Photovoltaic panel cleaning robot capable of collecting dust
By designing a photovoltaic panel cleaning robot that includes rolling brushes, centrifugal fans and image processing, the problem of dust rise and bird droppings cannot be completely removed is solved, effective collection of dust and accurate removal of bird droppings is achieved, and the power generation of photovoltaic panels is improved Efficiency and component safety.
Patent Information
- Application Number
- CN202411594806.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-10
- Publication Date
- 2024-12-27
AI Technical Summary
The existing photovoltaic panel cleaning machines cannot effectively collect dust during the cleaning process, causing dust to rise and secondary pollution, and cannot completely remove bird droppings, resulting in power attenuation or burning of the photovoltaic module.
A photovoltaic panel cleaning robot consisting of a cleaning part, a dust filter part and an image processing part is designed, and the components of the rolling brush, a centrifugal fan, an air filter box, a dust removal motor, a dust filter and an image scanning processor are used to realize the dust. Collection and accurate cleaning of bird droppings.
It effectively avoids secondary pollution of dust, ensures the cleanliness of photovoltaic panels, improves power generation efficiency, and ensures the complete removal of bird droppings through image processing, extending the service life of photovoltaic modules.
Smart Images

Figure CN119210321A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of robots, and in particular to a photovoltaic panel cleaning robot capable of collecting dust. Background Art
[0002] Photovoltaic power generation is a renewable energy source and has developed rapidly in my country in recent years. The cleanliness of the surface of photovoltaic panels directly affects the power generation efficiency. The surface of photovoltaic panels is exposed to the air and it is easy for dust and bird droppings to accumulate. Timely cleaning of these pollutants to ensure efficient power generation of photovoltaic panels has become one of the important tasks in the operation and maintenance of photovoltaic power stations.
[0003] Existing photovoltaic panel cleaning machines have the following defects during the cleaning process: 1. Dust is directly swept into the air by the rolling brush, and most of the raised dust falls on the surface of the photovoltaic panel to form secondary pollution; 2. The hot spot effect caused by bird droppings cannot be completely removed, resulting in power attenuation of the photovoltaic module. In severe cases, the photovoltaic module will burn out and become scrapped. Summary of the invention
[0004] In response to the above problems: the present invention provides a photovoltaic panel cleaning robot capable of collecting dust, which can effectively solve the above defects.
[0005] In order to achieve the above objectives, the solution provided by the present invention is as follows: a photovoltaic panel cleaning robot capable of collecting dust, the cleaning robot mainly consists of: a cleaning part, a dust filtering part, and an image processing part.
[0006] The cleaning part comprises: a photovoltaic panel (1), a solar cell (2), a cleaning robot body (4), a right sealing roller (7), a left sealing roller (8), a rolling brush (9), and a walking wheel (10).
[0007] The dust filtering part comprises: a centrifugal fan (6), a semicircular sealing groove (20), an air filter box (3), an exhaust port (11), a dust exhaust port (12), a dust removal motor (13), a dust removal brush (14), a dust filter (15), a dust collection valve (16), a wind speed monitor (17), a dust storage chamber (18), and a dust exhaust valve (19).
[0008] Image processing part: image scanning processor (5). BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the overall layout of the present invention.
[0010] Figure 2 It is a bottom schematic diagram of the present invention.
[0011] Figure 3 It is a front cross-sectional schematic diagram of the present invention.
[0012] Figure 4Schematic diagram of air flow route of the present invention.
[0013] Figure 5 It is a partial cross-sectional schematic diagram of the rolling brush of the present invention.
[0014] Figure 6 It is a schematic diagram of the internal cross-section of the air filter box of the present invention.
[0015] Figure 7 It is a schematic diagram of the dust removal state of the present invention.
[0016] Figure 8 This is a schematic diagram of the dust storage chamber valve opening of the present invention. DETAILED DESCRIPTION
[0017] Combine the following Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 The specific implementation of the present invention is described: 1. The cleaning machine body (4) is a rectangular structure and is mounted on the upper surface of the photovoltaic panel (1). The cleaning machine body (4) can move back and forth in the length direction of the photovoltaic panel (1) through the driving of the walking wheels (10).
[0018] 2. A solar cell (2) is installed on the uppermost surface of the cleaning machine body (4) to provide power for the operation of the machine, and a semicircular sealing groove (20), a right sealing roller (7), a rolling brush (9), and a left sealing roller (8) are installed below the cleaning machine body in sequence; the right sealing roller (7) and the left sealing roller (8) are made of a sponge material and have good deformation and resilience, and are closely attached to the surface of the photovoltaic panel (1) of the semicircular sealing groove (20) to form a closed-loop sealed cavity such as Figure 5 As shown, dust can be effectively prevented from spilling out, and dust can only flow in the length direction of the rolling brush (9).
[0019] 3. A centrifugal fan (6) is installed at the lower end of the cleaning machine body (4) in the longitudinal direction, and the air outlet of the centrifugal fan (6) is communicated with a closed-loop sealing chamber composed of a semicircular sealing groove (20), a right sealing roller (7), a left sealing roller (8), and a photovoltaic panel (1).
[0020] 4. An air filter box (3) is installed at the upper end of the length direction of the cleaning machine body (4). The lower part of the air filter box (3) is provided with an exhaust port (11) and a dust exhaust port (12). A dust removal motor (13) is installed in the upper part of the inner part. The rotating shaft of the dust removal motor (13) is connected to the shaft of the dust removal brush (14). The dust removal brush (14) is inserted into the upper part of the cavity of the cylindrical dust filter (15). The dust filter (15) is communicated with a closed-loop sealed cavity composed of a semicircular sealing groove (20), a right sealing roller (7), a left sealing roller (8) and a photovoltaic panel (1). The dust storage cavity (18) is located directly below the dust filter (15). A dust collection valve (16) is installed at the upper part of the cavity. A dust exhaust valve (19) is installed at the lower part and communicates with the dust exhaust port (12). A wind speed monitor (17) is installed directly above the exhaust port (11) at the bottom of the air filter box (3).
[0021] 5. An image scanning processor (5) is installed on the outer side of the long side of the cleaning machine body (4) close to the starting direction of walking.
[0022] The following is a detailed and complete explanation of the technical solutions and mechanical movements in the embodiments of the present invention in conjunction with the drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Other embodiments obtained by ordinary technicians in this field without making creative improvements all belong to the scope of protection of the present invention. The realization of these functions is explained one by one in conjunction with the above drawings.
[0023] When the cleaning machine body (4) receives a cleaning command, the centrifugal fan (6) starts to supply air, and at the same time, the rolling brush (9), the right sealing roller (7), the left sealing roller (8), and the walking wheel (10) start to rotate to perform the cleaning operation. Their rotational kinetic energy all comes from their respective drive motors. In order to simplify the drawings and save time for the examiner, this drive motor is not drawn on the drawings.
[0024] During the cleaning process, the dust swept by the rolling brush (9) enters the interior of the dust filter (15) under the action of the wind force of the centrifugal fan (6). After the airflow carrying dust reaches the filter, the dust is blocked on the inner surface of the filter. The clean air passes through the filter and is ejected from the exhaust port (11) through the wind speed monitor (17).
[0025] As the cleaning time increases, more and more dust accumulates on the inner surface of the dust filter (15), and the wind speed monitor (17) detects that the airflow passing through the filter decreases accordingly. When the set minimum air volume is reached, the dust removal motor (13) starts, the dust collection valve (16) opens, and the dust removal brush (14) rotates and descends to the dust filter (15) filter. Figure 7As shown, the accumulated dust quickly falls into the dust storage chamber (18). As the dust is removed, the wind speed monitor (17) detects that the airflow is increasing. When the airflow reaches a set value, the dust removal motor (13) stops, the dust collection valve (16) closes, and the dust removal brush (14) returns to its initial position. Figure 6 As shown, when the cleaning work is completed, the dust discharge valve (19) opens to discharge the dust accumulated in the dust storage chamber (18) from the dust discharge port (12). Figure 8 As shown, after the dust is discharged, the dust discharge valve (19) is closed. The above process ensures that the dust swept out can be collected and processed in time, and avoids the dust being raised in the air to cause secondary pollution to the surface of the photovoltaic panel.
[0026] During the cleaning process: while the cleaning machine body (4) moves forward, the image scanning processor (5) analyzes the image of the cleaned surface. When it is found that there is bird droppings or debris that has not been cleaned up, a return command is issued to the walking wheel (10) to clean it again. If it still cannot be cleaned up after cleaning back and forth three times, this point will not be cleaned anymore and subsequent cleaning tasks will be carried out. The image scanning processor (5) sends the coordinates and pictures of the contaminated point to the staff's mobile phone app for manual processing, thereby ensuring the power generation efficiency of the photovoltaic panel and the safety of the equipment.
Claims
1. A photovoltaic panel cleaning robot capable of collecting dust, characterized in that: The cleaning machine body (4) is a rectangular structure and is mounted on the upper surface of the photovoltaic panel (1). The cleaning machine body (4) can move back and forth in the length direction of the photovoltaic panel (1) through the driving of the walking wheels (10).
2. The photovoltaic panel cleaning robot capable of collecting dust according to claim 1 is characterized in that: A semicircular sealing groove (20), a right sealing roller (7), a rolling brush (9), and a left sealing roller (8) are installed in the cleaning machine body (4); the right sealing roller (7) and the left sealing roller (8) are made of sponge material and have good deformation and resilience, and are closely attached to the surface of the semicircular sealing groove (20) and the photovoltaic panel (1) to form a closed-loop sealing cavity, which can effectively prevent dust from overflowing and can only flow in the length direction of the rolling brush (9).
3. The photovoltaic panel cleaning robot capable of collecting dust according to claim 1 is characterized in that: A centrifugal fan (6) is installed at the lower end of the cleaning machine body (4) in the length direction, and the air outlet of the centrifugal fan (6) is communicated with a closed-loop sealing chamber composed of a semicircular sealing groove (20), a right sealing roller (7), a left sealing roller (8), and a photovoltaic panel (1).
4. The photovoltaic panel cleaning robot capable of collecting dust according to claim 1 is characterized in that: An air filter box (3) is installed at the upper end of the length direction of the cleaning machine body (4). The lower part of the air filter box (3) is provided with an exhaust port (11) and a dust exhaust port (12). The upper part of the air filter box (3) is provided with a dust removal motor (13). The rotating shaft of the dust removal motor (13) is connected to the shaft of a dust removal brush (14). The dust removal brush (14) is inserted into the upper part of the cavity of a cylindrical dust filter (15). The dust filter (15) is communicated with a closed-loop sealed cavity composed of a semicircular sealing groove (20), a right sealing roller (7), a left sealing roller (8) and a photovoltaic panel (1). The dust storage cavity (18) is located directly below the dust filter (15). A dust collection valve (16) is installed at the upper part of the cavity. A dust exhaust valve (19) is installed at the lower part and communicates with the dust exhaust port (12). A wind speed monitor (17) is installed directly above the exhaust port (11) at the bottom of the air filter box (3).
5. The photovoltaic panel cleaning robot capable of collecting dust according to claim 1 is characterized in that: An image scanning processor (5) is installed on the outer side of the long side of the cleaning machine body (4) close to the starting direction of walking.
