Full-standard cigarette carton packaging device and method

Abstract

The invention discloses a full-standard cigarette carton packaging device and method.The full-standard cigarette carton packaging device comprises a conveying frame, a cigarette carton packaging device and a cigarette carton packaging device, the feeding conveying belt is arranged on the front side of the conveying frame; the material distributing assembly is arranged at the rear end of the feeding conveying belt; the arrangement conveying belt is arranged on the rear side of the conveying frame; the arrangement assembly is arranged below the arrangement conveying belt; the two machine frames are fixedly connected with the two sides of the rear end of the conveying frame correspondingly, and the single-layer cigarette carton containing assembly is arranged on the upper portions of the machine frames. The multiple layers of cigarette carton placing assemblies are arranged in the middle of the rack; the baffles are arranged on the adjacent side surfaces of the two racks; according to the cigarette carton stacking mechanism, automatic layering and automatic stacking of cigarette cartons of customer orders can be achieved through cooperation of the material distributing assembly, the arranging assembly, the single-layer cigarette carton placing assembly and the multi-layer cigarette carton placing assembly; the number of stacked layers of the cigarette cartons can be flexibly and freely set, and the range of the number of the stacked layers is larger.

Description

Technical Field

[0001] The present invention belongs to the technical field of cigarette carton delivery equipment, and in particular relates to a full-standard cigarette carton packaging device and method. Background Art

[0002] At present, the packaging shapes of tobacco are different. It is no longer the standard strip packaging of the past. Tobacco companies need to group different brands of cigarettes according to customer orders and package them using packaging machines. The general tobacco distribution and packaging mechanism is not suitable for the stacking and transportation of non-standard packaged cigarette strips because its structure is completely designed according to the standard strip cigarette structure.

[0003] In view of the above problems, China Utility Model Patent with application number CN201620427492.7 discloses a fully automatic special-shaped cigarette dispensing mechanism, including a frame and a cigarette feeding and conveying mechanism, a cigarette shifting mechanism, a cigarette pushing mechanism and a transfer and conveying mechanism fixedly connected to the frame; the cigarette feeding and conveying mechanism includes a driving motor and a conveying belt that is transmission-connected to the driving motor, and the cigarette shifting mechanism and the cigarette pushing mechanism are respectively arranged on the left and right sides of the end of the cigarette feeding and conveying mechanism; the transfer and conveying mechanism is transversely arranged at the cigarette strip output end of the cigarette shifting mechanism, including a transfer conveying belt and a plurality of partition plates fixedly arranged on the transfer conveying belt; the upper plane of the transfer conveying belt is arranged lower than the upper end surface of the cigarette shifting platform, and the outer edge of the transfer conveying belt is fixedly connected to a side plate; the above-mentioned fully automatic special-shaped cigarette dispensing mechanism can realize the automatic stacking and conveying of single cigarette strips, has a simple structure and high accuracy, and can efficiently meet the tobacco company's needs for the classified delivery and packaging of special-shaped cigarette strips according to orders in conjunction with a film wrapping packaging machine.

[0004] However, the above-mentioned fully automatic special-shaped cigarette distribution mechanism cannot adjust the height difference between the transplanting conveyor belt and the cigarette shifting platform, and the stacking height of the cigarette cartons is limited. When the pile of cigarette cartons to be stacked is higher, the equipment cannot be flexibly applied. Therefore, the present application provides a full-range cigarette carton packaging device and method, which is intended to stack piles of cigarette cartons of various specifications. Summary of the invention

[0005] The present invention provides a full-size cigarette packing device and method, aiming to solve the problems pointed out by the above background technology.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A full-grade regular cigarette packing device comprises: a conveying frame;

[0008] A feeding conveyor belt arranged at the front side of the conveyor frame, the feeding conveyor belt is used to convey a number of cigarettes required for a customer order;

[0009] A material separation component is provided at the rear end of the feed conveyor belt, and the material separation component is used to block a plurality of cigarettes conveyed by the feed conveyor belt and separate the plurality of cigarettes into a plurality of cigarette groups;

[0010] A finishing conveyor belt arranged at the rear side of the conveying frame, the finishing conveyor belt is used to convey the cigarette groups;

[0011] A sorting assembly is arranged below the sorting conveyor belt, and the sorting assembly is used to block the cigarette carton group conveyed on the sorting conveyor belt, so that the cigarette carton groups in the cigarette carton group abut against each other in sequence, and sorting is completed, and the sorted cigarette carton group is released;

[0012] Two racks are respectively fixedly connected to both sides of the rear end of the conveying frame, the two racks are spaced apart and symmetrically distributed on both sides of the conveying frame;

[0013] A single-layer cigarette carton placement assembly is arranged on the upper part of the frame, and two of the single-layer cigarette carton placement assemblies are used to receive the cigarette carton groups arranged on the arrangement conveyor belt, and place the cigarette carton groups downward after receiving;

[0014] A multi-layer cigarette carton placement assembly is arranged in the middle of the frame, and two of the multi-layer cigarette carton placement assemblies are used to receive the cigarette carton groups dropped downward by the single-layer cigarette carton placement assembly, and move downward to a corresponding height after receiving a layer of cigarette carton groups, and drop the cigarette carton pile downward after receiving all the cigarette carton groups corresponding to the customer's order;

[0015] A baffle plate is arranged on adjacent sides of the two racks, and the baffle plate is used to cooperate with the single-layer cigarette carton placement assembly and the multi-layer cigarette carton placement assembly;

[0016] A chain plate conveyor belt is arranged below the multi-layer cigarette carton placement assembly, and the chain plate conveyor belt is used to receive the pile of cigarette carton dropped downward by the multi-layer cigarette carton placement assembly.

[0017] Furthermore, the material dividing assembly includes: a first mounting frame arranged across the rear end of the feed conveyor belt, the two ends of the first mounting frame are respectively fixedly connected to the conveying frame, a first telescopic cylinder is fixedly connected to the middle of the upper surface of the first mounting frame, the protruding end of the first telescopic cylinder vertically penetrates the first mounting frame downward, and is fixedly connected to a feed baffle, first guide rods are fixedly connected to both sides of the upper surface of the feed baffle, the first guide rods extend upward through the first mounting frame, and are slidably connected to the first mounting frame.

[0018] Further, the arranging conveyor belt includes a plurality of groups of conveyor belt assemblies arranged at intervals, and the arranging assembly includes: a second mounting frame arranged below the arranging conveyor belt, the second mounting frame is fixedly connected to the conveying frame, a first guide rail is fixedly connected to the second mounting frame, a first slider is slidably connected to the first guide rail, a screw assembly is built in the first guide rail, the first slider cooperates with the screw assembly, and a guide rail motor for driving the screw assembly is arranged at one end of the first guide rail;

[0019] A support plate is fixedly connected to the first sliding block, and two second telescopic cylinders are symmetrically arranged below the support plate. The protruding ends of the second telescopic cylinders penetrate the support plate upward and are fixedly connected to a comb plate. The comb teeth on the comb plate cooperate with the conveyor belt assembly arranged at intervals. Second guide rods are fixedly connected to the two ends of the lower surface of the comb plate. The second guide rods extend downward and penetrate the support plate and are slidably connected to the support plate.

[0020] Further, the single-layer cigarette strip placement assembly includes: a third mounting frame arranged across the two frames, the two ends of the third mounting frame are respectively fixedly connected to the two frames, the middle of the third mounting frame is fixedly connected to a reduction box, the upper part of the reduction box is provided with a plate separation motor connected to the reduction box, the two sides of the reduction box are respectively connected to a first transmission rod, and the two ends of the first transmission rod are respectively connected to the third mounting frame for rotation;

[0021] One end of the first transmission rod away from the reduction box is transmission-connected to a vertically arranged second transmission rod, the first transmission rod and the second transmission rod are transmission-connected via a pair of bevel gears, the upper portion of the second transmission rod is rotationally connected to the third mounting bracket, the lower end of the second transmission rod is fixedly connected to one end of a connecting rod, and the other end of the connecting rod is rotationally connected to a connecting rod pulley;

[0022] The upper surface of the frame is slidably connected with a single-layer cigarette support plate, the baffle is provided with an avoidance groove for the single-layer cigarette support plate to extend out, the upper surface of the single-layer cigarette support plate is also provided with a connecting rod slide groove, the connecting rod slide groove cooperates with the connecting rod pulley, and reinforcing plates are respectively provided on both sides of the third mounting frame, one end of the reinforcing plate is fixedly connected to the third mounting frame, and the other end is rotatably connected to the second transmission rod;

[0023] When the connecting rod rotates, the connecting rod pulley moves along the connecting rod sliding groove and drives the single-layer cigarette strip supporting plate to move on the frame.

[0024] Furthermore, the multi-layer cigarette placement assembly includes: a horizontal transverse plate, one side of which is fixedly connected to a plurality of spaced support rods, the baffle is provided with a plurality of grid bars, the grid bars cooperate with the plurality of spaced support rods, and the support rods in the two groups of multi-layer cigarette placement assemblies are arranged in cooperation with each other;

[0025] The middle part of the frame is provided with a lifting assembly for driving the horizontal transverse moving plate to move vertically and a transverse moving assembly for driving the horizontal transverse moving plate to move horizontally.

[0026] Furthermore, the lifting assembly includes: a lifting motor fixedly connected to the frame, a vertical lifting plate slidably connected to the vertical side wall of the frame adjacent to the baffle, a lifting gear is provided at the protruding end of the lifting motor, a lifting tooth plate is vertically provided on the vertical lifting plate, the lifting gear and the lifting tooth plate cooperate with each other, the upper end of the vertical lifting plate is fixedly connected to a horizontal lifting plate, and the horizontal transverse plate is slidably connected to the horizontal lifting plate.

[0027] Furthermore, the transverse movement assembly includes: a transverse movement motor fixedly connected to the frame, a screw rod horizontally arranged and rotatably connected to the frame, the transverse movement motor and the screw rod are transmission connected via a pulley assembly, a screw rod is cooperated with a screw rod nut, a vertical transverse movement plate is fixedly connected to the screw rod nut, the vertical transverse movement plate is slidably connected to the frame, a transverse movement slot is vertically arranged on the vertical transverse movement plate, a transverse movement pulley is rotatably connected to one side of the horizontal transverse movement plate, and the transverse movement pulley cooperates with the transverse movement slot.

[0028] Furthermore, a lifting transmission rod is fixedly connected between the lifting gears in the two sets of multi-layer cigarette carton placement assemblies, so that the two sets of lifting assemblies are driven by the same lifting motor;

[0029] The screw rods in the two groups of multi-layer cigarette strip placing components are fixedly connected through a coupling, so that the two groups of transverse movement components are driven by the same transverse movement motor.

[0030] Furthermore, a connecting plate is fixedly connected to the support rod, a mounting frame is fixedly connected to the connecting plate, a plurality of rotating columns are rotatably connected to the mounting frame, and the axial direction of the rotating column is perpendicular to the axial direction of the support rod;

[0031] A rotating shaft is provided in the middle of the rotating column, one end of the rotating shaft is provided with a threaded portion and is threadedly connected to one side of the installation frame, and the other end of the rotating shaft is a limiting portion, which abuts against the other side of the installation frame.

[0032] The present invention also provides a method for packaging full-quality and regular cigarette cartons, which is used in the full-quality and regular cigarette cartons packaging device as described above, and comprises the following steps:

[0033] S001: Calculating the layer widths of several cigarette cartons of different types required according to the customer order information, wherein the layer width is the product of the width of a certain type of cigarette cartons and the number of cigarette cartons of the same type;

[0034] S002: Arrange the layer widths of different types of cigarette cartons in order from large to small to obtain a cigarette cartons feeding order;

[0035] S003: The external cigarette carton feeding device delivers a number of cigarette carton required by the customer order to the feeding conveyor belt according to the cigarette carton feeding sequence;

[0036] S004: The dividing component blocks the plurality of cigarettes and separates the plurality of cigarettes into a plurality of cigarette groups according to the types of the cigarettes;

[0037] S005: the arranging conveyor belt continues to convey the cigarette carton group forward, and the arranging component blocks the cigarette carton group conveyed on the arranging conveyor belt, so that the cigarette carton groups in the cigarette carton group abut against each other in sequence, and the arranging is completed, and the arranging cigarette carton group is released;

[0038] S006: The finishing conveyor belt conveys the released cigarette cartons to the single-layer cigarette cartons support plate in the single-layer cigarette cartons placement assembly;

[0039] S007: After the single-layer cigarette carton support plate receives a group of cigarette carton groups, the cigarette carton groups are placed downward onto the multi-layer cigarette carton placement assembly;

[0040] S008: After receiving the cigarette cartons dropped down by the single-layer cigarette cartons placement component, the multi-layer cigarette cartons placement component moves downward to a corresponding height until all cigarette cartons corresponding to the customer's order are received and the cigarette cartons are dropped down onto the chain conveyor belt;

[0041] S009: After the chain conveyor belt receives a group of cigarette cartons, it runs a certain distance to empty the chain conveyor belt under the multi-layer cigarette cartons placement assembly.

[0042] Compared with the prior art, the present invention has the following technical effects:

[0043] 1. The full-size cigarette packing device described in the present invention can realize automatic stratification and automatic stacking of cigarettes ordered by customers through the cooperation of a material dividing component, a sorting component, a single-layer cigarette placement component and a multi-layer cigarette placement component. Compared with the existing cigarette stacking mechanism, the number of stacked cigarette layers can be set flexibly and freely, and the range of the number of stacked layers is larger. It can stack cigarettes for orders of various cigarette quantities and types, and has strong applicability.

[0044] 2. The full-standard cigarette carton packaging device described in the present invention cooperates with each other through two groups of single-layer cigarette carton placing components and two groups of multi-layer cigarette carton placing components, and realizes the lowering of cigarette carton layers and cigarette carton piles by withdrawing two single-layer cigarette carton support plates and two groups of support rods from each other, which can prevent the cigarette carton layers and cigarette carton piles from moving during transportation in upstream and downstream processes, thereby reducing the need for additional sorting push plates or sorting components and reducing equipment costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 It is an overall axonometric diagram of a full-size cigarette packing device according to the present invention;

[0046] Figure 2 It is a schematic diagram of a feeding conveyor belt and a material distribution component of a full-size cigarette packing device according to the present invention;

[0047] Figure 3 It is a front view of a feeding conveyor belt and a material distribution component of a full-size cigarette carton packaging device according to the present invention;

[0048] Figure 4 It is a schematic diagram of the arrangement components of a full-grade regular cigarette packing device according to the present invention;

[0049] Figure 5 It is a front view of the arrangement components of a full-grade regular cigarette packing device according to the present invention;

[0050] Figure 6 It is an axonometric diagram of a single-layer cigarette carton placement assembly of a full-size cigarette carton packaging device according to the present invention;

[0051] Figure 7 It is a front view of a single-layer cigarette carton placement component of a full-size cigarette carton packaging device according to the present invention;

[0052] Figure 8 It is a schematic diagram of a multi-layer cigarette carton placement assembly of a full-size cigarette carton packaging device according to the present invention;

[0053] Fig. 9 It is a schematic diagram of the coordination of two groups of multi-layer cigarette carton placement components of a full-size cigarette carton packaging device described in the present invention;

[0054] Fig.10 This is a schematic diagram of a support rod of a full-size cigarette packing device according to the present invention;

[0055] Fig.11 It is a cross-sectional view of a support rod of a full-size cigarette packing device described in the present invention.

[0056] In the figure:

[0057] 1. Conveyor rack; 2. Feed conveyor belt; 3. Finishing conveyor belt;

[0058] 4. Material distribution assembly; 401. first mounting frame; 402. feed baffle; 403. first telescopic cylinder; 404. first guide rod;

[0059] 5. Arrangement assembly; 501. Second mounting frame; 502. First guide rail; 503. First slider; 504. Guide rail motor; 505. Support plate; 506. Second telescopic cylinder; 507. Comb plate; 508. Second guide rod;

[0060] 6. Single-layer cigarette strip placement assembly; 601. Third mounting frame; 602. Speed ​​reducer; 603. Plate separation motor; 604. First transmission rod; 605. Bevel gear; 606. Second transmission rod; 607. Connecting rod; 608. Connecting rod pulley; 609. Connecting rod slide; 610. Single-layer cigarette strip support plate; 611. Reinforcement plate;

[0061] 7. Multi-layer cigarette strip placement assembly; 701. lifting motor; 702. lifting gear; 703. lifting gear plate; 704. vertical lifting plate; 705. horizontal lifting plate; 706. horizontal transverse plate; 707. support rod; 708. transverse pulley; 709. transverse slide; 710. vertical transverse plate; 711. screw nut; 712. screw; 713. transverse motor; 714. lifting transmission rod; 715. coupling;

[0062] 7071, connecting plate; 7072, mounting frame; 7073, rotating column; 7074, rotating shaft;

[0063] 8. Frame; 9. Baffle; 10. Chain conveyor belt. DETAILED DESCRIPTION

[0064] In order to make the objectives, technical solutions and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in combination with specific embodiments of the present application and with reference to the accompanying drawings.

[0065] like Figure 1 As shown, a full-size cigarette packing device comprises: a conveying frame 1;

[0066] A feeding conveyor belt 2 is arranged at the front side of the conveyor frame 1, and the feeding conveyor belt 2 is used to convey a number of cigarettes required for a customer order; the feeding conveyor belt 2 is correspondingly provided with a driving component, specifically a driving motor and a driving pulley, which is a conventional structure well known to those skilled in the art and will not be described in detail here;

[0067] A material separation component 4 is provided at the rear end of the feed conveyor belt 2, and the material separation component 4 is used to block the plurality of cigarettes conveyed by the feed conveyor belt 2, and separate the plurality of cigarettes into a plurality of cigarette groups;

[0068] A finishing conveyor belt 3 arranged at the rear side of the conveying frame 1, the finishing conveyor belt 3 is used to convey the cigarette groups;

[0069] A sorting assembly 5 is arranged below the sorting conveyor belt 3, and the sorting assembly 5 is used to block the cigarette carton group conveyed on the sorting conveyor belt 3, so that the cigarette carton groups in the cigarette carton group abut against each other in sequence, and the sorting is completed, and the sorted cigarette carton group is released;

[0070] Two frames 8 respectively fixedly connected to both sides of the rear end of the conveying frame 1, the two frames 8 are arranged at intervals and symmetrically distributed on both sides of the conveying frame 1;

[0071] A single-layer cigarette carton placement assembly 6 is arranged on the upper part of the frame 8, and two of the single-layer cigarette carton placement assemblies 6 are used to receive the cigarette carton groups arranged on the arrangement conveyor belt 3, and place the cigarette carton groups downward after receiving;

[0072] A multi-layer cigarette carton placement assembly 7 is arranged in the middle of the frame 8, and two of the multi-layer cigarette carton placement assemblies 7 are used to receive the cigarette carton groups dropped downward by the single-layer cigarette carton placement assembly 6, and move downward to a corresponding height after receiving a layer of cigarette carton groups, and drop the cigarette carton pile downward after receiving all the cigarette carton groups corresponding to the customer's order;

[0073] A baffle plate 9 is arranged on adjacent sides of the two racks 8, and the baffle plate 9 is used to cooperate with the single-layer cigarette carton placement component 6 and the multi-layer cigarette carton placement component 7;

[0074] The chain conveyor belt 10 is arranged below the multi-layer cigarette placement component 7, and the chain conveyor belt 10 is used to receive the pile of cigarettes dropped downward by the multi-layer cigarette placement component 7. In a specific embodiment, a plurality of equally spaced partitions are arranged on the chain conveyor belt 10, and adjacent partitions form compartments for placing the received pile of cigarettes. After the pile of cigarettes falls into the compartment, the chain conveyor belt 10 operates to transport the pile of cigarettes to the working range of the downstream packaging device, and cooperates with the push plate or other pushing components to send the pile of cigarettes into the packaging device for packaging. The actions of the above-mentioned components are controlled by external control equipment with corresponding sensors, and the specific operating parameters can be set and adjusted by the staff according to actual needs.

[0075] like Figure 2-3As shown, the material dividing assembly 4 includes: a first mounting frame 401 which is arranged across the rear end of the feed conveyor belt 2, the two ends of the first mounting frame 401 are respectively fixedly connected to the conveyor frame 1, a first telescopic cylinder 403 is fixedly connected to the middle of the upper surface of the first mounting frame 401, the protruding end of the first telescopic cylinder 403 vertically penetrates the first mounting frame 401 downward, and is fixedly connected to a feed baffle 402, the first guide rods 404 are fixedly connected to both sides of the upper surface of the feed baffle 402, the first guide rods 404 extend upward through the first mounting frame 401, and are slidably connected to the first mounting frame 401.

[0076] In a specific embodiment, an external control device controls the upstream cigarette strip discharging mechanism to discharge the cigarette strips required by the customer order in a certain order, with a certain interval between the cigarette strips. The preferred material separation component 4 is equipped with a code scanning component for obtaining the QR code information of the cigarette strips passing under the material separation component. When all the cigarette strips of the same group pass under the material separation component 4, the first telescopic cylinder 403 extends to make the feed baffle 402 fall down to block the subsequent cigarette strips and achieve separation; after blocking for a preset time, it is lifted up to release, and the above actions are repeated continuously, thereby separating a number of cigarette strips into a number of cigarette groups;

[0077] Preferably, the length of the feed conveyor belt 2 can be lengthened according to actual needs, so as to facilitate the use with multiple groups of cigarette discharging mechanisms, and a longer feed conveyor belt 2 can also cooperate with the upstream and downstream mechanisms for different material processing speeds.

[0078] like Figure 4-5 As shown, the finishing conveyor belt 3 includes a plurality of groups of conveyor belt assemblies arranged at intervals, and the finishing assembly 5 includes: a second mounting frame 501 arranged below the finishing conveyor belt 3, the second mounting frame 501 is fixedly connected to the conveyor frame 1, a first guide rail 502 is fixedly connected to the second mounting frame 501, a first slider 503 is slidably connected to the first guide rail 502, a screw assembly is built in the first guide rail 502, the first slider 503 cooperates with the screw assembly, and a guide rail motor 504 for driving the screw assembly is arranged at one end of the first guide rail 502;

[0079] A support plate 505 is fixedly connected to the first slider 503, and two second telescopic cylinders 506 are symmetrically arranged below the support plate 505. The extended ends of the second telescopic cylinders 506 penetrate upwardly through the support plate 505 and are fixedly connected to a comb plate 507. The comb teeth on the comb plate 507 cooperate with the conveyor belt assembly arranged at intervals. Second guide rods 508 are fixedly connected to the two ends of the lower surface of the comb plate 507. The second guide rods 508 extend downwardly through the support plate 505 and are slidably connected to the support plate 505. Through the working mode of the conveyor belt assembly arranged at intervals and the comb plate 507, the arrangement of the arranging conveyor belt 3 and the arranging assembly 5 can be made more compact and the occupied space can be reduced.

[0080] In a specific embodiment, the cigarette group separated by the dividing assembly 4 falls behind the sorting conveyor belt 3, and the sorting conveyor belt 3 drives the cigarette group to move forward, and the first slider 503 in the sorting assembly 5 drives the comb plate 507 to move to the front of the cigarette group, and the second telescopic cylinder 506 drives the comb plate 507 to extend out of the sorting conveyor belt 3, so as to block and sort the cigarette group; after the comb plate 507 is extended for a preset time, the second telescopic cylinder 506 retracts to release the sorted cigarette group;

[0081] The above are the sorting steps for a single group of cigarette cartons. When there are multiple groups of cigarette cartons on the sorting conveyor belt 3 that need to be blocked and sorted, the sorting conveyor belt 3 can be equipped with corresponding visual components. The visual components are used to obtain the position information of the cigarette cartons on the sorting conveyor belt 3 and whether the sorting is completed. The external control device controls the movement of the first slider 503, the second telescopic cylinder 506 and the sorting conveyor belt 3 according to the position information and the information on whether the sorting is completed obtained by the visual component, so that the comb plate 507 can immediately move to the front position of the next group of cigarette cartons for blocking and sorting after the previous group of cigarette cartons is sorted, thereby improving the processing speed of the entire sorting component on the cigarette cartons.

[0082] like Figure 6-7 As shown, the single-layer cigarette strip placement assembly 6 includes: a third mounting frame 601 arranged across the two frames 8, the two ends of the third mounting frame 601 are respectively fixedly connected to the two frames 8, a reduction box 602 is fixedly connected to the middle of the third mounting frame 601, a plate splitting motor 603 which is transmission-connected to the reduction box 602 is arranged on the upper part of the reduction box 602, and a first transmission rod 604 is respectively transmission-connected to both sides of the reduction box 602, and the two ends of the first transmission rod 604 are respectively rotationally connected to the third mounting frame 601;

[0083] One end of the first transmission rod 604 away from the reduction box 602 is transmission-connected to a vertically arranged second transmission rod 606. The first transmission rod 604 and the second transmission rod 606 are transmission-connected via a pair of bevel gears 605. The upper portion of the second transmission rod 606 is rotationally connected to the third mounting bracket 601. The lower end of the second transmission rod 606 is fixedly connected to one end of a connecting rod 607, and the other end of the connecting rod 607 is rotationally connected to a connecting rod pulley 608.

[0084] The upper surface of the frame 8 is slidably connected with a single-layer cigarette support plate 610, and the baffle plate 9 is provided with an avoidance groove for the single-layer cigarette support plate 610 to extend out. The upper surface of the single-layer cigarette support plate 610 is also provided with a connecting rod slide groove 609, and the connecting rod slide groove 609 cooperates with the connecting rod pulley 608. Reinforcement plates 611 are respectively provided on both sides of the third mounting frame 601, one end of the reinforcement plate 611 is fixedly connected to the third mounting frame 601, and the other end is rotatably connected to the second transmission rod 606;

[0085] When the connecting rod 607 rotates, the connecting rod pulley 608 moves along the connecting rod sliding groove 609 and drives the single-layer cigarette support plate 610 to move on the frame 8.

[0086] In a specific embodiment, a plate separation motor 603 is used to simultaneously drive two single-layer cigarette support plates 610 to separate or merge, thereby reducing the complexity of the external control device's control over the single-layer cigarette placement component 6; after the single-layer cigarette support plate 610 receives a group of cigarette groups, the plate separation motor 603 drives the two single-layer cigarette support plates 610 to separate, so that the cigarette groups fall into the next component, and then the two single-layer cigarette support plates 610 merge again to wait for the next group of cigarette groups, and the connecting rod 607 rotates one circle to achieve the separation and merging of the single-layer cigarette support plates 610; the judgment of the reception of the cigarette group can be made by an external visual component or sensor or coordinated with the processing speed of the upstream component, and the specific parameter settings are debugged by the staff according to actual usage.

[0087] like Figure 8-9 As shown, the multi-layer cigarette placement assembly 7 includes: a horizontal transverse plate 706, one side of the horizontal transverse plate 706 is fixedly connected to a plurality of spaced support rods 707, the baffle 9 is provided with a plurality of grid bars, the grid bars cooperate with the plurality of spaced support rods 707, and the support rods 707 in the two groups of multi-layer cigarette placement assemblies 7 cooperate with each other;

[0088] The middle part of the frame 8 is provided with a lifting assembly for driving the horizontal transverse plate 706 to move vertically and a transverse assembly for driving the horizontal transverse plate 706 to move horizontally.

[0089] like Figure 8 As shown, the lifting assembly includes: a lifting motor 701 fixedly connected to the frame 8, a vertical lifting plate 704 slidably connected to the vertical side wall of the frame 8 adjacent to the baffle 9, a lifting gear 702 is provided at the protruding end of the lifting motor 701, a lifting tooth plate 703 is vertically provided on the vertical lifting plate 704, the lifting gear 702 and the lifting tooth plate 703 cooperate with each other, the upper end of the vertical lifting plate 704 is fixedly connected to a horizontal lifting plate 705, and the horizontal transverse plate 706 is slidably connected to the horizontal lifting plate 705.

[0090] like Figure 8 As shown, the transverse movement assembly includes: a transverse movement motor 713 fixedly connected to the frame 8, a screw rod 712 horizontally arranged and rotatably connected to the frame 8, the transverse movement motor 713 and the screw rod 712 are transmission connected via a pulley assembly, the screw rod 712 is matched with a screw nut 711, a vertical transverse movement plate 710 is fixedly connected to the screw nut 711, the vertical transverse movement plate 710 is slidably connected to the frame 8, a transverse movement slot 709 is vertically arranged on the vertical transverse movement plate 710, one side of the horizontal transverse movement plate 706 is rotatably connected with a transverse movement pulley 708, and the transverse movement pulley 708 cooperates with the transverse movement slot 709.

[0091] like Figure 8-9 As shown, a lifting transmission rod 714 is fixedly connected between the lifting gears 702 in the two sets of multi-layer cigarette carton placement assemblies 7, so that the two sets of lifting assemblies are driven by the same lifting motor 701;

[0092] The screw rods 712 in the two groups of multi-layer cigarette rod placement components 7 are fixedly connected via a coupling 715 , so that the two groups of transverse movement components are driven by the same transverse movement motor 713 .

[0093] like Figure 10-11 As shown, the support rod 707 is fixedly connected to a connecting plate 7071, the connecting plate 7071 is fixedly connected to a mounting frame 7072, the mounting frame 7072 is rotatably connected to a plurality of rotating columns 7073, and the axial direction of the rotating columns 7073 is perpendicular to the axial direction of the support rod 707;

[0094] A rotating shaft 7074 is provided in the middle of the rotating column 7073 , one end of the rotating shaft 7074 is provided with a threaded portion and is threadedly connected to one side of the mounting frame 7072 , and the other end of the rotating shaft 7074 is a limiting portion, which abuts against the other side of the mounting frame 7072 .

[0095] In a specific embodiment, since the pressure between the bottom cigarette group of the stacked cigarette pile and the supporting object in contact will increase, the friction will also increase. When the supporting object is pulled out from both sides, the bottom cigarettes may be moved, affecting the stacking effect of the cigarettes. Therefore, a plurality of support rods 707 are used as support objects. The support rods 707 are cylindrical and have a small contact area with the bottom cigarettes. This can effectively reduce the friction between the cigarettes and the support rods 707, reduce the possibility of the cigarettes being moved when the support rods 707 are pulled out, and avoid affecting the neatness of the cigarette pile.

[0096] Furthermore, by rotating the rotating column 7073 on the upper side of the support rod 707, the sliding friction between the cigarette rod and the support rod 707 is converted into rolling friction between the cigarette rod and the rotating column 7073, which can further reduce the friction between the cigarette rod and the support rod 707 and further reduce the possibility of moving the cigarette rod when the support rod 707 is pulled out.

[0097] In a specific embodiment, the present invention further provides a method for packaging full-quality cigarette cartons, which is used in the full-quality cigarette cartons packaging device as described above, and comprises the following steps:

[0098] S001: Calculating the layer widths of several cigarette cartons of different types required according to the customer order information, wherein the layer width is the product of the width of a certain type of cigarette cartons and the number of cigarette cartons of the same type;

[0099] S002: Arrange the layer widths of different types of cigarette cartons in order from large to small to obtain a cigarette cartons feeding order;

[0100] S003: The external cigarette carton feeding device delivers a number of cigarette carton required by the customer order to the feeding conveyor belt 2 according to the cigarette carton feeding sequence;

[0101] S004: the dividing component 4 blocks the plurality of cigarettes and separates the plurality of cigarettes into a plurality of cigarette groups according to the type of cigarettes;

[0102] S005: the arranging conveyor belt 3 continues to convey the cigarette carton group forward, and the arranging assembly 5 blocks the cigarette carton group conveyed on the arranging conveyor belt 3, so that the cigarette carton groups in the cigarette carton group abut one another in sequence, and the arranging is completed, and the arranging cigarette carton group is released;

[0103] S006: The arranging conveyor belt 3 conveys the released cigarette carton group to the single-layer cigarette carton support plate 610 in the single-layer cigarette carton placement assembly 6;

[0104] S007: After receiving a group of cigarette cartons, the single-layer cigarette cartons support plate 610 places the cigarette cartons downward onto the multi-layer cigarette cartons placement assembly 7;

[0105] S008: After receiving the cigarette groups dropped downward by the single-layer cigarette placement component 6, the multi-layer cigarette placement component 7 moves downward to a corresponding height until all cigarette groups corresponding to the customer's order are received and the cigarette pile is dropped downward onto the chain conveyor belt 10;

[0106] S009: After receiving a group of cigarette cartons, the chain conveyor belt 10 runs a certain distance to empty the chain conveyor belt 10 below the multi-layer cigarette cartons placement assembly 7.

[0107] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A full-size cigarette packing device, characterized in that: include: Conveyor rack (1); A feeding conveyor belt (2) arranged at the front side of the conveyor frame (1), the feeding conveyor belt (2) being used to convey a number of cigarettes required by a customer order; A material separation component (4) is provided at the rear end of the feed conveyor belt (2), and the material separation component (4) is used to block a plurality of cigarettes conveyed by the feed conveyor belt (2) and separate the plurality of cigarettes into a plurality of cigarette groups; a finishing conveyor belt (3) arranged at the rear side of the conveyor frame (1), the finishing conveyor belt (3) being used to convey the cigarette cartons; A sorting assembly (5) is arranged below the sorting conveyor belt (3), and the sorting assembly (5) is used to block the cigarette carton group transported on the sorting conveyor belt (3), so that the cigarette carton groups in the cigarette carton group abut one another in sequence, finishing the sorting, and releasing the sorted cigarette carton group; Two frames (8) respectively fixedly connected to both sides of the rear end of the conveying frame (1), the two frames (8) being arranged at intervals and symmetrically distributed on both sides of the conveying frame (1); A single-layer cigarette carton placement assembly (6) is arranged on the upper part of the frame (8), and two of the single-layer cigarette carton placement assemblies (6) are used to receive the cigarette carton groups that have been sorted on the sorting conveyor belt (3), and to drop the cigarette carton groups downward after receiving them; A multi-layer cigarette carton placement assembly (7) is arranged in the middle of the frame (8), and two of the multi-layer cigarette carton placement assemblies (7) are used to receive the cigarette carton groups dropped downward by the single-layer cigarette carton placement assembly (6), and move downward to a corresponding height after receiving a layer of cigarette carton groups, until all cigarette carton groups corresponding to the customer's order are received and the cigarette carton pile is dropped downward; a baffle (9) arranged on adjacent sides of the two racks (8), the baffle (9) being used to cooperate with the single-layer cigarette carton placement assembly (6) and the multi-layer cigarette carton placement assembly (7); A chain conveyor belt (10) is arranged below the multi-layer cigarette carton placement assembly (7), and the chain conveyor belt (10) is used to receive the pile of cigarette carton drops downward from the multi-layer cigarette carton placement assembly (7).

2. A full-size cigarette packing device according to claim 1, characterized in that: The material distribution assembly (4) comprises: a first mounting frame (401) arranged across the rear end of the feed conveyor belt (2), the two ends of the first mounting frame (401) are respectively fixedly connected to the conveyor frame (1), a first telescopic cylinder (403) is fixedly connected to the middle of the upper surface of the first mounting frame (401), the protruding end of the first telescopic cylinder (403) vertically penetrates the first mounting frame (401) downward, and is fixedly connected to a feed baffle (402), first guide rods (404) are fixedly connected to both sides of the upper surface of the feed baffle (402), the first guide rods (404) extend upward and penetrate the first mounting frame (401), and are slidably connected to the first mounting frame (401).

3. The full-size cigarette packing device according to claim 2, characterized in that: The arranging conveyor belt (3) comprises a plurality of groups of conveyor belt assemblies arranged at intervals, and the arranging assembly (5) comprises: a second mounting frame (501) arranged below the arranging conveyor belt (3), the second mounting frame (501) being fixedly connected to the conveying frame (1), a first guide rail (502) being fixedly connected to the second mounting frame (501), a first slider (503) being slidably connected to the first guide rail (502), a screw rod assembly being built in the first guide rail (502), the first slider (503) being matched with the screw rod assembly, and a guide rail motor (504) for driving the screw rod assembly being arranged at one end of the first guide rail (502); A support plate (505) is fixedly connected to the first sliding block (503), and two second telescopic cylinders (506) are symmetrically arranged below the support plate (505). The protruding ends of the second telescopic cylinders (506) penetrate upward through the support plate (505) and are fixedly connected to a comb plate (507). The comb teeth on the comb plate (507) cooperate with the conveyor belt assembly arranged at intervals. Second guide rods (508) are fixedly connected to the two ends of the lower surface of the comb plate (507). The second guide rods (508) extend downward and penetrate through the support plate (505), and are slidably connected to the support plate (505).

4. The full-size cigarette packing device according to claim 3, characterized in that: The single-layer cigarette strip placement assembly (6) comprises: a third mounting frame (601) arranged across the two frames (8), the two ends of the third mounting frame (601) are respectively fixedly connected to the two frames (8), the middle part of the third mounting frame (601) is fixedly connected to a reduction box (602), the upper part of the reduction box (602) is provided with a plate splitting motor (603) which is transmission-connected to the reduction box (602), the two sides of the reduction box (602) are respectively transmission-connected to a first transmission rod (604), and the two ends of the first transmission rod (604) are respectively rotationally connected to the third mounting frame (601); One end of the first transmission rod (604) away from the reduction box (602) is transmission-connected to a vertically arranged second transmission rod (606); the first transmission rod (604) and the second transmission rod (606) are transmission-connected via a pair of bevel gears (605); the upper portion of the second transmission rod (606) is rotationally connected to the third mounting frame (601); the lower end of the second transmission rod (606) is fixedly connected to one end of a connecting rod (607); the other end of the connecting rod (607) is rotationally connected to a connecting rod pulley (608); The upper surface of the frame (8) is slidably connected with a single-layer cigarette support plate (610), and the baffle (9) is provided with an avoidance groove for the single-layer cigarette support plate (610) to extend out. The upper surface of the single-layer cigarette support plate (610) is also provided with a connecting rod slide groove (609), and the connecting rod slide groove (609) cooperates with the connecting rod pulley (608). Reinforcing plates (611) are respectively provided on both sides of the third mounting frame (601), and one end of the reinforcing plate (611) is fixedly connected to the third mounting frame (601), and the other end is rotatably connected to the second transmission rod (606); When the connecting rod (607) rotates, the connecting rod pulley (608) moves along the connecting rod sliding groove (609) and drives the single-layer cigarette support plate (610) to move on the frame (8).

5. The full-size cigarette packing device according to claim 4, characterized in that: The multi-layer cigarette placement assembly (7) comprises: a horizontal transverse plate (706), one side of which is fixedly connected to a plurality of spaced support rods (707), the baffle (9) is provided with a plurality of grid bars, the grid bars cooperate with the plurality of spaced support rods (707), and the support rods (707) in the two groups of multi-layer cigarette placement assemblies (7) are arranged in cooperation with each other; The middle part of the frame (8) is provided with a lifting component for driving the horizontal transverse movement plate (706) to move vertically and a transverse movement component for driving the horizontal transverse movement plate (706) to move horizontally.

6. The full-size cigarette packing device according to claim 5, characterized in that: The lifting assembly comprises: a lifting motor (701) fixedly connected to the frame (8), a vertical lifting plate (704) slidably connected to the vertical side wall of the frame (8) adjacent to the baffle (9), a lifting gear (702) being provided at the protruding end of the lifting motor (701), a lifting tooth plate (703) being vertically provided on the vertical lifting plate (704), the lifting gear (702) and the lifting tooth plate (703) cooperating with each other, a horizontal lifting plate (705) being fixedly connected to the upper end of the vertical lifting plate (704), and the horizontal transverse plate (706) being slidably connected to the horizontal lifting plate (705).

7. The full-size cigarette packing device according to claim 6, characterized in that: The transverse movement assembly comprises: a transverse movement motor (713) fixedly connected to the frame (8), a screw rod (712) arranged horizontally and rotatably connected to the frame (8), the transverse movement motor (713) and the screw rod (712) are connected to each other through a pulley assembly, a screw rod nut (711) is arranged on the screw rod (712), a vertical transverse movement plate (710) is fixedly connected to the screw rod nut (711), the vertical transverse movement plate (710) is slidably connected to the frame (8), a transverse movement slot (709) is vertically arranged on the vertical transverse movement plate (710), a transverse movement pulley (708) is rotatably connected to one side of the horizontal transverse movement plate (706), and the transverse movement pulley (708) cooperates with the transverse movement slot (709).

8. The full-size cigarette packing device according to claim 7, characterized in that: A lifting transmission rod (714) is fixedly connected between the lifting gears (702) in the two sets of multi-layer cigarette placement assemblies (7), so that the two sets of lifting assemblies are driven by the same lifting motor (701); The screw rods (712) in the two groups of multi-layer cigarette rod placement components (7) are fixedly connected via a coupling (715), so that the two groups of transverse movement components are driven by the same transverse movement motor (713).

9. The full-size cigarette packing device according to claim 8, characterized in that: The support rod (707) is fixedly connected to a connecting plate (7071), the connecting plate (7071) is fixedly connected to a mounting frame (7072), the mounting frame (7072) is rotatably connected to a plurality of rotating columns (7073), and the axial direction of the rotating columns (7073) is perpendicular to the axial direction of the support rod (707); A rotating shaft (7074) is provided in the middle of the rotating column (7073), one end of the rotating shaft (7074) is provided with a threaded portion and is threadedly connected to one side of the installation frame (7072), and the other end of the rotating shaft (7074) is a limiting portion, which abuts against the other side of the installation frame (7072).

10. A method for packaging full-size cigarette cartons, characterized in that: The full-size cigarette packing device according to any one of claims 1 to 9 comprises the following steps: S001: Calculating the layer widths of several cigarette cartons of different types required according to the customer order information, wherein the layer width is the product of the width of a certain type of cigarette cartons and the number of cigarette cartons of the same type; S002: Arrange the layer widths of different types of cigarette cartons in order from large to small to obtain a cigarette cartons feeding order; S003: the external cigarette strip feeding device feeds a number of cigarette strips required by the customer order to the feeding conveyor belt (2) according to the cigarette strip feeding sequence; S004: the dividing component (4) blocks the plurality of cigarettes and separates the plurality of cigarettes into a plurality of cigarette groups according to the type of cigarettes; S005: the arranging conveyor belt (3) continues to convey the cigarette group forward, and the arranging component (5) blocks the cigarette group conveyed on the arranging conveyor belt (3), so that the cigarettes in the cigarette group abut one another in sequence, and the arranging is completed, and the cigarette group after the arranging is released; S006: The arranging conveyor belt (3) conveys the released cigarette carton group to the single-layer cigarette carton support plate (610) in the single-layer cigarette carton placement component (6); S007: After the single-layer cigarette support plate (610) receives a group of cigarette cartons, it places the cigarette cartons downward onto the multi-layer cigarette cartons placement assembly (7); S008: After receiving the cigarette carton groups dropped downward by the single-layer cigarette carton placement component (6), the multi-layer cigarette carton placement component (7) moves downward to a corresponding height until all cigarette carton groups corresponding to the customer's order are received and the cigarette carton pile is dropped downward onto the chain conveyor belt (10); S009: After the chain conveyor belt (10) receives a group of cigarette piles, it runs a certain distance to empty the chain conveyor belt (10) below the multi-layer cigarette placement assembly (7).

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