Full-automatic seamless steel tube head feeding and polishing device

By designing a fully automatic seamless steel pipe head feeding and grinding device, the coordinated work of the feeding mechanism and the grinding mechanism is used to realize automatic loading, fixing and grinding of steel pipes, solving the low utilization rate of equipment and low production efficiency in the existing technology. The problem of processing continuity and efficiency are improved.

CN119217217AInactive Publication Date: 2024-12-31TIANCHANG FILET HIGH TECH METALS CO LTD
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Patent Information

Application Number
CN202411150900.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing seamless steel pipe head grinding device requires manual loading, resulting in a lack of continuity in the processing process and low utilization rate of the equipment. After each loading, you need to wait for the operator to prepare the next steel pipe, resulting in unnecessary downtime and production. Inefficient.

Method used

A fully automatic seamless steel pipe head feeding and grinding device is designed, including feeding mechanism and grinding mechanism. The steel pipe is realized through the storage box, inclined plate, drive mechanism, movable plate, fixed plate, linear guide rail assembly and circulating material throwing mechanism. Automatic loading, fixing, grinding and discharging operations.

Benefits of technology

It realizes automatic continuous processing of steel pipes, improves equipment utilization, reduces unnecessary downtime, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic seamless steel pipe head feeding and grinding device, and particularly relates to the technical field of seamless steel pipe machining. The full-automatic seamless steel pipe head feeding and grinding device comprises a feeding mechanism, a grinding mechanism is fixedly installed on one side of the feeding mechanism, the feeding mechanism comprises a storage box, and an inclined plate is fixedly installed in the storage box; and a driving mechanism is fixedly mounted on one side of the feeding mechanism. According to the full-automatic seamless steel pipe head feeding and grinding device, a first motor drives a driving gear to rotate, the driving gear drives a driven gear to rotate, then two sets of half gears are alternately engaged with a double-face rack, the double-face rack moves on one side of a storage box in a reciprocating mode, and then a first mounting frame is driven to move in a reciprocating mode; and finally, the three sets of movable plates alternately move on one side of the fixed plate, the to-be-machined steel pipes fall to the tops of the movable plates under the action of inclined plates, and the to-be-machined steel pipes move upwards step by step under the cooperation of the movable plates, the fixed plate and guide grooves and finally fall to the top of the grinding mechanism to be ground.
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Description

Technical Field

[0001] The invention relates to the technical field of seamless steel pipe processing, in particular to a fully automatic seamless steel pipe head feeding and grinding device. Background Art

[0002] Seamless steel pipe is a tubular product without welded seams. It is formed by a whole piece of metal (usually steel) through perforation, hot rolling, cold rolling or cold drawing. This type of steel pipe has no welds on the surface, so it has higher strength and pressure resistance, better corrosion resistance and longer service life. Seamless steel pipes can be divided into thick-walled seamless steel pipes and thin-walled seamless steel pipes according to different uses. They are widely used in many fields, including petroleum geological drilling pipes, cracking pipes for petrochemicals, boiler pipes, bearing pipes, high-precision structural steel pipes for the automotive and aviation industries, and various fluid delivery pipelines.

[0003] The seamless steel pipe end grinding device is a device specially designed for grinding the ends (ends) of seamless steel pipes. Equipped with grinding tools such as grinding wheels, grinding discs or brushes for the actual grinding operation, the main function of this device is to finely grind both ends of the steel pipe during the production of seamless steel pipes to remove any burrs, unevenness or oxide layers left during the cutting or processing process, ensure the flatness and finish of the steel pipe end face, thereby improving product quality and the reliability of subsequent processing.

[0004] The seamless steel pipe head grinding device in the prior art usually requires manual loading and cannot operate fully automatically and continuously. Although it meets the use requirements to a certain extent, it is found in actual use that the processing process lacks continuity and the utilization rate of the equipment is not high. After each loading, it is necessary to wait for the operator to prepare the next steel pipe, resulting in unnecessary downtime and low production efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a fully automatic feeding and grinding device for seamless steel pipe heads to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fully automatic seamless steel pipe head feeding and grinding device, comprising a feeding mechanism, a grinding mechanism is fixedly installed on one side of the feeding mechanism, the feeding mechanism comprises a storage box, an inclined plate is fixedly installed inside the storage box, a driving mechanism is fixedly installed on one side of the feeding mechanism, a first mounting frame is fixedly connected to the bottom of the driving mechanism, three groups of movable plates are fixedly installed on one side of the first mounting frame, two groups of fixed plates are fixedly installed inside the storage box, and the three groups of movable plates and the two groups of fixed plates are staggered inside the storage box.

[0007] Preferably, the driving mechanism includes a second mounting frame, a driving gear is rotatably mounted on the top of the second mounting frame, and driven gears are meshed and connected on the left and right sides of the driving gear, a half gear is fixedly mounted on the top of the driven gear, and a double-sided rack is slidably mounted on one side of the second mounting frame, and when the driving gear rotates, it drives two groups of half gears to alternately mesh with the double-sided rack, the second mounting frame is fixedly mounted on one side of the storage box, and the first mounting frame is fixedly connected to the bottom of the double-sided rack.

[0008] Preferably, a first motor is fixedly mounted on one side of the second mounting frame, and an output shaft of the first motor is fixedly connected to one side of the driving gear via a coupling.

[0009] Preferably, guide grooves are provided on the tops of the movable plate and the fixed plate.

[0010] Preferably, the grinding mechanism includes a third mounting frame, a linear guide rail assembly is fixedly mounted on the top of the third mounting frame, a grinding assembly is fixedly mounted on the top of the linear guide rail assembly, a circulating throwing mechanism is rotatably mounted on the top of the third mounting frame, a slide is provided on one side of the circulating throwing mechanism, and the slide is fixedly mounted on the top of the third mounting frame.

[0011] Preferably, the circulating throwing mechanism includes a mounting plate, two groups of fixed blocks are fixedly installed on the upper and lower sides of the mounting plate, an inclined groove is opened on the top of the fixed block, a positioning groove is opened on the bottom of the inclined groove, and a material baffle plate is arranged on the side of the positioning groove away from the inclined groove, and four groups of fixed blocks are axially symmetrically installed on the upper and lower sides of the mounting plate, two in a group.

[0012] Preferably, a second motor is fixedly mounted on one side of the third mounting frame, and an output shaft of the second motor is fixedly connected to one side of the mounting plate via a coupling.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the fully automatic seamless steel pipe head feeding and grinding device;

[0014] 1. The steel pipe to be processed is stored in a material storage box, and the steel pipe to be processed falls on the top of the movable plate under the action of the inclined plate. At this time, the driving gear is driven to rotate by the first motor, so that the driving gear drives the driven gear to rotate, and then the two groups of half gears are alternately meshed with the double-sided rack, so that the double-sided rack is moved back and forth on one side of the material storage box, and then the first mounting frame is driven to move back and forth, and finally the three groups of movable plates are alternately displaced on one side of the fixed plate. The steel pipe to be processed falls on the top of the movable plate under the action of the inclined plate, and the steel pipe to be processed is gradually displaced upward under the cooperation of the movable plate, the fixed plate and the guide groove, and finally falls on the top of the grinding mechanism for grinding;

[0015] 2. The steel pipe is guided to fall into the top of the positioning groove through the provided inclined groove and the displacement of the steel pipe is limited by the positioning groove. At this time, the linear guide rail assembly is started to drive the grinding assembly to move toward the circulating throwing mechanism to grind the pipe head of the steel pipe. After grinding, the second motor is started to flip the mounting plate counterclockwise. During the flipping process, the steel pipe falls off from the two sets of fixed blocks on the top of the mounting plate and is unloaded under the guidance of the slide plate, while the fixed block at the bottom of the mounting plate is flipped to the top to fix the next steel pipe. In summary, the equipment completes loading, fixing, grinding and unloading continuously, which solves the problem of low equipment utilization. After each loading, it is necessary to wait for the operator to prepare the next steel pipe, which causes unnecessary downtime and low production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the feeding mechanism of the present invention;

[0019] Figure 4 It is a structural schematic diagram of the driving mechanism of the present invention;

[0020] Figure 5 It is a structural schematic diagram of the grinding mechanism of the present invention;

[0021] Figure 6 It is a structural schematic diagram of the circulating throwing mechanism of the present invention.

[0022] In the figure: 1. feeding mechanism; 101. material storage box; 102. inclined plate; 103. first mounting frame; 104. movable plate; 105. fixed plate; 106. first motor; 107. guide groove; 110. driving mechanism; 1101. second mounting frame; 1102. driving gear; 1103. driven gear; 1104. half gear; 1105. double-sided rack; 2. grinding mechanism; 201. third mounting frame; 202. linear guide assembly; 203. grinding assembly; 204. slide plate; 205. second motor; 210. circulating throwing mechanism; 2101. mounting plate; 2102. fixed block; 2103. inclined groove; 2104. positioning groove; 2105. material blocking plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-4 The present invention provides a technical solution: a fully automatic seamless steel pipe head feeding and grinding device, comprising a feeding mechanism 1, a grinding mechanism 2 is fixedly installed on one side of the feeding mechanism 1, the feeding mechanism 1 comprises a storage box 101, an inclined plate 102 is fixedly installed inside the storage box 101, a driving mechanism 110 is fixedly installed on one side of the feeding mechanism 1, the driving mechanism 110 comprises a second mounting frame 1101, a driving gear 1102 is rotatably installed on the top of the second mounting frame 1101, the left and right sides of the driving gear 1102 are meshed and connected with a driven gear 1103, a half gear 1104 is fixedly installed on the top of the driven gear 1103, a double-sided rack 1105 is slidably installed on one side of the second mounting frame 1101, when the driving gear 1102 rotates, two groups of half gears 1104 are driven to alternately mesh with the double-sided rack 1105, the second mounting frame 1101 is fixedly installed on one side of the storage box 101, and the first mounting frame 103 is fixedly connected to the double-sided rack 11 05, and the double-sided rack 1105 is driven to move back and forth on the top of the second mounting frame 1101 by alternately meshing the two sets of half gears 1104 with the double-sided rack 1105. A first motor 106 is fixedly installed on one side of the second mounting frame 1101, and the output shaft of the first motor 106 is fixedly connected to one side of the driving gear 1102 through a coupling, and the first motor 106 provides power for the rotation of the driving gear 1102. The bottom of the driving mechanism 110 is fixedly connected to the first mounting frame 103, and one side of the first mounting frame 103 is fixedly installed with three sets of movable plates 104, and two sets of fixed plates 105 are fixedly installed inside the storage box 101. The three sets of movable plates 104 and the two sets of fixed plates 105 are staggered inside the storage box 101, and guide grooves 107 are provided on the tops of the movable plates 104 and the fixed plates 105. The falling direction of the steel pipe is controlled by the guide grooves 107, so that the steel pipe always falls off toward the side away from the inclined plate 102.

[0025] The specific implementation method is as follows: the steel pipes to be processed are stored in the material storage box 101, and the steel pipes to be processed fall on the top of the movable plate 104 under the action of the inclined plate 102. At this time, the driving gear 1102 is driven to rotate by the first motor 106, so that the driving gear 1102 drives the driven gear 1103 to rotate, and then the two groups of half gears 1104 are alternately engaged with the double-sided rack 1105, so that the double-sided rack 1105 is moved back and forth on one side of the material storage box 101, and then the first mounting frame 103 is driven to move back and forth, and finally the three groups of movable plates 104 are alternately displaced on one side of the fixed plate 105, and the steel pipes to be processed fall on the top of the movable plate 104 under the action of the inclined plate 102. The steel pipes to be processed are gradually displaced upward with the cooperation of the movable plate 104, the fixed plate 105 and the guide groove 107, and finally fall on the top of the grinding mechanism 2 for grinding.

[0026] See also Figure 1-6 The present invention provides a technical solution: a fully automatic seamless steel pipe head feeding and grinding device, the grinding mechanism 2 includes a third mounting frame 201, a linear guide assembly 202 is fixedly installed on the top of the third mounting frame 201, a grinding assembly 203 is fixedly installed on the top of the linear guide assembly 202, a circulating throwing mechanism 210 is rotatably installed on the top of the third mounting frame 201, and the circulating throwing mechanism 210 includes a mounting plate 2101, two groups of fixed blocks 2102 are fixedly installed on the upper and lower sides of the mounting plate 2101, an inclined groove 2103 is opened on the top of the fixed block 2102, a positioning groove 2104 is opened at the bottom of the inclined groove 2103, and a material blocking plate is arranged on the side of the positioning groove 2104 away from the inclined groove 2103 2105, four groups of fixed blocks 2102 are axially symmetrically installed in groups of two on the upper and lower sides of the mounting plate 2101. By axially symmetrically installing the four groups of fixed blocks 2102 in groups of two on the upper and lower sides of the mounting plate 2101, when the mounting plate 2101 rotates, the two fixed blocks 2102 in groups of two can alternately complete the tasks of receiving and throwing materials. A slide plate 204 is provided on one side of the circulating throwing mechanism 210. The slide plate 204 is fixedly installed on the top of the third mounting frame 201. A second motor 205 is fixedly installed on one side of the third mounting frame 201. The output shaft of the second motor 205 is fixedly connected to one side of the mounting plate 2101 through a coupling, and the second motor 205 provides power for the rotation of the mounting plate 2101.

[0027] The specific implementation method is as follows: the steel pipe is guided to fall into the top of the positioning groove 2104 through the inclined groove 2103 and the displacement of the steel pipe is limited by the positioning groove 2104. At this time, the linear guide rail assembly 202 is started to drive the grinding assembly 203 to move toward the circulating throwing mechanism 210 to grind the pipe head of the steel pipe. After grinding, the second motor 205 is started to flip the mounting plate 2101 counterclockwise. During the flipping process, the steel pipe falls off from the two groups of fixed blocks 2102 on the top of the mounting plate 2101 and is unloaded under the guidance of the slide plate 204. The fixed block 2102 at the bottom of the mounting plate 2101 flips to the top to fix the next steel pipe. In summary, the equipment completes loading, fixing, grinding and unloading continuously, which solves the problem of low equipment utilization. After each loading, it is necessary to wait for the operator to prepare the next steel pipe, which causes unnecessary downtime and low production efficiency.

[0028] Working principle: When the fully automatic seamless steel pipe head feeding and grinding device is used, the steel pipe to be processed is stored in the storage box 101, and the steel pipe to be processed falls on the top of the movable plate 104 under the action of the inclined plate 102. At this time, the driving gear 1102 is driven to rotate by the first motor 106, so that the driving gear 1102 drives the driven gear 1103 to rotate, and then the two groups of half gears 1104 are alternately meshed with the double-sided rack 1105, so that the double-sided rack 1105 is moved back and forth on one side of the storage box 101, and then the first mounting frame 103 is driven to move back and forth, and finally the three groups of movable plates 104 are alternately displaced on one side of the fixed plate 105. The steel pipe to be processed falls on the top of the movable plate 104 under the action of the inclined plate 102, and the steel pipe to be processed is gradually displaced upward under the cooperation of the movable plate 104, the fixed plate 105 and the guide groove 107, and finally falls on the top of the grinding mechanism 2 for grinding;

[0029] The steel pipe is guided to fall into the top of the positioning groove 2104 through the inclined groove 2103 and the displacement of the steel pipe is limited by the positioning groove 2104. At this time, the linear guide assembly 202 is started to drive the grinding assembly 203 to move toward the circulating throwing mechanism 210 to grind the pipe head of the steel pipe. After grinding, the second motor 205 is started to flip the mounting plate 2101 counterclockwise. During the flipping process, the steel pipe falls off from the two groups of fixed blocks 2102 on the top of the mounting plate 2101 and is unloaded under the guidance of the slide plate 204. The fixed block 2102 at the bottom of the mounting plate 2101 flips to the top to fix the next steel pipe. In summary, the equipment completes loading, fixing, grinding and unloading continuously, which solves the problem of low equipment utilization. After each loading, it is necessary to wait for the operator to prepare the next steel pipe, which causes unnecessary downtime and low production efficiency.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic feeding and grinding device for seamless steel pipe ends, comprising a feeding mechanism (1), a grinding mechanism (2) being fixedly mounted on one side of the feeding mechanism (1), characterized in that: The feeding mechanism (1) comprises a material storage box (101), an inclined plate (102) is fixedly installed inside the material storage box (101), a driving mechanism (110) is fixedly installed on one side of the feeding mechanism (1), a first mounting frame (103) is fixedly connected to the bottom of the driving mechanism (110), three groups of movable plates (104) are fixedly installed on one side of the first mounting frame (103), two groups of fixed plates (105) are fixedly installed inside the material storage box (101), and the three groups of movable plates (104) and the two groups of fixed plates (105) are staggeredly arranged inside the material storage box (101); The grinding mechanism (2) comprises a third mounting frame (201), a linear guide assembly (202) is fixedly mounted on the top of the third mounting frame (201), a grinding assembly (203) is fixedly mounted on the top of the linear guide assembly (202), a circulating material throwing mechanism (210) is rotatably mounted on the top of the third mounting frame (201), a slide plate (204) is provided on one side of the circulating material throwing mechanism (210), and the slide plate (204) is fixedly mounted on the top of the third mounting frame (201): The circulating throwing mechanism (210) comprises a mounting plate (2101), two groups of fixed blocks (2102) are fixedly mounted on the upper and lower sides of the mounting plate (2101), the top of the fixed block (2102) is provided with an inclined groove (2103), the bottom of the inclined groove (2103) is provided with a positioning groove (2104), and a material blocking plate (2105) is provided on the side of the positioning groove (2104) away from the inclined groove (2103), and four groups of fixed blocks (2102) are axially symmetrically mounted on the upper and lower sides of the mounting plate (2101) in groups of two.

2. The fully automatic seamless steel pipe head feeding and grinding device according to claim 1 is characterized in that: The driving mechanism (110) comprises a second mounting frame (1101), a driving gear (1102) is rotatably mounted on the top of the second mounting frame (1101), a driven gear (1103) is meshedly connected to the left and right sides of the driving gear (1102), a half gear (1104) is fixedly mounted on the top of the driven gear (1103), a double-sided rack (1105) is slidably mounted on one side of the second mounting frame (1101), and when the driving gear (1102) rotates, the two groups of half gears (1104) are driven to alternately mesh with the double-sided rack (1105), the second mounting frame (1101) is fixedly mounted on one side of the storage box (101), and the first mounting frame (103) is fixedly connected to the bottom of the double-sided rack (1105).

3. The fully automatic seamless steel pipe head feeding and grinding device according to claim 2 is characterized in that: A first motor (106) is fixedly mounted on one side of the second mounting frame (1101), and an output shaft of the first motor (106) is fixedly connected to one side of the driving gear (1102) via a coupling.

4. The fully automatic seamless steel pipe head feeding and grinding device according to claim 1 is characterized in that: The tops of the movable plate (104) and the fixed plate (105) are both provided with guide grooves (107).

5. The fully automatic seamless steel pipe head feeding and grinding device according to claim 1 is characterized in that: A second motor (205) is fixedly mounted on one side of the third mounting frame (201), and an output shaft of the second motor (205) is fixedly connected to one side of the mounting plate (2101) via a coupling.