Anti-collision detection device for battery of new energy automobile

By setting up workbench components, positioning reinforcement components and impact testing components in the battery anti-impact detection device, combined with multiple fixing methods of hydraulic telescopic rods, push plates and negative pressure pumps, the problem of shell damage caused by battery clamps is solved, and the battery is realized Safe and reliable anti-collision detection and efficient resource utilization.

CN222460991UActive Publication Date: 2025-02-11安徽国轩新能源汽车科技有限公司

Patent Information

Application Number
CN202420199373.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-28
Publication Date
2025-02-11
Estimated Expiration
2034-01-28

AI Technical Summary

Technical Problem

When existing battery fixtures clamp the lithium battery case, they can easily cause damage to the case, affecting production standards and resource utilization.

Method used

A new energy vehicle battery anti-collision detection device is designed. By setting up a work table assembly, positioning reinforcement assembly and impact testing assembly in the anti-collision detection work area, the positioning clamping and anti-collision testing of the battery are realized. The device uses a hydraulic telescopic rod and push plate for clamping, and the battery is fixed by multiple parts through a negative pressure pump and an adsorption table to avoid damage to the housing.

Benefits of technology

It realizes safe, reliable and anti-collision detection of the battery, avoids damage to the battery case, improves the utilization rate of production resources, and improves the accuracy and automation of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile battery anti-collision detection device which comprises a base, the top of the base is connected with a detection box, an anti-collision detection working area is formed in the detection box, and the anti-collision detection working area is provided with a working table assembly which comprises an adsorption table used for placing and adsorbing a battery to be detected; the positioning and reinforcing assembly is used for positioning and reinforcing the to-be-detected battery on the adsorption table; and the collision test assembly is arranged above the workbench assembly, and performs battery anti-collision detection by controlling a counterweight test block to fall to collide with the to-be-detected battery. According to the utility model, the workbench assembly, the positioning and reinforcing assembly and the impact test assembly are arranged in the anti-impact detection working area, so that the battery can be positioned, clamped and fixed, the anti-impact test can be carried out on the battery through the free falling of the counterweight test block, the structure is simple and practical, and the anti-impact detection of the battery can be safely and reliably completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery anti-collision detection, in particular to a new energy vehicle battery anti-collision detection device. Background Art

[0002] New energy generally refers to renewable energy that is developed and utilized based on new technologies, including solar energy, biomass energy, wind energy, geothermal energy, wave energy, ocean current energy and tidal energy, as well as thermal cycles between the ocean surface and deep layers; in addition, there are hydrogen energy, biogas, alcohol, methanol, etc., while the widely used energy such as coal, oil, natural gas, and hydropower are called conventional energy. With the limitation of conventional energy and the increasing prominence of environmental problems, new energy with environmental protection and renewable characteristics has been increasingly valued by various countries.

[0003] The battery cell refers to the small battery in the power battery of new energy vehicles. The power battery pack is generally composed of 12 battery cells assembled into one module, and then combined with 16 modules. The battery cell is mainly composed of positive electrode materials, negative electrode materials, electrolytes and diaphragms. According to the different positive electrode materials, it can be divided into lithium iron phosphate batteries and ternary lithium batteries. The battery cell is generally not equipped with a protective shell, but a simple structure. Its main function is to assemble the battery pack; the battery is generally equipped with a shell and a protection circuit, and the battery pack can be used directly. From a structural point of view, the battery cell is only a part of the battery. The structure of the power battery is generally divided into battery cells, protection boards, connection boards and control boards. The protection board plays the role of protecting the battery cell; the connection board connects the battery and the control board; as for the control board, it is a circuit board that gives the battery various protection functions.

[0004] With the rise of new energy and environmental protection, in the lithium battery production process, it is necessary to fill the battery cells into the lithium battery shell. However, when the existing clamps clamp the lithium battery shell, because the material of the clamps is mostly metal and the clamps are clamped by mechanical transmission, the transmission force is large, which will damage the lithium battery shell. After the battery cells are filled, the lithium battery with a damaged shell does not meet the production standards, wasting production resources.

[0005] For example, the patent document with publication number CN114136575A discloses a new energy vehicle battery anti-collision detection device, including a detection outer frame, a first motor, a second motor and an adjusting rod, a hydraulic cylinder is installed on the top of the detection outer frame, and the output end of the hydraulic cylinder passes through the inner side of the detection outer frame and is connected to a mounting plate, a pressure block is attached to the inner side of the bottom of the mounting plate, and a threaded barrel is penetrated through the inner wall of the mounting plate, the threaded barrel is engaged with the slot opened on the side wall of the pressure block through the clamping rod, the outer side of the mounting plate is engaged with the inner side of the lifting plate, and a fixing rod is penetrated through the inner wall of the lifting plate; the first motor is installed in the middle of one side of the detection outer frame, and the output end of the first motor is connected to a bidirectional screw. The new energy vehicle battery anti-collision detection device, through the first motor, bidirectional screw rod, limit piece and slide rod, conveniently drives the two screw sleeves to slide towards each other, and the positioning rod and positioning plate on each screw sleeve move back and forth with the screw sleeve, which is convenient for limiting the position of automobile batteries of different sizes. However, a complex clamping mechanism is designed to limit the battery only by clamping, and excessive clamping force may cause damage to the battery surface, affecting the quality of the tested battery. Utility Model Content

[0006] The purpose of the utility model is to provide a new energy vehicle battery anti-collision detection device, which can position, clamp and fix the battery, and perform repeated anti-collision tests on the battery through the free fall of a counterweight test block, so as to safely and reliably complete the anti-collision detection of the battery.

[0007] The purpose of the utility model can be achieved by the following technical solutions: A new energy vehicle battery anti-collision detection device, comprising a base, a detection box is connected to the top of the base, an anti-collision detection working area is formed inside the detection box, and the anti-collision detection working area is provided with:

[0008] The workbench assembly includes an adsorption table, and the adsorption table is used to place and adsorb the battery to be tested;

[0009] A positioning and reinforcement component is used to position and reinforce the battery to be tested on the adsorption platform;

[0010] The impact test assembly is arranged above the workbench assembly, and performs battery anti-impact testing by controlling the counterweight test block to fall and hit the battery to be tested.

[0011] Optionally, the positioning and reinforcement assembly includes two groups of slide rails, which are arranged opposite to each other and respectively connected to the inner walls of the detection box. Each group of slide rails is slidably connected to a clamping plate, which is connected to a hydraulic telescopic rod, which is connected to the inner wall of the detection box, and the opposite ends of the two clamping plates are connected to push plates.

[0012] Optionally, opposite sides of the two push plates are connected with heat-insulating rubber pads, and the surface of the heat-insulating rubber pads is uneven.

[0013] Optionally, the workbench assembly also includes a workbench box seat, the bottom of the workbench box seat is connected to the base, a negative pressure pump is arranged in the workbench box seat, the top surface of the workbench box seat is connected to the adsorption table, and the suction port of the negative pressure pump is connected to the adsorption table to form negative pressure on the surface of the adsorption table.

[0014] Optionally, the top surface of the adsorption platform is connected with a placement plate, and the placement plate is provided with ventilation holes.

[0015] Optionally, the impact test assembly includes a straight cylinder, which passes through the top of the detection box, a driving rod is sleeved inside the straight cylinder, a release device is connected to the top of the driving rod, and a counterweight test block is connected to the bottom of the driving rod.

[0016] Optionally, the release device includes a half gear and a servo motor, a rack is connected to the top of the drive rod, and the servo motor drives the half gear to rotate, so that the half gear engages with the rack to drive the impact test assembly to move upward, and when the half gear disengages from the rack, the impact test assembly falls.

[0017] Optionally, a test block is connected between the bottom of the driving rod and the counterweight test block, a groove is provided at the bottom of the test block, and the counterweight test block is movably connected to the groove.

[0018] Beneficial effects of the utility model:

[0019] 1. The utility model can position, clamp and fix the battery by arranging a workbench component, a positioning reinforcement component and an impact test component in the anti-collision detection work area, and perform anti-collision test on the battery by the free fall of the counterweight test block. The structure is simple and practical, and the anti-collision test of the battery can be completed safely and reliably.

[0020] 2. The utility model uses the method of half-gear meshing drive. The setting of the half-gear can make the driving rod free fall to perform impact test on the battery, and a replaceable counterweight test block is provided to facilitate the replacement and maintenance process, improve the automation level of the device, and ensure the safety of the operator.

[0021] 3. The utility model uses hydraulic pressure to push the push plate towards the battery, and the push plates on both sides limit and clamp the battery, and use the uneven heat-insulating rubber pad to increase the friction with the battery and thus improve the stability of the clamping, while protecting the battery shell from damage. A negative pressure pump is provided, and when the battery is positioned and clamped, the negative pressure pump, the adsorption platform with holes and the placement plate can be used to adsorb the negative pressure of the battery on the upper surface of the placement plate. The multiple fixing methods not only improve the stability of the battery, but also will not cause damage to the battery shell, which is conducive to obtaining accurate test data. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1This is a schematic diagram of the structure of a new energy vehicle battery anti-collision detection device of the utility model;

[0023] Figure 2 For this utility model Figure 1 An enlarged schematic diagram of the component at A;

[0024] Figure 3 For this utility model Figure 1 An enlarged schematic diagram of component B.

[0025] 100. Testing box;

[0026] 200, base;

[0027] 300, workbench assembly; 310, adsorption table; 320, workbench box seat; 330, negative pressure pump; 340, placement plate;

[0028] 400, positioning and reinforcing assembly; 410, slide rail; 420, clamping plate; 421, slider; 430, hydraulic telescopic rod; 440, push plate; 440a, heat-insulating rubber pad;

[0029] 500, impact test assembly; 510, counterweight test block; 520, straight cylinder; 530, drive rod; 540, release device; 541, half gear; 542, servo motor; 550, rack; 560, test block; 560a, groove. DETAILED DESCRIPTION

[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0031] like Figure 1-3 As shown, the utility model discloses a new energy vehicle battery anti-collision detection device, including a base 200, a detection box 100 is connected to the top of the base 200, the detection box 100 is roughly rectangular, and an anti-collision detection working area is formed inside the detection box 100, and the anti-collision detection working area is provided with:

[0032] The workbench assembly 300, such as Figure 1As shown, the workbench assembly 300 includes an adsorption table 310 and a workbench box seat 320. The bottom of the workbench box seat 320 is connected to the base 200. A negative pressure pump 330 can be arranged in the workbench box seat 320. The top surface of the workbench box seat 320 is connected to the adsorption table 310. An air inlet is opened on the surface of the adsorption table 310. The air suction port of the negative pressure pump 330 is connected to the air inlet on the surface of the adsorption table 310. The negative pressure pump 330 sucks air to form a negative pressure on the surface of the adsorption table 310, so that the battery can be adsorbed and fixed when placed on the adsorption table 310.

[0033] Furthermore, a placement plate 340 is provided on the top surface of the adsorption platform 310. The placement plate 340 is provided with ventilation holes. The battery is placed on the placement plate 340, and the negative pressure gas adsorbs the battery through the placement plate 340. The placement plate 340 is convenient for taking and placing the battery, and is also convenient for the operation of the negative pressure pump 330.

[0034] Positioning reinforcement assembly 400, such as Figure 2 As shown, the positioning reinforcement assembly 400 may include two sets of slide rails 410, which are arranged opposite to each other and connected to the two opposite sides of the inner wall of the detection box 100, and each set of slide rails 410 is slidably connected to a clamping plate 420, and the connection between the clamping plate 420 and the slide rail 410 can be adopted as follows Figure 2 As shown, the clamping plate 420 is connected to the slider 421, the slider 421 is slidably connected to the slide rail 410, the bottom of the slider 421 is connected to the telescopic end of the hydraulic telescopic rod 430, the base 200 of the hydraulic telescopic rod 430 is connected to the inner wall of the detection box 100, and the clamping plate 420 can be driven to move along the slide rail 410 by the extension and retraction of the hydraulic telescopic rod 430.

[0035] The opposite ends of the two clamping plates 420 are connected to push plates 440. When in use, the battery is placed on the placement plate 340, and the push plate 440 is pushed by the clamping plate 420 to clamp and fix the battery from both sides, so that the battery is firmly fixed on the placement plate 340, ensuring the smooth progress of the impact detection.

[0036] Furthermore, the two push plates 440 are connected to opposite sides with heat-insulating rubber pads 440a, and the surface of the heat-insulating rubber pads 440a is uneven. The uneven heat-insulating rubber pads 440a can be used to increase the friction between the push plates 440 and the battery, thereby improving the stability of the push plates 440 clamping.

[0037] Impact test assembly 500, such as Figure 1 , 3As shown, the impact test assembly 500 is arranged above the workbench assembly 300, and the impact test assembly 500 includes a straight cylinder 520, which is connected to the top of the detection box 100 and passes through the detection box 100. The straight cylinder 520 is internally sleeved with a driving rod 530, and the driving rod 530 can slide up and down along the straight cylinder 520. The top of the driving rod 530 is connected to a release device 540, and the bottom of the driving rod 530 is connected to a counterweight test block 510.

[0038] When performing a battery anti-collision test, the release device 540 is used to control the driving rod 530 to fall, so that the driving rod 530 falls along the straight cylinder 520, and the counterweight test block 510 connected to the bottom of the driving rod 530 hits the battery to perform a battery anti-collision test experiment.

[0039] Furthermore, the structure of the release device 540 is as follows: Figure 1 As shown, the release device 540 includes a half gear 541 and a servo motor 542. The servo motor 542 drives the half gear 541 to rotate. The gear teeth of the half gear 541 engage with the rack 550 at the top of the driving rod 530. The drive of the servo motor 542 can make the half gear 541 drive the rack 550 to move upward. Under the continuous rotation of the half gear 541, the gear teeth are separated from the rack 550, so that the driving rod 530 can perform free fall motion, so that the driving rod 530 and the counterweight test block 510 connected to it hit the upper surface of the battery to perform an anti-collision test of the battery.

[0040] After the driving rod 530 further falls, the position of the rack 550 returns to the range of meshing with the half gear 541. As the half gear 541 rotates, the half gear 541 and the rack 550 re-engage to achieve the next round of testing. During this test process, the servo motor 542 only needs to set the speed, and no excessive manual operation is required, which protects the safety of the inspectors.

[0041] Further, such as Figure 3 As shown, a test block 560 is connected between the bottom of the driving rod 530 and the counterweight test block 510. A groove 560a is provided at the bottom of the test block 560. The counterweight test block 510 is movably connected to the groove 560a. Through the counterweight test block 510 being movably connected to the groove 560a, different counterweight test blocks 510 can be replaced according to test needs, thereby facilitating the use of the test device.

[0042] According to the principle of the utility model, when in use, first place the battery on the upper surface of the placement plate 340, open the hydraulic telescopic rod 430, and use the hydraulic telescopic rod 430 to push the push plate 440 towards the battery. The push plates 440 on both sides limit and clamp the battery, and use the uneven heat-insulating rubber pad 440a to increase the friction with the battery and thus improve the stability of the clamping.

[0043] Since the negative pressure pump 330 is provided, when the battery is positioned and clamped, the negative pressure pump 330, the adsorption platform 310 with holes and the placement plate 340 can be used to adsorb the negative pressure of the battery on the upper surface of the placement plate 340. The multiple fixing methods not only improve the stability of the battery, but also will not cause damage to the battery casing.

[0044] Through the mutual engagement of the rack 550 and the half gear 541, the half gear 541 can be rotated and driven by the servo motor 542 to move the rack 550 upward. Under the rotation of the half gear 541, the half gear 541 is separated from the rack 550, so that the driving rod 530 can perform free fall motion, and further the counterweight test block 510 can impact the upper surface of the battery to perform a battery impact test.

[0045] After the driving rod 530 falls, the position of the rack 550 returns to the range of meshing with the half gear 541. As the half gear 541 rotates, the half gear 541 and the rack 550 re-engage to achieve the next round of testing. During this test process, the servo motor 542 only needs to set the speed, and no excessive manual operation is required, which protects the safety of the inspectors.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes according to the technical scheme and concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0047] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0049] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

Claims

1. A new energy vehicle battery anti-collision detection device, characterized in that: The invention comprises a base (200), the top of the base (200) is connected to a detection box (100), an anti-collision detection working area is formed inside the detection box (100), and the anti-collision detection working area is provided with: A workbench assembly (300) comprises an adsorption table (310), wherein the adsorption table (310) is used to place and adsorb a battery to be tested; A positioning and reinforcement component (400) is used to position and reinforce the battery to be tested on the adsorption platform (310); The impact test assembly (500) is arranged above the workbench assembly (300) and performs battery anti-impact testing by controlling the counterweight test block (510) to fall and impact the battery to be tested.

2. A new energy vehicle battery anti-collision detection device according to claim 1, characterized in that: The positioning and reinforcement assembly (400) comprises two groups of slide rails (410), the two groups of slide rails (410) are arranged opposite to each other and are respectively connected to the inner wall of the detection box (100), each group of slide rails (410) is slidably connected to a clamping plate (420), the clamping plate (420) is connected to a hydraulic telescopic rod (430), the hydraulic telescopic rod (430) is connected to the inner wall of the detection box (100), and the opposite ends of the two clamping plates (420) are connected to push plates (440).

3. A new energy vehicle battery anti-collision detection device according to claim 2, characterized in that: The opposite sides of the two push plates (440) are both connected with a heat-insulating rubber pad (440a), and the surface of the heat-insulating rubber pad (440a) is uneven.

4. A new energy vehicle battery anti-collision detection device according to claim 1, characterized in that: The workbench assembly (300) further comprises a workbench box seat (320), the bottom of the workbench box seat (320) is connected to the base (200), a negative pressure pump (330) is arranged inside the workbench box seat (320), the top surface of the workbench box seat (320) is connected to the adsorption platform (310), and the suction port of the negative pressure pump (330) is connected to the adsorption platform (310) so that negative pressure is formed on the surface of the adsorption platform (310).

5. A new energy vehicle battery anti-collision detection device according to claim 4, characterized in that: The top surface of the adsorption platform (310) is connected with a placement plate (340), and the placement plate (340) is provided with a ventilation hole.

6. The new energy vehicle battery anti-collision detection device according to claim 1, characterized in that: The impact test assembly (500) comprises a straight cylinder (520), the straight cylinder (520) passes through the top of the detection box (100), a driving rod (530) is sleeved inside the straight cylinder (520), a release device (540) is connected to the top of the driving rod (530), and a counterweight test block (510) is connected to the bottom of the driving rod (530).

7. A new energy vehicle battery anti-collision detection device according to claim 6, characterized in that: The release device (540) comprises a half gear (541) and a servo motor (542); a rack (550) is connected to the top of the drive rod (530); the servo motor (542) drives the half gear (541) to rotate, so that the half gear (541) engages with the rack (550) to drive the impact test assembly (500) to move upward; when the half gear (541) is disengaged from the rack (550), the impact test assembly (500) falls.

8. The new energy vehicle battery anti-collision detection device according to claim 6 is characterized in that: A test block (560) is connected between the bottom of the driving rod (530) and the counterweight test block (510), a groove (560a) is provided at the bottom of the test block (560), and the counterweight test block (510) is movably connected to the groove (560a).

Citation Information

Patent Citations

  • Anti-collision detection device for battery of new energy automobile

    CN114136575A

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