exposed between the first clamping claw and the second clamping claw, thereby reducing the probability of equipment failure.
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Description

Technical Field

[0001] It relates to the technical field of connector automated manufacturing, and particularly to a cam-type cutting and plastic inserting integrated machine. Background Art

[0002] A connector is usually composed of two parts, a plastic part and a conductive terminal. During molding, the conductive terminal needs to be inserted into the plastic. Especially for small terminal cutting and inserting equipment, in situations such as around an injection molding machine and other places with limited space, a series of operations such as automatic clamping, cutting, and inserting need to be achieved.

[0003] Currently, when cutting and inserting pins, a cylinder is mostly used to actuate the cutter and clamp the workpiece, such as directly cutting the terminal with a cylinder. Although these solutions are effective, multiple mechanisms act independently, and each action is combined through an electric control program. The production cycle of a single product is long, increasing the later debugging time.

[0004] Therefore, there appears a cam cutting and pin inserting machine and a terminal cutting and inserting method disclosed in Chinese Patent CN116598865B. The first cam, the second cam, the third cam, and the fourth cam are driven by a rotating shaft to respectively push the forward movement assembly, the ejecting assembly, and a pair of clamping and cutting assemblies to cooperate with each other to complete the work of cutting and inserting the terminal. However, due to the position of the forward movement assembly being too protruding, the distance between the forward movement assembly and the cam becomes larger, that is, the stroke of the cam increases accordingly, which in turn affects its inserting efficiency and occupies the limited space of other equipment. Secondly, the position of the forward movement assembly also interferes with the ejecting assembly, and an additional cam is required to control the ejecting assembly to pass through the forward movement assembly to eject the workpiece. Its complex structure affects the efficiency and has a relatively high probability of failure.

[0005] Therefore, it is necessary to develop a cam-type cutting and plastic inserting integrated machine to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide a cam-type cutting and plastic inserting integrated machine that reduces the equipment failure rate, improves production efficiency, and reduces the floor area of the equipment.

[0007] To achieve the above purpose, the present invention provides the following technical solution: A cam-type cutting and plastic inserting integrated machine, which includes:

[0008] A first clamping module, including a rotatable first clamping cam and a first jaw driven by the first clamping cam;

[0009] A second clamping module, including a rotatable second clamping cam and a second jaw driven by the second clamping cam;

[0010] The insertion module includes a rotatable insertion cam, a first front-back sliding member and a second front-back sliding member driven by the insertion cam. The first front-back sliding member is provided with a push pin rod for pushing a workpiece, and the second front-back sliding member is provided with a moving platform. The first clamping jaw and the second clamping jaw are both arranged on the moving platform and can move relative to or in the opposite direction along the moving platform to clamp or release the workpiece.

[0011] The fixed cutter is arranged between the first clamping jaw and the second clamping jaw.

[0012] Furthermore, the first clamping jaw and the second clamping jaw are located outside the push pin rod.

[0013] Furthermore, the fixed cutter is installed on the moving platform, and its top extends vertically upward to the sides of the first clamping jaw and the second clamping jaw.

[0014] Furthermore, slide rails are laid on the surface of the moving platform. The slide rails are located on both sides of the fixed cutter, and the first clamping jaw and the second clamping jaw move along the slide rails respectively.

[0015] Furthermore, limiting grooves are arranged on both sides of the moving platform. The limiting grooves are radially recessed from the lower surface of the moving platform, and fixing blocks are arranged below the limiting grooves. The fixing blocks are in a fixed state, and their tops extend into the limiting grooves.

[0016] Furthermore, the first front-back sliding member includes a front-back sliding main body part and a clamping part arranged at one end of the front-back sliding main body part. The push pin rod is arranged at the other end of the front-back sliding main body part. One end of the push pin rod is fixedly connected to the front-back sliding main body part, and the other end extends towards the first clamping module and the second clamping module.

[0017] Furthermore, the first clamping module includes a first follower assembly and a first sliding assembly that are clamped to the first clamping cam. The first follower assembly includes a follower main body, a clamping shaft installed at one end of the follower main body, and a pushing member installed at the other end of the follower main body. The clamping shaft clamps the first clamping cam, and the pushing member is movably connected to the first sliding assembly.

[0018] Furthermore, a fixed shaft is arranged at the bottom of the follower main body. The fixed shaft is in a fixed state, and the follower main body is sleeved on the fixed shaft. The follower main body can rotate around the fixed shaft as the center.

[0019] Furthermore, the first sliding assembly includes a sliding main body, a stop block arranged at one end of the sliding main body, and the first clamping jaw arranged at the other end of the sliding main body. A moving cutter is installed at the end of the first clamping jaw.

[0020] Further, the structure of the second clamping module is the same as that of the first clamping module and is symmetrically arranged.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention is a cam-type cutting and plastic inserting integrated machine, which has the characteristics of reducing the equipment failure rate, improving the production efficiency, and reducing the floor area of the equipment. By reducing the distance between the first front and rear sliding parts and the second front and rear sliding parts and the inserting cam, the stroke of the inserting cam is reduced, the inserting efficiency is improved, the occupied space is optimized, and at the same time, the fixed cutter and the push pin rod are exposed between the first clamping jaw and the second clamping jaw, reducing the probability of equipment failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0023] Figure 1 It is a three-dimensional structure schematic diagram of a cam-type cutting and plastic inserting integrated machine of the present invention;

[0024] Figure 2 For Figure 1 It is a schematic diagram of the structure of the first clamping module of the cam-type cutting and plastic inserting integrated machine shown;

[0025] Figure 3 For Figure 2 It is a rear view of the first clamping module of the cam-type cutting and plastic inserting integrated machine shown;

[0026] Figure 4 For Figure 1 It is a schematic diagram of the structure of the second clamping module of the cam-type cutting and plastic inserting integrated machine shown;

[0027] Figure 5 For Figure 4 It is a rear view of the second clamping module of the cam-type cutting and plastic inserting integrated machine shown;

[0028] Figure 6 For Figure 1 It is a schematic diagram of the structure of the inserting module of the cam-type cutting and plastic inserting integrated machine shown;

[0029] Figure 7 For Figure 1 It is a schematic diagram of the partial structure of the cam-type cutting and plastic inserting integrated machine shown. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] To further elaborate on the technical means and effects adopted by the present invention to achieve the intended invention purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, elaborate in detail on the specific implementation manner, structure, features, and effects of the cam-type cutting and plastic inserting integrated machine proposed according to the present invention. In the following description, different "one embodiment" or "another embodiment" do not necessarily refer to the same embodiment. In addition, the specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs.

[0032] The following will specifically describe the specific solution of the cam-type cutting and plastic inserting integrated machine provided by the present invention with reference to the accompanying drawings.

[0033] Please refer to Figures 1 to 7 , the present invention is a cam-type cutting and plastic inserting integrated machine, which includes a driving device 1, a first clamping module 2, a second clamping module 3 respectively connected to the driving device 1, and an inserting module 4 located between the first clamping module 2 and the second clamping module 3.

[0034] Please refer to Figure 1 , the driving device 1 includes a driving motor 11 and a driving main shaft 12 connected to the driving motor 11. One end of the driving main shaft 12 is connected to the driving motor 11, and the other end extends outward. The driving main shaft 12 is adjacent to the first clamping module 2, the second clamping module 3, and the inserting module 4.

[0035] Please refer to Figures 2 to 3 , the first clamping module 2 includes a first clamping cam 21, a first follower assembly 22 that holds the first clamping cam 21, and a first sliding assembly 23 that moves synchronously with the first follower assembly 22. The first clamping cam 21 includes a docking portion 211 and a transmission plate 212 that moves synchronously with the docking portion 211. The docking portion 211 is sleeved on the driving main shaft 12 to make the transmission plate 212 rotate and move. The inner side of the transmission plate 212 is fixedly connected to the docking portion 211, and its outer side extends axially outward. The transmission plate 212 bends around the docking portion 211.

[0036] The first follower assembly 22 includes a follower body 221, a clamping shaft 222 installed at one end of the follower body 221, and a pushing member 223 installed at the other end of the follower body 221. A fixed shaft 224 is provided at the bottom of the follower body 221, and the fixed shaft 224 is in a fixed state. The follower body 221 is sleeved on the fixed shaft 224. The number of clamping shafts 222 is a pair, and they are respectively located on both sides of the transmission plate 212. The outer surfaces of the pair of clamping shafts 222 are attached to the surface of the transmission plate 212. The pushing member 223 is a shaft body, one end of which is fixedly connected to the follower body 221, and the other end extends vertically downward. When the transmission plate 212 rotates, the clamping shaft 222 moves along the movement track of the first clamping cam 21. At this time, the follower body 221 rotates around the fixed shaft 224 as the center, causing the pushing member 223 to move in the opposite direction.

[0037] The first sliding assembly 23 includes a sliding body 231, a stop block 232 provided at one end of the sliding body 231, and a first jaw 233 provided at the other end of the sliding body 231. The sliding body 231 is located at the end of the first follower assembly 22, and a slider 234 is provided on its lower surface. The sliding body 231 moves towards the tape by means of the slider 234. The number of stop blocks 232 is a pair, the bottom of which is fixedly connected to the sliding body 231, and the top extends vertically upward. A receiving groove 235 is formed between the pair of stop blocks 232. The end of the pushing member 223 extends into the receiving groove 235, and can push the sliding body 231 and its first jaw 233 to approach or move away from the tape. One end of the first jaw 233 is fixedly connected to the sliding body 231, and the other end extends towards the tape and a moving knife 236 is installed at the end. The moving knife 236 is used to cut a single workpiece on the tape. Preferably, the moving knife 236 has an L-shaped groove. When cutting the tape, a single workpiece enters the L-shaped groove.

[0038] Please refer to Figures 4 to 5 , the second clamping module 3 includes a second clamping cam 31, a second follower assembly 32 that holds the second clamping cam 31, and a second sliding assembly 33 that moves synchronously with the second follower assembly 32. The second clamping cam 31 is sleeved on the driving main shaft 12, and its structure is the same as that of the first clamping cam 21 and is symmetrically arranged. At the same time, the structure of the second follower assembly 32 is the same as that of the first follower assembly 22 and is symmetrically arranged. The structure of the second sliding assembly 33 is the same as that of the first sliding assembly 23 and is symmetrically arranged.

[0039] The second sliding assembly 33 has a second jaw 34. The second jaw 34 is located outside the second sliding assembly 33 and is arranged opposite to the first jaw 233. The second clamping cam 31 drives the second jaw 34 to approach or move away from the tape through the second follower assembly 32 and the second sliding assembly 33, that is, the first jaw 233 and the second jaw 34 move relatively or in the opposite direction. The first jaw 233 enters the L-shaped groove to hold or release the workpiece.

[0040] A fixed cutter 5 is provided between the first clamping jaw 233 and the second clamping jaw 34. The fixed cutter 5 is in a fixed state, and its top extends vertically upward to the sides of the first clamping jaw 233 and the second clamping jaw 34. Specifically, the fixed cutter 5 is located inside the second clamping jaw 34 and is adjacent to the second clamping jaw 34. The strip is attached to the fixed cutter 5. After the first clamping jaw 233 and the second clamping jaw 34 clamp a single workpiece, as they continue to move towards the second clamping module 3, the moving cutter 236 cuts the connection between the strip and the workpiece together with the fixed cutter 5.

[0041] Please refer to Figure 6 , the insertion module 4 includes an insertion cam 41, a first front-back slider 42 and a second front-back slider 43 connected to the insertion cam 41. The insertion cam 41 includes a wheel body 411 and an insertion transmission plate 412 extending outward from the edge of the wheel body 411. The wheel body 411 is sleeved on the driving main shaft 12 to make the insertion transmission plate 412 rotate and move. One side of the insertion transmission plate 412 is fixedly connected to the wheel body 411, and its outer side extends axially outward. The insertion transmission plate 412 is formed by surrounding the edge of the wheel body 411. The inner surface of the insertion transmission plate 412 is uneven. Specifically, the distance from the convex part of the insertion transmission plate 412 to its axis is greater than the distance from the concave part of the insertion transmission plate 412 to its axis.

[0042] The first front-back slider 42 includes a front-back sliding main body 421, a clamping part 422 provided at one end of the front-back sliding main body 421, and a push pin rod 423 provided at the other end of the front-back sliding main body 421. A base 424 is fixedly installed at the bottom of the front-back sliding main body 421. A track 425 is provided at the bottom of the base 424. The base 424 can move towards the first clamping module 2 and the second clamping module 3 through the track 425. The clamping part 422 is a certain kind of roller and has two pairs, which respectively clamp different insertion transmission plates 412. One end of the push pin rod 423 is fixedly connected to the front-back sliding main body 421, and the other end extends towards the first clamping module 2 and the second clamping module 3.

[0043] The second front-back slider 43 is fixedly connected to the first front-back slider 42 and moves synchronously. It includes a moving platform 431. The moving platform 431 has a pair of installation grooves 433 formed by inward depression from the surface. Slide rails 434 are provided in the installation grooves 433. The first sliding component 23 and the second sliding component 33 respectively move along a pair of slide rails 434. Preferably, the fixed cutter 5 is installed between a pair of slide rails 434. An avoidance groove 435 is provided on one side of the fixed cutter 5 for the strip to pass through.

[0044] Limit grooves 432 are provided on both sides of the moving platform 431. The limit grooves 432 are radially depressed from the lower surface of the moving platform 431. A fixed block 436 is provided below the limit grooves 432. The fixed block 436 is in a fixed state, and its top extends into the limit grooves 432.

[0045] Preferably, the first jaw 233 and the second jaw 34 are located outside the needle pushing rod 423.

[0046] Please refer to Figure 1 , in another embodiment, a first feeding device 6 and a second feeding device 7 are installed outside the first clamping module 2 and the second clamping module 3. The first feeding device 6 includes a vertical feeding channel 61 and a vertical feeding driving member 62. The number of the vertical feeding channels 61 is a pair, which are respectively located above and below the first clamping module 2 and the second clamping module 3. The strip with workpieces exits from the vertical feeding channel 61 located above, passes between the first clamping module 2 and the second clamping module 3, and enters the vertical feeding channel 61 located below.

[0047] A gear 63 is installed at the end of the vertical feeding driving member 62. The gear 63 extends into the vertical feeding channel 61 located above, and its teeth can extend into the positioning holes of the strip to drive the strip to move. Preferably, a vertical plate 64 is installed at the end of the vertical feeding channel 61 located above. One end of the vertical plate 64 is fixedly connected to the vertical feeding channel 61, and the other end extends vertically downward to one side of the fixed cutter 5. The strip is located between the fixed cutter 5 and the vertical plate 64, which is convenient for cutting.

[0048] The second feeding device 7 includes a horizontal feeding channel 71. The horizontal feeding channel 71 extends horizontally from the first clamping module 2 to the second clamping module 3. Specifically, the horizontal feeding channel 71 is recessed inward from the side facing the inserting module 4, is parallel to the first jaw 233 and the second jaw 34, and feeds materials through a vibrating disk.

[0049] The first feeding device 6 and the second feeding device 7 are in a vertical relationship. The first feeding device 6 is used to convey the strip, and the second feeding device 7 is used to convey plastic parts.

[0050] When the cam - type cutting and plastic - inserting integrated machine of the present invention is in use, the first feeding device 6 conveys the material belt to a predetermined position, and the second feeding device 7 conveys the plastic parts to a predetermined position. The first clamping cam 21 rotates, and the clamping shaft 222 moves along the movement track of the first clamping cam 21. At this time, the follower body 221 rotates around the fixed shaft 224, causing the pushing member 223 to move in the opposite direction, pushing the blocking block 232. The sliding body 231 moves towards the material belt direction through the slider 234, and the first clamping jaw 233 drives the moving knife 236 to move synchronously. At the same time, the second clamping jaw 34 at the end of the second clamping module 3 moves towards the material belt direction. The first clamping jaw 233 and the second clamping jaw 34 clamp a single workpiece on the material belt, and then continue to move towards the second clamping module 3. The moving knife 236 cuts the connection between the material belt and the workpiece with the fixed tool 5. The inserting cam 41 rotates, and the second front - and - back sliding member 43 drives the first clamping jaw 233 and the second clamping jaw 34 located on the moving platform 431 to move towards the plastic part direction. After moving in place, the first front - and - back sliding member 42 drives the push - pin rod 423 to extrude the workpiece, so that the workpiece enters the plastic part.

[0051] The present invention is a cam - type cutting and plastic - inserting integrated machine, which has the characteristics of reducing the equipment failure rate, improving the production efficiency, and reducing the floor area of the equipment. By reducing the distance between the first front - and - back sliding member and the second front - and - back sliding member and the inserting cam, the stroke of the inserting cam is reduced, the insertion efficiency is improved, and the occupied space is optimized. At the same time, the fixed tool and the push - pin rod are exposed between the first clamping jaw and the second clamping jaw, reducing the probability of equipment failure.

[0052] The above - mentioned are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cam-type cutting and plastic inserting integrated machine, characterized in that: It includes: A first clamping module (2) comprising a rotatable first clamping cam (21) and a first clamping jaw (233) driven by the first clamping cam (21), wherein a movable knife (236) is mounted at the end of the first clamping jaw (233); A second clamping module (3) comprising a rotatable second clamping cam (31) and a second clamping claw (34) driven by the second clamping cam (31); The insertion module (4) comprises a rotatable insertion cam (41), a first front-rear sliding member (42) and a second front-rear sliding member (43) driven by the insertion cam (41), the first front-rear sliding member (42) and the second front-rear sliding member (43) being fixedly connected and moving synchronously, the first front-rear sliding member (42) being provided with a push pin rod (423) for pushing a material, the second front-rear sliding member (43) being provided with a moving platform (431), the first clamping jaw (233) and the second clamping jaw (34) being both arranged on the moving platform (431) and being able to move relative to or oppositely along the moving platform (431) to clamp or release the material; The first front-to-back sliding member (42) comprises a front-to-back sliding main body (421), a clamping portion (422) arranged at one end of the front-to-back sliding main body (421), and the push-pin rod (423) is arranged at the other end of the front-to-back sliding main body (421), one end of the push-pin rod (423) is fixedly connected to the front-to-back sliding main body (421), and the other end extends toward the first clamping module (2) and the second clamping module (3), and the first clamping claw (233) and the second clamping claw (34) are located on the outside of the push-pin rod (423); A fixed tool (5) is disposed between the first clamping jaw (233) and the second clamping jaw (34).

2. The cam-type cutting and plastic inserting integrated machine according to claim 1, characterized in that: The fixed tool (5) is mounted on the mobile platform (431), with its top extending vertically upward to the sides of the first clamping jaw (233) and the second clamping jaw (34).

3. The cam-type cutting and plastic inserting integrated machine according to claim 2, characterized in that: The surface of the mobile platform (431) is provided with slide rails (434), the slide rails (434) are located on both sides of the fixed tool (5), and the first clamping jaw (233) and the second clamping jaw (34) move along the slide rails (434) respectively.

4. The cam-type cutting and plastic inserting integrated machine according to claim 2, characterized in that: Limiting grooves (432) are provided on both sides of the movable platform (431), the limiting grooves (432) are formed by radial depressions from the lower surface of the movable platform (431), and a fixing block (436) is provided below the limiting grooves (432), the fixing block (436) is in a fixed state, and its top extends into the limiting groove (432).

5. The cam-type cutting and plastic inserting integrated machine according to claim 1, characterized in that: The first clamping module (2) comprises a first follower component (22) and a first sliding component (23) which are clamped to the first clamping cam (21); the first follower component (22) comprises a follower body (221), a clamping shaft (222) mounted on one end of the follower body (221), and a pushing member (223) mounted on the other end of the follower body (221); the clamping shaft (222) clamps the first clamping cam (21), and the pushing member (223) is movably connected to the first sliding component (23).

6. The cam-type cutting and plastic inserting integrated machine according to claim 5, characterized in that: A fixed shaft (224) is provided at the bottom of the follower body (221); the fixed shaft (224) is in a fixed state; the follower body (221) is sleeved on the fixed shaft (224); and the follower body (221) can rotate around the fixed shaft (224).

7. The cam-type cutting and plastic inserting integrated machine according to claim 5, characterized in that: The first sliding component (23) comprises a sliding body (231), a stopper (232) provided at one end of the sliding body (231), and the first clamping claw (233) provided at the other end of the sliding body (231).

8. The cam-type cutting and plastic inserting integrated machine according to claim 7, characterized in that: The structure of the second clamping module (3) is the same as that of the first clamping module (2) and is symmetrically arranged.

Citation Information

Patent Citations

  • A cam-type pin cutting machine and terminal cutting method

    CN116598865B

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    CN102709788A

  • Full-automatic mechanical high-speed pin-inserting machine

    CN103781287A