Automatic electric energy meter nameplate crimping machine
By using a combined structure of spring and air shortage mechanism in the automatic crimping machine of the power meter nameplate to provide buffering and clamping, the problems of damage and insufficient adaptability of existing equipment during crimping are solved, and the crimping quality and equipment life are improved , and improves production efficiency.
Patent Information
- Application Number
- CN202310788328.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2024-12-31
AI Technical Summary
The existing automatic installation equipment for power meter nameplate lacks buffering during crimping, which can easily lead to damage to the meter and device, reduce service life, and be difficult to adapt to the fixation of meters of different sizes, affecting production efficiency and quality.
An automatic crimping machine for electric energy meter nameplate is designed, using a combined structure of a second spring, square plate, connecting column, connecting block and crimping block to provide buffering, and clamping fixation is achieved through fixing cylinders, clamping plates and dampers. And use the motor to drive the threaded rod and the air shortage mechanism to achieve quick clamping and installation of the nameplate.
It effectively avoids damage to the meter and device during the crimping process, improves the quality and service life of the crimping. At the same time, through the coordination of springs and dampers, it adapts to the clamping and fixing of meters of different sizes, improving the adaptability and working efficiency of the equipment. .
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Figure CN119217019A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric energy meter processing, in particular to an automatic crimping machine for electric energy meter nameplates. Background Art
[0002] At present, in the production process of electric energy meters, automated production methods are generally used for production and assembly. However, even in automated production lines, nameplates are generally installed manually after the electric energy meter is tested. Manual installation is not only slow and inefficient, but also difficult to standardize. There are situations where excessive force is used to damage the nameplate and cover, or too little force is used to cause the nameplate to fall off easily without being stuck. There is a serious loss of materials and hidden dangers in product quality, which restricts the overall efficiency and quality of electric energy meter production.
[0003] The Chinese patent publication number is CN211162745U, an automatic nameplate installation device for an electric energy meter, which relates to the technical field of electric energy meters, including a support seat, the upper side wall of the support seat is fixedly connected to a mounting frame, the upper side wall of the support seat is fixedly connected to a first support frame and a second support frame, the first support frame is fixedly connected to upper and lower cylinders, and the output ends of the upper and lower cylinders are fixedly connected to left and right cylinders, the output ends of the left and right cylinders are fixedly connected to a suction bending arc assembly, the upper side wall of the support seat is provided with a belt assembly line, and the belt assembly line is provided with a blocking cylinder, and the output end of the blocking cylinder is fixedly connected to a cylinder blocking block, the upper side wall of the second support frame is fixedly connected to a special nameplate box, the upper side wall of the support seat is fixedly connected to a first rotating cylinder, and the output end of the first rotating cylinder is fixedly connected to a suction assembly. In this solution, equipment is used instead of people to install nameplates, thereby improving efficiency and ensuring the qualified rate;
[0004] However, there are still the following disadvantages: when the device is processed, a certain buffer cannot be provided when the nameplate is crimped and installed, which can easily lead to damage to the electric meter and the device, thereby reducing the service life of the device.
[0005] Therefore, an automatic crimping machine for an electric energy meter nameplate is proposed. Summary of the invention
[0006] The object of the present invention is to provide an automatic crimping machine for electric energy meter nameplates to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solution: an automatic crimping machine for an electric energy meter nameplate, comprising a processing box, a conveying device is arranged inside the processing box, a support plate is arranged inside the processing box, a fixing mechanism is arranged above the support plate, a moving mechanism is arranged above the fixing mechanism, and a crimping mechanism is arranged below the moving mechanism;
[0008] The fixing mechanism comprises a connecting portion and a fixing portion, wherein the connecting portion is located above the supporting plate and the fixing portion is located in the middle of the connecting portion;
[0009] The moving mechanism comprises a moving part and a power part, the moving part is located above the support plate, and the power part is located on the left side of the moving part;
[0010] The crimping mechanism comprises a clamping portion and a crimping portion, wherein the clamping portion is located behind the moving portion and the crimping portion is located in front of the clamping portion.
[0011] Preferably, the connecting part includes fixed plates symmetrically arranged front and back, the top surfaces of the two fixed plates are fixedly connected to fixed cylinders, the two fixed cylinders are fixedly connected to first clamping plates near the end surfaces, the right sides of the two first clamping plates are fixedly connected to blocking plates, the front side of the processing box is provided with an observation window, the rear side of the processing box is provided with a feed port, and the fixed cylinders drive the first clamping plates to move.
[0012] Preferably, the fixing part includes a fixing box, the bottom surface of the fixing box is in frictional contact with the top surface of the conveying mechanism, the front and rear inner walls of the fixing box are fixedly connected to two dampers, the other end surfaces of the two dampers are fixedly connected to a second clamping plate, the outer side surfaces of the four dampers are all slidably sleeved with a first spring, and the arranged first spring provides elastic force to the second clamping plate.
[0013] Preferably, the moving part includes a sliding rod and a connecting box, the bottom surfaces of the sliding rod and the connecting box are fixedly connected to a plurality of support blocks, the bottom surfaces of the plurality of support blocks are fixedly connected to the top surface of the support plate, two sliding sleeves are provided on the outer side surface of the sliding rod, the top surfaces of the two sliding sleeves are fixedly connected to the moving plate, and the sliding rod is arranged to enable the sliding sleeve to slide.
[0014] Preferably, the power unit includes a motor, the front end face of the motor is fixedly connected to the rear side face of the connecting box, the front end face of the motor output rod is fixedly connected to a threaded rod, the front end outer side face of the threaded rod rotates through the first bearing seat to penetrate the rear side face of the connecting box and extend to the interior of the connecting box, the front end face of the threaded rod is rotatably connected to the front end inner wall of the connecting box through the second bearing seat, and the motor is arranged to drive the threaded rod to rotate.
[0015] Preferably, the outer side surface of the threaded rod is threadedly connected with a threaded sleeve, and movable grooves are provided on the left and right sides of the connecting box. The left and right sides of the threaded sleeve are slidingly connected to the inner walls of the two movable grooves respectively, and the top surfaces at both ends of the threaded sleeve are fixedly connected to the bottom surface of the movable plate, and the threaded rod drives the threaded sleeve to move.
[0016] Preferably, the clamping part includes a connecting plate, the bottom surface of the connecting plate is fixedly connected to the top surface of the movable plate, the rear side surface of the connecting plate is fixedly connected to a lifting cylinder, the lower end surface of the lifting cylinder output rod is fixedly connected to a clamping cylinder, the lower end surface of the clamping cylinder is connected to a clamping claw, and the lifting cylinder drives the clamping cylinder to lift and lower.
[0017] Preferably, the crimping part includes an L-shaped plate, the bottom surface of the rear end of the L-shaped plate is fixedly connected to the top surface of the movable plate, the top surface of the L-shaped plate is fixedly connected to a crimping cylinder, the lower end surface of the output rod of the crimping cylinder slides through the top surface of the L-shaped plate and extends to the bottom of the L-shaped plate, and the L-shaped plate is arranged to fix the crimping cylinder.
[0018] Preferably, the lower end surface of the crimping cylinder output rod is fixedly connected to a buffer box, the upper inner wall of the buffer box is fixedly connected to a second spring, the lower end surface of the second spring is fixedly connected to a square plate, the side surface of the square plate is slidably connected to the inner wall of the buffer box, the bottom surface of the square plate is fixedly connected to a connecting column, the outer side surface of the lower end of the connecting column slides through the lower inner wall of the buffer box and extends to the bottom of the buffer box, and the second spring is provided to buffer the square plate.
[0019] Preferably, a connecting block is fixedly connected to the bottom surface of the connecting column, and a crimping plate is connected to the bottom surface of the connecting block via bolts, and the crimping plate is provided to crimp the nameplate.
[0020] Compared with the prior art, the invention has the following beneficial effects: the automatic crimping machine for electric energy meter nameplates can
[0021] 1. By providing the second spring, square plate, connecting column, connecting block and crimping block, when the crimping block is crimped, the second spring buffers the square plate, the square plate buffers the connecting column, the connecting column buffers the connecting block, and the connecting block buffers the crimping block, so that when the electric meter is processed, it is not easy to damage the electric meter and the device, thereby improving the crimping quality and the service life of the device;
[0022] 2. By opening the two fixing cylinders, the two first clamping plates and the two blocking blocks are driven to move, thereby clamping and fixing the fixing box. By setting the first spring, the second clamping plate and the damper, the second clamping plate is connected to clamp and fix the electric meter. By setting the first spring, the distance between the two clamping plates can be adjusted, thereby clamping and fixing electric meters of different sizes, thereby improving the adaptability of the device;
[0023] 3. By turning on the motor, the threaded rod is driven to rotate, the threaded rod drives the threaded sleeve to move, the threaded sleeve drives the moving plate to move, and then drives the rear connecting plate and lifting cylinder to move, and then drives the clamping cylinder and the clamping claw to move, so that the nameplate can be clamped and installed conveniently and quickly, improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a front sectional view of the overall three-dimensional view of the present invention;
[0025] Figure 2 It is a schematic diagram of the overall three-dimensional front view of the present invention;
[0026] Figure 3 It is a three-dimensional front view schematic diagram of the fixing mechanism of the present invention;
[0027] Figure 4 It is a three-dimensional front view of the fixing box of the present invention;
[0028] Figure 5 It is a partial three-dimensional back schematic diagram of the present invention;
[0029] Figure 6 It is a three-dimensional left side sectional view of the power unit of the present invention;
[0030] Figure 7 It is a three-dimensional front view schematic diagram of the crimping part of the present invention;
[0031] Figure 8 For the present invention Figure 7 Enlarged stereogram of area A in the middle.
[0032] In the figure: 1 processing box, 101 conveying device, 102 supporting plate, 2 fixing mechanism, 201 fixing plate, 202 fixing cylinder, 203 first clamping plate, 204 blocking plate, 205 fixing box, 206 damper, 207 second clamping plate, 208 first spring, 3 moving mechanism, 301 supporting block, 302 sliding rod, 303 sliding sleeve, 304 moving plate, 305 connecting box, 306 motor, 307 threaded rod, 308 threaded sleeve, 4 crimping mechanism, 401 connecting plate, 402 lifting cylinder, 403 clamping cylinder, 404 clamping claw, 405 L-shaped plate, 406 crimping cylinder, 407 buffer box, 408 second spring, 409 square plate, 410 connecting column, 411 connecting block, 412 crimping block, 5 observation window, feed port 6. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Embodiment 1
[0035] Combination Figure 1-Figure 8, an automatic crimping machine for electric energy meter nameplates, comprising a processing box 1, a conveying device 101 is arranged inside the processing box 1, a support plate 102 is arranged inside the processing box 1, a fixing mechanism 2 is arranged above the support plate 102, a moving mechanism 3 is arranged above the fixing mechanism 2, and a crimping mechanism 4 is arranged below the moving mechanism 3;
[0036] The fixing mechanism 2 includes a connecting part and a fixing part, the connecting part is located above the supporting plate 102, the connecting part includes a fixing plate 201 symmetrically arranged front and back, the top surfaces of the two fixing plates 201 are fixedly connected with a fixing cylinder 202, the two fixing cylinders 202 are fixedly connected with a first clamping plate 203 near the end surface, the right sides of the two first clamping plates are fixedly connected with a blocking plate 204, the front side surface of the processing box 1 is provided with an observation window 5, the rear side surface of the processing box 1 is provided with a feed port 6, the fixed cylinder 202 is arranged to drive the first clamping plate 203 to move, the fixing part is located in the middle of the connecting part, the fixing part includes a fixing box 205, the bottom surface of the fixing box 205 is in frictional contact with the top surface of the conveying mechanism 101, the front and rear inner walls of the fixing box 205 are fixedly connected with two dampers 206, the other end surfaces of the two dampers 206 are fixedly connected with a second clamping plate 207, the outer sides of the four dampers 206 are all slidably sleeved with a first spring 208, and the arranged first spring 208 provides elastic force to the second clamping plate 207;
[0037] The moving mechanism includes a moving part and a power part. The moving part is located above the support plate 102. The moving part includes a slide bar 302 and a connecting box 305. The bottom surfaces of the slide bar 302 and the bottom surfaces of the connecting box 305 are fixedly connected with multiple support blocks 301. The bottom surfaces of the multiple support blocks 301 are fixedly connected to the top surface of the support plate 102. Two sliding sleeves 303 are sleeved on the outer side surface of the slide bar 302. The top surfaces of the two sliding sleeves 303 are fixedly connected with a moving plate 304. The slide bar 302 is set so that the sliding sleeves 303 can slide. The power part is located on the left side of the moving part. The power part includes a motor 306. The front end surface of the motor 306 is fixedly connected to the rear side surface of the connecting box 305. The front end of the motor 306 output rod The outer side of the front end of the threaded rod 307 is rotated through the first bearing seat to penetrate the rear side of the connecting box 305 and extend to the inside of the connecting box 305. The front end of the threaded rod 307 is rotatably connected to the inner wall of the front end of the connecting box 305 through the second bearing seat. The motor 306 is arranged to drive the threaded rod 307 to rotate. The outer side of the threaded rod 307 is threadedly connected with a threaded sleeve 308. The left and right sides of the connecting box 305 are both provided with moving grooves. The left and right sides of the threaded sleeve 308 are respectively slidably connected with the inner walls of the two moving grooves. The top surfaces of the two ends of the threaded sleeve 308 are fixedly connected to the bottom surface of the moving plate 304. The threaded rod 307 drives the threaded sleeve 308 to move.
[0038] Embodiment 2
[0039] See also Figure 1-Figure 8, and on the basis of Example 1, it is further obtained that the crimping mechanism 4 includes a clamping part and a crimping part, the clamping part is located behind the moving part, the clamping part includes a connecting plate 401, the bottom surface of the connecting plate 401 is fixedly connected to the top surface of the moving plate 304, the rear side surface of the connecting plate is fixedly connected with a lifting cylinder 402, the lower end surface of the output rod of the lifting cylinder 402 is fixedly connected with a clamping cylinder 403, the lower end surface of the clamping cylinder 403 is connected with a clamping claw 404, the set lifting cylinder 402 drives the clamping cylinder 403 to move up and down, the crimping part is located in front of the clamping part, the crimping part includes an L-shaped plate 405, the bottom surface of the rear end of the L-shaped plate 405 is fixedly connected to the top surface of the moving plate 304, the top surface of the L-shaped plate 405 is fixedly connected with a crimping cylinder 406, and the lower end surface of the output rod of the crimping cylinder 406 slides through the top surface of the L-shaped plate 405 The L-shaped plate 405 extends to the bottom of the L-shaped plate 405, and the L-shaped plate 405 is set to fix the crimping cylinder 406. The lower end face of the output rod of the crimping cylinder 406 is fixedly connected with a buffer box 407, and the upper inner wall of the buffer box 407 is fixedly connected with a second spring 408. The lower end face of the second spring 408 is fixedly connected with a square plate 409. The side of the square plate 409 is slidably connected to the inner wall of the buffer box 407. The bottom surface of the square plate 409 is fixedly connected with a connecting column 410. The outer side surface of the lower end of the connecting column 410 slides through the lower inner wall of the buffer box 407 and extends to the bottom of the buffer box 407. The second spring 408 is set to buffer the square plate 409. The bottom surface of the connecting column 410 is fixedly connected with a connecting block 411. The bottom surface of the connecting block 411 is connected with a crimping plate 412 by bolts. The crimping plate 412 is set to crimp the nameplate.
[0040] During the actual operation, the electric meter is placed in the fixing box 205, and the first spring 208 is used to squeeze the first clamping plate 203 to fix the electric meter, and then it is transported to the fixing mechanism 3 through the conveying device 101, and the two fixing cylinders 202 are turned on to drive the two first clamping plates 203 and the two blocking plates 204 to move, so as to clamp and fix the fixing box 205, and the nameplate is placed under the feed port 6, and the lifting cylinder 402 is turned on to drive the clamping cylinder 403 to descend, and the clamping cylinder 403 is turned on to allow the clamping claw 404 to clamp the nameplate, and the nameplate is raised, and the motor 306 is turned on in the reverse direction to drive the threaded rod 307 to rotate, and the threaded rod 307 drives the threaded sleeve 308 to move, and the threaded sleeve 308 drives the moving plate 304 to move, and the feed port 6 is turned on. And it drives the connecting plate 401 and the lifting cylinder 402 at the rear to move, and then drives the clamping cylinder 403 and the clamping claw 404 to move, so that the nameplate can be placed on the electric meter conveniently and quickly, and the motor 306 is turned on to make the movable plate 304 move backward, so that the crimping part is located above the nameplate, and the crimping cylinder 403 is turned on to drive the buffer box 407 to move, and the buffer box 407 drives the connecting block 411 and the crimping block 412 to crimp the nameplate, and the square plate 409 is buffered by the second spring 408, and the square plate 409 buffers the connecting column 410, and the connecting column 410 buffers the connecting block 411, and the connecting block 411 buffers the crimping block 412, so that it is not easy to damage the electric meter and the device, and the crimping quality and the service life of the device are improved.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic crimping machine for electric energy meter nameplates, comprising a processing box (1), characterized in that: A conveying device (101) is arranged inside the processing box (1), a support plate (102) is arranged inside the processing box (1), a fixing mechanism (2) is arranged above the support plate (102), a moving mechanism (3) is arranged above the fixing mechanism (2), and a crimping mechanism (4) is arranged below the moving mechanism (3); The fixing mechanism (2) comprises a connecting portion and a fixing portion, the connecting portion is located above the support plate (102), and the fixing portion is located in the middle of the connecting portion; The moving mechanism comprises a moving part and a power part, the moving part is located above the support plate (102), and the power part is located on the left side of the moving part; The crimping mechanism (4) comprises a clamping portion and a crimping portion, wherein the clamping portion is located behind the moving portion and the crimping portion is located in front of the clamping portion.
2. The automatic crimping machine for electric energy meter nameplate according to claim 1, characterized in that: The connecting portion comprises a fixing plate (201) symmetrically arranged front and back, the top surfaces of the two fixing plates (201) are fixedly connected to a fixing cylinder (202), the two fixing cylinders (202) are fixedly connected to a first clamping plate (203) near the end surface, the right sides of the two first clamping plates are fixedly connected to a blocking plate (204), the front side surface of the processing box (1) is provided with an observation window (5), and the rear side surface of the processing box (1) is provided with a feed port (6).
3. The automatic crimping machine for electric energy meter nameplate according to claim 2, characterized in that: The fixing part comprises a fixing box (205), the bottom surface of the fixing box (205) is in frictional contact with the top surface of the conveying mechanism (101), the front and rear inner walls of the fixing box (205) are fixedly connected with two dampers (206), the other end surfaces of the two dampers (206) are fixedly connected with a second clamping plate (207), and the outer side surfaces of the four dampers (206) are all slidably sleeved with a first spring (208).
4. The automatic crimping machine for electric energy meter nameplate according to claim 1, characterized in that: The moving part comprises a sliding rod (302) and a connecting box (305), the bottom surfaces of the sliding rod (302) and the bottom surfaces of the connecting box (305) are fixedly connected with a plurality of supporting blocks (301), the bottom surfaces of the plurality of supporting blocks (301) are fixedly connected with the top surface of the supporting plate (102), the outer side surface of the sliding rod (302) is sleeved with two sliding sleeves (303), and the top surfaces of the two sliding sleeves (303) are fixedly connected with a moving plate (304).
5. The automatic crimping machine for electric energy meter nameplate according to claim 4, characterized in that: The power unit comprises a motor (306), the front end face of the motor (306) is fixedly connected to the rear side face of the connection box (305), the front end face of the output rod of the motor (306) is fixedly connected to a threaded rod (307), the front end outer side face of the threaded rod (307) is rotatably connected to the rear side face of the connection box (305) through a first bearing seat, and extends into the interior of the connection box (305), and the front end face of the threaded rod (307) is rotatably connected to the front end inner wall of the connection box (305) through a second bearing seat.
6. The automatic crimping machine for electric energy meter nameplate according to claim 5, characterized in that: The outer side surface of the threaded rod (307) is threadedly connected with a threaded sleeve (308), and the left and right sides of the connection box (305) are both provided with movable grooves, and the left and right sides of the threaded sleeve (308) are respectively slidably connected to the inner walls of the two movable grooves, and the top surfaces of both ends of the threaded sleeve (308) are fixedly connected to the bottom surface of the movable plate (304).
7. The automatic crimping machine for electric energy meter nameplate according to claim 4, characterized in that: The clamping part comprises a connecting plate (401), the bottom surface of the connecting plate (401) is fixedly connected to the top surface of the movable plate (304), the rear side surface of the connecting plate is fixedly connected to a lifting cylinder (402), the lower end surface of the output rod of the lifting cylinder (402) is fixedly connected to a clamping cylinder (403), and the lower end surface of the clamping cylinder (403) is connected to a clamping claw (404).
8. The automatic crimping machine for electric energy meter nameplate according to claim 7, characterized in that: The crimping portion comprises an L-shaped plate (405), the bottom surface of the rear end of the L-shaped plate (405) is fixedly connected to the top surface of the movable plate (304), the top surface of the L-shaped plate (405) is fixedly connected to a crimping cylinder (406), and the lower end surface of the output rod of the crimping cylinder (406) slides through the top surface of the L-shaped plate (405) and extends to the bottom of the L-shaped plate (405).
9. The automatic crimping machine for electric energy meter nameplate according to claim 8, characterized in that: The lower end surface of the output rod of the crimping cylinder (406) is fixedly connected to a buffer box (407), the upper inner wall of the buffer box (407) is fixedly connected to a second spring (408), the lower end surface of the second spring (408) is fixedly connected to a square plate (409), the side surface of the square plate (409) is slidably connected to the inner wall of the buffer box (407), the bottom surface of the square plate (409) is fixedly connected to a connecting column (410), the outer side surface of the lower end of the connecting column (410) slides through the lower inner wall of the buffer box (407) and extends to the bottom of the buffer box (407), the bottom surface of the connecting column (410) is fixedly connected to a connecting block (411), and the bottom surface of the connecting block (411) is connected to a crimping plate (412) by bolts.
Citation Information
Patent Citations
Disclosed is electric energy meter automatic nameplate installation equipment
CN211162745U
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CN115723076A
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